MICAS™ · • ACM 1000-40B Medium Pressure Compressor 40bar ACM 1500-40B Series Used for: • PET manufacturing machineries • High pressure test demands in different industries

Havasazansaba Industrial Group

Brife History Piston Type Compressor

MICAS™ ~ COMPRESSOR

Screw Compressor

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Introduction of booster and mid-pressure compressors: - - -By considering isentropic and adiabatic compression for gases and regarding to great temperature rising due to compression and the effect of high temperature fluids specially on lubricants and mechanical parts, it is obvious to apply multi staging compression for high pressures. This multi staging will improve efficiency and power consumption of compressors. Differences between boosters and mid-pressure compressors: The main difference is related to suction pressure of first stage of compression that is atmospheric pressure. in mid-pressure

compressors to reach to 40 bars in two stages. The compression ratio is calculated as rp= n (pi_ . ._]pi

By the other hand, the suction pressure in booster lines is the utility supply pressure eg.8, 10, 3 bars. Also the other difference which is related to compression ratio in boosters and mid-pressure compressors causes same type size of cylinders and pistons in booster compressors. But an untypical size on mid-pressure compressors. in addition to there is limitation in flow for mid-pressure while booster's compressors deliver more flow.

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ACM-40B 1.5.J-W BAR 40 1.59-9 Jl..at.j Jg.,.,,~ ~--,o~lii.:i.,.,.,I ~;19-0

PET ..ily,,.o J~ 1.5~fa.:, -¥.91 wUT ~lo •

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• ACM 1000-40B

Medium Pressure Compressor 40bar ACM 1500-40B Series

Used for: • PET manufacturing machineries • High pressure test demands in different industries • heavy machinery starter devices • Surge system for water transmission lines

BHS 1.5.J-W Jg.,.,,~ _p..,.,.,9-! Booster Compressor I.SJl..at.j J¥ 1.5LJ&Jg.,.,.,~ ~--

Booster comRressors series BHS Designed for long-life durability Produced in 9 different models Special valve system design High pressure manometer Long-life bearings Equipped with cooling fan Easily accessible spare parts

Recommended Accessories: High pressure Micro Filter High pressure Air Tank High pressure Trap High pressure Air Dryer

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Line Pressur Transducer Arrangment (Booster).

In Processes Suchas Highpressure Pneumatic testing line (Blow Modeling) Lines In the Following States

_ _ _ F_ull Lines Highpressure Arrangment

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Wiew of Hp 40 bar Air Compressed line

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cr"'lLDI '-:-':!_r'D : 0.724 1

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cr"'lLDI '-:-':!J'D : 1

40°

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• BHS 30

!Obar

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45°

0.96

13bar

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j~ -=>J9" 4fa = l.Sx4000 lit/hr x 30 bar= 180,000 lit/hr

= 180,000 lit/hr/ 60 min = 3000 lit/min @ 30 bar : jl .::...w.:;J~ JI,, Io JL..:i,Ji J-=> uT l5-=>9J9 J-=> 19-'f> ~ o.S

PiV1=PN2 : 3000 x 30 = 10 x V2 : V2= 9000@ 10 bar

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--=>MI~ vt-,&LS ~.:, .H#. Booster compressors and its factors calculation:

For the two stages booster compressor with inlet line pressure of 8 bars and discharge of 40 bars we shall have compression ratio of: rp = N '1 (p2/p1) = '1 (40/8) = 2.23 it means we will reach to 17.84 bars at first stage from 8 bar and 39.8 bar at the second stage. Also you can estimate your boost­er flow regarding to p1 v1 = p2v2 formula if you consider isentropic compression process. It just the point to apply correction fac­tors of elevation temperature and unload of compressor (main line) of ambient, also you can consider below factors before boost­er except main line.

~-------~----~-----~---~--------~ Inlet pressure C.F.P

Inlet pressure C.F.T

5 bar 0.724

35°c 1

The total correction factor will be calculated as : T.C.F = C.F.P x C.F.T / (1 .03 - 1.05)

7.5 bar 1

40°c 0.98

10 bar 1.329

45°c 0.96

13 bar 1.708

50°c 0.95

So if we consider blow molding of PET line to fill 4000 bottle of 1.5 lit per hour up to 30 bar of blowing , then we have: 4000 lit/hr x 1.5 = 6000 lit/hr 6000 lit/hr x 30 bar/60 = 3000 lit/min And also: P1V1=P2V2 : 3000 x 30 = V2 x 10 : V2=9000 lit/min So , by considering utility line pressure of 10 bar , BHS30 is defined compressor for this capacity , If we consider line pressure 7.5 bars before booster and the line temprature was 35 degree centigrade, then the suction capacity of this unit will fall to 8400 lit/min ..

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MICAS mid-pressure and booster compressors properties: • Belt driven power transmission method for boosters and mid-pressure compressors.

• Separate after cooler with its individual axial fan. • Chassis plate arrangement for compressor and equipments. • Applying CE mark European electro motors (on costumer request). • All necessary safety valves, pressure switches, gages .which are completely qualified by : "made in Germany"

• Individual power board with protection.

• ACM 2000- 408

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MICAS mid-pressure and booster compressors benefits: - - -• Applying heavy duty electro motors with IP55 class F protection.

• Compact design for occupying minimal space.

• Maximum air delivery for cooling purpose by using axial type fan.

• Can operate with utility line pressure 7.5 , 10 , 13 bars to boost.

• BHS 22