MIL Control Valve Specification and Sizing Calculation

Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1

CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,

490±5°C).Project: Bombay rayon & Fashions

LtdService: Feed water control valve Valve & Aux Equip Code : 37-41621 AS/EPP/PT/AL/HW

Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 1 Qty: 1 Tag No: FV-500A

Valve Body

Series : 41000Type : Heavy Duty GlobeValve Size : 3 InchMax Pressure : 102 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 1500# ANSIFlow Direction : Flow-to-CloseEnd Connection : Weld End 1500 # Butt WeldBonnet Type : Standard (With Mod. Finned Extn.)Packing Type : DoublePacking Matl. : PTFE

Valve Trim

Rated Cv : 56Characteristic : Equal %Plug Type : Balanced with PTFE SealPlug Material : 17-4 PHCage Type : Standard CharacterisedCage Material : CA6NM NitridedSeat Type : ClampedSeat Material : SS 410Guiding : Cage GuidingSeat leakage : IV (FCI 70.2)

Spring Diaphragm Actuator

Series/Size : 37/18 InchSpring Range : 3-15 psiSupply Pressure : 35 psiAction : Air to CloseAir failure : StayputHand Wheel : 6A3Pn.tubing Size/Mtl. : 3/8 Inch NPT/ CopperShut-off Pressure : 102 kgf/cm2 g

IBR

IBR for Pressure Parts : Yes

Line Data

Inlet Pipe : 4 (In ) / 80 SchOutlet Pipe : 4 (In ) / 80 Sch

Air Filter Regulator with Gauge

Make/Model : Shavo /11-4 SNQty : 1Filter Size : 5 Micron

Valve Positioner

Make/Model : MIL /8013Input Signal/Action : 4-20 mA /DirectCertification : Weather Proof IP 65 (IS 2147)Cable Entry : 1/2 Inch NPTCable Gland : No

Position Transmitter

Make/Model/Output

Signal

: MIL /400 L /4-20 mA

Supply Voltage : 12-33 V DCCertification : Weather Proof IP 65 (IS

2147)Cable Entry : 1/2 Inch NPTCable Gland : No

Air Lock

Make/Model : MIL /776

Revision No: 0

Revision Date: 16-May-08 Prepared By: AJ

CONTROL VALVE SIZING CALCULATIONS

Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: FV-500A

Quotation Ref: MIL/QDP074/JA0637Item: 1 Service: Feed water control valveDate: 16-May-08

General Details

Valve Model: 41000 FTCValve Size: 3 InBody Material: ASTM A 216 Gr. WCCBody Rating: 1500 # ANSI Rated Cv: 56

Inlet Pipe 4 In/ 80 SchOutlet Pipe 4 In/ 80 SchFluid Type: LiquidFluid Name: WaterCharacteristic: Equal %

Service Conditions

Sizing Condition Units Max Nor Min

Flow Rate T/hr 61.02 50.85 15.90

Inlet Pressure kgf/cm2 g 83.84 87.35 93.47

Outlet Pressure kgf/cm2 g 78.35 75.33 69.14

Pressure Drop kgf/cm2 5.49 12.02 24.33

Temperature deg. c 130 130 130

Vapour Pressure kgf/cm2 a 2.76 2.76 2.76

Critical Pressure kgf/cm2 a 225 225 225

Spec.Gravity 0.93486 0.93486 0.93486

Viscosity cPo 1 1 1

Sizing Results

Calculated Cv 31.55 17.769 3.905

FL 0.919 0.93 0.94

Velocity m/s 4.4 3.7 1.2

Sound Level dBA 67.3 71.6 71.1

Flow Cond subcrit. subcrit. subcrit.

% lift Equal % 85.4 70.8 32.2

MIL-SIZING-C2

THERMAX LTD PUNE

PA-0891. (1*53 TPH, 67Ata, 490±5°C).

1

FV-500A

AJ

1

MIL/QDP074/JA0637

3 Inch

1500 #

BW

0

18 Inch

N.A

16-May-08

37-41621Flow-to-Close

Stayput

Yes

290

Estimated Shipping Weight (Kg.)

OD(A)= 88.9 ID(B)= 73.7 OD(A)= 88.9 ID(B)= 73.7

Air SetAS

Electro Pneu.PositionerVP

Position TransmitterPT

AirLockAL

Hand WheelHW




LtdService: Feed water 100% motorized

control valve Valve & Aux Equip Code : 90-41621

Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 2 Qty: 1 Tag No: FV-M503

Valve Body

Series : 41000Type : Heavy Duty GlobeValve Size : 3 InchMax Pressure : 102 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 1500# ANSIFlow Direction : Flow-to-CloseEnd Connection : Weld End 1500 # Butt WeldBonnet Type : Standard (With Mod. Finned Extn.)Packing Type : DoublePacking Matl. : PTFE

Valve Trim

Rated Cv : 56Characteristic : Equal %Plug Type : Balanced with PTFE SealPlug Material : 17-4 PHCage Type : Standard CharacterisedCage Material : CA6NM NitridedSeat Type : ClampedSeat Material : SS 410Guiding : Cage GuidingSeat leakage : IV (FCI 70.2)

IBR


Line Data


Electrical Actuator

Series : 90Make/Model : Rotork/KML60F10A/18Supply Voltage : 3 F, 415V, AC50HzTravel : 2 InchShut-off Pressure : 102 kgf/cm2 gFor electrical actuator specification please refer

Annexure

Revision No: 0



Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: FV-M503

Quotation Ref: MIL/QDP074/JA0637Item: 2

Service: Feed water 100% motorized control valve

Date: 16-May-08

General Details

Valve Model: 41000 FTCValve Size: 3 InBody Material: ASTM A 216 Gr. WCCBody Rating: 1500 # ANSI Rated Cv: 56


Service Conditions


Flow Rate T/hr 61.02 50.85 15.90






Critical Pressure kgf/cm2 a 225.6 225.6 225.6

Spec.Gravity 0.935 0.935 0.935

Viscosity cPo 1 1 1

Sizing Results

Calculated Cv 31.548 17.767 3.905

FL 0.919 0.93 0.94




% lift Equal % 85.4 70.8 32.2

MIL-SIZING-C2

VM/SRQ08-5056/MIL dt.17.05.08

Specification for KML range actuators:

Type : Syncroset actuator (without integral starter) Enclosure : Water Tight to IP68. Power supply : 415V ; 3 Phase ; 50Hz. Wiring Diagram : Wd: 9235 Mechanical local Indicator : Continuous Local Indicator ProvidedMotor Insulation : Class “F”Paint : Smoke grey as per IS 5, 692 shade

Modulating duty i.e 1200 starts per hour WD: 9235

Sl.No.

Actuator / RPM

Mod. Thrust (lbs)

SeatingThrust (lbs)

Linear Speed (mm/sec)

Travel Time (secs)

1 KML60F10A/18 2580 4060 1.8 28

Stroke length-2” for sl.no1

Note:

1) Offered above actuators are Syncroset (without integral starter) actuator quoted to wiring diagram WD: 9235 + CLI, which consists of the following.

2 Nos Torque/Limit switches with 2NO + 2 NC potential free contacts. 2 Nos Auxiliary Limit switches with 2NO +2NC Potential free contacts, 2 Nos Independent Limit switches with 2NO +2NC potential free contacts, Space heater suitable for 230V AC / Single phase externally fed Power Supply, Continuous Local Indicator and Contact type Current Position Transmitter (4-20mA)

2) Offered actuators are provided with 1 ¼” – 1No, ¾” – 2 Nos British metric double compression cable glands as required. Please confirm.

3) Offered actuators are with out integral starter.

VENDOR NAME : ROTORK / DATA SHEET REF: 01 / REV. 00 / DT: 17.05.2008 PROJECT NAME : TAG NO. : MIL WORK NO. : VALVE : OUR JOB NO. :

ACTUATOR MODEL: KML60F10A /18 RPM STROKE LENGTH : 2”Linear speed: 1.8 mm/secs

S.No DESCRIPTION UNIT DATA 1 ACTUATOR MANUFACTURER ROTORK CONTROLS (INDIA) PVT. LTD

2A MODULATING THRUST lbs 2580 2B SEATING THRUST lbs 4060 3 DUTY CYCLE S4-50% 4 ENCLOSURE (TENV) IP68 5 AVERAGE / NOMINAL OUTPUT KW 0.25 6 RATED VOLTAGE V 415 7 RATED FREQUENCY Hz 508 No .OF PHASES 39 ADMISSIBLE VOLTAGE FLUCTUATION % 10

10 ADMISSIBLE FREQUENCY FLUCTUATION % 511 ADMISSIBLE VOLT. & FREQ. VARIATION % 10 12 NOMINAL MODULATING CURRENT A 1.2 13 LOCKED ROTOR CURRENT A 3.0 14 FULL LOAD SPEED RPM 2880 15 INSULATION CLASS F16 POWER FACTOR (AVERAGE LOAD) 0.79 17 AVERAGE LOAD EFFICIENCY % 5018 ADMISSIBLE AMBIENT TEMPERATURE C -30 TO +70 19 TEMP.RAISE OVER AMBIENT TEMP 40 C C 8020 TYPE OF STARTER RECOMMENDED DOL 21 CABLE GLANDS 4 Nos. 1 ¼ “ – 1No, ¾” – 2 Nos cable glands-

British metric22 GEAR BOX LUBRICATION ALPHA SP68 or SAE EP80 23 POSITION LIMIT SWITCHES Nos 2NO 2NC – 4 Nos. 24 TORQUE SWITCHES Nos 2NO 2NC – 2 Nos. 25 RATING OF SWITCHES A 5A 240V AC, 0.5A 220V DC

26.A POSITION TRANSMITTER - ON / OFF DUTY NOT APPLICABLE 26.B POSITION TRANSMITTER - INCHING DUTY (IF

PROVIDED)Contact type Current position transmitter (4-20mA)

27 SPACE HEATER 1 No 240V AC 1 50 Hz 28 THERMOSTAT / THERMISTER 1 No PROVIDED 29 INTERNAL WIRING PVC 1.5 mm2

30 CONTROL CIRCUIT DIAGRAM (WITHOUT INTEGRAL STARTER)

WD: 9235

31 WEIGHT Kg 4632 MOTOR SUITABLE FOR ON-OFF / INCHING Modulating duty (1200 starts per hour) 33 MOTOR TYPE & REF. STANDARD SQUIRREL CAGE INDUCTION, IS 325 34 TRAVEL TIMES Sec 28 secs

NAME SEAL OF VENDOR WITH SIGNATURE.




LtdService: Feed water 30% control

valve Valve & Aux Equip Code : 37-41121 AS/EPP/PT/AL/HW

Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 3 Qty: 1 Tag No: FV-500B

Valve Body

Series : 41100Type : Heavy Duty GlobeValve Size : 1.5 InchMax Pressure : 102 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 900# ANSIFlow Direction : Flow-to-OpenEnd Connection : Weld End 900 # Butt WeldBonnet Type : StandardPacking Type : DoublePacking Matl. : PTFE

Valve Trim

Rated Cv : 10Characteristic : Equal %Plug Type : UnbalancedPlug Material : 17-4 PHCage Type : Standard CharacterisedCage Material : CA6NM NitridedSeat Type : ClampedSeat Material : SS 410Guiding : Cage GuidingSeat leakage : IV (FCI 70.2)



IBR


Line Data




Valve Positioner



Make/Model/Output

Signal

: MIL /400 L /4-20 mA



Air Lock


RemarksThis valve shall be able to withstand Delta Pressure shut off during startups without damage-Duration 8 to 10 hours for 25 to 30 times in a year.

Revision No: 0



Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: FV-500B


Service: Feed water 30% control valve

Date: 16-May-08

General Details

Valve Model: 41100 FTOValve Size: 1.5 InBody Material: ASTM A 216 Gr. WCCBody Rating: 900 # ANSI Rated Cv: 10


Service Conditions


Flow Rate T/hr 17.49 15.9 4.77







Spec.Gravity 0.93486 0.93486 0.93486

Viscosity cPo 1 1 1

Sizing Results

Calculated Cv 4.487 4.007 1.15

FL 0.924 0.926 0.939

Velocity m/s 5 4.6 1.4



% lift Equal % 79.6 76.6 45

MIL-SIZING-C2

THERMAX LTD PUNE

PA-0891. (1*53 TPH, 67Ata, 490±5°C).

3

FV-500B

AJ

1

MIL/QDP074/JA0637

1.5 Inch

900 #

BW

0

13 Inch

N.A

16-May-08

37-41121Flow-to-Open

Stayput

Yes

140


OD(A)= 48.3 ID(B)= 38.1 OD(A)= 48.3 ID(B)= 38.1

Air SetAS



AirLockAL

Hand WheelHW




LtdService: Attemperator control valve Valve & Aux Equip Code : 37-41121 AS/EPP/PT/AL/HW

Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 4 Qty: 1 Tag No: TV-603

Valve Body

Series : 41100Type : Heavy Duty GlobeValve Size : 1 InchMax Pressure : 102 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 900# ANSIFlow Direction : Flow-to-OpenEnd Connection : Weld End 900 # Socket WeldBonnet Type : StandardPacking Type : DoublePacking Matl. : PTFE

Valve Trim




IBR


Line Data

Inlet Pipe : 1.5 (In ) / 80 SchOutlet Pipe : 1.5 (In ) / 80 Sch



Valve Positioner



Make/Model/Output

Signal

: MIL /400 L /4-20 mA



Air Lock


Revision No: 0



Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: TV-603

Quotation Ref: MIL/QDP074/JA0637Item: 4 Service: Attemperator control valveDate: 16-May-08

General Details

Valve Model: 41100 FTOValve Size: 1 InBody Material: ASTM A 216 Gr. WCCBody Rating: 900 # ANSI Rated Cv: 10

Inlet Pipe 1.5 In/ 80 SchOutlet Pipe 1.5 In/ 80 SchFluid Type: LiquidFluid Name: WaterCharacteristic: Equal %

Service Conditions


Flow Rate T/hr 4.38 2.15 0.44







Spec.Gravity 0.93486 0.93486 0.93486

Viscosity cPo 1 1 1

Sizing Results

Calculated Cv 3.888 1.638 0.346

FL 0.926 0.937 0.94


Sound Level dBA 55.8 54.7 <50


% lift Equal % 75.9 53.9 14.4

MIL-SIZING-C2

THERMAX LTD PUNE

PA-0891. (1*53 TPH, 67Ata, 490±5°C).

4

TV-603

AJ

1

MIL/QDP074/JA0637

1 Inch

900 #

SW

0

13 Inch

N.A

16-May-08


Stayput

Yes

80


OD(A)= 34.1 ID(B)= 24.3 D= 13 OD(A)= 34.1 ID(B)= 24.3 D= 13

Air SetAS



AirLockAL

Hand WheelHW




LtdService: Attemperator motorized

control valve Valve & Aux Equip Code : 90-41121

Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 5 Qty: 1 Tag No: TV-M504

Valve Body

Series : 41100Type : Heavy Duty GlobeValve Size : 1 InchMax Pressure : 102 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 900# ANSIFlow Direction : Flow-to-OpenEnd Connection : Weld End 900 # Socket WeldBonnet Type : StandardPacking Type : DoublePacking Matl. : PTFE

Valve Trim


IBR


Line Data

Inlet Pipe : 1.5 (In ) / 80 SchOutlet Pipe : 1.5 (In ) / 80 Sch

Electrical Actuator

Series : 90Make/Model : Rotork/KML30F10A/18Supply Voltage : 3 F, 415V, AC50HzTravel : 0.75 InchShut-off Pressure : 102 kgf/cm2 gFor electrical actuator specification please refer

Annexure

Revision No: 0



Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: TV-M504


Service: Attemperator motorized control valve

Date: 16-May-08

General Details


Inlet Pipe 1.5 In/ 80 SchOutlet Pipe 1.5 In/ 80 SchFluid Type: LiquidFluid Name: WaterCharacteristic: Equal %

Service Conditions


Flow Rate T/hr 4.38 2.15 0.44







Spec.Gravity 0.93486 0.93486 0.93486

Viscosity cPo 1 1 1

Sizing Results

Calculated Cv 3.888 1.638 0.346

FL 0.926 0.937 0.94


Sound Level dBA 55.8 54.7 <50


% lift Equal % 75.9 53.9 14.4

MIL-SIZING-C2

VM/SRQ08-5056/MIL dt.17.05.08

Specification for KML range actuators:

Type : Syncroset actuator (without integral starter) Enclosure : Water Tight to IP68. Power supply : 415V ; 3 Phase ; 50Hz. Wiring Diagram : Wd: 9235 Mechanical local Indicator : Continuous Local Indicator ProvidedMotor Insulation : Class “F”Paint : Smoke grey as per IS 5, 692 shade

Modulating duty i.e 1200 starts per hour WD: 9235

Sl.No.

Actuator / RPM

Mod. Thrust (lbs)

SeatingThrust (lbs)

Linear Speed (mm/sec)

Travel Time (secs)

2 KML30F10A /18 1620 2500 1.8 10.58

Stroke length-0.75” for sl.no2

Note:

1) Offered above actuators are Syncroset (without integral starter) actuator quoted to wiring diagram WD: 9235 + CLI, which consists of the following.

2 Nos Torque/Limit switches with 2NO + 2 NC potential free contacts. 2 Nos Auxiliary Limit switches with 2NO +2NC Potential free contacts, 2 Nos Independent Limit switches with 2NO +2NC potential free contacts, Space heater suitable for 230V AC / Single phase externally fed Power Supply, Continuous Local Indicator and Contact type Current Position Transmitter (4-20mA)

2) Offered actuators are provided with 1 ¼” – 1No, ¾” – 2 Nos British metric double compression cable glands as required. Please confirm.

3) Offered actuators are with out integral starter.

VENDOR NAME : ROTORK / DATA SHEET REF: 01 / REV. 00 / DT: 17.05.2008 PROJECT NAME : TAG NO. : MIL WORK NO. : VALVE : OUR JOB NO. :

ACTUATOR MODEL: KML30F10A /18 RPM STROKE LENGTH : 0.75”Linear speed: 1.8 mm/secs

S.No DESCRIPTION UNIT DATA 1 ACTUATOR MANUFACTURER ROTORK CONTROLS (INDIA) PVT. LTD

2A MODULATING THRUST lbs 1620 2B SEATING THRUST lbs 2500 3 DUTY CYCLE S4-50% 4 ENCLOSURE (TENV) IP68 5 AVERAGE / NOMINAL OUTPUT KW 0.23 6 RATED VOLTAGE V 415 7 RATED FREQUENCY Hz 508 No .OF PHASES 39 ADMISSIBLE VOLTAGE FLUCTUATION % 10

10 ADMISSIBLE FREQUENCY FLUCTUATION % 511 ADMISSIBLE VOLT. & FREQ. VARIATION % 10 12 NOMINAL MODULATING CURRENT A 0.8 13 LOCKED ROTOR CURRENT A 3.0 14 FULL LOAD SPEED RPM 2880 15 INSULATION CLASS F16 POWER FACTOR (AVERAGE LOAD) 0.80 17 AVERAGE LOAD EFFICIENCY % 5018 ADMISSIBLE AMBIENT TEMPERATURE C -30 TO +70 19 TEMP.RAISE OVER AMBIENT TEMP 40 C C 8020 TYPE OF STARTER RECOMMENDED DOL 21 CABLE GLANDS 4 Nos. 1 ¼ “ – 1Nos, ¾” – 2 Nos cable glands-

British metric22 GEAR BOX LUBRICATION ALPHA SP68 or SAE EP80 23 POSITION LIMIT SWITCHES Nos 2NO 2NC – 4 Nos. 24 TORQUE SWITCHES Nos 2NO 2NC – 2 Nos. 25 RATING OF SWITCHES A 5A 240V AC, 0.5A 220V DC

26.A POSITION TRANSMITTER - ON / OFF DUTY NOT APPLICABLE 26.B POSITION TRANSMITTER - INCHING DUTY (IF

PROVIDED)Contact type Current position transmitter (4-20mA)

27 SPACE HEATER 1 No 240V AC 1 50 Hz 28 THERMOSTAT / THERMISTER 1 No PROVIDED 29 INTERNAL WIRING PVC 1.5 mm2

30 CONTROL CIRCUIT DIAGRAM (WITHOUT INTEGRAL STARTER)

WD: 9235

31 WEIGHT Kg 4232 MOTOR SUITABLE FOR ON-OFF / INCHING Modulating duty (1200 starts per hour) 33 MOTOR TYPE & REF. STANDARD SQUIRREL CAGE INDUCTION, IS 325 34 TRAVEL TIMES Sec 11 secs

NAME SEAL OF VENDOR WITH SIGNATURE.




LtdService: Dearator level control valve

(make-up)Valve & Aux Equip Code : 37-21125 AS/EPP/PT/AL/HW

Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 6 Qty: 1 Tag No: LV-001

Valve Body

Series : 21000Type : Single Seated GlobeValve Size : 2 InchMax Pressure : 5 kgf/cm2 gMax temp. : 30 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 150# ANSIFlow Direction : Flow-to-OpenEnd Connection : Flanged -ANSI 150 # RFFace finish : Spiral 250-500 AARHBonnet Type : StandardPacking Type : DoublePacking Matl. : PTFE

Valve Trim

Rated Cv : 46Characteristic : Equal %Plug Type : ContouredPlug Material : SS 410Seat Type : ThreadedSeat Material : SS 410Guiding : Heavy Top GuidingGuide Bush Mtl. : SS 440C Seat leakage : IV (FCI 70.2)



IBR

IBR for Pressure Parts : No

Line Data




Valve Positioner



Make/Model/Output

Signal

: MIL /400 L /4-20 mA



Air Lock


Revision No: 0



Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: LV-001


Service: Dearator level control valve(make-up)

Date: 16-May-08

General Details



Service Conditions


Flow Rate Kg/hr 17875 16250 1787







Spec.Gravity 0.995 0.995 0.995

Viscosity cPo 1 1 1

Sizing Results

Calculated Cv 28.833 20.821 1.396

FL 0.926 0.938 0.984




% lift Equal % 77.5 68.7 11

MIL-SIZING-C3

THERMAX LTD PUNE

PA-0891. (1*53 TPH, 67Ata, 490±5°C).

6

LV-001

AJ

1

MIL/QDP074/JA0637

2 Inch

150 #

RF

0

11 Inch

Spiral 250-500 AARH

16-May-08


Stayput

No

90


Air SetAS



AirLockAL

Hand WheelHW




LtdService: Dearator pressure control

valve Valve & Aux Equip Code : 38-21125 AS/EPP/PT/AL/HW

Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 7 Qty: 1 Tag No: PV-604

Valve Body

Series : 21000Type : Single Seated GlobeValve Size : 4 InchMax Pressure : 10 kgf/cm2 gMax temp. : 180 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 150# ANSIFlow Direction : Flow-to-OpenEnd Connection : Flanged -ANSI 150 # RFFace finish : Spiral 250-500 AARHBonnet Type : StandardPacking Type : DoublePacking Matl. : Graphite

Valve Trim

Rated Cv : 195Characteristic : Equal %Plug Type : ContouredPlug Material : SS 410Seat Type : ThreadedSeat Material : SS 410Guiding : Heavy Top GuidingGuide Bush Mtl. : SS 440C Seat leakage : IV (FCI 70.2)


Series/Size : 38/15 InchSpring Range : 12-30 psiSupply Pressure : 35 psiAction : Air to OpenAir failure : StayputHand Wheel : 6A3Pn.tubing Size/Mtl. : 1/4 Inch NPT/ CopperShut-off Pressure : 10 kgf/cm2 g

IBR


Line Data




Valve Positioner



Make/Model/Output

Signal

: MIL /400 L /4-20 mA



Air Lock


Revision No: 0



Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: PV-604


Service: Dearator pressure control valve

Date: 16-May-08

General Details


Inlet Pipe 6 In/ 40 SchOutlet Pipe 6 In/ 40 SchFluid Type: SteamFluid Name:Characteristic: Equal %

Service Conditions


Flow Rate kg/hr 7018 6380 702





TSH deg. c 6.29 5.21 3.92

Sizing Results

Calculated Cv 72.681 63.807 6.617

FL 0.952 0.956 0.982

Velocity(Mach) 0.306 0.298 0.036

Sound Level dBA 84.1 84.4 76

% lift Equal % 54 51.5 13.9

MIL-SIZING-C4

THERMAX LTD PUNE

PA-0891. (1*53 TPH, 67Ata, 490±5°C).

7

PV-604

AJ

1

MIL/QDP074/JA0637

4 Inch

150 #

RF

0

15 Inch

Spiral 250-500 AARH

16-May-08


Stayput

Yes

240


Air SetAS



AirLockAL

Hand WheelHW



LtdService: Startup vent control valve Valve & Aux Equip Code : 38-41412

AS/EPP/PT/AL/HW/LNP/EXP

Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 8 Qty: 1 Tag No: HV-600

Valve Body

Series : 41000Type : Heavy Duty GlobeValve Size : 3 InchMax Pressure : 106 kgf/cm2 gMax temp. : 490 Deg. CBody Material : ASTM A 217 Gr. WC9Body Rating : 1500# ANSIFlow Direction : Flow-to-CloseEnd Connection : Weld End 1500 # Butt WeldBonnet Type : Standard (With Mod. Finned Extn.)Packing Type : DoublePacking Matl. : Graphite

Valve Trim

Rated Cv : 45Characteristic : LinearPlug Type : Balanced with Pilot PlugPlug Material : CA6NM NitridedCage Type : Single Stage Anti- Cavitation / Lo-dBCage Material : CA6NM NitridedSeat Type : ClampedSeat Material : SS 316 + StelliteGuiding : Cage GuidingSeat leakage : V (FCI 70.2)


Series/Size : 38/18 InchSpring Range : 20-45 psiSupply Pressure : 55 psiAction : Air to OpenAir failure : StayputHand Wheel : 8APn.tubing Size/Mtl. : 3/8 Inch NPT/ CopperShut-off Pressure : 106 kgf/cm2 g

IBR


Line Data


Noise Control Devices

Size/cv/Sch(in)/Sch(out) : 6 Inch/156/80/80Material : ASTM A 217 Gr. WC9End Connection : Weld End



Valve Positioner



Make/Model/Output

Signal

: MIL /400 L /4-20 mA



Air Lock



Item No:8Tag No:HV-600

Expanders/Reducers

Size/Sch(In/Out) : 3 x 6 Inch/80/80End Conn. : Weld End 600 # Butt WeldFasteners : NoMaterial : ASTM A 217 Gr. WC9

SPECIFICATION SHEET Continued..

Quotation Ref: MIL/QDP074/JA0637

Revision No: 0


CALCULATION SHEET

FLUID : steamCritical Pressure: kgf/cm2 a 225.7Critical Temp. : øC 374.2

SERVICE CONDITIONS MINIMUM NORMAL MAXIMUM OTHERFlowrate : t/h 2.12 15.9 21.2Inlet Pressure : kgf/cm2 g 66.47 66.47 66.47Outlet Pressure : kgf/cm2 g 0.9057 10.92 14.89Pressure Drop : kgf/cm2 65.56 55.55 51.58Temperature : øC 490 490 490Tsh : øC 206.8 206.8 206.8G : 0.622 0.622 0.622Cp/Cv : 1.3 1.3 1.3Z : 0.9432 0.9432 0.9432Fl : 0.940 0.940 0.940Shut Off P.Drop : kgf/cm2 106

Calculated Cv : 3.861 28.96 38.61Outlet Mach : 0.211 0.298 0.298Valve SPL : dBA 72.5 83.3 82.9Lift% : linear 8.6 64.4 85.8

Total SPL : dBA 64.5 80.1 82.5Valve Mounted with 1 LO-DB Cartridge Downstream

CARTRIDGE #1Outlet Pressure : kgf/cm2 g 0.103 0.503 1 (P2)

PRODUCT TYPE : 41000 LO-DBFlow Direction : FTC Trim : -Nominal Cv : 45Rating : 1500Input Size : 3 in Output : 3 in

CARTRIDGES -Close Coupled Mounting-

MINIMUM NORMAL MAXIMUM OTHERCARTRIDGE #1Nominal Cv : 156Nominal Diameter : 150Inlet Pressure : kgf/cm2 g 0.9057 10.92 14.89Outlet Pressure : kgf/cm2 g 0.103 0.503 1Sonic Diameter : in 2.31 5.43 5.45SPL : dBA 53.3 79.8 82.4

THERMAX LTD PUNE

PA-0891. (1*53 TPH, 67Ata, 490±5°C).

8

HV-600

AJ

1

MIL/QDP074/JA0637

3 Inch

1500 #

BW

0

18 Inch

N.A

16-May-08

38-41412Flow-to-Close

Stayput

Yes

310


OD(A)= 88.9 ID(B)= 73.7 OD(A)= 168.3 ID(B)= 146.4

Air SetAS



AirLockAL

Hand WheelHW

3 x 6 In

140

6 In

148

Administrator

Line




LtdService: Dearator overflow shutoff

valve Valve & Aux Equip Code : 38-211X5 AS/LS/SV

Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 9 Qty: 1 Tag No: UV-001

Valve Body

Series : 21000Type : Single Seated GlobeValve Size : 4 InchMax Pressure : 3 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 150# ANSIFlow Direction : Flow-to-OpenEnd Connection : Flanged -ANSI 150 # RFFace finish : Spiral 250-500 AARHBonnet Type : StandardPacking Type : DoublePacking Matl. : PTFE

Valve Trim

Rated Cv : 195Characteristic : On/OffPlug Type : DiscPlug Material : SS 410Seat Type : ThreadedSeat Material : SS 410Guiding : Heavy Top GuidingGuide Bush Mtl. : SS 440C Seat leakage : V (FCI 70.2)


Series/Size : 38/15 InchSpring Range : 14-31 psiSupply Pressure : 36 psiAction : Air to OpenAir failure : ClosePn.tubing Size/Mtl. : 1/4 Inch NPT/ CopperShut-off Pressure : 3 kgf/cm2 g

IBR


Line Data




Limit Switch

Make/Model/Qty : MIL/496.2 / 1 Nos.Type : 2xSPDTMicro Switch Rating : 10A/250 VACCertification : Weather Proof IP 65 (IS 2147)Cable Entry : 1/2 Inch NPTCable Gland : NoRemarks : For open and close position

Solenoid Valve

Make/Model/Qty : Rotex / 30301-2.5-2R-B2-240 V AC-16 / 1 Nos.

Type of

Operation

: 3/2 Way Direct Acting

Action : Universal ( Energise to open)Body Material : BrassCoil Class : FWattage : 6 WSupply Voltage : 240 V ACCertification : Weather Proof IP 65 (IS 2147)Orifice : 2.5 mmCable Entry : 1/2 Inch NPTCable Gland : NoSpecial : Standard

RemarksT-adaptor shall be supplied for 2 cable entries with 1/2 in.

Revision No: 0



Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: UV-001


Service: Dearator overflow shutoff valve

Date: 16-May-08

General Details


Inlet Pipe 4 In/ 40 SchOutlet Pipe 4 In/ 40 SchFluid Type: LiquidFluid Name: DM waterCharacteristic: On/Off

Service Conditions


Flow Rate T/hr 83.6 76 8.36







Spec.Gravity 0.9346 0.9346 0.9346

Viscosity cPo 1 1 1

Sizing Results

Calculated Cv 91.707 81.077 8.407

FL 0.9 0.9 0.9




% lift On/Off 0 0 0

MIL-SIZING-C1

THERMAX LTD PUNE

PA-0891. (1*53 TPH, 67Ata, 490±5°C).

9

UV-001

AJ

1

MIL/QDP074/JA0637

4 Inch

150 #

RF

0

15 Inch

Spiral 250-500 AARH

16-May-08

38-211X5Flow-to-Open

Close

Yes

190


Air SetAS

Limit SwitchLS

Solenoid ValveSV

MIL Control Valve Specification and Sizing Calculation

Documents

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