MFC – Multi-Functional Cutting Up to 96 different ... · The MB-NVDS multi-functionality with eight specific applications in 12 groups of materials provides a ran-ge of applications

passionfor precision passionfor precision

Prosp_MFC_HIB01618_217_6063-04_EN_ks6 •mk • 19. August 2016

MFC – Multi-Functional Cutting Up to 96 different applications per tool

New cutting data calculator

ToolExpert MFC

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The advantages

Interacting with state-of-the-art CAD/CAM systems, MB-NVDS tools offer an incomparable level of multi-functionality, enabling 96 applications with only one tool and thus creating an incredible cost-cutting potential.

MFC – Multi-Functional-Cutting is the ideal processing so-lution for the Industrial Internet. The required knowledge of the best tool, type of application and cutting data is easily accessible via our in-house developed ToolExpert MFC.

This new multi-functionality offers great savings potential in purchasing, in tool preparation, in setting up the machine and, not least, in terms of tool costs.

CAD/CAM systems offer a broad range of efficient pro-cessing strategies. The challenge for manufacturers is to optimally select the right milling strategy and tool for each specific application.

For that reason, the aim of MB-NVDS product development was to create a powerful generation of tools that are suitable for a wide range of milling strategies and materials. The entire manufacturing process is therefore simpli-fied without compromising on performance.

Multi-functionality is the key factor for simplifying the entire manufacturing process

• Simplified tool procurement thanks to multi-functionality

• Reduced machine setup times thanks to a smaller range of tools

• Reduced capital commitment for tools and tool holders

• Reduced programming time thanks to the application knowledge stored in ToolExpert MFC

• More process reliability and reproducibility with chip clearer and central air and cooling channel

• Reduced costs thanks to optimal tool use and time-saving in the manufacturing process

• Outstanding productivity and competitiveness working together with CAD/CAM systems

• Optimal life cycle with ToolCare® tool management, ReTool® tool preparation and recycling via ReToolBlue

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The ranges of application of MB-NVDS tools

Up to 96 different applications per tool

The unique multi-functionality of the four new MB-NVDS tools covers 12 groups of materials, each of which can be combined with eight specific applications. This range of performance is new and uniquely large!

Tool 2 d1 = 8 mmap = 26 mm


HDC roughing

1

2Tool 2 d1 = 8 mmZ = 12°ap = 20 mm

Penetration

Tool 1 d1 = 10 mmR = 17°

5

6

Finishing


3

4

HDC roughing


7

8

1

2

3 4

5

6

7

8

Tool1: P8202.450 MB-NVDS IKZ z4 Standard version

Tool2: P8215.391 MB-NVDS IKZ z5 Medium-length version

Tools

See for yourself the impressive performance of the MB-NVDS cutter in our video

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Chip breaker from d1 = 16 mm for normal version and for all medium-length tools

• Working in combination with the central air and cooling channel, the chips are reliably flushed out of the processing area

• The design of the chip breaker and its manufacturing technology have been specially developed for multifunctional cutting.

• Suitable for HPC, HDC, penetration and finishing

Combination of penetration edge and central air and cooling channel

• Provides outstanding process reliability in terms of chip removal when penetrating and processing inner contours

• Is 40% stronger and therefore more efficient than lateral channels

• Is able to process a wider range of materials due to the better cooling effect of the cutting corners

• Longer tool life with same efficiency due to improved chip removal

The technology of the multi-functional MB-NVDS tools with central air and cooling channel

FraISa protects various versions of its high-performance penetration edge by registering

its designs and patents.

The new MB-NVDS technologies: Penetration edge, central air and cooling channel and chip breaker

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Tools with central air and cooling channel

• The tool is designed with a central, continuous bore that acts as an air and cooling channel

• Perfect chip removal, particularly for inner contours

• Better cooling of the cutting edge, thus allowing a higher thermal and mechanical workload as well as a broader range of materials

Tools with chip breaker*

• The tool has a special chip breaking design

• Shorter chip lengths at high axial infeed rates, improving chip removal from both the component and the machine

• Improved automation and process reliability

• High multi-functionality of the smooth-cutting tool is retained

Small corner radius

• The cylindrical tool has a small corner radius to reinforce the cutting edge

• Greater thermal and mechanical workload and therefore increased efficiency

VarioMilling tool with variable helix angle

• Minimization of oscillations and vibrations

• Higher metal removal rate and longer tool life

Milling tool with scaled slot

• Enlarges the chip space

• Optimized chip removal

• High axial and radial infeed rates possible

Milling tool with special protective chamfer

• Reinforcement of the main cutting edge against chipping

• High tooth feed rates for smooth-edged tools

Smooth transitions**

• The shaft-neck-cutting edge transitions are designed with smooth gradients and radii

• Improved tool rigidity and therefore less radial deflection

• Higher mechanical workload and therefore improved performance

High-performance penetration edge

• Easy-cutting, high-performance penetration edge for high penetration angles

• Higher performance, longer tool life and improved process reliability for penetration

• High functionality with ToolExpert-HelixRamp cutting data

The technology of the multi-functional MB-NVDS tools with central air and cooling channel

An overview of all MB-NVDS technologies

Medium-length versionVario

* For standard version from d1 = 16 mm and standard from medium-length version ** For standard version

Standard versionVario

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Knowledge of the application technology = ToolExpert MFC

The ToolExpert MFC cutting data software has been deve-loped for the new MB-NVDS cutters designed with a central air and cooling channel. The software is easy to launch via the FRAISA website: www.fraisa.com/en/toolexpert-mfc.

With just a few clicks, you select the application, material, and tool and obtain the parameters that need to be pro-grammed for your machine control system or the CAM. ToolExpert MFC is fast, simple, and reliable to use.

Quick, simple, reliable: ToolExpert MFC

How to use ToolExpert MFC

1.

3.

2.Home page

Cutting data output

Application

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The MB-NVDS multi-functionality with eight specific applications in 12 groups of materials provides a ran-ge of applications with over 30,000 cutting parameters. Due to this exceptional data volume, ToolExpert MFC replaces the previously used cutting data page. ToolExpert MFC is regularly updated to include the latest application knowledge.

The ranges of application and processing suitability of MB-NVDS tools

Rm< 850

Rm850-1100

Rm1100-1300

Rm1300-1500

HRC48-52

HRC52-56

GG(G) Inoxnormal

Inoxdifficult

TiTool Steel Cold Work

high alloyed

Tool Steel Hot Work

high alloyedMB-NVDS Version

Fin

ish

ing

P8102 / P8202 IKZ z4 N

P8105 / P8205 IKZ z5 N

P8112 / P8212 IKZ z4 ML

P8115 / P8215 IKZ z5 ML

P8102 / P8202 IKZ z4 N

P8105 / P8205 IKZ z5 N

P8112 / P8212 IKZ z4 ML

P8115 / P8215 IKZ z5 ML

HPC

ro

ug

hin

g

P8102 / P8202 IKZ z4 N

P8105 / P8205 IKZ z5 N

P8112 / P8212 IKZ z4 ML

P8115 / P8215 IKZ z5 ML

P8102 / P8202 IKZ z4 N

P8105 / P8205 IKZ z5 N

P8112 / P8212 IKZ z4 ML

P8115 / P8215 IKZ z5 ML

HD

C r

ou

gh

ing

P8102 / P8202 IKZ z4 N

P8105 / P8205 IKZ z5 N

P8112 / P8212 IKZ z4 ML

P8115 / P8215 IKZ z5 ML

P8102 / P8202 IKZ z4 N

P8105 / P8205 IKZ z5 N

P8112 / P8212 IKZ z4 ML

P8115 / P8215 IKZ z5 ML

Pen

etra

tio

n

P8102 / P8202 IKZ z4 N

P8105 / P8205 IKZ z5 N

P8112 / P8212 IKZ z4 ML

P8115 / P8215 IKZ z5 ML

P8102 / P8202 IKZ z4 N

P8105 / P8205 IKZ z5 N

P8112 / P8212 IKZ z4 ML

P8115 / P8215 IKZ z5 ML

ML = medium-length versionProcessing suitability = Excellent Good Satisfactory

This way to the new cutting data calculator ToolExpert MFC

Legend:

The current overview is integrated in ToolExpert MFC.

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9

www.fraisa.com

new!

d1e8

d2h6

d3 l1 l2 l3 � zøCode r

POLYCHROM

P8102

Cylindrical end mills MB-NVDS

Rm1100-1300

Rm850-1100

Rm< 850

Rm1300-1500

HRC48-56

InoxStainless

TiTitanium

GG(G)Tool Steel

P8202

Smooth-edged, normal version with short neckHigh-performance penetration edge with central air/cooling channel

{ { {P 8202 .220

HMMG10

� 45°� 5°

.220

.260

.300

.391

.450

.501

.610

.612

.682

.684

4 6 3.7 57 8 16 0.10 3.0° 45 6 4.6 57 10 18 0.10 1.5° 46 6 5.5 57 12 20 0.10 0.0° 48 8 7.4 63 19 26 0.15 0.0° 4

10 10 9.2 72 23 31 0.20 0.0° 412 12 11.0 83 27 37 0.20 0.0° 416 16 15.0 92 32 43 0.20 0.0° 416 16 15.0 92 32 43 0.20 0.0° 420 20 19.0 104 39 53 0.20 0.0° 420 20 19.0 104 39 53 0.20 0.0° 4

Coating Article-N°. ø-Code

Example:Order-N°.

Roughing Finishing

●

●

●

●

●

●

●

●

●

●

X-G

ener

atio

n

Base

-X

Favo

ra®

HSS B

l2

d2 d1

l1

l3d3

* with chip breaker

*

*

Katalog_NVDS_e_neutral_01609_Layout 16.08.16 13:47 Seite 9

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www.fraisa.com

new!

d1e8

d2h6

d3 l1 l2 l3 zøCode r

POLYCHROM

P8105

l2

d2

l1

l3d3

d1


P8205

Smooth-edged, normal version with short neckHigh-performance penetration edge with central air/cooling channel

{ { {P 8205 .300

HMMG10

� 45°� 5°

.300

.391

.450

.501

.610

.612

.682

.684

6 6 5.5 57 12 20 0.10 58 8 7.4 63 19 26 0.15 5

10 10 9.2 72 23 31 0.20 512 12 11.0 83 27 37 0.20 516 16 15.0 92 32 43 0.20 516 16 15.0 92 32 43 0.20 520 20 19.0 104 39 53 0.20 520 20 19.0 104 39 53 0.20 5


Example:Order-N°.

Roughing Finishing

●

●

●

●

●

●

●

●

X-G

ener

atio

n

Base

-X

Favo

ra®

HSS B

*

*

* with chip breaker

Rm1100-1300

Rm850-1100

Rm< 850

Rm1300-1500

HRC48-56

InoxStainless

TiTitanium

GG(G)Tool Steel


FRAISA marks all exceptional innovations with the sig-nature . This is in memory of the legendary Head of Production and Development, Mr Konrad Schmid, who defined the FRAISA brand from 1969 until 2000.

[ 10 ]

15

www.fraisa.com

new!

d1e8

d2h6 l1 l2 � zø

Code r

POLYCHROM

P8112

d2

l2l1

d1


Rm1100-1300

Rm850-1100

Rm< 850

Rm1300-1500

HRC48-56

InoxStainless

TiTitanium

GG(G)Tool Steel

P8212

Smooth-edged with chip breaker, medium length version High-performance penetration edge with central air/cooling channel

{ { {P 8212 .220

HMMG10

� 45°� 5°

.220

.260

.300

.391

.450

.501

.610

.682

4 6 63 13 0.10 3.5° 45 6 63 16 0.10 1.5° 46 6 63 21 0.10 0.0° 48 8 72 31 0.15 0.0° 4

10 10 84 37 0.20 0.0° 412 12 97 44 0.20 0.0° 416 16 108 53 0.20 0.0° 420 20 122 62 0.20 0.0° 4


Example:Order-N°.

Roughing Finishing

●

●

●

●

●

●

●

●

X-G

ener

atio

n

Base

-X

Favo

ra®

HSS B

* without chip breaker only

**


[ 11 ]

17

www.fraisa.com

new!

d1e8

d2h6 l1 l2 zø

Code r

POLYCHROM

P8115

d2

l2l1

d1


P8215

Smooth-edged with chip breaker, medium length version High-performance penetration edge with central air/cooling channel

{ { {P 8215 .300

HMMG10

� 45°� 5°

.300

.391

.450

.501

.610

.682

6 6 63 21 0.10 58 8 72 31 0.15 5

10 10 84 37 0.20 512 12 97 44 0.20 516 16 108 53 0.20 520 20 122 62 0.20 5


Example:Order-N°.

Roughing Finishing

●

●

●

●

●

●X-

Gen

erat

ion

Base

-X

Favo

ra®

HSS B

Rm1100-1300

Rm850-1100

Rm< 850

Rm1300-1500

HRC48-56

InoxStainless

TiTitanium

GG(G)Tool Steel


FRAISA marks all exceptional innovations with the sig-nature . This is in memory of the legendary Head of Production and Development, Mr Konrad Schmid, who defined the FRAISA brand from 1969 until 2000.

passionfor precision

passionfor precision

HIB

0161

8 09

/201

6 EN

You can also find us at: facebook.com/fraisagroup youtube.com/fraisagroup

Here, you will be provided with further information on the FRAISA Group.

The fastest way to our E-Shop can be found here.

Fraisa sa Gurzelenstr. 7 I CH-4512 Bellach I Phone: +41 (0) 32 617 42 42 I Fax: +41 (0) 32 617 42 41 I [email protected] I fraisa.com I

The CO2 emissions for this product have been compensated by CO2 emission certificate.

MFC – Multi-Functional Cutting Up to 96 different ... · The MB-NVDS multi-functionality with eight specific applications in 12 groups of materials provides a ran-ge of applications

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