Mikron HPM 1150U HPM 1350U MILL/HPM 1150U... · 2018. 5. 14. · 2 Mikron HPM 1150U / 1350U Passion for Precision GF Machining Solutions : all about you When all you need is everything,

GF Machining Solutions

HPM 1150UHPM 1350U

Mikron

2 Mikron HPM 1150U / 1350U

Passion for Precision

GF Machining Solutions : all about youWhen all you need is everything, it’s good to know that there is one company that you can count on

to deliver complete solutions and services. From world-class electrical discharge machines (EDM),

Laser texturing and Additive Manufacturing through to first-class Milling and Spindles, Tooling,

Automation and software systems — all backed by unrivalled customer service and support — we,

through our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies,

help you raise your game and increase your competitive edge.


Applications 4

Highlights 6

Accessibility 8

The basic machine 10

A hightech spindle 11

Tool magazine 14

Ergonomics 15

Options 16

smart machine 17

Technical data 18

GF Machining Solutions 22

Contents

GF Machining SolutionsThe Mikron HPM machines are designed for universal pro-duction of high quality parts.The very latest motor driven spindles, directly-driven

cir cular and swivel axes and the stable machine body offer

the very best conditions to manufacture modern tools

economically and precisely.


Applications

A broad spectrum of parts can be machined using HPM

Turbines and compressor discs Extreme high temperature resistant tough steels

Aerospace+ High stability and precision+ Very good surface quality+ Absolute process security

Suspension Aluminium alloy

Car racing+ High concentricity+ 5-axis simultaneous machining+ Precise bores at various angles

Bevel gear wheel Hard machining

Transmission+ High stability and precision+ Very good surface quality+ Absolute process security+ Quality achieved: Q3


Escape doors for a small aircraft

A plastic injection mold


Mikron HPMUse for machining operations ranging from heavy rough machining to precise finish machining

Mikron HPM 1150U

Loading: up to 1.1 t

Mikron HPM 1350U

Standard rotary table up to 1.6 t

Pallet table up to 1.5 t

Pallet magazine for workpieces

up to 1 ton in weight

The work table and the loading

stations allow optimal access

Two loading stations

The A and C axes can be clamped together

for rough machining.

This increases tool life.

A one-piece machine bed

made out of a casting

A swiveling control unit

simplifies controlling and

monitoring of the process.

APS, APS extended, ITC and Adaptive Control.

These and further smart machine modules guarantee still

more flexibility and process security for the production of

high quality components.

Highlights

The pallets can be manually

locked and turned 360°

and locks into 4 positions.

3982

.5

1125

3680900

4770

132516

75

6990

1088

100

4400

320

900

5990

4045

730


Unusual levels of accessMikron machining centers are characterised by

extra ordinary ergonomics.

The HPM series of machines engenders confidence based

on the unparalleled levels of access offered, independent

of the respective configuration of the machine.


The Mikron HPM model series is universal+ Predestined for machining operations involving the

highest material cutting forces+ Both swivel and rotary axes can be clamped+ The tool life of the tools is extended by the high stability+ The water cooling for the table drive guarantees reliable

high precision over long machining times.

Ergonomics and the working space

Accessibility

Highlights+ Direct measuring system+ Water cooling+ C-axis with clamping+ A high loading weight

Mikron HPM 1350UA pallet table in the pallet magazine

Pallets 1000 mm in diameter

ErgonomicsThe pallets can be unlocked and turned manually using the

lever.

A view from above into the working space of Mikron HPM 1350U. Access to the workpiece is optimal.

Mikron HPM 1150URotary table 1000 mm in diameter

Mikron HPM 1350URotary table 1100 mm in diameter


The long Y-axis also allows workpieceswith a large diameter to be machined.


A well thought-through basic design for maximum rigidity

The basic machine

The swivelling head.

A water-cooled direct drive with the

measuring system on the swivel axis.

The A-axis can be clamped on both sides

in all positions for maximum rigidity.

A symmetrical table without an overhang

leads machining forces directly away

also during heavy loading.

The machine bed is cast out of one piece.

It stands on 3 main feet.

The Mikron HPM 1150U and 1350U are

built on the moving column principle.

Precision sustainability is guaranteed

during the whole machining process

due to the thermo-symmetrical

structure used.

The torsional rigidity of the X-axis is increased significantly

by having the guideways on two levels.

This particularly plays a role when heavy workpieces cannot

be clamped centrally on the rotary table and these are

turned.

For the highest levels of precision:

scraped support surfaces on the

linear guides


Constant machining in the HPC area

High tech spindle

Tools spindles for demanding machining operationsWhichever machine configuration you choose you will always

obtain the latest tools spindles with your Mikron HPM

machine.

Tool spindle technology.+ A high torque 15,000 rpm ISO-B40 / HSK-A63

The ideal spindle for universal use+ For high spindle speeds of 24,000 rpm HSK-A63

An oil-air lubrication system with suction removal of the

used oil.

Optimal for machining materials which should be

machined at the highest cutting speeds or for tools with

a small diameter

Step-TecSince 1995 Step-Tec has developed, manufactured, sold and

repaired motor-driven spindles for leading manufacturers

of machining centers for milling and drilling applications.

Step-Tec is in a position to manufacture rapidly running and,

at the same time, very precise high performance spindles

with an integrated motor. The machining times for obtaining

optimal quality have been drastically reduced thanks to

these spindles.

The facts+ Vector regulation for the obtaining maximum torque in

the lowest rotational speed range+ Highly stable ceramic-hybrid spindle bearing system+ Spindle jacket cooling by means of a regulated coolant

circuit for constant temperatures during the whole

operating period+ Integrates “smart machine” sensors

Your benefits+ Precise high performance+ Shorter acceleration phases+ A high torque at lower rotational speeds+ Thread cutting without a compensating chuck

The scope of delivery includes the smart machine module

APS (Advanced Processing System) for reliable recording

and display of vibrations produced during the milling

process.


Universal production ofhigh quality parts



30, 46 or 92 toolsTool magazine

The tools are loaded on the side of the machine in the tool

magazine.

The tool magazine has its own operating panel in order to

call up the desired tool.

No tool is needed to remove and load the tool holder.

The tools can be loaded and unloaded

using this unlocking system

Tool change takes place using a

double gripper.


Simple monitoring of horizontal machining

Ergonomics

The operating panel is swivelled from the machine front

to the side window or in near the tool magazine in order

to be able to monitor the machining process also for

horizontal machining.

APSCAMpleteEconowattSIGMA FMCITCITC 5XITMOSSOSS extendedOSS extremePFPRNS


Options

Our machines are prepared for a large number of options.

A control unit fromHEIDENHAIN

smart machineOperating modes 3+4KinematicsOptPallet magazine

A rotating viewing windowSuction removal of mistA belt filter plantInternal tool cooling

Motor-driven spindle for60,000 rpm

Minimum quantitylubrication and cooling

Laser tool measurementThe infrared measuringsensor

A control unit from SIEMENS


AdvancedProcessSystem

smart machine


EconowattMikron


IntelligentThermalControl

smart machine


IntelligentThermalControl 5X

smart machine


CAMpleteTruePath System

smart machine


CAMpleteTruePath System

smart machine


OperatorSupportSystem

smart machine

Oberflächen- güte

ZeitGenauigkeit


OperatorSupportSystem

smart machine

Oberflächen- güte

ZeitGenauigkeit


PowerFailProtection

smart machine


OperatorSupportSystem extreme

smart machine

Oberflächen- güte

ZeitGenauigkeit


OperatorSupportSystem extreme

smart machine

Oberflächen- güte

ZeitGenauigkeit


AdvancedProcessSystem

smart machine


RemoteNotificationSystem

smart machine


Protection

Precision

Productivity

The smart machine is constantly being further developed.

The currently available modules can be found at

www.gfms.com

Bringing intelligence into the milling process is the intended aim of “smart machine”.This includes a range of modules that are collectively

referred to under the generic term “smart machine” and that

fulfil various functions. In order to make the milling process

“intelligent”, various requirements have to be implemented.

First of all, establishing comprehensive communication

bet ween man and machine, which makes precise informa-

tion that the operator requires to assess the milling process

available to him. Secondly, supporting the operator in the

optimisation of the process, which considerably improves

the performance. Thirdly, the machine optimises the milling

process, which improves the process safety and the quality

of the workpiece - above all in unmanned operation.

The facts+ Greater accuracy in shorter machining times+ Increase in the workpiece surface quality as well as the

surface and shape accuracy+ Recognition of critical machining strategies+ Improvement in the process safety+ Reduction of the machine set due to longer service life+ Higher availability+ Better operating comfort+ Considerable increase in reliability in unmanned

operation

smart machine construction kit systemEach of the modules fulfils a specific task. Just like in a

construction kit, the user can select the modules that seem

to him to be the best option for improving his process.

Your benefitProducing the workpieces in a process-secure and precise

manner, increasing the reliability in unmanned operation,

increasing the service life of the machine and significantly

reducing production costs.

smart machine

The new dimensionin modern production

Saving energy


Working rangeLongitudinal X mmCross Y mmVertical Z mmA-axis °C-axis °Number of simultaneous axis pce.

Feed DrivesFeed rate / Rapid traverse X, Y m/minFeed rate / Rapid traverse Z m/minFeed rate / Rapid traverse A min-1

Feed rate / Rapid traverse C min-1

Working spindleWorking spindle 10`000 Spindle power 40% ED kWHSK-A100 Spindle torque 40% ED NmWorking spindle 15`000 Spindle power 40% ED kWISO-B40 Spindle torque 40% ED NmWorking spindle 15`000 Spindle power 40% ED kWHSK-A63 Spindle torque 40% ED NmWorking spindle 24`000 Spindle power 40% ED kWHSK-A63 Spindle torque 40% ED Nm

Accuracy XYZ ISO 230-2(97)Accuracy A μmRepeatability R μm

Work tableClamping surface Ø mmMax. workpiece weight kg

AutomationPallet magazine PositionsPallet clamping surface Ø mmTool magazine ISO-B40 / HSK-A63 Positions HSK-A100 Positions

Control unitHeidenhainSiemens

WeightMachine kg

smart machine

Mikron HPM 1150U

10001150700/895+16/-120n x 3605 axis/5 simultaneous

15 / 3015 / 3011 / 2040

34324 38193 38193 30 75

X = 8 Y + Z = 6X = 5 Y + Z = 4

10001100

--30, 46, 92170

iTNC 530840 D

12’300

APS, APS extended,Adaptive control, ITC

Technical data

Mikron HPM 1350U

13501150700/895+16/-120n x 3605 axis/5 simultaneous

15 / 3215 / 3211 / 2040

34324 38193 38193 30 75

X = 8 Y + Z = 6X = 5 Y + Z = 4

11001600

31000 / 84030, 46, 92170

iTNC 530840 D

12’600 - 17’100

APS, APS extended,Adaptive control, ITC

3150

1010

4190

2900

960

2700ca. 4890

Mikron

HPM 1150U

3990

3480

900

6990

1330

1680 4770

1040

100

690


Mikron HPM 1150Uwithout Pallet magazine

Mikron

HPM 1350U

3000ca.4890

3150

1010

4190

2900

3990

1130

3680

900

4770

1330

1680

690

6990

1090


Mikron HPM 1350Uwithout Pallet magazine

2870

3150

4090

Mikron

HPM 1150U

100

4400 320

900

59904050

730

Nm 38 kW / 40% ED S6

30 kW100%ED S1

193 Nm40% ED S6

152 Nm100% ED S1

0

14

3038

kW

min-10

16

152193

1900

6300

1500

0

75 Nm40% ED S6

30 kW / 40% ED S6

24 kW100%ED S1

60 Nm100% ED S1

kW

Nm

0

222430

min-10

10

6075

3480

2000

024

000


Mikron HPM 1350Uwith Pallet magazine

HPM 1150U / 1350UHSK A63 / ISO B40 / 15000 min-1

HPM 1150U / 1350UHSK A63 / 24000 min-1



EDM (electrical discharge machining)AgieCharmilles wire-cutting, die-sinking

and hole-drilling machines

For over 60 years we have been at the forefront of every EDM develop-

ment: designing and refining the EDM process and building machine

tools that deliver peerless part accuracies, surface finishes, cutting

speeds and process reliability. Today, our AgieCharmilles wire-cut-

ting, die-sinking and hole-drilling machines are recognized through-

out the world as the best in the business. Our continuous research and

development in digital generator technology, control systems and in-

tegrated Automation systems are evidence of our commitment to

keeping your EDM operations on the leading edge of technology.

MillingMikron high-speed (HSM), high-performance (HPM)

and high-efficiency (HEM) Milling centers

Customers operating in the mold, tool and die and precision compo-

nent manufacturing sectors stake their reputations on being able to

quickly and cost-competitively meet their customers’ demands.

That’s why they invest in GF Mikron machines. Incorporating the lat-

est and most advanced technologies and premium-performance

components, Mikron HSM, HPM and HEM machines help you in-

crease your production capabilities and improve your productivity.

Designed and built for speed, accuracy and reliability, the machines,

like you, are proven performers.

Liechti dedicated aerospace and energy machining centers

Aerospace and power generation turbine manufacturers increas-

ingly turn to Liechti dedicated five- and six-axis machining centers

to machine complex, high-precision airfoils on blades, disks, blings,

blisks/IBRs and impellers. It’s easy to see why because these ma-

chines, with their specific profile machining technology, specialized

CAD/CAM software and engineering competence for ultra-dynamic

machining in titanium, Inconel, nimonic, titanium-aluminide and

high-alloy steels, yield productivity gains as much as 30 percent,

thanks to reduced machining times. In the globally competitive aero-

space and power generation manufacturing sector, that’s definitely

worth shouting about.

Step-Tec Spindles

At the heart of every GF Mikron machining center is high-performance

Step-Tec Spindle. Step-Tec Spindles are essential core components of

our machining centers. Highly accurate and thermally stable Step-Tec

Spindles ensure that our machines can handle everything from

heavy-duty roughing to fine-finishing operations.

Tooling and AutomationSystem 3R Tooling, Automation and software

Productivity is the key to manufacturing success, and automating a

manufacturing process is a proven method of increasing its efficiency,

effectiveness, quality and reliability. System 3R’s integrated Tooling,

Automation and software solutions ranging from simple workpiece

pallet and electrode changers through to flexible manufacturing and

robot handling systems are guaranteed to help you increase their

competitive advantage.

Customer ServicesOperations Support, Machine Support and Business Support

To help you get the most and the best from your machine tools and

equipment, we offer three levels of support. Operations Support cov-

ers our range of original wear parts and certified consumables (EDM

wires, filters, resins, electrodes etc.) to ensure that your machines

are performing at the highest levels. Machine Support maximizes,

through our best-in-class technical support, preventive services and

quality spare parts, your machine tool uptime. Business Support is

designed to help you make a real step-change in your productivity

and performance with solutions tailored to your specific needs.

LaserAgieCharmilles Laser texturing machines

Laser texturing is a fully-digitized surface engineering process that

has huge potential. The technology enables precise 2D and 3D tex-

tures or engravings to be machined accurately and directly onto

complex parts or molds to improve and alter their aesthetic appeal,

functionality and performance. The process is infinitely repeatable

and offers many distinct environmental and economic advantages

over conventional texturing processes.

Laser Additive Manufacturing (AM)

GF Machining Solutions has partnered with EOS, the global leader

for high-end AM solutions, to integrate this innovative technology

and further develop it into its current solutions to fully benefit the

mold industry, by focusing on injection efficiency: optimized cooling

design to reduce cycle time, lower energy consumption, higher qual-

ity of plastic parts.


259.

805.

842

At a glance


We enable our customers to run their businesses efficientlyand effectively by offering innovative Milling, EDM, Laser,Additive Manufacturing, Spindle, Tooling and Automationsolutions. A comprehensive package of Customer Servicescompletes our proposition.

www.gfms.com

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Mikron HPM 1150U HPM 1350U MILL/HPM 1150U... · 2018. 5. 14. · 2 Mikron HPM 1150U / 1350U Passion for Precision GF Machining Solutions : all about you When all you need is everything,

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