MFG General Presentation

MFG Components Oy | Pajatie 1, 82600 Tohmajärvi | [email protected] | www.mfg.fi

MFG Components Oy – General PresentationEN 17.1 / 21.3.2017 / TAJ

BASICS

Tohmajärvi

Start of operations 1975Known as Esmac and Tohmac Oy

Turnover 2015 [M€] 6

Turnover 2016 [M€] 6,4

Office staff, 2017 13

Production staff, 2017 32 + 3

Production & warehouse space [m2] 4600

Products • Designing and manufacturingpower transmission components

• Imported power transmission components

• Contract manufacturing• Assembled components /

subassemblies• NDT-2 inspections & repair

welding for castings• Internal and external gearing.• Single pieces and small serial

production

AREAS OF OPERATIONContract Manufacturing customers, such as Metso Flow Control, D-Hydro and Kesla, are served machining out of various materials,castings, forgings etc. MFG is able to supply a finished componentassembly from the material to the surface treatment in co-operation with our extensive network of partners.

Power transmission solutions are our largest product group tobenefit from new manufacturing techniques and our own designs,which has made innovative new, customizable products, possible.Prominent customers are Andritz, The Switch, Santasalo Gears andDesch GmbH.To complete the product line, we do import power transmissionstandard components. Components are imported from China,Japan, Italy and Germany, from proven partners, with whom MFGcan supply even complete power transmission solutions. Our mostprominent partners are MAV from Italy and Vulkan and Desch fromGermany. These components are mostly sold to large OEMs; Metso,Valmet, Sulzer, Outotec, Andritz, Haloila, etc.

MFG Components do utilize 40+ years of experience both in powertransmission and manufacturing, to provide contract customers thebest service and products, manufactured in repeat single pieces orsmall series.

CUSTOMERS

Sandvik Mining & Construction; Finland, UK, Ireland, IndiaPower transmission solutions

Metso Flow Control:Finland, USA, China, GermanyComponents for valves

DB Santasalo GearsFinland, USA, China, Germany, Sweden, Canada, AustraliaGeared power transmission components

Andritz, Savonlinna, Karhula , Lahti. Power transmission solutions

HaloilaFinlandPower transmission solutions for wrapping machines

Metso MineralsFinland, France, USAPower transmission solutions & subassemblies

TOHMAJÄRVI FACTORY

The Tohmajärvi factory houses about 10 CNC

machines , the largest of which can machine

1000 mm in diameter with revolving tools.

The stars of our production are 5-axis Mazak

e1060 and i300 multitasking machines. CAM-

programming is done directly from a 3D-model

with GibbsCAM software.

It’s everyday life in Tohmajärvi to manufacture

demanding single parts. This is largely possible

thanks to the 2 versatile multitasking machines,

which are also used to manufacture geared

components in the same machine, from start to

finish.

CONTRACT MANUFACTURING

MFG is specialized in providing our contract

customers with machined components, ready

to assemble. We have been serving most of our

prominent customers for over a decade, and

aim for long term contracts with all of our

clients.

MFG’s inspectors are NDT-2 certified, so

supplying the customer with inspected and

even repair welded cast components is

possible.

Machining services:

- Demanding 5-axis machining

- Internal & external gearing

- Keyways

- Turning and drilling

GEARING

MFG operates traditional hobbing machines for

manufacturing external gearing: Max. diameter

850 mm and module 12.

Gear shaping machines are used to

manufacture internal gearing: Max. diameter

1400 mm and module 12.

Our modern 5-axis machines are used to

machine complete gear components with large

modules. Tooth profile and size are only limited

by the 3D-model. Complex profiles with

different types of reliefs or chamfers are

possible with standard tools. The 3D-model can

be generated by MFG, using special software,

or by the customer. The finished piece is 1:1

with the 3D-model. Special form cutting tools

can be used for serial production.

ASSEMBLIES

Subassemblies are based on

manufactured and imported components,

to provide the customer with a complete

power transmission solutions from one

supplier. This saves money and time.

All assemblies are stamped with a unique

ID number, inspected and documented.

They can also be delivered test driven

according to the customers’

specifications.

SHAFT COUPLINGS

When you deal with MFG,

you’re dealing directly with the

designer and the manufacturer.

Our own coupling portfolio

includes many models, which

are all customizable to fit the

customer’s drive. Our own

couplings can be

complimented by standard

products from the well known

German manufacturers, Desch

and Vulkan.

We can also supply clutches

and disengaging couplings.

MANUFACTURED POWER TRANSMISSION COMPONENTS

Our comprehensive portfolio of

imported power transmission

components is complimented by our

own production, which turns out

thousands of special pulleys, wheels and

sprockets every year. This guarantees

that the customer gets exactly what

they need, instead of having to rely on

solely standard solutions.

MFG is one of the largest manufacturers

of special pulleys in the Nordic

countries. We can manufacture any

special pulley up to 1000 mm in

diameter, according to either our own or

the customer’s design.

IMPORTED POWER TRANSMISSION COMPONENTS

• V-Belt Drives

• Chain Drives

• Timing Belt Drives

• Shaft Attachments

• Couplings & Clutches

• Gear Wheels

• Gear Racks

Come and meet us: Hannover MesseApril 24th to 28th, 2017Stand 24D33

Tampere SubcontractingSeptember 26th to 29th, 2017Stand A307

QUALITY SYSTEM AND FAIRS