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VLT ® 2800 Series: VLT® MICRO Series THE REAL DRIVE
16

Micro Catalog

Dec 02, 2014

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Page 1: Micro Catalog

VLT® 2800 Series:

VLT® MICRO Series

T H E R E A L D R I V E

Page 2: Micro Catalog

A �Motion Controls www.namc.danfoss.com 1.800.43�.6367

Contents

A � overview and Features

A 6 Performance Data

A 8 General technical Data

A 10 Dimensions and Mounting

A 1� options

A 16 ordering information

The Ideal Drive for Limited Spacethe Vlt® MiCro is the perfect drive for oEMs and panel builders needing a small AC motor control in the 1/� to 5 HP, �30 VAC and 1 to 5 HP, 460 VAC range. it offers a small footprint, sophisticated control and a user friendly keypad. to top it off, it has excellent reliability and simple functionality ... all at a low price!

VLT MICRO (230 VAC 3Ø) shown actual size

VLT® MICRO Series Overview

Page 3: Micro Catalog

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VLT MICRO Features and Benefits• simple installation

• Panel or optional Din rail mount

• optional remote keypad mounting kit

• Compact overall size saves space and installation cost

• Designed for: 1/� to 5 HP, �30 VAC constant torque applications and 1 to 5 HP, 460 VAC constant torque applications

• Programmable DC braking makes it easier to adapt the unit to various applications

• All models are enclosed in a protected chassis (iP �0) and are Ul and cUl listed

• Easy access to all terminal connections

• Programmable digital inputs and outputs

• Forced air cooled

• low noise operation

• Provides DC performance from a low cost and low maintenance AC motor

• overload current — 150% of rated current for 1 minute

• Automatic voltage regulation

• s-curve or linear ramp profiles

• Momentary power failure restart

• Parameter lock/reset

Applications• Conveyors

• Pumps

• Fans

Application photo

Application photo

Application photo

Options• remote keypad kit

• Din rail adaptor kit

• Brake resistors

• EMC filters

Protection Features• self-testing

• overvoltage

• overcurrent

• Undervoltage

• overload

• overheating

• External fault

• Electronic thermal

• Ground fault

Page 4: Micro Catalog

A 4Motion Controls www.namc.danfoss.com 1.800.43�.6367

Digital Controls Make Operating a Breezethe digital keypad/display module comes mounted on the front panel of the Vlt MiCro. this module has two functions: display and control. Display shows the current status of the drive. Control provides the programming interface. As you'll see, running the Vlt MiCro couldn't be easier!

Function/Program Mode

Pressing the "MoDE" key repetitively displays status information such as the reference frequency, output frequency, or output current.

Enter

Pressing the “EntEr” key stores the parameters in memory.

Run

Used to start operation. it has no effect when the drive is controlled by the external control terminals.

Stop/Reset

stops and resets the parameter after faults occur with the drive.

Up/Down

Press the “Up” or “Down” keys momentarily to change parameter settings. these keys may also be used to scroll through different operating values or parameters.

LED Indicators

these indicators light up during rUn, stoP, FWD and rEV operations.

Features – Keypad and Display Functions

Built-in software eliminates the need for additional hardware — saving space, time and money

ENTER

MODE

RUN

STOPRESET

RUN STOP

FWD REV

DIGITAL KEYPAD

VLT® MICRO

FREQ. SET0 100

50

RUN

STOPRESET

RUN FWD REVSTOP

ENTER

MODE

Page 5: Micro Catalog

A 5www.namc.danfoss.com 1.800.43�.6367 Drives solutions

VLT

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A

R

S

T

GND

MO

M1

M2

M3

M4

M5

U

V

W

B1 B2

AFM

RB

RA

RC

MO

MCM

GND

3

2

1GND

+

-

Forward/Stop

Reverse/Stop

Reset

Multi-Step 1

Multi-Step 2

Multi-Step 3

Signal Common

200-240 VAC 50/60 Hz(Select each two terminals asinput for single or three phase power input models)

380-480 VAC 50/60 Hz

Braking Resistor (Option)

ACMotor

AnalogFrequency/CurrentMeter

Alarm Output Contacts30 VDC 2A Max250 VAC 2A Max

Multi-function PHC output48 V/250mA Max

Digital Signal Input Terminals

Frequency Setting0~10 VDC 1k - 5k Current Input 4-20 mA

Analog/Digital Signal Common

Power forspeed setting

+10 V 10mA(max.)

AVI

RS-485

Features – Installation and Startup

Parameter Settingsset the following parameters according to the motor nameplate:

Maximum motor frequency .............................Parameter 04Maximum motor voltage ...................................Parameter 05Motor rated current .............................................Parameter 5�

set the ramp times:

Accel time ........................................................Parameter 10 Decel time .......................................................Parameter 11

set ramp selection:

d00 linear accel/decel ............................... Parameter 101

Motor StartPress the run key to start the motor. Adjust desired speed using the Up and Down arrow keys.

Programmingthe Vlt MiCro is programmed by means of the digital keypad. in order to operate in the Quick setup Mode, the Pin Header/Jumpers (located next to the input terminals) should all be set in the up position.

Note: Speed reference is controlled by the Up and Down arrow keys. If a potentiometer is to be used as the speed reference parameter, Parameter 00 will need to be programmed to d01.

Parameter 5� = x 100Motor Full load Amps Drive Max Cont. Amps

J5J6J7

Wiringthere are two wiring systems in an AC motor drive: the power wiring and the control circuit. the power wiring terminals are located at the top of the drive. Control Circuit terminals are located at the bottom of drive.

All terminals blocks are covered by a plastic housing, which can be lifted to gain access to the terminals. When no connections are made to the control terminals, the drive can be operated by the digital keypad/display.

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Performance Data – 1Ø or 3Ø 200-240 VAC

VLT Order Number

1/3Ø UL 176F7300 176F7301 176F7302

1/3Ø UL/CE 176F7306 176F7307 176F7308 176F7330

3Ø UL/CE 176F7331

Output

output Current

Continuous (�00-�40 VAC) [A] �.5 5.0 7.0 10 17

intermittent (�00-�40 VAC) [A] 3.7 7.5 10.5 15 �5.5

Continuous KVA (�00-�40 VAC) [KVA] 1.0 1.9 �.7 3.8 6.5

typical shaft output [HP] 0.5 1.0 �.0 3.0 5.0

Max. Motor Cable size [AWG] 1� 1� 1� 8 8

[mm�] 3.3 3.3 3.3 8.4 8.4

Input

Max. input Current (1Ø, �00-�40 VAC) [A] 6.3 11.5 15.7 �7 –

(3Ø, �00-�40 VAC) [A] �.9 6.3 9.0 15 19.6

Max. Power Cable size [AWG] 1� 1� 1� 8 8

[mm�] 3.3 3.3 3.3 8.4 8.4

Max. Pre-Fuses1) 1Ø [A] 10 �0 �5 60 –

3Ø [A] 10 �0 �5 40 60

Environment

Enclosure Chassis (iP �0)

Weight [lbs.] 3 3 3 6 61) 200-240 VAC; Bussmann JJN type or exact equivalent

Recommended Bussman Type JJN or JJS Input Fuses Part Number

0.5 HP �30 VAC 1Ø JJn 10

1 HP �30 VAC 1Ø JJn �0

� HP �30 VAC 1Ø JJn �5

3 HP �30 VAC 1Ø JJn 60

0.5 HP �30 VAC 3Ø JJn 10

1 HP �30 VAC 3Ø JJn �0

� HP �30 VAC 3Ø JJn �5

3 HP �30 VAC 3Ø JJn 40

5 HP �30 VAC 3Ø JJn 60

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Performance Data – 3Ø 380-480 VAC

VLT Order Number 3Ø UL/CE 176F7312 176F7313 176F7314 176F7332

Output

output Current

Continuous (380-480 VAC) [A] 3.0 4.0 5.0 8.�

intermittent (380-480 VAC) [A]

Continuous KVA (380-480 VAC) [KVA] �.3 3.1 3.8 6.�

typical shaft output [HP] 1.0 �.0 3.0 5.0

Max. Motor Cable size [AWG] 1� 1� 1� 8

[mm�] 3.3 3.3 3.3 8.4

Input

Max. input Current (380-480 VAC) [A] 4.� 5.7 6.0 8.5

Max. Power Cable size [AWG] 1� 1� 1� 8

[mm�] 3.3 3.3 3.3 8.4

Max. Pre-Fuses1) [A] 10 15 �0 30

Environment

Enclosure Chassis (iP �0)

Weight [lbs.] 3 3 3 61) 380-480 VAC; Bussmann JJS type or exact equivalent

Recommended Bussman

Type JJN or JJS Input Fuses Part Number

1 HP 460 VAC 3Ø JJs 10

� HP 460 VAC 3Ø JJs 15

3 HP 460 VAC 3Ø JJs �0

5 HP 460 VAC 3Ø JJs 30

Page 8: Micro Catalog

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General Technical Data

AC Line Supply (R, S, T):

supply voltage single-phase �00-�40 V units …………………………………… 1 x �00/�08/��0/�30/�40 V ±10%supply voltage three-phase �00-�40 V units …………………………………… 3 x �00/�08/��0/�30/�40 V ±10%supply voltage 380-480 V units …………………………………………………3 x 380/400/415/440/460/480 V ±10%supply frequency ………………………………………………………………………………………………50/60 HzMax. imbalance of supply voltage …………………………………………………………±�% of rated supply voltagePower factor ………………………………………………………………………………………0.90/1.0 at rated loadswitching on supply input l1, l�, l3 ……………………………………………………………… max. 100 times perMax short circuit rating ………………………………………………………………………………………… 5000 AEfficiency ………………………………………………………………………………………………………………0.95

VLT Output Data (U, V, W):

output voltage ……………………………………………………………………………… 0-100% of supply voltageoutput frequency ……………………………………………………………………………………………0.1 - 400 Hzrated motor voltage, �00-�40 V units …………………………………………………………�00/�08/��0/�30/�40 Vrated motor voltage, 380-480 V units …………………………………………………… 380/400/415/440/460/480 Vrated motor frequency …………………………………………………………………………………………50/60 Hzswitching on output ………………………………………………………………………………………… Unlimitedramp times ………………………………………………………………………………………………… 0.1-600 sec.

Torque Characteristics:

starting torque ………………………………………………………………………………………… 150% for 1 min.starting torque ………………………………………………………………………………………… �00% for 5 sec.Acceleration torque ……………………………………………………………………………………………… 100%overload torque ………………………………………………………………………………………… 150% for 1 min.

Control Card, Digital Inputs:

number of programmable digital inputs ……………………………………………………………………………… 6terminal designation. ………………………………………………………………………… M0, M1, M�, M3, M4, M5

Control Card, Analog Inputs:

no. of programmable analog inputs (selectable voltage or current) ………………………………………………… 1terminal designation ……………………………………………………………………………………………… AV 1Voltage level ………………………………………………………………………………………………… 0 - 10 VDCinput resistance, ri …………………………………………………………………………………………approx. 47 kΩCurrent range ………………………………………………………………………………………………… 4 - �0 mAinput resistance, ri …………………………………………………………………………………………approx. �50 Ωresolution ………………………………………………………………………………………………… 10 bit + sign

All analog inputs are galvanically isolated from the supply voltage.

Control Card Analog Outputs:

number of programmable analog outputs …………………………………………………………………………… 1terminal designation ……………………………………………………………………………………………… AFMVoltage range at analog output……………………………………………………………………………… 0 - 10 VDC

All digital and analog outputs are galvanically isolated from the supply voltage.

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General Technical Data

Control Card, 10 VDC Supply:

terminal designation ……………………………………………………………………………………………… +10VMax. load…………………………………………………………………………………………………………… 10 mA

Digital Output

number of programmable optocoupler outputs ……………………………………………………………………… 1terminal designation ………………………………………………………………………………………… Mo1-MCMMax. output ……………………………………………………………………………………………≤48 VDC, 50 mA

Control Card, RS485 Serial Communication:

terminal designation ……………………………………………………………………………………………… rJ -11

Relay Outputs:

no. of programmable relay outputs …………………………………………………………………………………… 1terminal designation ………………………………………………………………… rA-rC (n.o.), rB-rC (n.C.) Form CMax. terminal load rating …………………………………………………………………………1�0 VAC/�8 VDC, 5 A; �40 VAC, �.5 A

Brake Resistor Terminals:

terminal designation ……………………………………………………………………………………………… B1, B�

Cable Lengths and Cross-Sections:

Use 75°C copper wire minimumMax. motor cable length ………………………………………………………………………………… 165 ft. (50 m)Max. cable cross-section for line, motor and brake ………………………………………………… 14 AWG (�.0 mm�)Max. cross-section for control terminals …………………………………………………………… 14 AWG (�.0 mm�)

Control Characteristics:

Frequency range ……………………………………………………………………………………………0.1 - 400 Hzresolution on output frequency ……………………………………………………………………………… ±0.1 Hzspeed, control range (open loop) ……………………………………………………………… 1:�0 of synchro. speedspeed, accuracy (open loop) ……………………………………………………………… < 1800 rpm: max. error �% > 1800 rpm: max. error of 0.5% of actual speed

All control characteristics are based on a 4-pole asynchronous motor

Environment:

Enclosure …………………………………………………………………………………… Protected Chassis (iP �0)Vibration test ……………………………………………………………………… 1 g less than �0 Hz, 0.6 G �0-50 HzMax. relative humidity ……………………………………………………………… less than 90% (non-condensing)Ambient temperature ………………………………………………………………………………………–10 - +50°Ctemperature during storage/transport ………………………………………………………………………–�0 - +60°CMax. altitude above sea level ………………………………………………………………………… 3300 ft. (1000 m)

VLT MICRO Series Protection:

• self-testing, overvoltage, overcurrent, undervoltage, overload, overheating, external fault, electronic thermal, ground fault

Page 10: Micro Catalog

A 10Motion Controls www.namc.danfoss.com 1.800.43�.6367

Mechanical Dimensions and Mounting Requirements

VLT MICRO Order Numbers:

176F7300, 176F7301, 176F730� (1/�-� HP) �00-�40 VAC

1/3Ø 200-240 VAC Modelsin (mm)

1 HP/ 0.75 KW230V 3PHASE

WARNING:Do not connect AC power tooutput terminals (U,V,W).Do not inspect componentsuntil LEDs are turned offfor at least 1 min.

••

DIGITAL KEYPAD

VLT® MICRO

FREQ. SET0 100

50

RUN

STOPRESET

RUN FWD REVSTOP

ENTER

MODE

MOTOR

V WU B1 B2

0.39(10)

4.45(113)

4.84(123)

0.39(10)

5.57(141.5)

3.35(85)3.13

(79.5)

Ø0.196(5) 0.216

(5.5)

0.216(5.5)

0.216(5.5) WARNING:

Do not connect AC pwr to�output terminals (U,V,W).�Do not inspect components�until LEDs are turned off�for at least 1 min.

• ��

DIGITAL KEYPAD

VLT® MICRO

FREQ. SET0 100

50

RUN

STOPRESET

RUN FWD REVSTOP

ENTER

MODE

MOTOR

V WU B1 B2

0.55(14.0)0.91

(23.0)0.39

(10.0)

5.94(151.0)

5.51(140.0)

3.50(89.0)

3.94(100.0) Ø0.18

(4.5)

4.59(116.5)

0.41(10.5)

0.39(10.0)

1.77(45.0)

0.08(2.0)

VLT MICRO Order Numbers:

176F7306, 176F7307, 176F7308 (1/�-� HP) �00-�40 VAC

176F731�, 176F7313, 176F7314 (1-3 HP) 380-480 VAC

1/3Ø 200-240 VAC CE Models 3Ø 380-480 VAC CE Models

AIR

1.97(50)

or more

1.97(50)

or more

5.91 (150)or more

5.91 (150)or more

1 HP / 0.75 KW230V 3 PHASE

WARNING:Do not connect AC power tooutput terminals (U,V,W).Do not inspect componentsuntil LEDs are turned offfor at least 1 min.

••

DIGITAL KEYPAD

VLT-MICRO

FREQ. SET0 100

50

RUN

STOPRESETENTER

MODE

RUN FWD REVSTOP

Mounting Requirementsinstallation of the Vlt MiCro is simple! the drive should be installed vertically to provide proper ventilation with adequate space between the drive and a wall or other equipment, and should be mounted in an enclosure appropriate for the application environment.

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in (mm)

Mechanical Dimensions and Mounting Requirements

DIGITAL KEYPAD

VLT® MICRO

FREQ. SET0 100

50

RUN

STOPRESET

RUN FWD REVSTOP

ENTER

MODE

Ø0.23(5.8)

6.55(166.3)0.32

(8.2)0.41

(10.5)

3.48(88.5)

0.10(2.5)

8.66(220.0)

0.59(15.0)

8.07(205.0)

4.92(125.0) 4.33

(110.0)

9.25(235.0)

0.59(150)

1.85(46.9)

VLT MICRO Order Numbers:

176F7330, 176F7331 (3-5 HP) �00-�40 VAC

176F733� (5 HP) 380-480 VAC

1/3Ø 200-240 VAC CE Models 3Ø 380-480 VAC CE Models

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4.33(110)

3.15(80)

0.59(15)

8.50(216)

3.15(80)

0.59(15)

0.2(5)

0.79(20)

A

1.22(31)

0.71(18)

0.79(20)

Options – Brake Resistors

200-240 VAC VLT MICRO Brake Resistors HP VAC ohms Pmax (W) order number Duty Cycle

0.5 �00-�40 330 �50 (A) 175U1003 30%

0.5 �00-�40 160 175U0900 40%

0.75 �00-�40 ��0 �50 (A) 175U1004 �0%

0.75 �00-�40 �50 (A) 175U0901 40%

1 �00-�40 150 �50 (A) 175U1005 14%

1 �00-�40 150 �50 (A) 175U0989 30%

1 �00-�40 3�0 175U090� 40%

� �00-�40 7� 500 (B) 175U099� 15%

� �00-�40 850 175U0903 40%

380-480 VAC VLT MICRO Brake Resistors 1 380-460 6�0 �50 (A) 175U1001 10%

1 380-460 6�0 500 (B) 175U098� 30%

1 380-460 3�0 175U0910 40%

� 380-460 310 500 (B) 175U0984 15%

� 380-460 850 175U091� 40%

3 380-460 �10 500 (B) 175U0987 5%

3 380-460 1000 175U0913 40%

Drawing A: 250 W Resistors Drawing B: 500 W Resistors VLT MICRO Brake Resistor Mounting Brackets

Part Mounting Bracket Dim A Number

For �50 W resistors 4.34 (110) 175U0011

For 500 W resistors 8.5� (�16) 175U0009

in (mm)in (mm) in (mm)

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Options – Remote Keypad Kit

D I G I T A L K E Y P A D

STOPRESETENTER

MODE RUN

FREQ. SET

50

1000

RUN STOP FWD REV

1.44(36.5)0.14

(3.5)

0.12(3.0)

2.76(70.0)

1.30(33.0)

0.12(3.0)

0.53(13.5)

1.50(38.0)

0.63(16.0)

0.77(19.5)

Dimensions for Remote Mounting of Digital Keypad/Display

0.55(14.0)

1.02

(26.

0)

A1.09

(27.8)1.04

(26.5)1.44

(36.5)

1.43

(36.

4)

0.65(16.4)Dimension A Value Part Number

6 ft. (� m) 176F7310

15 ft. (5 m) 176F73�5

the Vlt MiCro provides a removable Keypad/Display that may be mounted remotely using one of the optional cables (6 ft. or 15 ft.). this is particularly helpful in providing access to unit parameters or monitoring operation when the Keypad/Display is mounted on a control panel’s cover.

in (mm)

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Options – RFI Filter

Part Number

�00-�40 1Ø 176F73�7

�00-�40 3Ø 176F73�8

380-480 3Ø 176F73�6

Dimensions for Model 176F7328

the optional rFi Filters provide compliance to Class 1A EMC Emission standards when used with a Vlt MiCro.

5.12 ± 0.08(130.0 ± 2.0)

8.66 ± 0.08(220.0 ± 2.0)

7.8 ± 0.04(198.0 ± 1.0)

1.77 ± 0.08(45.0 ± 2.0)

3.94 ± 0.04(100.0 ± 1.0)

0.028(0.7)M4x (3x)

7.87 ± 0.39(200.0 ± 10.0)

5.12 ± 0.08(130.0 ± 2.0)

8.66 ± 0.08(220.0 ± 2.0)

7.8 ± 0.04(198.0 ± 1.0)

1.77 ± 0.08(45.0 ± 2.0)

3.94 ± 0.04(100.0 ± 1.0)

0.028(0.7)M4x (3x)

7.87 ± 0.39(200.0 ± 10.0)

5.12 ± 0.08(130.0 ± 2.0)

8.66 ± 0.08(220.0 ± 2.0)

7.8 ± 0.04(198.0 ± 1.0)

1.77 ± 0.08(45.0 ± 2.0)

3.94 ± 0.04(100.0 ± 1.0)

0.028(0.7)M4x (3x)

7.87 ± 0.39(200.0 ± 10.0)

in (mm)

Dimensions for model 176F7327

Dimensions for model 176F7326

in (mm)

in (mm)

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Options – DIN Rail Adapter Bracket Kit

Part Number

�30 VAC 176F7311

460 VAC and �30 VAC 1Ø 176F7315

Mounting screw

Hex nutDin rail Clip

Adapter

Din rail

Hex nut

Mounting screw

Din rail mounting of the rFi MiCro provides both a secure method of mounting, as well as easy interchangeability.

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rev.nAMC.PK.B1.��

VLT MICRO Ordering Information

Model VLT MICRO Number

0.5 HP �30 VAC 1Ø Ul 176F7300

1 HP �30 VAC 1Ø Ul 176F7301

� HP �30 VAC 1Ø Ul 176F730�

0.5 HP �30 VAC 1Ø Ul/CE 176F7306

1 HP �30 VAC 1Ø Ul/CE 176F7307

� HP �30 VAC 1Ø Ul/CE 176F7308

3 HP �30 VAC 1Ø Ul/CE 176F7330

5 HP �30 VAC 3Ø Ul/CE 176F7331

1 HP 460 VAC 3Ø Ul/CE 176F731�

� HP 460 VAC 3Ø Ul/CE 176F7313

3 HP 460 VAC 3Ø Ul/CE 176F7314

5 HP 460 VAC 3Ø Ul/CE 176F733�

Part Options and Accessories Number

Remote Keypad Kit includes all hardware and � m cable ........... 176F7310 includes all hardware and 5 m cable ............ 176F73�5

DIN Rail Adaptor Din rail Adaptor Bracket Kit (�30 VAC) ........ 176F7311 Din rail Adaptor ii Bracket Kit ......................... 176F7315 (�30 VAC 1Ø CE & 460 VAC)

RFI Filters �00-�40 1Ø ............................................................. 176F73�7 �00-�40 3Ø ............................................................. 176F73�8 380-480 3Ø ............................................................. 176F73�6

Brake Resistors – 230 VAC 0.5 HP 30% Duty Cycle .......................................175U1003 0.5 HP 40% Duty Cycle .......................................175U0900 0.75 HP �0% Duty Cycle.....................................175U1004 0.75 HP 40% Duty Cycle.....................................175U0901 1 HP 14% Duty Cycle ..........................................175U1005 1 HP 30% Duty Cycle ..........................................175U0989 1 HP 40% Duty Cycle ..........................................175U090� � HP 15% Duty Cycle ..........................................175U099� � HP 40% Duty Cycle ..........................................175U0903 Brake Resistors – 460 VAC 1 HP 10 or 14% Duty Cycle ...............................175U1001 1 HP 30 or 40% Duty Cycle ...............................175U098� 1 HP 40% Duty Cycle ..........................................175U0910 � HP 15 or 16% Duty Cycle ...............................175U0954 � HP 40% Duty Cycle ..........................................175U091� 3 HP 5 or 9% Duty Cycle ....................................175U0987 3 HP 40% Duty Cycle ..........................................175U0913