www.speedlinedrywall.co.uk Metal Solutions
www.speedlinedrywall.co.uk
Metal Solutions
What is ?Speedline is a high performance brand of drywall products and accessories available exclusively from SIG plc stockists. Central to the range is a comprehensive choice of metal profiles and components which form the basis of dry lining, partitioning and ceiling systems.
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www.speedlinedrywall.co.uk
Solutions for any Drywall Application
Find a Speedline Stockist nationwide on FREEPHONE 0800 183 2723
Quality and StandardsThanks to extensive research and development, combined with advanced manufacturing techniques, all Speedline Metal System products conform to the latest British and European standards. These systems have also been fully and independently tested with proprietary gypsum products, providing reassurance that Speedline products will meet the most stringent standards of rigidity, fire resistance and sound, thermal and hygrothermal insulation.
Nationwide ServiceSpeedline Metal Systems are available exclusively from Speedline stockists throughout the UK. Stockists carry extensive stocks of all products, plus a comprehensive choice of Speedline accessories, such as fixings, adhesives, joint compounds, tapes and sealants. Experienced staff offer a fast and efficient service whilst product specialists are on hand to assist with technical issues and complex specifications.
About this GuideThis guide provides information on the entire Speedline Metal Systems range. Each section lists the choice of standard profiles and components available with guides to their use and construction in standard applications and also to assist with the specification of drywall partitioning systems for Residential, Educational and Healthcare projects.
This document includes parts of the relevant Building Regulations and performance standards for each of these sectors. This is provided for information, but it is recommended that users of the guide satisfy themselves to their relevance and seek professional guidance as appropriate.
Information has also been included on how Speedline metal profiles have been rigorously tested with the three major plasterboard manufacturers to offer solutions for even the most stringent of requirements and satisfy Building Regulations.
All data contained within this guide is based on UKAS accredited tests for fire, acoustic and rigidity; offering you a true value engineered solution utilising Speedline metal profiles and their ancillary products.
Products in Action
Products in Action 04
Ceilings
Fire Barrier System 57MF System 58Ceiling Lining System 64Spring Tee System 66Tee Section System 68Concealed System 70Resilient Bar 71Floating Floors 72
Unique Scottish Solutions
Internal Walls 74Separating Walls 75Intermediate Floors 76Separating Floors 77
Channels & Angles
Channels 79Angles 80
Best Practice
Door Jambs 81Socket Detailing 81Suspended Ceiling & 82Corner Detailing
Standards
British Standards 83Sustainability & Testing 84
Contents
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Partitioning Systems
Stud and Track 06Maximum Heights 10
Product Performance Guides: – Standard System 11 – Fire System 14 – Acoustic System 17 – High Impact System 20Deflection Head 21
Specialist Solutions: – Residential Solutions 23 – Twin Frames 26 – Resilient Bar Walls 27 – Twin I Stud Frames 28 – Staggered I Studs 29 – School Solutions 30 – Hospital Solutions 33
Quick Guides: – RwdB 40-44 Solutions 35 – RwdB 45-49 Solutions 36 – RwdB 50-55 Solutions 37 – RwdB 56-50 Solutions 38 – RwdB 60+ Solutions 39
Acoustic Stud 41Shaft Encasement System 44Column & Beam Encasement 48
Wall Lining Systems
Wall Liner 50Wall Lining I Stud 54Wall Furring 56
Aberdeen Royal InfirmaryThe new Emergency Care Centre at Aberdeen Royal Infirmary is one of the largest emergency healthcare units in the UK with 36,000m² of floor space over 10 floors. The centre is twice the size of the flagship Royal Aberdeen Children’s Hospital, and brings together the accident and emergency department, Acute Medical Assessment Unit (AMAU), the primary care out-of-hours service (G-Med) and ward accommodation for over 300 patients.
Speedline Stockist SIG Insulation, Aberdeen branch
Customer/Installer Robertson Group
Products supplied Over 52,500m² of Speedline Drywall Metal Systems
ProjectAfter specifying Speedline metal partitioning systems, SIG Insulation Aberdeen branch streamlined the delivery process to establish the protocols and requirements needed to meet every deadline throughout the project.
To ensure the project wasn’t delayed in any way, all deliveries to the site were made at 7.30am with trucks arriving at the dedicated ‘holding zone’ at the same time each morning. SIG Insulation also cut certain products to size before delivery, saving costs on wastage, reducing weight of lorry loads, and therefore fuel consumption, and limiting the amount of work required on site.
As well as reducing wastage and associated costs, the materials were ready for immediate use upon arrival to site, driving on-site time and cost efficiencies to ensure the build programme remained on schedule.
Lacoste Shop, LondonLuxury high street fashion retailer, Lacoste, opened its largest store in the world on Brompton Road, London, which is 600m² of retail space, spread out over three floors.
Speedline Stockist SIG Interiors, Croydon branch
Customer/Installer Bespoke Drywall
Products supplied Over 500m² of Speedline metal frame, Speedline Access panels
ProjectThe SIG Interiors Croydon branch supplied Speedline drywall products and accessories to the store construction site, which was located on a major shopping street in London. Due to the busy location, which was just down the road from Harrods, the project required excellent communication between all parties and deliveries were coordinated early in the morning due to traffic and road restrictions.
SIG Interiors in Nottingham passed the order to the Croydon branch to provide the most efficient service for the customer, which meant the project went smoothly and without any delays and the store opened on schedule in June 2012.
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Products in ActionSpeedline drywall products and accessories are suitable for a wide range of applications, including Commercial, Healthcare, Residential, and Education environments. Below are just a few of the recent projects which have used Speedline drywall solutions.
Metropolis, SloughLocated next to Slough train station and just over 20 miles from London, the development offers a wide range of luxurious contemporary apartments completed to a high quality specification.
Speedline Stockist SIG Insulation, Ruislip branch
Customer/Installer Conneely Drylining
Products supplied Speedline stud and track, MF suspended ceiling system products, wall liner system, angles and resilient bar
ProjectSIG Insulation, Ruislip branch were approached by Conneely to supply drywall products for the project which consisted of metal stud partitioning and dry lining for 250 apartments spread over two blocks, Rivington and Lexington. As a high quality specification had to be met, Speedline products were selected and full systems provided.
With the scale of the project, deliveries were given time slots, but due to the delivery capabilities of the Ruislip branch products were on site on time and offloaded easily with Moffett fitted vehicles.
Tesco Woolwich Central DevelopmentOne of the largest developments by Tesco developer Spenhill was to create an 80,000 sq ft superstore and over 259 homes over 17 floors in Woolwich. The development, called Woolwich Central, is part of a major redevelopment scheme and is located just outside of the main town centre. Situated within nine interlinked buildings, the one, two and three bedroom apartments boast spectacular views over the London skyline.
Speedline Stockist SIG Insulation, Barking branch
Customer/Installer Stanmore Ltd.
Products supplied Speedline Metal Systems including a range of stud and track, angles, I-Stud and MF Suspended Ceiling Systems products.
Project Working in conjunction with Stanmore Ltd., a dry lining and façade specialist subcontracted to dry line the apartments within the development, SIG Insulation Barking were approached to provide a cost saving alternative that didn’t compromised the quality of the project. For this reason Speedline metal system products were specified and working together with Stanmore, Speedline undertook value engineering for the project.
Due to the added benefit of Speedline metal system products being rigorously tested with major manufactured of drywall board, SIG Insulation Barking also supplied British Gypsum board, accessories and jointing products for the project.
Technical support and site visits were undertaken throughout the project by Speedline to provide Stanmore with all the required support to complete the job.
Products in Action
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An economical friction-fit system to assemble frames for strong, compact, lightweight non load-bearing partitions, our metal stud partitioning is ideal for use in domestic and commercial situations, for heights up to 10.2m and a wide range of partition thicknesses.
When installing it you should ensure that electrical cables that pass through floor or ceiling are protected by grommets when installing studs.
For speedy, accurate installation we recommend use of an electrically or battery operated screw gun.
Note: electrical wires should be protected where passing through framework
Track
Light Switch
Partition Brace
Snipped and folded to form header
C Stud
Benefits• Quick to erect, lightweight and clean• Metal Stud is dimensionally accurate and
will not twist or bow• Range of stud widths – 48mm, 50mm,
60mm, 70mm, 92mm and 146mm to meet different performance requirements
• Services are easy to install• Acoustic insulation can easily be installed
to uprate sound insulation• Easy to cut to length using tin snips• Frames easily fit together• Door frames simply formed
Partitioning SystemsStud & Track
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Partitioning Systems Stud & Track
Available in 50, 52, 62 or 72 wide
Standard Track
25
Available in 72, 94 or 148 wide
Extra Deep Track
70
Available in 52, 62, 72, 94 or 148 wide
50
Deep Track
Available in 52, 62, 72, 94 or 148 wide
32
32mm Leg Track
Speedline Track Product Product Description Stock Lengths Weight per Code Metre Length Kgs PT50 50mm Standard Track (25mm leg) x 0.5mm 3.000 1.13 PT52 52mm Standard Track (25mm leg) x 0.5mm 3.000 1.15 PT62 62mm Standard Track (25mm leg) x 0.5mm 3.000 1.25 PT72 72mm Standard Track (25mm leg) x 0.5mm 3.000 1.41
Product Product Description Stock Lengths Weight per Code Metre Length Kgs PDT52 52mm Track (32mm leg) x 0.5mm 3.000 1.32 PDT62 62mm Track (32mm leg) x 0.5mm 3.000 1.42 PDT72 72mm Track (32mm leg) x 0.5mm 3.000 1.55 PDT94 94mm Track (32mm leg) x 0.5mm 3.000 1.81 PT148 148mm Track (32mm leg) x 0.5mm 3.000 2.40
Product Product Description Stock Lengths Weight per Code Metre Length Kgs PEDT52 52mm Deep Track (50mm leg) x 0.5mm 3.000 1.74 PEDT62 62mm Deep Track (50mm leg) x 0.5mm 3.000 1.86 PEDT72 72mm Deep Track (50mm leg) x 0.5mm 3.000 1.98 PEDT94 94mm Deep Track (50mm leg) x 0.5mm 3.000 2.16 PDT148 148mm Deep Track (50mm leg) x 0.5mm 3.000 2.83
Product Product Description Stock Lengths Weight per Code Metre Length Kgs PXDT72 72mm Extra Deep Track (70mm leg) x 0.7mm 3.000 3.43 PXDT94 94mm Extra Deep Track (70mm leg) x 0.7mm 3.000 3.79 PXDT148 148mm Extra Deep Track (70mm leg) x 0.7mm 3.000 4.68
Partitioning SystemsStud & Track
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Speedline Standard C Stud Product Product Description Stock Lengths Weight per Code Metre Length Kgs PS48 48mm C Stud x 0.5mm, 2.400 1.14 Flange dimensions 32/34mm 2.700 1.29 3.000 1.31 3.600 1.58 PS50 50mm C Stud x 0.5mm, 2.400 1.17 Flange dimensions 32/34mm 2.700 1.35 3.000 1.46 3.600 1.75 PS60 60mm C Stud x 0.5mm, 2.400 1.26 Flange dimensions 32/34mm 2.700 1.46 3.000 1.58 3.600 1.89 PS70 70mm C Stud x 0.5mm, 2.400 1.37 Flange dimensions 32/34mm 2.700 1.53 3.000 1.71 3.600 2.05 4.200 2.39 PS92 92mm C Stud x 0.5mm, 3.600 2.30 Flange dimensions 32/34mm 4.200 2.68 PS146 146mm C Stud x 0.5mm, 3.600 3.13 Flange dimensions 32/34mm 4.200 3.65 5.000 4.33 6.600 5.21
Speedline Heavy Duty C Stud (Rolled to Order) Product Product Description Stock Lengths Weight per Code Metre Length Kgs PSHD70 70mm Heavy Duty C Stud x 0.7mm, 3.600 2.82 Flange dimensions 32/34mm 4.200 3.29 PSHD146 146mm Heavy Duty C Stud x 0.7mm, 3.600 4.32 Flange dimensions 32/34mm 4.200 5.04
Speedline I Stud Product Product Description Stock Lengths Weight per Code Metre Length Kgs PI50 50mm I Stud x 0.6mm, 2.700 2.01 Flange dimensions 38mm 3.000 2.24 3.600 2.69 PI60 60mm I Stud x 0.6mm, 3.600 2.82 Flange dimensions 38mm 4.200 3.30 PI70 70mm I Stud x 0.7mm, 3.600 3.56 Flange dimensions 38mm 4.200 4.15 PI92 92mm I Stud x 0.9mm, 3.600 5.18 Flange dimensions 38mm 5.000 7.19 6.000 8.63 PI146 146mm I Stud x 0.9mm, 3.600 6.40 Flange dimensions 38mm 5.000 8.89 6.000 10.66
Speedline Bracing Strap & Partition Brace Product Product Description Stock Lengths Weight per Code Metre Length Kgs FS Flat Bracing Strip 70 x 0.5mm 2.400 0.66
PB Partition Brace 70 x 10 x 0.7mm 2.400 1.08
NEW Easier to use perforated Partition Brace
Available in 48, 50, 60, 70, 92 or 146 wide
Standard C Stud
3432
6.5 6.5
Available in 70 or 146 wide
Heavy Duty C Stud
3432
6.5 6.5
Available in 50, 60, 70, 92 or 146 wide
I Stud
38
70
Flat Bracing Strip0.5
Service HolesAll C and I studs are manufactured with 3 service holes to allow electrical cables and pipes to run through the partition.Service hole positions are:Hole 1 – 300mm from end to centre of holeHole 2 – 900mm from end to centre of holeHole 3 – 1500mm from end to centre of holeAll C Studs have rectangular service holes 32mm wide x 75mm long.
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Partitioning SystemsStud & Track
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Timber sub frame
Timber door frame
Studs fixed to floor and ceiling tracks
Track
Track
Track fixed horizontally between studs
End stud fixed to track
150mm minimum
Boxed StudsTo create greater rigidity and height and to provide support at doorways, C Studs may be boxed together. To enable this the bearing faces of the C Studs are asymmetrical – 32mm and 34mm – simply nest short and long faces alternately and snap together.
Spliced StudsIn order to extend them, single C Studs can be easily spliced together. Be sure to overlap the C Studs at least 600mm and fix them together with steel pop rivets stud interlocking tool or wafer head screws on both flanges.
Door Frame construction showing timber lining for domestic application
* Must be used to support fire certification
NEW Partition Brace PB24 – due to the unique design of this product, the lips are simply snipped out where the partition brace overlaps the stud. Slots are pierced to allow for studs to be erected at 400 or 600mm centres.
Door jamb details shown on Page 81
PB Partition Brace to provide support for horizontal board edges and fire protection*
Overheight Partition
Steel pop rivets or wafer head screws at 150mm centres on both flanges
C Studs with min 600mm
overlap
Partitioning SystemsStud & Track
Partitioning Systems Stud & Track
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Maximum Height (metres) Stud Centres C Studs 600crs 400crs 300crs
No of Board Type Layers 50mm C Stud
12.5mm 1 2.5 2.8 2.9
15.0mm 1 2.8 3.1 3.2
12.5mm 2 3.4 4.0 4.1
15.0mm 2 3.7 4.3 4.4
70mm C Stud
12.5mm 1 3.6 3.9 4.0
15.0mm 1 3.8 4.1 4.2
12.5mm 2 4.6 5.2 5.4
15.0mm 2 4.9 5.5 5.7
92mm C Stud
12.5mm 1 3.9 4.2 4.3
15.0mm 1 4.4 4.7 4.8
12.5mm 2 5.2 5.8 5.9
15.0mm 2 5.9 6.5 6.7
146mm C Stud
12.5mm 1 6.2 6.5 6.6
15.0mm 1 6.5 6.8 6.9
12.5mm 2 7.6 8.2 8.4
15.0mm 2 7.9 8.5 8.7
Maximum Height (metres) Stud Centres I Studs 600crs 400crs 300crs
No of Board Type Layers 50mm I Stud
12.5mm 1 2.8 3.3 3.6
15.0mm 1 3.1 3.5 3.8
12.5mm 2 3.7 4.0 4.3
15.0mm 2 3.9 4.3 4.5
70mm I Stud
12.5mm 1 4.4 4.9 5.4
15.0mm 1 4.6 5.1 5.5
12.5mm 2 5.3 5.7 6.0
15.0mm 2 5.5 5.9 6.2
92mm I Stud
12.5mm 1 5.4 6.2 6.8
15.0mm 1 5.5 6.3 6.9
12.5mm 2 6.2 7.1 7.6
15.0mm 2 6.3 7.2 7.8
146mm I Stud
12.5mm 1 7.9 8.2 8.5
15.0mm 1 8.1 8.5 8.8
12.5mm 2 8.8 9.6 10.0
15.0mm 2 9.0 9.8 10.2
Maximum Height (metres) Stud Centres Heavy Duty C Studs 600crs 400crs 300crs
No of Board Type Layers 70mm Heavy Duty C Stud
12.5mm 1 4.0 4.4 4.6
15.0mm 1 4.2 4.6 4.8
12.5mm 2 4.8 5.3 5.6
15.0mm 2 5.3 5.5 5.9
146mm Heavy Duty C Stud
12.5mm 1 6.6 7.2 7.5
15.0mm 1 6.9 7.5 7.8
12.5mm 2 8.2 8.6 9.0
15.0mm 2 8.5 9.0 9.2
Maximum heights are calculated based on a limiting deflection of L/240 at 200 Pascals.
For Non-Fire Rated Partitions or Fire Rated to BS476 Part 22 only.
Partitioning SystemsMaximum Height – Plasterboard Partitions
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Speedline Standard System
For all partitions i.e. C Studs, I Studs, Resilient Bar, Wall Liner and Wall Furring the following applies:-
General Points All Acoustic test data is done in laboratory conditions, built at 600mm centres and are measured as RwdB figures. The “on site “ conditions in which the partition is to be built may have a significant effect on the test figures quoted, and due to this it is unlikely that the RwdB figures quoted from laboratory tests will be repeated in “on site” conditions. Deflection head details can also negatively affect performance please contact local branch for details. If stud centres are less than 600mm please contact local branch for potential acoustic loss.
Butt boards together- don’t force boards into position. Fix the boards so that the decorative paper side is on the outside to receive jointing treatment. Fixings must penetrate steelwork by a minimum of 10mm, they should be installed not closer than 13mm from cut edges and 10mm from their bound edges. The boards should be located on the site line on the centre line of framing (except Speedline Acoustic studs where site line is slightly
Single Layer Installations Plasterboard must be fixed at 300mm maximum centres to the metal framework with the appropriate length screw. Plasterboard joints must be staggered from one side of the partition to the other.
Double Layer Installations Inner layers can be fixed at 600mm centres but outer layers must be fixed at 300mm centres to the metal framework with the appropriate length screw. The second layer of plasterboard should be fixed with all joints staggered in relation to the first layer assuming studs fixed at 600mm centres.
Fixing of Floor and Ceiling Tracks All tracks must be secured to the floor and ceiling in the centre of the profile at 600mm centres with suitable fixings.
For 94mm and 148mm tracks we recommend two rows of staggered fixings at 600mm centres.
Partition Brace For fixing of Partition Brace or for joining stud to track (if required) we recommend the use of wafer head screws.
Partition Max Nominal Sound Insulation RwdB Certification Reference Speedline C Studs with Standard Grade Height Width Fire No 25mm 50mm No 25mm 50mm British Gypsum Boards BS5234 m mm Resistance Infill APR APR Infill APR APR
50mm C Stud
1 x 12.5mm BG Standard Wallboard MD 2.5 77 30 N/A 39 41 50-B-51 50-B-51(25) 50-B-51(50)
1 x 15mm BG Standard Wallboard HD 2.8 82 30 N/A 40 50-B-52 50-B-52(25)
2 x 12.5mm BG Standard Wallboard SD 3.4 102 60 43 47 50-B-57 50-B-57(25)
2 x 15mm BG Standard Wallboard SD 3.7 112 60 45 47 50-B-58 50-B-58(25)
70mm C Stud
1 x 12.5mm BG Standard Wallboard MD 3.6 97 30 37 41 70-B-51 70-B-51(25)
1 x 15mm BG Standard Wallboard HD 3.8 102 30 37 41 70-B-52 70-B-52(25)
2 x 12.5mm BG Standard Wallboard SD 4.6 122 60 45 49 70-B-57 70-B-57(25)
2 x 15mm BG Standard Wallboard SD 4.9 132 60 46 50 70-B-58 70-B-58(25)
92mm C Stud
1 x 12.5mm BG Standard Wallboard MD 3.9 119 30 37 41 92-B-51 92-B-51(25)
1 x 15mm BG Standard Wallboard HD 4.4 124 30 37 41 92-B-52 92-B-52(25)
2 x 12.5mm BG Standard Wallboard SD 5.2 142 60 46 50 92-B-57 92-B-57(25)
2 x 15mm BG Standard Wallboard SD 5.9 152 60 46 50 92-B-58 92-B-58(25)
146mm C Stud
1 x 12.5mm BG Standard Wallboard MD 6.2 173 30 37 41 146-B-51 146-B-51(25)
1 x 15mm BG Standard Wallboard HD 6.5 178 30 37 41 146-B-52 146-B-52(25)
2 x 12.5mm BG Standard Wallboard SD 7.6 198 60 46 50 146-B-57 146-B-57(25)
2 x 15mm BG Standard Wallboard SD 7.9 208 60 46 50 146-B-58 146-B-58(25)
Plasterboard Fixing Centres
Partitioning SystemsStud & Track – Product Performance Guide
Partitioning Systems Stud & Track
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Speedline Standard System
Partition Max Nominal Sound Insulation RwdB Certification Reference Speedline C Studs with Standard Grade Height Width Fire No 25mm 50mm No 25mm 50mm Knauf Boards BS5234 m mm Resistance Infill APR APR Infill APR APR
50mm C Stud
1 x 12.5mm Knauf Standard Wallboard MD 2.5 77 30 N/A 39 42 50-K-51 50-K-51(25) 50-K-51(50)
1 x 15mm Knauf Standard Wallboard HD 2.8 82 30 N/A 41 50-K-52 50-K-52(25)
2 x 12.5mm Knauf Standard Wallboard SD 3.4 102 60 42 47 50-K-57 50-K-57(25)
2 x 15mm Knauf Standard Wallboard SD 3.7 112 60 42 47 50-K-58 50-K-58(25)
70mm C Stud
1 x 12.5mm Knauf Standard Wallboard MD 3.6 97 30 N/A 42 70-K-51 70-K-51(25)
1 x 15mm Knauf Standard Wallboard HD 3.8 102 30 N/A 42 70-K-52 70-K-52(25)
2 x 12.5mm Knauf Standard Wallboard SD 4.6 122 60 46 49 70-K-57 70-K-57(25)
2 x 15mm Knauf Standard Wallboard SD 4.9 132 60 46 49 70-K-58 70-K-58(25)
92mm C Stud
1 x 12.5mm Knauf Standard Wallboard MD 3.9 119 30 N/A 42 92-K-51 92-K-51(25)
1 x 15mm Knauf Standard Wallboard HD 4.4 124 30 N/A 42 92-K-52 92-K-52(25)
2 x 12.5mm Knauf Standard Wallboard SD 5.2 142 60 46 49 92-K-57 92-K-57(25)
2 x 15mm Knauf Standard Wallboard SD 5.9 152 60 46 49 92-K-58 92-K-58(25)
146mm C Stud
1 x 12.5mm Knauf Standard Wallboard MD 6.2 173 30 N/A 42 146-K-51 146-K-51(25)
1 x 15mm Knauf Standard Wallboard HD 6.5 178 30 N/A 42 146-K-52 146-K-52(25)
2 x 12.5mm Knauf Standard Wallboard SD 7.6 198 60 46 49 146-K-57 146-K-57(25)
2 x 15mm Knauf Standard Wallboard SD 7.9 208 60 46 49 146-K-58 146-K-58(25)
Partitioning SystemsStud & Track – Product Performance Guide
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Speedline Standard System
Speedline Standard System
Partition Max Nominal Sound Insulation RwdB Certification Reference Speedline C Studs with Grade Height Width Fire No 25mm 50mm No 25mm 50mm Siniat Gtec Standard Boards BS5234 m mm Resistance Infill APR APR Infill APR APR
50mm C Stud
1 x 12.5mm Gtec Standard Wallboard MD 2.5 77 0 N/A N/A 50-S-51 50-S-51(25)
1 x 15mm Gtec Standard Wallboard HD 2.8 82 0 N/A N/A 50-S-52 50-S-52(25)
2 x 12.5mm Gtec Standard Wallboard SD 3.4 102 60 42 46 50-S-57 50-S-57(25)
2 x 15mm Gtec Standard Wallboard SD 3.7 112 60 42 46 50-S-58 50-S-58(25)
1 x 12.5mm Gtec E-board MD 2.8 82 0 N/A 41 50-S-64 50-S-64(25)
70mm C Stud
1 x 12.5mm Gtec Standard Wallboard MD 3.6 97 30 N/A 40 70-S-51 70-S-51(25)
1 x 15mm Gtec Standard Wallboard HD 3.8 102 30 N/A 41 70-S-52 70-S-52(25)
2 x 12.5mm Gtec Standard Wallboard SD 4.6 122 60 45 49 70-S-57 70-S-57(25)
2 x 15mm Gtec Standard Wallboard SD 4.9 132 60 45 49 70-S-58 70-S-58(25)
1 x 12.5mm Gtec E-board MO 3.6 97 30 – 41 70-S-64 70-S-64(25)
92mm C Stud
1 x 12.5mm Gtec Standard Wallboard MD 3.9 119 30 N/A 40 92-S-51 92-S-51(25)
1 x 15mm Gtec Standard Wallboard HD 4.4 124 30 N/A 41 92-S-52 92-S-52(25)
2 x 12.5mm Gtec Standard Wallboard SD 5.2 142 60 45 49 92-S-57 92-S-57(25)
2 x 15mm Gtec Standard Wallboard SD 5.9 152 60 45 49 92-S-58 92-S-58(25)
146mm C Stud
1 x 12.5mm Gtec Standard Wallboard MD 6.2 173 30 N/A 40 146-S-51 146-S-51(25)
1 x 15mm Gtec Standard Wallboard HD 6.5 178 30 N/A 41 146-S-52 146-S-52(25)
2 x 12.5mm Gtec Standard Wallboard SD 7.6 198 60 45 49 146-S-57 146-S-57(25)
2 x 15mm Gtec Standard Wallboard SD 7.9 208 60 45 49 146-S-58 146-S-58(25)
Maximum Heights are calculated based on a limiting deflection of L/240 @ 200 Pascals.
All heights are for non-fire rated partitions or fire rated to BS476 Part 22 only.
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Partition Max Nominal Sound Insulation RwdB Certification Reference Speedline C Studs with Grade Height Width Fire No 25mm 50mm No 25mm 50mm British Gypsum Fire Boards BS5234 m mm Resistance Infill APR APR Infill APR APR
50mm C Stud
1 x 12.5mm BG Fireline MD 2.5 77 30 N/A 39 41 50-B-55 50-B-55(25) 50-B-56(50)
1 x 15mm BG Fireline HD 2.8 82 60 N/A 40 50-B-56 50-B-56(25)
2 x 12.5mm BG Fireline SD 3.4 102 120 43 47 50-B-61 50-B-61(25)
2 x 15mm BG Fireline SD 3.7 112 120 45 47 50-B-62 50-B-62(25)
70mm C Stud
1 x 12.5mm BG Fireline MD 3.6 97 30 37 41 70-B-55 70-B-55(25)
1 x 15mm BG Fireline HD 3.8 102 60 37 41 70-B-56 70-B-56(25)
2 x 12.5mm BG Fireline SD 4.6 122 120 45 49 70-B-61 70-B-61(25)
2 x 15mm BG Fireline SD 4.9 132 120 46 50 70-B-62 70-B-62(25)
AS70 Acoustic Stud
2 x 12.5mm BG Fireline SD 4.6 122 120 51 AS70-B-57(25)
92mm C Stud
1 x 12.5mm BG Fireline MD 3.9 119 30 37 41 92-B-55 92-B-55(25)
1 x 15mm BG Fireline HD 4.4 124 60 37 41 92-B-56 92-B-56(25)
2 x 12.5mm BG Fireline SD 5.2 142 120 46 50 92-B-61 92-B-61(25)
2 x 15mm BG Fireline SD 5.9 152 120 46 50 92-B-62 92-B-62(25)
146mm C Stud
1 x 12.5mm BG Fireline MD 6.2 173 30 37 41 146-B-55 146-B-55(25)
1 x 15mm BG Fireline HD 6.5 178 60 37 41 146-B-56 146-B-56(25)
2 x 12.5mm BG Fireline SD 7.6 198 120 46 50 146-B-61 146-B-61(25)
2 x 15mm BG Fireline SD 7.9 208 120 46 50 146-B-62 146-B-62(25)
Speedline Fire System
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Speed
line Fire System
Partition Max Nominal Sound Insulation RwdB Certification Reference Speedline C Studs with Grade Height Width Fire No 25mm 50mm No 25mm 50mm Knauf Fire Boards BS5234 m mm Resistance Infill APR APR Infill APR APR
50mm C Stud
1 x 12.5mm Knauf Fire Panel MD 2.5 77 30 N/A 39 42 50-K-55 50-K-55(25) 50-K-55(50)
1 x 15mm Knauf Fire Panel HD 2.8 82 60 N/A 41 50-K-56 50-K-56(25)
2 x 12.5mm Knauf Fire Panel SD 3.4 102 90 42 47 50-K-61 50-K-61(25)
2 x 15mm Knauf Fire Panel SD 3.7 112 90 42 47 50-K-62 50-K-62(25)
70mm C Stud
1 x 12.5mm Knauf Fire Panel MD 3.6 97 30 N/A 42 70-K-55 70-K-55(25)
1 x 15mm Knauf Fire Panel HD 3.8 102 60 N/A 43 70-K-56 70-K-56(25)
2 x 12.5mm Knauf Fire Panel SD 4.6 122 90 46 49 70-K-61 70-K-61(25)
2 x 15mm Knauf Fire Panel SD 4.9 132 90 46 49 70-K-62 70-K-62(25)
92mm C Stud
1 x 12.5mm Knauf Fire Panel MD 3.9 119 30 N/A 42 92-K-55 92-K-55(25)
1 x 15mm Knauf Fire Panel HD 4.4 124 60 N/A 43 92-K-56 92-K-56(25)
2 x 12.5mm Knauf Fire Panel SD 5.2 142 90 46 49 92-K-61 92-K-61(25)
2 x 15mm Knauf Fire Panel SD 5.9 152 90 46 49 92-K-62 92-K-62(25)
146mm C Stud
1 x 12.5mm Knauf Fire Panel MD 6.2 173 30 N/A 42 146-K-55 146-K-55(25)
1 x 15mm Knauf Fire Panel HD 6.5 178 60 N/A 43 146-K-56 146-K-56(25)
2 x 12.5mm Knauf Fire Panel SD 7.6 198 90 46 49 146-K-61 146-K-61(25)
2 x 15mm Knauf Fire Panel SD 7.9 208 90 46 49 146-K-62 146-K-62(25)
Maximum Heights are calculated based on a limiting deflection of L/240 @ 200 Pascals.
All heights are for non-fire rated partitions or fire rated to BS476 Part 22 only.
Speedline Fire System
16
Partition Max Nominal Sound Insulation RwdB Certification Reference Speedline C Studs with Grade Height Width Fire No 25mm 50mm No 25mm 50mm Siniat Gtec Fire Boards BS5234 m mm Resistance Infill APR APR Infill APR APR
50mm C Stud
1 x 15mm Gtec Fireboard HD 2.8 82 60 N/A 41 50-S-56 50-S-56(25)
2 x 12.5mm Gtec Fireboard SD 3.4 102 90 42 46 50-S-61 50-S-61(25)
2 x 15mm Gtec Fireboard SD 3.7 112 120 42 46 50-S-62 50-S-62(25)
70mm C Stud
1 x 12.5mm Gtec Fireboard MD 3.6 97 30 N/A 40 70-S-55 70-S-55(25)
1 x 15mm Gtec Fireboard HD 3.8 102 60 N/A 41 70-S-56 70-S-56(25)
2 x 12.5mm Gtec Fireboard SD 4.6 122 90 45 49 70-S-61 70-S-61(25)
2 x 15mm Gtec Fireboard SD 4.9 132 120 45 53 70-S-62 70-S-62(25)
92mm C Stud
1 x 12.5mm Gtec Fireboard MD 3.9 119 30 N/A 40 92-S-55 92-S-55(25)
1 x 15mm Gtec Fireboard HD 4.4 124 60 N/A 41 92-S-56 92-S-56(25)
2 x 12.5mm Gtec Fireboard SD 5.2 142 90 45 49 92-S-61 92-S-61(25)
2 x 15mm Gtec Fireboard SD 5.9 152 120 45 53 92-S-62 92-S-62(25)
146mm C Stud
1 x 12.5mm Gtec Fireboard MD 6.2 173 30 N/A 40 146-S-55 146-S-55(25)
1 x 15mm Gtec Fireboard HD 6.5 178 60 N/A 41 146-S-56 146-S-56(25)
2 x 12.5mm Gtec Fireboard SD 7.6 198 90 45 49 146-S-61 146-S-61(25)
2 x 15mm Gtec Fireboard SD 7.9 208 120 45 53 146-S-62 146-S-62(25)
Partitioning SystemsStud & Track – Product Performance Guide
Speedline Fire System
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Partition Max Nominal Sound Insulation RwdB Certification Reference Speedline C Studs with Grade Height Width Fire No 25mm 50mm No 25mm 50mm British Gypsum Acoustic Boards BS5234 m mm Resistance Infill APR APR Infill APR APR
50mm C Stud
1 x 12.5mm BG SoundBloc MD 2.5 77 30 N/A 44 50-B-53 50-B-53(25)
1 x 15mm BG SoundBloc HD 2.8 82 30 39 44 45 50-B-54 50-B-54(25) 50-B-54(50)
2 x 12.5mm BG SoundBloc SD 3.4 102 60 46 52 50-B-59 50-B-59(25)
2 x 15mm BG SoundBloc SD 3.7 112 90 48 54 50-B-60 50-B-60(25)
70mm C Stud
1 x 12.5mm BG SoundBloc MD 3.6 97 30 40 45 70-B-53 70-B-53(25)
1 x 15mm BG SoundBloc HD 3.8 102 30 42 46 70-B-54 70-B-54(25)
2 x 12.5mm BG SoundBloc SD 4.6 122 60 52 55 70-B-59 70-B-59(25)
2 x 15mm BG SoundBloc SD 4.9 132 90 53 56 70-B-60 70-B-60(25)
AS70 Acoustic Stud
1 x 12.5mm BG Soundbloc Wallboard Inner 1 x 15mm BG Duraline Outer SD 4.6 127 60 53 60 AS70-B-56 AS70-B-56(25)
1 x 12.5mm BG SoundBloc MD 3.6 97 30 42 47 AS70-B-54 AS70-B-54(25)
1 x 15mm BG SoundBloc HD 3.8 102 30 50 AS70-B-53(50)
2 x 12.5mm BG SoundBloc SD 4.6 122 60 58 AS70-B-55(25)
92mm C Stud
1 x 12.5mm BG SoundBloc MD 3.9 119 30 40 45 92-B-53 92-B-53(25)
1 x 15mm BG SoundBloc HD 4.4 124 30 42 46 92-B-54 92-B-54(25)
2 x 12.5mm BG SoundBloc SD 5.2 142 60 52 56 92-B-59 92-B-59(25)
2 x 15mm BG SoundBloc SD 5.9 152 90 53 56 92-B-60 92-B-60(25)
146mm C Stud
1 x 12.5mm BG SoundBloc MD 6.2 173 30 40 45 146-B-53 146-B-53(25)
1 x 15mm BG SoundBloc HD 6.5 178 30 42 46 146-B-54 146-B-54(25)
2 x 12.5mm BG SoundBloc SD 7.6 198 60 52 56 146-B-59 146-B-59(25)
2 x 15mm BG SoundBloc SD 7.9 208 90 53 56 146-B-60 146-B-60(25)
Maximum Heights are calculated based on a limiting deflection of L/240 @ 200 Pascals.
All heights are for non-fire rated partitions or fire rated to BS476 Part 22 only.
Partitioning SystemsStud & Track – Product Performance Guide
Speedline Acoustic System
Speed
line Acoustic System
18
Spee
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50mm C Stud
1 x 12.5mm Knauf Soundshield plus MD 2.5 77 30 N/A 44 50-K-53 50-K-53(25)
1 x 15mm Knauf Soundshield plus HD 2.8 82 30 38 44 50-K-54 50-K-54(25)
2 x 12.5mm Knauf Soundshield plus SD 3.4 102 60 47 52 50-K-59 50-K-59(25)
2 x 15mm Knauf Soundshield plus SD 3.7 112 90 49 52 50-K-60 50-K-60(25)
70mm C Stud
1 x 12.5mm Knauf Soundshield plus MD 3.6 97 30 40 45 70-K-53 70-K-53(25)
1 x 15mm Knauf Soundshield plus SD 3.8 102 60 42 47 70-K-54 70-K-54(25)
2 x 12.5mm Knauf Soundshield plus SD 4.6 122 60 50 55 70-K-59 70-K-59(25)
2 x 15mm Knauf Soundshield plus SD 4.9 132 90 53 55 70-K-60 70-K-60(25)
AS 70mm Acoustic C Stud
1 x 15mm Knauf Sound Shield plus SD 3.8 102 60 42 47 48 AS 70-K-53 AS 70-K-53(25) AS 70-K-53(50)
2 x 15mm Knauf Sound Shield plus SD 4.9 132 90 57 AS 70-K-58(50)
92mm C Stud
1 x 12.5mm Knauf Soundshield plus MD 3.9 119 30 41 46 92-K-53 92-K-53(25)
1 x 15mm Knauf Soundshield plus SD 4.4 124 60 42 47 92-K-54 92-K-54(25)
2 x 12.5mm Knauf Soundshield plus SD 5.2 142 60 51 55 92-K-59 92-K-59(25)
2 x 15mm Knauf Soundshield plus SD 5.9 152 90 53 55 92-K-60 92-K-60(25)
146mm C Stud
1 x 12.5mm Knauf Soundshield plus MD 6.2 173 30 42 47 146-K-53 146-K-53(25)
1 x 15mm Knauf Soundshield plus SD 6.5 178 60 42 47 146-K-54 146-K-54(25)
2 x 12.5mm Knauf Soundshield plus SD 7.6 198 60 52 55 146-K-59 146-K-59(25)
2 x 15mm Knauf Soundshield plus SD 7.9 208 90 53 55 146-K-60 146-K-60(25)
Partitioning SystemsStud & Track – Product Performance Guide
Speedline Acoustic System
19
Speedline Acoustic System
Partition Max Nominal Sound Insulation RwdB Certification Reference Speedline C Studs with Grade Height Width Fire No 25mm 50mm No 25mm 50mm Siniat Gtec Acoustic Boards BS5234 m mm Resistance Infill APR APR Infill APR APR
50mm C Stud
1 x 12.5mm Gtec dB Board MD 2.5 77 N/A N/A 42 50-S-53 50-S-53(25)
1 x 15mm Gtec dB Board HD 2.8 82 N/A 38 42 50-S-54 50-S-54(25)
2 x 12.5mm Gtec dB Board SD 3.4 102 60 46 50 50-S-59 50-S-59(25)
2 x 15mm Gtec dB Board SD 3.7 112 60 47 50 50-S-60 50-S-60(25)
70mm C Stud
1 x 12.5mm Gtec dB Board MD 3.6 97 30 40 45 70-S-53 70-S-53(25)
1 x 15mm Gtec dB Board HD 3.8 102 30 41 45 70-S-54 70-S-54(25)
2 x 12.5mm Gtec dB Board SD 4.6 122 60 50 52 70-S-59 70-S-59(25)
2 x 15mm Gtec dB Board SD 4.9 132 60 50 53 70-S-60 70-S-60(25)
AS 70mm Acoustic C Stud
2 x 15mm Gtec dB Board SD 4.9 132 60 56 AS70-S-58(50)
92mm C Stud
1 x 12.5mm Gtec dB Board MD 3.9 119 30 40 45 92-S-53 92-S-53(25)
1 x 15mm Gtec dB Board HD 4.4 124 30 41 45 92-S-54 92-S-54(25)
2 x 12.5mm Gtec dB Board SD 5.2 142 60 50 52 92-S-59 92-S-59(25)
2 x 15mm Gtec dB Board SD 5.9 152 60 50 53 92-S-60 92-S-60(25)
146mm C Stud
1 x 12.5mm Gtec dB Board MD 6.2 173 30 40 45 146-S-53 146-S-53(25)
1 x 15mm Gtec dB Board HD 6.5 178 30 41 45 146-S-54 146-S-54(25)
2 x 12.5mm Gtec dB Board SD 7.6 198 60 50 52 146-S-59 146-S-59(25)
2 x 15mm Gtec dB Board SD 7.9 208 60 50 53 146-S-60 146-S-60(25)
Maximum Heights are calculated based on a limiting deflection of L/240 @ 200 Pascals.
All heights are for non-fire rated partitions or fire rated to BS476 Part 22 only.
Partitioning SystemsStud & Track – Product Performance Guide
Speedline Acoustic System
20
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Partition Max Nominal Sound Insulation RwdB Certification Reference Speedline Studs with Grade Height Width Fire No 25mm 50mm No 25mm 50mm British Gypsum Boards BS5234 m mm Resistance Infill APR APR Infill APR APR
PSHD70 - Heavy Duty Stud
1 x 15mm BG Duraline SD 4.2 102 60 44 47 48 HD70-B-51 HD70-B-51(25) HD70-B-51(50)
AS70 - Acoustic Stud
1 x 15mm BG Duraline SD 3.8 102 60 48 50 AS70-B-51(25) AS70-B-51(50)
1 x 12.5mm BG SoundBloc Inner 1 x 15mm BG Duraline Outer SD 4.6 127 60 53 60 AS70-B-56 AS70-B-56(25)
With Knauf Boards
PSHD70 - Heavy Duty Stud
1 x 15mm Knauf Impact Panel SD 4.2 102 60 39 43 HD70-K-51 HD70-K-51(25)
AS70 - Acoustic Stud
1 x 15mm Knauf Impact Panel SD 3.8 102 60 40 43 46 AS70-K-51 AS70-K-51(25) AS70-K-51(50)
2 x 15mm Knauf Impact Panel SD 4.9 132 90 57 AS70-K-52(25)
With Siniat Gtec Boards
AS70 - Acoustic Stud
1 x 15mm Gtec Megadeco SD 3.8 102 60 47 48 AS70-S-51(25) AS70-S-51(50)
1 x 1 5mm dB board Inner- 15mm Megadeco Outer SD 4.9 132 90 56 AS70-S-56(25)
70mm C Stud
1 x 15mm Gtec Megadeco SD 3.8 102 60 40 44 47 70-S-63 70-S-63(25) 70-S-63(50)
1 x 12.5mm Standard Wellboard - Inner 1 x 15mm Megadeco - Outer SD 4.6 127 60 52 70-S-65(25)
1 x 15mm dB board Inner- 15mm Megadeco Outer SD 4.9 132 90 53 70-S-66(25)
Maximum Heights are calculated based on a limiting deflection of L/240 @ 200 Pascals.
All heights are for non-fire rated partitions or fire rated to BS476 Part 22 only.
Speedline High Impact System
Partitioning SystemsStud & Track – Product Performance Guide
21
Partitioning Systems
Deflection headWhen partitions are erected to span the full height between floors, structural slabs or beams, accommodation for movement may be needed. The deflection heads shown will allow for movement up to 15mm and protect the partition from damage. These details have been both tested for fire resistance to BS 476 part 20 & 22 section 5. Fix plasterboard, allowing for a 15mm deflection at the partition head; do not screw fix the plasterboard to the studs or track above the Partition Brace.
* Above 15mm please refer to local branch.
Deflection heads can lose up to 4dB on acoustic performance, please contact local branch for details.
Electrical Services - Acoustic InsulationTo ensure they do not lie back to back, electrical sockets should be offset. Use Flat Strip FS24 or Partition Brace PB24 to support outlet boxes and seal around with acoustic sealant. Two layers, either side of 12.5mm standard plasterboard, will achieve 60 minutes of fire resistance.
Putty Pads shown on page 81.
Clamping StripThe Speedline galvanised clamping strip is used to cover joints when building partitions and either a plastic or aluminium cover section clips over the clamping strip to give a good finished appearance.
Insulation 25mm glass mineral wool insulation or 30mm rock mineral wool insulation to be installed 300mm above and 300mm below metal socket box for full width between studs
Wallboard fixed to back of FS24 or PB24
End cut and bent to fit stud centres
Cloaking Angle (SL06)
Fire Rated Acoustic Sealant Fire Rated
Acoustic Sealant
Deep TrackDeep Track
Stud
Mineral Fibre
Stud
Partition Brace (PB)
Partition Brace (PB)
Clamping Strip Product Product Description Stock Lengths Weight per Code Metre Length Kgs PCS20 20mm Clamping Strip x 0.5mm 2.400 0.28 2.700 0.32 3.000 0.36 3.600 0.42
Partitioning SystemsStud & Track
Whatever Your Drywall ApplicationSpeedline Stockists have the materials you need
The Speedline Drywall range of products and accessories provides solutions whatever your drywall application.
• Metal Systems fully tested and certified with all major board brands
• Thermal Laminate products for RMI and
New Build solutions
• A wide range of Finishing and Jointing products available
• Fixings to secure any drywall application
• Access panel and Riser Door solutions
• A quick and easy Gypsum Waste Recycling Service
• Speedline Drywall products are available exclusively from SIG plc
Find a Speedline Stockist nationwide at www.speedlinedrywall.co.uk or call FREEPHONE 0800 183 2723
Find a Speedline Stockist nationwide on FREEPHONE 0800 183 2723
Partitioning SystemsBackground To Approved Document E
Applicable to Apartments, Hostels, Student Accommodation and Hotels
23
Residential Solutions
This information is not exhaustive, is provided only as a guide and should be used with the Approved Document E.
The New Approved Document E, (2003 Edition) was implemented on 1st July 2003. It’s primary objective is to raise the standard of sound insulation in all dwellings as well as between rooms in hostels, hotels and residential homes. This is the case in all new builds and refurbishments and conversions.
The solutions in the residential sector of this document are aimed at satisfying:
E1 - Protection against sound from other parts of the building and adjoining buildings.
E2 - Protection against sound within a dwelling/house etc.
An Internal Wall or floor between bathroom/wc and a habitable room also between bedrooms require Rw40dB. Solutions on page 24.
Pre-Completion Testing • Buildings are to be tested prior to completion in order to confirm
they meet or exceed Part E standards.• The Regulations require that one in ten of each construction type
requires testing.
Full details of pre-completion testing are explained in Section 1 of the Approved Document E.
Solutions on pages 26 and 27.
Robust Details These are a set of standards developed by the House Builders Federation. They will be permitted to demonstrate compliance with Part E of the Building Regulations, as an alternative to pre-completion testing. However PCT testing is still needed unless registered with Robust Standard Details Ltd.
Solutions on page 25.
Dwelling-houses and flats - performance standards for separating walls, separating floors and stairs that have a separating function.
Airborne sound insulation DnTw + Ctr dB (Minimum values)
Impact sound insulation LnTw dB (Maximum values)
Purpose built dwelling - houses and flats
Dwelling houses and flats formed by material change of use
Walls 45
45
43
43
-
62
-
64
Floors and Stairs
Floors and Stairs
Walls
Internal Walls
24
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Internal walls are not subject to PCT but must be built to comply with the standards laid out in Approved Document E i.e. to achieve Rw40dB (Laboratory test result)
The constructions shown have the potential to meet Approved Document E requirements if built correctly and in accordance with Relevant Application Guide.
70mm C STUD SPACED AT 600mm CENTRES Part Max Nominal Nominal Fire Sound Sound Single Layer Reference Grade Height Weight Width Resistance Insulation Insulation No Infill With Infill 12.5mm 15mm BS5234 mm Kg/m3 mm mins RwdB RwdB
MD 3.6 23 95 30 45 SR 70-53 (25) HD 3.8 27 100 30 45 SR 70-54 (25)
MD 3.6 22 95 30 40 SR 70-53 HD 3.8 26 100 30 41 SR 70-54
Part Max Nominal Nominal Fire Sound Sound Single Layer Reference Grade Height Weight Width Resistance Insulation Insulation No Infill With Infill 12.5mm 15mm BS5234 mm Kg/m3 mm mins RwdB RwdB
MD 2.5 22 75 30 42 SR 50-54 (25)
All Studs spaced at 600mm centres. All studs are single unless stated as BOXED or TWIN FRAME construction. Cavity infills are 25mm glass mineral wool or 30mm rock mineral wool unless otherwise stated. **Denotes – 50mm glass mineral wool quilt.
Plasterboard codes are:-FR - Fire Resistant plasterboard SR - Sound Resistant Plasterboard IR - Impact Resistant Plasterboard PD - Predecorated Sound/Fire Resistant Plasterboard F - Fermacell Gypsum BoardWith studs spaced at 400mm centres, maximum height can be increased by 0.3m.
Ceramic Tiling – If Ceramic tiles are being fixed to the finished wall, stud centres must be reduced to 400mm to prevent cracking of tiles. We do not recommend fixing of ceramic tiles on single layers of 12.5mm plasterboard.
SR*1 Ref A43001 – SRL Test Certificate No 5335 Gyproc Sound BlocSR*2 Ref A43002 – SRL Report Number C/07/5L/20182/R03 Knauf Soundshield
An internal wall between bathroom/wc and a habitable room also between bedrooms requires RW 40dB
• Slim wall with no insulation needs to achieve RW 40dB requirements
BENEFIT
Part Max Nominal Nominal Fire Sound Sound Single Layer Reference Grade Height Weight Width Resistance Insulation Insulation No Infill With Infill 12.5mm 15mm BS5234 mm Kg/m3 mm mins RwdB RwdB
MD 2.7 28 75 0 40 SR *1 A43001 MD 2.7 28 75 30 40 SR *2 A43002
MD 2.7 27 75 0 42 SR A43003
New AS43 ACOUSTIC STUD AT 600mm CENTRES
50mm C STUD SPACED AT 600mm CENTRES
Partitioning SystemsParty Wall – Robust details EWS-1
25
Residential Solutions
BENEFITS
All sketches show one layer of mineral wool batts placed between the studs. It is also acceptable to place a layer of mineral wool batts or quilt on both sides of the wall.
This system complies with Robust Details Ltd for Part E of the Building Regulations. Pre-Completion Testing is still required for Robust Detail solutions unless the site is registered with Robust Details Ltd. All systems have a maximum 3000m height.
Wall Lining Most Common Builds:– two layers 12.5mm Sound Resistant plasterboard, subject to board
having combined mass of 22 kg/m2, or
– 12.5mm Sound Resistant plasterboard outer leaf and 19mm plank inner leaf (mounted horizontally). Subject to combined mass of 22 kg/m2.
– two or more layers of gypsum-based board minimum (total nominal mass per unit area 22 kg/m2) both sides.
– all joints staggered.
Wall Width 200mm (min) between inner faces of wall linings.
Absorbent Material– one layer 50mm (min) unfaced mineral wool batts (density
33-60 kg/m3), or
– two layers 25mm (min) unfaced mineral wool batts (density 33-60 kg/m3), or
– two layers 25mm (min) unfaced mineral wool quilt (density min 10 kg/m3).
– refer to robust details specification for checklists and construction details.
Do• Keep wall linings at least 200mm apart• Ensure the batts cover whole wall area and are fitted
together tightly• Make sure batts are not tightly compressed by the twin frames• Ensure that all cavity stops/closers are flexible or are fixed to
one frame only• Make sure there is no connection between the two leaves
except where ties are necessary for structural reasons• Stagger joints in wall linings to avoid air paths• Seal all joints in outer layer with tape or caulk with sealant
• 60 minutes fire resistance• 45 DnT, w + Ctr dB airborne sound onsite
Mineral wool cavity as required
Inner layer of plasterboard
Double board
Partition Brace
Track
Timber sole plate if required on uneven floors
Partitioning SystemsParty Wall Pre-Completion Testing – Separating Walls
26
PD = Predecorated sound/fire resistant plasterboard. Note for greater heights please refer to the Speedline Metal Systems Product Application Guide where solutions up to 12m can be found.
All Studs spaced at 600mm centres.Plasterboard codes are: FR - Fire Resistant plasterboard SR - Sound Resistant Plasterboard IR - Impact Resistant Plasterboard PD - Predecorated Sound/Fire Resistant Plasterboard F - Fermacell Gypsum Board
With studs spaced at 400mm centres, maximum height can be increased by 0.6m for double boarded applications. Ceramic Tiling – If Ceramic tiles are being fixed to the finished wall, stud centres must be reduced to 400mm to prevent cracking of tiles.
Where pre Completion Testing is to be used. Part E stipulates that the Builder needs to demonstrate that the prescribed Acoustic Rating has been achieved. To satisfy 10% of all new dwellings should be pre completion tested on site. The testing is applicable to separating walls and floors. The testing will need to be carried out by an accredited third party. Twin Frame walls have the potential to satisfy the relevant criteria. All Acoustic test data is done in laboratory conditions, built at 600mm centres and are measured as RwdB figures. The “on site “ conditions in which the partition is to be built may have a significant effect on the test figures quoted, and due to this it is unlikely that the RwdB figures quoted from laboratory tests will be repeated in “on site” conditions. Deflection head details can also negatively affect performance please contact local branch for details. Examples of such are highlighted beneath
Party Walls Twin Frame SolutionsSolutions To Hit 45 Dntw
Fire Sound Rigidity Part Max Nominal Insulation with Grade Height Width Resistance Infill RwdB Test BS5234 mm mm mins c,ctr Ref
SD 6.2 210 90 60 (-3:-9) PW50-S52 (2x50)
SD 6.2 250 90 60 (-2:-8) PW50-S-53 (2x50)
SD 6.2 250 90 63 (-3:-9) PW50-B-51 (2x50)
SD 6.2 200 90 62 (-4:-11) PW50-S-54 (25)
SD 6.2 200 90 64 (-2:-9) PW50-S-55 (100)
50mm C Stud Twin Frame clad with 2 x 15mm Siniat dB Check 2 x 50mm APR
All builds utilising Speedline 50mm C Stud Twinframe
50mm C Stud Twin Frame clad with inner layer 15mm Siniat dB Check. Outer layer 15mm Siniat Megadeco 1 x 25mm APR
50mm C Stud Twin Frame clad with 2 x 15mm Siniat dB Check 2 x 50mm APR
50mm C Stud Twin Frame clad with 2 x 15mm BG Soundbloc 2 x 50mm APR
50mm C Stud Twin Frame clad with inner layer 15mm Siniat dB Check. Outer layer 15mm Siniat Megadeco 1 x 100mm APR
SEVERE
50mm C Stud Twin frame Clad with
Gyproc - 2 x 15mm Soundbloc + 1 x 50mm APR SD 6.2 200 90 62 (-3:-9) PW50B 51 (50)
50mm C Stud Twin frame Clad with
Gyproc - 2 x 15mm Fireline + 2 x 50mm APR SD 6.2 200 120 62 (-3:-8) PW50B 56 (2 x 50)
50mm C Stud Twin frame Clad with
Siniat - 2 x 15mm Firecheck MR + 2 x 50mm APR SD 6.2 200 120 63 (-4:-10) PW50S 57 (2 x 50)
50mm C Stud Twin frame Clad with
Knauf - 2 x 15mm Knauf Soundshield plus + 1 x 25 APR SD 6.2 200 90 58 (-3:-8) PW50K 58 (25)
50mm C Stud Twin frame Clad with
Knauf - 2 x 15mm Soundshield plus + 2 x 50 APR SD 6.2 200 90 63 (-3:-8) PW50K 59 (2 x 50)
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Partitioning SystemsParty Wall – Refurbishment (43 Dntw)
27
Resilient Bar Where our Resilient Bar is to be fixed to timber or metal studs, the following centres apply. For single layer boarding, fix Resilient Bar at 400mm centres. For double layer boarding, fix Resilient Bar at 600mm centres. Fix the initial Resilient Bar 50mm down from the ceiling and the last bar 50mm from the floor. Screw fix the Resilient Bars to the Studs using Wafer head Self- Tapping Screws. Screw fix the wallboard to the Resilient Bar only, ensuring the screw does not touch the metal substrate. Bars are joined by butting together on the stud.
• Reduced overall construction nominal width• Pre-completion testing needed• Part E requirements:
New Build 45dB Dntw + Ctr Refurbishments 43dB Dntw + Ctr
All sound insulation data is based on laboratory evaluation of the building element in isolation and cannot reproduce your installed local conditions. The actual tests carried out are used to offer an order of magnitude comparison for the performance of the various systems. Sound insulation on site is a function of the partition chosen and the associated structures in which it is installed.
We cannot take any responsibility for overall design and we would advise that specialist advice is sought at an early stage of design. All test data and system specifications are for systems constructed with materials and components as shown. The inclusion of other components without prior approval or constructed on site contrary to these documents will invalidate test certification and system performance.
The use of resilient bar walls has a greater emphasis on standard of workmanship. However, if installed correctly it has the potential to satisfy requirements for material change of use applications.
Product Product Stock Lengths Weight perCode Description Metre Length KgsRB565 Resilient Bar x 0.5mm 3.000 1.05
Stud Width 70 70 70 70 70 70 70 92 mm
Partition Grade SD SD SD SD SD SD SD SD BS5234
Max Height 4.2 4.2 4.2 4.0 4.2 4.2 4.2 5.0 m
Nom Weight 53 51 49 51 52 53 56 54 kg/m2
Nom Width 147 147 150 142 147 147 147 169 mm
Fire Resistance 90 120 60 60 90 60 90 90 min
Sound Insulation 61 62 63 59 60 61 61 63 RwdB (c:ctr) (-3;-8) (-3;-9) (-4;-10) (-2;-7) (-3;-10) (-2;-7) (-3;-7) (-3;-7)
Test Reference RB70 B-58(50) RB70 S-52(50) RB70 S-53(50) RB70 B-55(50) RB70 B-56(50) RB70 S-51(50) RB70 K-51(50) RB92 B-58(50)
70m
m C
Stu
d sp
aced
at 6
00m
m c
entre
s with
Res
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Bar
fixe
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lar
to th
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ds o
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BG
So
undb
loc.
50m
m g
lass
min
eral
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l.
70m
m C
Stu
d sp
aced
at 6
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m c
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s with
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Bar
fixe
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lar
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e stu
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lass
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70m
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5mm
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tand
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terb
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. 50m
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lass
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l.
70m
m C
Stu
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at 6
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s with
Res
ilient
Bar
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rpen
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lar
to th
e stu
ds o
ne si
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m B
G
Soun
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c. 5
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ss m
iner
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m C
Stu
d w
ith R
esilie
nt B
ar o
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nly
clad
with
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r lay
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Sou
ndbl
oc P
laste
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rd a
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Dur
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aste
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rd in
fille
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Bar
one
side
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B
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APR
PS70
600
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Bar
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side
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ound
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ld p
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Res
Bar
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Sou
ndbl
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m A
PR
SPECIFICATION
PARTITIONS USING RESILIENT BAR
Resilient bars at 400mm or 600mm horizontal centres
C StudGlass mineral wool
Plasterboard
45mm
17mm
+1 = 90 mins available dependent on type of board used, contact for details.+2 = 120 mins available dependent on type of board used, contact for details.
Residential Solutions
Partitioning SystemsStud & Track
28
Part
ition
ing
Syst
ems
Partition Max Nominal Sound Insulation RwdB Certification Reference Speedline I Stud with Grade Height Width Fire 2 x 50mm 100mm 2 x 50mm 100mm British Gypsum Boards BS5234 m mm Resistance APR APR APR APR
PI50 x2 - TWPI50-B51 2 x 15mm SoundBloc plus 2x50mm apr SD 2.7 200 90 70 (2 x 50)
PI60 x2 - TWPI60-B51 2 x 15mm SoundBloc plus 2x50mm apr SD 3.9 200 90 70 (2 x 50)
PI70 x2 - TWPI70-B51 2 x 15mm SoundBloc plus 2x50mm apr SD 4.1 300 90 70 (2 x 50)
PI92 x2 - TWPI92-B51 2 x 15mm SoundBloc plus 2x50mm apr SD 4.5 300 90 70 (2 x 50)
Speedline I Stud with Siniat Gtec Boards
PI70 Unbraced Partition 2 x 15 Gtec standard wall board SD 4.5 300 60 64 TWPI70-S-52 100mm APR (100)
NB normally used in residential for party wall construction therefore needs to achieve 43 DnTw for refurb or 45 DnTw for new build and we have enough data to be able to predict that all three plasterboard manufacturers would hit standard required.
High Performance Walls Lightweight, quick to construct, cost-effective, compact and able to achieve high levels of fire resistance and acoustic insulation. Our non-load bearing High Performance Walls, constructed from plasterboard facings on metal studs, offer considerable advantages over traditional heavy masonry construction.
Unbraced Twin Frames
Partitioning SystemsStud & Track
29
Partitioning Systems
Partition Max Nominal Certification Reference Staggered I Studs with Grade Height Width Fire 25mm British Gypsum Boards BS5234 m mm Resistance Sound Insulation RwdB APR
60mm I stud in 72mm Track at 300mm ctrs. 2 x 15mm Soundbloc with 25mm APR SD 3.9 132 90 58 SS60-B-51(25)
70mm I stud in 92mm Track at 300mm ctrs. 2 x 15mm Soundbloc with 25mm APR SD 4.5 154 90 58 SS70-B-51(25)
92mm I stud in 148mm Track at 300mm ctrs. 2 x 15mm Soundbloc with 50mm APR SD 5.4 208 90 61 SS92-B-51(50)
Staggered I Stud System
I Studs at 300mm centres, staggered in track
Installation Benefits
Staggered I Stud Walls
Easy to cut to length using tin snips
Door frames simply formed
Frames easily fit together
Cut outs in studs for electrical and service
requirements
Sight line in studs for lining up
with plasterboard
Partitioning SystemsBackground to BB93 Requirements
30
Scho
ol S
olut
ions
Section 1 of the Building Bulletin 93 (BB93) supersedes Section A of Building Bulletin 87(2) as the constructional standard for acoustics for new school buildings.
In addition, Part E of the Building Regulations includes schools within its scope. All newly built or refurbished schools are required to comply with BB93.
Design Criteria All spaces should meet the performance standards defined in Tables 1.1, 1.2, 1.3, 1.4 and 1.5 for indoor ambient noise level, airborne and impact sound insulation and reverberation time.
Open-plan spaces should additionally meet the performance standard for speech intelligibility in Table 1.6.
Acoustics The Education (School Premises) Regulations 1999, S1 1999 No. 2 which applies to both new and existing school buildings states “Each room or other space in a school building shall have the acoustic conditions and the insulation against disturbance by noise appropriate to its normal use”. Compliance with the acoustic performance standards specified in Section 1 will satisfy both regulations for new schools.
BB93 gives recommended external noise levels for classrooms which should be used by the design team when making planning decisions.
Partitioning SystemsStud & Track
31
School Solutions
Type of room Room classification for the purpose of Upper limit for the airborne sound insulation in Table 1.2 indoor ambient Activity noise Noise tolerance noise level (Source room) (Receiving room) LAeq,30min (dB)
Nursery school playrooms High Low 351 Nursery school quiet rooms Low Low 351
Primary school: classrooms, class bases, general teaching areas, small group rooms Average Low 351
Secondary school: classrooms, general teaching areas, seminar rooms, tutorial rooms,language laboratories Average Low 351
Open-plan2 Teaching areas Average Medium 401 Resource areas Average Medium 401
Music Music classroom Very high Low 351 Small practice/group room Very high Low 351 Ensemble room Very high Very low 301 Performance/recital room Very high Very low 301 Recording studio3 Very high Very low 301 Control room for recording High Low 351
Lecture rooms Small (fewer than 50 people) Average Low 351 Large (more than 50 people) Average Very low 301
Classrooms designed specifically for use by hearing impaired students (including speech therapy rooms) Average Very low 301
Study room (individual study, withdrawal, remedial work, teacher preparation) Low Low 351
Libraries Quiet study areas Low Low 351 Resource areas Average Medium 40
Science laboratories Average Medium 40
Drama studios High Very low 301
Design and technology * Resistant materials, CAD/CAM areas High High 40 * Electronics/control, textiles, food, graphics,
design/resource areas Average Medium 40
Art rooms Average Medium 40
Assembly halls4, multi-purpose halls4,(drama, PE, audio/visual presentations, assembly, occasional music) High Low 351
Audio-visual, video conference rooms Average Low 351
Atria, circulation spaces used by students Average Medium 45
Indoor sports hall High Medium 40
Dance studio High Medium 40
Gymnasium High Medium 40
Swimming pool High High 50
Interviewing/counselling rooms, medical rooms Low Low 351
Dining rooms High High 45
Ancillary spaces: Kitchens* High High 50 Offices*, staff rooms* Average Medium 40 Corridors*, stairwells* Average – High High 45 Coats and changing areas* High High 45 Toilets* Average High 50
Table 1.1 Performance standards for indoor ambient noise levels – upper limits for the indoor ambient noise level, LAeq, 30min
References1 Section 1 of Building Bulletin 93
1.1 Performance standards The overall objective of the performance standards in Section 1.1 is to provide acoustic conditions in schools that (a) facilitate clear communication of speech between teacher and student, and between students, and (b) do not interfere with study activities.
1 Research indicates that teaching can be disrupted by individual noisy events such as aircraft flyovers, even where the noise level is below the limits in Table 1.1 having limits of 35dB or less the noise level should not regularly exceed 55 dB LA1, 30min.
2 Acoustic considerations of open-plan areas are complex and are discussed in Section 1.1.7 and section 4.
3 Studios require specialised acoustic environments and the noise limits for these will vary with the size, intended use and type of room. In some cases noise limits below 30 dB LAeq may be required, and separate limits for different types of noise may be appropriate; specialist advice should be sought
4 Halls are often multi-functional spaces (especially in primary schools) used for activities such as dining, PE, drama, music, assembly and performing plays and concerts. In such multi-functional spaces the designer should design to the lowest indoor ambient noise level for which the which the space is likely to be used. For large halls used for formal drama and music performance lower noise levels than those used in Table 1.1 are preferable, and levels of 25 dB LAeq, 30min may be appropriate. In these cases specialist advice should be sought.
* Part E of Schedule 1 to the Building Regulations 2000 (as amended by S1 2002/2871) applies to teaching and learning spaces and is not intended to cover administration and ancillary spaces (see under Scope in the introduction). For these areas the performance standards are for guidance only.
Notes on Table 1.2
1 Each value in the table is the minimum required to comply with Building Regulations. A value of 55 dB DnT(Tmf,max),w between two music practice rooms will not mean that the music will be inaudible between the rooms: in many cases, particularly if brass or percussion instruments are played, a higher value is desirable.
2 Where values greater than 55 dB DnT(Tmf,max),w are required it is advisable to separate the rooms using acoustically less sensitive areas such as corridors and storerooms. Where this is not possible, high performance constructions are likely to be required and specialist advice should be sought.
3 It is recommended that music rooms should not be placed adjacent to design and technology spaces or art rooms.
4 These values of DnT(Tmf,max),w include the effect of glazing, doors and other weaknesses in the partition. In general, normal (non-acoustic) doors provide much less sound insulation than the surrounding walls and reduce the overall DnT(Tmf,max),w of the wall considerably, particularly for values above 35dB DnT(Tmf,max),w. Therefore doors should not generally be installed in partitions between rooms requiring values above 35dB DnT(Tmf,max),w unless acoustic doors, door lobbies, or double doors with an airspace are used. This is not normally a problem as rooms are usually accessed via corridors or circulation spaces so that there are at least two doors between noise-sensitive rooms. (See extra guidance in BB93.)
Notes on Table 1.3
1 The Rw ratings are for the door set alone. Manufacturers sometimes provide door set sound insulation data as a combined rating for the wall and door set where Rw refers to the performance of an -10m2 high-performance wall containing the door set. This is not appropriate as it gives higher figures than the Rw of the door set itself. However, with knowledge of the wall and door set areas the Rw of the door set can be calculated from these test results.
2 Special design advice is recommended.
3 Wherever possible, ventilators should not be installed between music rooms and circulation spaces.
* A laboratory measurement because of the difficulty in accurately measuring the airborne sound insulation between rooms and corridors, or rooms and stairwells in the field. Therefore it is crucial that the airborne sound insulation of the wall and/or door set is not compromised by flanking sound transmission, e.g. sound transmission across the junction between the ceiling and the corridor wall (See extra guidance in BB93).
Table 1.2 Performance standards for airborne sound insulation between spaces – minimum weighted BB93 standardized level difference, DnT(Tmf,ma),w
Minimum DnT(Tmf,max),w (dB) Activity noise in source room (see Table 1.1)
Low Average High Very high
High 30 35 45 55
Medium 30 35 45 55
Low 30 35 45 55
Very low 30 35 45 55
Noise Tolerance in
receiving room (see table 1.1)
Table 1.3 Performance standards for airborne sound insulation between circulation spaces and other spaces used by students – minimum sound reduction level Rw and minimum Dn,e,w-10LgN (laboratory measurements*)
Type of space used by students Minimum Rw (dB)
Wall including Door set Any Glazing
All spaces except music rooms 40 30 39
Music rooms 45 35 45
Minimum Dn,e,w-10lgn (dB)
Partitioning SystemsStud & Track
32
Scho
ol S
olut
ions
Type of room Maximum weighted (receiving room) BB93 standardized impact sound pressure level LnT(Tmf,max),w (dB)Nursery school playrooms 65 Nursery school quiet rooms 60
Primary school: classrooms, class bases, general teaching areas, small group rooms 60
Secondary school: classrooms, general teaching areas, seminar rooms, tutorial rooms,language laboratories 60
Open-plan Teaching areas 60 Resource areas 60
Music Music classroom 55 Small practice/group room 55 Ensemble room 55 Performance/recital room 55 Recording studio 55 Control room for recording 55
Lecture rooms Small (fewer than 50 people) 60 Large (more than 50 people) 55
Classrooms designed specifically for use by hearing impaired students (including speech therapy rooms) 55
Study room (individual study, withdrawal, remedial work, teacher preparation) 60
Libraries 60
Science laboratories 65
Drama studios 55
Design and technology * Resistant materials, CAD/CAM areas 65 * Electronics/control, textiles, food, graphics, design/resource areas 60
Art rooms 60
Assembly halls, multi-purpose halls,(drama, PE, audio/visual presentations, assembly, occasional music) 60
Audio-visual, video conference rooms 60
Atria, circulation spaces used by students 65
Indoor sports hall 65
Dance studio 60
Gymnasium 65
Swimming pool 65
Interviewing/counselling rooms, medical rooms 60
Dining rooms 65
Ancillary spaces: Kitchens* 65 Offices*, staff rooms* 65 Corridors*, stairwells* 65 Coats and changing areas* 65 Toilets* 65
Table 1.4 Performance standards for impact sound insulation of floors – maximum weighted BB93 standardized impact sound pressure level LnT(Tmf,max),w
Type of room Tmf *(seconds)Nursery school playrooms <0.6 Nursery school quiet rooms <0.6
Primary school: classrooms, class bases, general teaching areas, small group rooms <0.6
Secondary school: classrooms, general teaching areas, seminar rooms, tutorial rooms,language laboratories <0.8
Open-plan Teaching areas <0.8 Resource areas <1.0
Music Music classroom <1.0 Small practice/group room <0.8 Ensemble room 0.6 – 1.2 Performance/recital room3 1.0 – 1.5 Recording studio 0.6 – 1.2 Control room for recording <0.5
Lecture rooms3 Small (fewer than 50 people) <0.8 Large (more than 50 people) <1.0
Classrooms designed specifically for use by hearing impaired students (including speech therapy rooms) <0.4
Study room (individual study, withdrawal, remedial work, teacher preparation) <0.8
Libraries <1.0
Science laboratories <0.8
Drama studios <1.0
Design and technology * Resistant materials, CAD/CAM areas <0.8 * Electronics/control, textiles, food, graphics, design/resource areas <0.8
Art rooms <0.8
Assembly halls, multi-purpose halls,(drama, PE, audio/visual presentations, assembly, occasional music)2,3 0.8 – 1.2
Audio-visual, video conference rooms <0.8
Atria, circulation spaces used by students <1.5
Indoor sports hall <1.5
Dance studio <1.2
Gymnasium <1.5
Swimming pool <2.0
Interviewing/counselling rooms, medical rooms <0.8
Dining rooms <1.0
Ancillary spaces: Kitchens* <1.5 Offices*, staff rooms* <1.0 Corridors*, stairwells* See Section 1.1.6 Coats and changing areas* <1.5 Toilets* <1.5
Table 1.5 Performance standards for reverberation in teaching and study spaces – mid-frequency reverberation time, Tmf in finished but unoccupied and unfurnished rooms
* Part E of Schedule 1 to the Building Regulations 2000 (as amended by S1 2002/2871) applies to teaching and learning spaces and is not intended to cover administration and ancillary spaces (see under Scope in the introduction). For these areas the performance standards are for guidance only.
Partitioning SystemsBackground to HTM56 Requirements
33
Hospital Solutions
Acoustic Performance Requirements for acoustic performance between areas in hospitals are given in HTM56, and general guidance on acoustic principles for Heath Authority buildings is also presented in HTM2045. Table 1 gives the dB(Rw) figures for separating elements in hospital buildings.
Consulting room 43
Examination rooms 43 43
Treatment rooms * 53 43
Speech Therapy rooms 48 48 * 48
Offices 43 43 53 48 48
Seminar rooms 48 43 48 53 43 38
Single-bed wards 43 43 * 48 43 48 43
Multi-bed wards 53 53 48 * 48 43 53 43
Day rooms 53 53 43 * 48 43 53 43 48
Nurseries * * 43 * 53 48 * 48 43 43
Toilets and Bathrooms 48 48 48 53 43 43 48 48 48 48 43
Utility rooms * * 43 * 53 48 * 48 43 43 48 43
Ward Pantries 48 48 48 53 43 38 48 43 43 48 43 48 38
Plant motor rooms * * * * * * * * * * * * * *
Cons
ulting
room
s
Exam
inatio
n roo
ms
Treat
ment
room
s
Spee
ch Th
erap
y roo
ms
Day r
ooms
Offic
es
Semi
nar r
ooms
Single
-bed
war
ds
Multi
-bed
war
ds
Nurse
ries
Toile
ts an
d bat
hroo
ms
Utilit
y roo
ms
Ward
pant
ries
Plan
t mot
or ro
oms
*Special construction may be necessary. Please consult Building Control for details
Table 1 Performance requirement for airborne sound insulation between rooms dB(Rw)
Hospital SolutionsBackground to HTM2045 Requirements
34
Hos
pita
l Sol
utio
ns
Acoustic Considerations As well as meeting airborne sound reduction requirements the design team should also consider the potential for eliminating or minimising flanking sound transmission. Reverberation will also affect the acoustic quality of given areas. Reverberation can be controlled by careful selection of internal finishes. Tables 2, 3 and 4 highlight considerations that are followed under HTM2045.
It is recommended that considerations in HTM2045 are followed. Please consult a qualified acoustic consultant for advice.
Location NR level for NR level for Mechanical Services Intrusive Noise
Operating theatre single bed ward 30 35
Private office, meeting and consulting room 30 35
Lecture theatre 30 35
Multi-bed ward, waiting room 30 40
Staff room, recreation room, cafeteria 35 45
General office 35 40
Corridor, laboratory 40 50
Washroom, toilet, kitchen 45 50
TABLE 2: NOISE RATING (NR) LIMITSNoise rating (NR) limits for mechanical services and intrusive noises
Voice Effort Voice effort correction factor
Raised 5
Shout 10
Scream 20
TABLE 3: VOICE EFFORT CORRECTION FACTORSVoice effort correction factors under HTM 2045
Location Recommended privacy factor
Maternity, nursery, accident & emergency 80*
Operating theatre, single-bed ward, Multi-bed ward, private office, meeting and 80 consultation rooms, lecture theatre
Laboratory, staff room, general office 75
Waiting room, corridor, wash room, toilet, Kitchen, recreation room, cafeteria 70
TABLE 4: RECOMMENDED PRIVACY FACTORS ASSUMING NORMAL SPEECH EFFOR
Quick Reference Acoustic Guides RwdB 40-44 Solutions
All the information in the following pages are the worse case scenarios from testing libraries on Pages 11-20, where you will find specific results for tested partitions.
35
Solutions to meet Rw
dB 40-44
PD = Pre decorated megadeco Gtec plasterboard. Note for greater heights please refer to the Speedline Application Guide where solutions up to 12m can be found.
All Studs spaced at 600mm centres. All studs are single unless stated as BOXED or TWIN FRAME construction. Cavity infills are 25mm glass mineral wool or 30mm rock mineral wool unless otherwise stated. **Denotes – 50mm glass mineral wool quilt. Plasterboard codes are: FR - Fire Resistant plasterboard SR - Sound Resistant Plasterboard IR - Impact Resistant Plasterboard PD - Predecorated Sound/Fire Resistant Plasterboard F - Fermacell Gypsum Board S - Standard
With studs spaced at 400mm centres, maximum height can be increased by 0.3m. Ceramic Tiling – If Ceramic tiles are being fixed to the finished wall, stud centres must be reduced to 400mm to prevent cracking of tiles.
One layer of 12.5mm SR board on SPS 70mm Stud 0.5mm gauge at 600mm centres
2
One layer of 15mm FR board on SPS 70mm Stud 0.5mm gauge at 600mm centres with 25mm APR
1
Stud Part Max Nominal Fire Sound Sound Single Layer Double Layer Reference Size Grade Height Width Resistance Insulation Insulation No Infill With Infill 12.5mm 15mm 12.5mm 15mm BS5234 mm mm mins RwdB RwdB
SPS70 HD 3.8 100 60 41 FR 70-56 (25)
SPS70 MD 3.6 95 30 40 SR 70-53
SPS70 HD 3.8 100 30 41 SR 70-54
AS70 HD 3.6 95 30 40 IR AS70-K-51 AS70 MD 3.6 95 30 42 SR AS70-B-54
HEAVY
1
2
3
4
One layer of 15mm SR board on SPS 70mm Stud 0.5mm gauge at 600mm centres
3
AS 70 Acoustic Stud at 600mm centres. See chart for board configuration
4
One layer of 15mm PD board on SPS 70mm Stud 0.5mm gauge at 600mm centres
5
One layer of 15mm board of PD board on SPS 70mm Stud 0.5mm gauge at 600mm centres 25mm APR
6
One layer of 12.5mm Fermacell on 75mm Stud 0.6mm gauge at 600mm centres
7
Stud Part Max Nominal Fire Sound Sound Single Layer Double Layer Reference Size Grade Height Width Resistance Insulation Insulation No Infill With Infill 12.5mm 15mm 12.5mm 15mm BS5234 mm mm mins RwdB RwdB
PS70 SD 3.8 100 60 40 PD 70-L-63
SPS70 SD 3.8 100 60 44 PD 70-L-63 (25)
SEVERE
5
6
Stud Insulation Max Nominal Fire Sound Sound Single Layer Double Layer Reference Size Size Material Height Width Resistance Insulation No Infill With Infill 10mm 12.5mm 10mm 12.5mm mm mm mins RwdB RwdB
75mm stud 0.6 gauge n/a 4.15 100 30 43 F IS15
FERMACELL
7
RwdB 45-49 Solutions
36
Solu
tions
to m
eet R
wdB
45-
49
One layer of 12.5mm SR board on SPS 70mm Stud 0.5mm gauge at 600mm centres with 25mm APR
1
One layer of 15mm SR board on SPS 70mm Stud 0.5mm gauge at 600mm centres with 25mm APR
2
Double layer of 15mm FR board on SPS 70mm Stud 0.5mm gauge at 600mm centres with 25mm APR
3
Double layer of 12.5mm S Wall board on SPS 70mm Stud 0.5mm gauge at 600mm centres
4
One layer of 15mm PD board on SPS 70mm Stud 0.5mm gauge at 600mm centres with 50mm APR
5
75mm Stud 0.6mm gauge clad with 12.5mm Fermacell + opposite side 12.5mm + 10mm Fermacell
6
Stud Insulation Max Nominal Fire Sound Sound Board Requirements Reference Size Material Height Width Resistance Insulation Insulation No Infill With Infill mm mm mins RwdB RwdB
75mm stud One side clad with 12.5mm Fermacell the 0.6 gauge n/a 4.5 110 30 46 opposite clad with 12.5mm + 10mm Fermacell 1S16
FERMACELL
6
** denotes 50mm glass mineral wool APR.
*** denotes use of 67mm RW45. Note for greater heights please refer to the Speedline Application Guide where solutions up to 12m can be found.
*1 = 120 mins can be achieved dependent on type of board used, contact for details.
Stud Part Max Nominal Fire Sound Sound Single Layer Double Layer Reference Size Grade Height Width Resistance Insulation Insulation No Infill With Infill 12.5mm 15mm 12.5mm 15mm BS5234 mm mm mins RwdB RwdB
SPS70 MD 3.6 95 30 45 SR 70-53 (25)
SPS70 HD 3.8 100 30 45 SR 70-54 (25)
HEAVY
1
2
Stud Part Max Nominal Fire Sound Sound Single Layer Double Layer Reference Size Grade Height Width Resistance Insulation Insulation No Infill With Infill 12.5mm 15mm 12.5mm 15mm BS5234 mm mm mins RwdB RwdB
SPS70 SD 4.9 130 90*1 49 FR 70-62 (25)
SPS70 SD 4.6 120 60 45 S 70-57
SPS70 SD 3.8 100 60 47** PD 70-L-63 (50)
PSHD SD 4.2 100 60 47 IR HD70-B-51
(25)
SEVERE
3
4
5
RwdB 50-55 Solutions
37
Solutions to meet Rw
dB 50-55
Note for greater heights please refer to the Speedline Application Guide where solutions up to 12m can be found.*1 = 120 mins can be achieved dependent on type of board used, contact for details. All Studs spaced at 600mm centres. All studs are single unless stated as BOXED or TWIN FRAME construction. Cavity infills are 25mm glass mineral wool or 30mm rock mineral wool unless otherwise stated. *Denotes – Two 100mm glass mineral wool quilts. **Denotes – 50mm glass mineral wool quilt. ***Denotes – 70mm rock mineral wool in cavity.
Plasterboard codes are: FR - Fire Resistant plasterboard SR - Sound Resistant Plasterboard IR - Impact Resistant Plasterboard PD - Predecorated Sound/Fire Resistant Plasterboard F - Fermacell Gypsum Board
With studs spaced at 400mm centres, maximum height can be increased by 0.3m. Ceramic Tiling – If Ceramic tiles are being fixed to the finished wall, stud centres must be reduced to 400mm to prevent cracking of tiles.
SPS 70mm Stud clad with inner layer 12.5mm SR board outer layer 15mm IR board on both sides with 50mm APR
1
SPS 70mm Stud clad with double layer of SR board. See chart below for thickness of board
2
AS 70 Acoustic Stud clad with double layer of 12.5mm FR board
3
SPS 70mm Stud 0.5mm gauge on 600mm centres clad with double layer either side of 15mm SR board inner 15mm PD board outer with 25mm APR
4
75mm Stud 0.6mm gauge at 600mm centres clad with a 12.5mm Fermacell board. See chart for insulation
6
Stud Insulation Max Nominal Fire Sound Sound Single Layer Double Layer Reference Size Material Height Width Resistance Insulation Insulation No Infill With Infill 10mm 12.5mm 10mm 12.5mm mm mm mins RwdB RwdB
75mm stud 60mm 0.6 gauge Mineral Wool 4.5 100 60 54 F 1S21
75mm stud 40mm 0.6 gauge Mineral Wool 4.5 100 60 52 F 1S21 45 kg/m3
6
FERMACELL
Stud Part Max Nominal Fire Sound Sound Single Layer Double Layer Reference Size Grade Height Width Resistance Insulation Insulation No Infill With Infill 12.5mm 15mm 12.5mm 15mm BS5234 mm mm mins RwdB RwdB
AS70 SD 4.7 125 90 53 SR(I) IR(0) AS70-B-56
SPS70 SD 4.6 120 60 50 SR 70-59
SPS70 SD 4.9 130 60 50 SR 70-60
AS70 SD 4.6 120 90*1 51 FR AS70-B-57 (25)
SPS70 SD 4.9 130 90 53 SR(I) 70-L-66 (25) PD(0)
SPS70 SD 4.6 120 60 55 SR 70-59 (25)
SEVERE
1
2
3
4
5
SPS70 Stud 0.5mm gauge 600mm centres double layers of SR board with 25mm APR
5
38
Note for greater heights please refer to the Speedline Application Guide where solutions up to 12m can be found.
**Denotes – 50mm glass mineral wool quilt.
Staggered I Stud detail and performance shown on page 29
AS70 Acoustic Stud at 600mm centres clad with double layer of SR board with 25mm APR
1
AS70 Acoustic Stud at 600mm centre clad either side with 15mm SR(I) and 15mm PD board (outer) with 50mm APR
2
Double layers of 12.5mm British Gypsum Soundblock to 60mm I Stud at 300mm centres staggered in 72mm track with 25mm APR
3
75mm Stud 0.6 gauge clad one side with 12.5mm Fermacell and the other side with 12.5mm and 10mm Fermacell – 70mm Rockwall
4
Stud Part Max Nominal Fire Sound Sound Single Layer Double Layer Reference Size Grade Height Width Resistance Insulation Insulation No Infill With Infill 12.5mm 15mm 12.5mm 15mm BS5234 mm mm mins RwdB RwdB
AS70 SD 4.6 120 60 58 SR AS70-B-55 (25)
AS70 SD 4.9 130 90 56 SR(I)PD(O) AS70-L-56 (25)
SD 3.9 120 60 58 SR SS60-B-51
(25)
60mm I Stud at 300mm centres staggered in 72mm track
SEVERE
1
2
3
Stud Insulation Max Nominal Fire Sound Sound Board Requirements Reference Size Material Height Width Resistance Insulation Insulation No Infill With Infill mm mm mins RwdB RwdB
70mm 75mm stud Mineral One side clad with 12.5mm Fermacell the 0.6 gauge Wool
4.5 110 60 56 opposite clad with 12.5mm + 10mm Fermacell 1S29
30 kg/m3
FERMACELL
5
RwdB 56-59 Solutions
Solu
tions
to m
eet R
wdB
56-
59
39
*1 = 90 mins achievable contact for board configuration needed.
Resilient Bar Walls
Twin Frame Walls
Part Max Nominal Nominal Fire Sound Reference Grade Height Weight Width Resistance Insulation With Infill BS5234 m kg/m2 mm mins RwdB
70mm C Stud at 600mm centres with Resilient Bar fixed perpendicular to the studs one side only at 600mm centres. With inner layer of 15mm SD 4.1 52 142 90 60 RB006 sound resistant plasterboard and outer layer of 12.5mm impact resistant plasterboard 50mm glass mineral wool insulation.
SEVERE
Sound Part Max Nominal Fire Insulation with Grade Height Width Resistance Infill RwdB Test BS5234 mm mm mins c,ctr Ref
SD 6.2 210 90 60 (-3:-9) PW001
SD 6.2 250 90 60 (-2:-8) PW002
SD 6.2 250 90 63 (-3:-9) PW005
SD 6.2 200 90 62 (-4:-11) PW003
SD 6.2 200 90 64 (-2:-9) PW004
50mm C Stud Twin Frame clad with 2 x 15mm SR Plasterboard Nom Density 12.5 Kg/m2 2 x 50mm APR
50mm C Stud Twin Frame clad with inner layer 15mm SR plasterboard. Outer layer 15mm PD plasterboard 1 x 25mm APR
50mm C Stud Twin Frame clad with 2 x 15mm SR Plasterboard Nom Density 12.5 Kg/m2 2 x 50mm APR
50mm C Stud Twin Frame clad with 2 x 15mm SR Plasterboard Nom Density 12.6 Kg/m2 or greater 2 x 50mm APR
50mm C Stud Twin Frame clad with inner layer 15mm SR plasterboard. Outer layer 15mm PD plasterboard 1 x 100mm APR
SEVERE
RwdB 60 & Above Solutions
Solutions to meet Rw
dB 60 & A
bove
RwdB 60 & Above Solutions
40
Solu
tions
to m
eet R
wdB
60
& A
bove Stud Insulation Part Max Nominal Fire Sound Double Layer Reference
Size Material Grade Height Width Resistance Insulation With Infill 10mm 12.5mm BS5234 m mm mins RwdB
50mm 75 Mineral Wool SD 5 120 90 62 12.5 + 10 1S31 50kg/m3
50mm Twin 75 Mineral Wool SD 3.5 ≥200 90 64 12.5 + 10 1S32 50kg/m3
Twin 75 50mm @ 400mm Mineral Wool SD 3.5 ≥200 60 64 10 + 10 1S32/2 centres 50kg/m3
FERMACELL
Partitioning SystemsAcoustic Stud
41
Partitioning Systems A
coustic Stud
A cost-effective way to achieve improved acoustic performance in both domestic and commercial situations our Acoustic Stud has built in discontinuity which results in improved sound insulation.
Acoustic Stud is designed to offer better sound insulation in the key speech frequency bands (250 to 1000 Hz) whilst maintaining structural strength and integrity.
This enables slimmer partitions to be constructed, maximising floor space but still satisfying high acoustic requirements.
Benefits• Extremely cost-effective• Ideal for domestic and commercial use• Reduced installation time• Slimmer partitions maximise floor space• Quieter living spaces• Greater sound insulating performance• Reduces the transfer of common noise
Acoustic Stud
48
43, 70, 92
50
6
Acoustic Stud Partitions built using Acoustic Stud are constructed in exactly the same way as our standard C Stud partitions.
All existing track sections can be utilised with Acoustic Studs.
Plasterboard fixing centres are also exactly the same.
Acoustic Stud Product Product Description Stock Lengths Weight per Code Metre Length Kgs AS43 50mm Acoustic Stud x 0.5mm 2.4 1.50 Flange Dimensions 50/48mm 2.7 1.70
AS70 70mm Acoustic Stud x 0.5mm 2.7 1.66 Flange Dimensions 50/48mm 3.0 1.85 3.6 2.22 4.2 2.59 AS92 92mm Acoustic Stud x 0.5mm 3.6 2.56 Flange Dimensions 50/48mm 4.2 3.00
When fixing plasterboards to Speedline Acoustic Stud ensure edge of boards is offered to the offset sight lines.
Light Switch
Partition Brace
Snipped and folded to form header
Track
Acoustic Stud
Partitioning SystemsAcoustic Stud
42
Part
ition
ing
Syst
ems
Aco
ustic
Stu
d Partitioning Systems Acoustic Stud Partition Max Nominal Sound Insulation RwdB NEW Certification Reference Grade Height Width Fire No 25mm 50mm No 25mm 50mm BS5234 m mm Resistance Infill APR APR Infill APR APR
AS43
1 x 15mm BG SoundBloc MD 2.7 75 0 40 AS43-B-51
1 x 15mm Knauf Soundshield MD 2.7 75 30 40 AS43-K-51
1 x 15mm dB Board needs 25mm APR MD 2.7 75 0 n/a 42 AS43-S-51(25)
AS70 – Knauf Boards
1 x 15mm Knauf Impact Panel SD 3.8 102 60 40 43 46 AS70-K-51 AS70-K-51(25) AS70-K-51(50)
2 x 15mm Knauf Impact Panel SD 4.9 132 60 57 AS70-K-52(25)
1 x 15mm Knauf Soundshield HD 3.8 102 30 42 47 48 AS70-K-53 AS70-K-53(25) AS70-K-58(50)
2 x 15mm Knauf Soundshield SD 4.9 132 90 57 AS70-K-58(50)
AS70 with British Gypsum Boards
1 x 15mm BG Duraline SD 3.8 102 60 48 50 AS70-B-51(25) AS70-B-51(50)
1 x 12.5mm BG SoundBloc inner- 1 x 15mm BG Duraline Outer SD 4.6 127 60 53 60 AS70-B-56 AS70-B-56(25)
1 x 12.5mm BG SoundBloc MD 3.6 97 30 42 47 AS70-B-54 AS70-B-54(25)
1 x 15mm BG SoundBloc HD 3.8 102 30 50 AS70-B-53(50)
2 x 12.5mm BG SoundBloc SD 4.6 122 60 58 AS70-B-55(25)
2 x 12.5mm BG Fireline SD 4.6 122 120 51 AS70-B-57(25)
AS70 with Siniat Gtec Boards
1 x 15mm Megadeco SD 3.8 102 60 47 48 AS70-S-51(25) AS70-S-51(50)
1 x 15mm dB Board Inner- 15mm Megadeco Outer SD 4.9 132 60 56 AS70-S-56(25)
2 x 15mm dB Check SD 4.9 132 60 56 AS70-S-58(50)
AS92 with British Gypsum Boards
2 x 15mm BG Soundbloc SD 5.9 154 90 58 AS92-B-58(50)
Partitioning SystemsAcoustic Stud
43
Partitioning Systems A
coustic StudExplanation of Terms Every time an amendment to the Building Regulations is introduced a new list of terms and abbreviations follows.
Our comprehensive list will help you to decipher some of the terms and abbreviations you will come across in literature relating to acoustics and Part E.
Installation Benefits
Acoustic Studs use same plasterboard fixing centres
Are as simple to partition with C Studs
Existing track sections can be utilised
Construction Partitions built using Acoustic Stud are constructed in exactly the same way as those built using standard C Studs. All existing track sections can be utilised with Acoustic Studs and plasterboard-fixing centres will be exactly the same.
Attention to detail is essential. Care must be taken in construction to ensure a soundproof structure performs to its maximum capability. As sound – like water, light or air – will find the smallest crack and expose it as a weak point, your structure should be built as if it needs to be waterproofed.
A single 25mm hole in an otherwise acoustically sound partition can reduce performance by up to an incredible 15 dB.
Although a 25mm hole should be visible a crack 1mm x 1m will not always be obvious and, if not treated with an acoustic sealant, will be detrimental to the structure.
An acoustic construction is only as good as its weakest point!
Flanking Noise Flanking Transmission occurs when sound travels along elements shared by adjacent structures.
Sound does not always travel straight through the building element. If the wall, floor or partition concerned has good sound-reducing capabilities, the sound will travel from A to B by the easiest route, often around the sides or over the top!
It should be borne in mind that flanking transmission can exceed direct transmission and damage the overall capabilities of the construction if flanking constructions are not correctly specified and constructed.
To overcome this problem of flanking, any gaps in the installation must be filled with acoustic sealant on all edges and on both sides of the partition.
Building Element Walls, floors and roofs, etc. Ctr The correction to a sound insulation quality to take into account low frequency noise.
Decibel (dB) The most commonly used unit to measure sound.
DnTw The measurement used to measure the airborne sound insulation between two rooms (on site).
DnTw+Ctr See above, but with the low frequency correction factor included.
Flanking Transmission Sound transmitted between two rooms using an indirect path e.g. the top or bottom of a separating wall (see further details below).
Frequency The number of pressure variations per second that gives a sound its distinctive tone.
Hertz (Hz) The unit of the frequency of the sound.
Impact Sound Sound resulting from direct impact on a building element.
Internal Floor Any floor that is not a separating floor.
Internal Wall Any wall that does not have a separation function.
Lntw The measurement used to measure the impact sound insulation of floors (on site). Lnw = laboratory testing.
Noise Unwanted sound.
Pre-Completion Testing (PCT) A new requirement to Part E where structures not conforming to the RSD will be tested prior to completion to check they reach the required standards.
Robust Standard Detail (RSD) A collection of pre-approved constructions that, if used, negate the need for PCT
Rw The measurement used to relate the sound insulation of a material or building element in a laboratory.
Separating Floor Floor that separates flats or rooms for residential purposes.
Separating Wall Wall that separates adjoining dwellings, houses, flats or rooms.
Sound Reduction Index (SRI) A quantity measured in a laboratory that characterises the sound insulation properties of a material or building element in a stated frequency band.
Fire Rated Acoustic Sealant
Deep Track
Stud
Partition Brace (PB)
Partitioning SystemsShaft Encasement System
44
A high performance fire protection system to enclose shafts in high rise buildings.
The Speedline Shaft Encasement System allows installation to take place from the landing side only.
This system is non load bearing and designed to fit between structural floors.
Benefits• Fast and simple to erect• Cost effective• Good Impact resistance and stiffness• Lighter in weight than masonry• High level of Fire Protection• Allows any thickness of coreboard
to be used
Speedline 2 in 1 fire rated intumescent must be used:
• On all metal to structure surfaces• On all metal to Coreboard surfaces• Between plasterboard packers and
coreboard at the head detail.
Corner and Junction information is detailed separately.
Fire Resistant plasterboard is fixed to the outside of the framework on the non shaft side of the partition.
Double and Triple Layer Installations Inner layers of Fire Resistant plasterboard can be fixed at 600mm maximum centres but outer layer must be fixed at 300mm maximum centres to the metal framework with the appropriate screw. All layers of Fire Resistant plasterboard should be fixed with all joints staggered.
Construction The Speedline Shaft Encasement System is installed from the non shaft side using I Stud framing.
Fix Extra Deep (70mm leg) track to ceiling with suitable fixings spaced at 600mm maximum centres. Fix either standard or 32mm leg track along the floor with suitable fixings spaced at 600mm maximum centres. For 94mm and 148mm tracks we recommend two rows of staggered fixings at 600mm maximum centres.
Coreboard nominally 595mm wide by either 19mm or 25mm thick is cut to length 25mm less than the overall height for standard track and 32mm for 32mm leg track. The Coreboard is located between the I Studs and secured using shaft encasement brackets spaced at 600mm maximum centres.
The 25mm or 32mm gap is left at the top of the partition.
Fire Resistant plasterboard packers 100mm deep are screw fixed to the coreboard at the head of the partition.
It is important that the packers are tight against the head track and that the packers fill the full width of the track.
Part
ition
ing
Syst
ems
Shaf
t Enc
asem
ent S
yste
m
Partitioning SystemsShaft Encasement System
45
Available in 50, 52 or 72 wide
Standard Track
25
Track Product Product Description Stock Lengths Weight per Code Metre Length Kgs PT62 72mm Track (25mm leg) x 0.5mm 3.000 1.25 PT72 72mm Track (25mm leg) x 0.5mm 3.000 1.41
Product Product Description Stock Lengths Weight per Code Metre Length Kgs PDT62 62mm Track (32mm leg) x 0.5mm 3.000 1.42 PDT72 72mm Track (32mm leg) x 0.5mm 3.000 1.55 PDT94 94mm Track (32mm leg) x 0.5mm 3.000 1.81 PT148 148mm Track (32mm leg) x 0.5mm 3.000 2.40
Product Product Description Stock Lengths Weight per Code Metre Length Kgs PEDT62 62mm Deep Track (50mm leg) x 0.5mm 3.000 1.86 PEDT72 72mm Deep Track (50mm leg) x 0.5mm 3.000 1.98 PEDT94 94mm Deep Track (50mm leg) x 0.5mm 3.000 2.16 PDT148 148mm Deep Track (50mm leg) x 0.5mm 3.000 2.83
Product Product Description Stock Lengths Weight per Code Metre Length Kgs PXDT72 72mm Extra Deep Track (70mm leg) x 0.7mm 3.000 3.43 PXDT94 94mm Extra Deep Track (70mm leg) x 0.7mm 3.000 3.79 PXDT148 148mm Extra Deep Track (70mm leg) x 0.7mm 3.000 4.68
Accessories Product Product Description Qty Weight per Code Per Box Box Kgs ASB62 Shaft Encasement Fixing Bracket 1000 17.6Available in 72, 94 or 148 wide
Extra Deep Track
70
Available in 52, 72, 94 or 148 wide
32
32mm Leg Track
I Stud Product Product Description Stock Lengths Weight per Code Metre Length Kgs PI60 60mm I Stud x 0.6mm, 3.600 2.82 Flange dimensions 38mm 4.200 3.30 PI70 70mm I Stud x 0.7mm, 3.600 3.56 Flange dimensions 38mm 4.200 4.15 PI92 92mm I Stud x 0.9mm, 3.600 4.59 Flange dimensions 38mm 5.000 6.37 6.000 7.65 PI146 146mm I Stud x 0.9mm, 3.600 5.65 Flange dimensions 38mm 5.000 7.86 6.000 9.43
Available in 50, 60, 70, 92 or 146 wide
I Stud
38
50
Available in 52, 62, 72, 94 or 148 wide
Deep Track
Partitioning Systems Shaft Encasem
ent System
Partitioning SystemsShaft Encasement System
46
Coreboard nominally 595mm wide by either 19mm or 25mm thick is located between studs and secured using Speedline shaft encasement brackets spaced at 600mm maximum centres. Linings to the non shaft side of the partition as shown below.
60mm I Stud Fire Sound Sound Board Configerations Part Max Nominal Nominal Resistance Insulation # Insulation # Diagram Grade Height Weight Width BS476 No Infill 25mm APR Reference BS 5234 m Kg/m2 mm mins RwdB Rwdb 2 x 12.5mm 2 x 15mm 3 x 15mm Reference
1 SD 4.4 39 87 60 37 FR SE051 1 SD 4.5 41 92 90 41 FR SE052 3 SD 4.5 54 107 120 42 FR SE053 2 SD 4.4 40 87 60 44 FR SE054 2 SD 4.5 42 92 90 45 FR SE055 4 SD 4.5 55 107 120 45 FR SE056
70mm I Stud Fire Sound Sound Board Configerations Part Max Nominal Nominal Resistance Insulation # Insulation # Diagram Grade Height Weight Width BS476 No Infill 25mm APR Reference BS 5234 m Kg/m2 mm mins RwdB Rwdb 2 x 12.5mm 2 x 15mm 3 x 15mm Reference
1 SD 4.4 40 97 60 40 FR SE057 1 SD 4.5 42 102 90 42 FR SE058 3 SD 4.5 55 117 120 43 FR SE059 2 SD 4.4 41 97 60 44 FR SE060 2 SD 4.5 43 102 90 45 FR SE061
4 SD 4.5 56 117 120 45 FR SE062
92mm I Stud Fire Sound Sound Board Configurations Part Max Nominal Nominal Resistance Insulation # Insulation # Diagram Grade Height Weight Width BS476 No Infill 25mm APR Reference BS 5234 m Kg/m2 mm mins RwdB Rwdb 2 x 12.5mm 2 x 15mm 3 x 15mm Reference
1 SD 6.4 41 119 60 42 FR SE063 1 SD 6.7 43 124 90 43 FR SE064 3 SD 6.7 56 139 120 45 FR SE065 2 SD 6.4 42 119 60 46 FR SE066 2 SD 6.7 44 124 90 46 FR SE067 4 SD 6.7 57 139 120 46 FR SE068
146mm I Stud Fire Sound Sound Board Configurations Part Max Nominal Nominal Resistance Insulation # Insulation # Diagram Grade Height Weight Width BS476 No Infill 25mm APR Reference BS 5234 m Kg/m2 mm mins RwdB Rwdb 2 x 12.5mm 2 x 15mm 3 x 15mm Reference
1 SD 7.5 42 173 60 45 FR SE069 1 SD 7.9 44 178 90 45 FR SE070 3 SD 7.9 57 193 120 47 FR SE071 2 SD 7.5 43 173 60 50 FR SE072 2 SD 7.9 45 178 90 50 FR SE073 4 SD 7.9 58 193 120 50 FR SE074
1 2 3 4
The following plasterboard can be used for the Speedline Shaft Encasement SystemBritish Gypsum – 19mm Gyproc Coreboard & Gyproc Fireline plasterboard Gtec – 25mm Gtec Coreboard & Gtec Firecheck plasterboardPlease note – when exposed to fire on the landing side these systems may not satisfy the insulation performance criteria on the framing members. Therefore when specifying these systems it must be checked with the relevant approval authority for the building project that this is acceptable, perhaps on the grounds that there will be no combustible materials in close proximity of the framing sections within the shaft.# All Acoustic performance for Speedline Shaft Encasement is estimated.
Part
ition
ing
Syst
ems
Shaf
t Enc
asem
ent S
yste
m
Partitioning SystemsShaft Encasement System
47
Inside corner Wall junction, room side
Wall junction, shaft sideOutside corner
Start wall detail
Coreboard
Track
Intumescent Acoustic Sealant
I Stud
Bracket
I StudCoreboard fixed to outside track
Coreboard
Wallboard
Coreboard
Wallboards
Wallboards
Tracks fixed together to
support corner
End wall detail
Floor Track leg snipped and bent flat to allow board to be inserted
Last Coreboard and I Track being inserted
I Stud
I Stud
Tracks fixed together to support corner
Wallboards
Coreboard
Coreboard
Traack Floor
Track
Track
Denotes 5mm Speedline 2 in 1 Fire and Acoustic Mastic
Partitioning Systems Shaft Encasem
ent System
Partitioning SystemsColumn & Beam Encasement
48
A high performance fire protection system to enclose structural I type columns and beams. The Speedline column and beam encasementsystem provides fire protection of up to 120 minutes.
Benefits• Fast & simple method to clad
structural beams and columns• Provides protection for 3 or 4
sided applications• High level of fire protection• No special installation techniques
required• Cost effective
Construction
4 Sided Column & Beam Encasement Steel Framing clips are friction fitted to the column or beams flanges at maximum 800mm centres. Wall/Ceiling Liner is located over the clips to encase the column or beam. Fire Resistant plasterboard is fixed to the outside of the metal framework.
3 Sided Column & Beam Encasement Steel angle 25mm x 25mm x 90mm degree is located to both sides of the wall/soffit flange and secured at 600mm centres using suitable fixings.
Steel Framing clips are friction fitted to the other 2 column of beam flanges at maximum 800mm centres. Wall/Ceiling Liner is located over the clips to encase the column or beam. Fire Resistant plasterboard is fixed to the outside of the metal framework.
Board Installation All layers of British Gypsum fire resistant plasterboard must be fixed at 300mm maximum centres to the framework using the appropriate length of screw with board joints staggered between layers. Partition Brace or Flat strip must be used behind any horizontal join in the plasterboard.
Where the column or beam web flange dimensions exceed 600mm addition support will be required for the plasterboard.
Board Installation This system has been tested for up to 120 minutes fire protection using British Gypsum Fireline Plasterboard to the steel column or beam. For advice on the combination of fire resistant plasterboard needed to achieve the required fire protection please contact our Technical Department. To determine the fire protection required the width, depth and weight of the column or beam will be required along with the type of construction being built ie.... 3 sided or 4 sided.
Spaced at 600mm centres
Stagger plasterboard joints between layers by 300mm
Flat Strap
Part
ition
ing
Syst
ems
Col
umn
& Be
am E
ncas
emen
t
Partitioning SystemsColumn & Beam Encasement
49
45
1818
Wall/Ceiling Liner6.0 6.0
Ceiling Liner System Product Product Description Stock Lengths Weight per Code Metre Length Kgs WL507 Wall/Ceiling Liner x 0.5mm 2.400 0.83 2.700 0.94 3.000 1.04 3.600 1.24
SL06 25mm leg x 25mm leg x 90 deg. x 0.8mm 3.000 0.74 3.600 1.03
Accessories Product Product Description Qty Weight per Code Per box Box Kgs AWL05B Wall/Ceiling Liner Connector 100 1.35
AWL10B Steel Framing Clip 100 6.90
Bracing Strap & Partition Brace Product Product Description Stock Lengths Weight per Code Metre Length Kgs FS Flat Bracing Strip 70 x 0.5mm 2.400 0.80
PB Partition Brace 70 x 6 x 0.7mm 2.400 1.08
Ceiling Liner System
Steel Framing Clip – AWL10B
25
Angle – SL06
25
70
Partition Brace6
70
Flat Bracing Strip0.5
Column & Beam Encasement 4 sided showing double layer of 15mm BG Fireline plasterboard
Column & Beam Encasement 3 sided showing single layer when fire rating not needed
Steel Framing Clip
25mm x 25mm x 90˚ Angle fixed to soffit
Concrete (wall or soffit)
Partitioning Systems C
olumn & Beam
Encasement
Wall Lining SystemsWall liner
50
Wal
l Lin
ing
Syst
ems
Wal
l Lin
er
Benefits• A completely dry system using secure
mechanical fixings• Surface-mounted services can easily be
accommodated• Mineral wool can be incorporated
within the cavity for thermal or acoustic insulation
• Suitable for fixing all types of plasterboard
• Before installation, walls must be treated for any damp
• Secure fixing into existing background is essential when installing this system
Perimeter Track (WL60)
Wall Liner (WL507)
Fixing Bracket (AWL03B, AWL04B or AWL08)
Wall Board
Quick, simple and cost-effective to use, the Speedline dry wall liner is suitable for internal use in all commercial and domestic applications. It can be used to dry line masonry backgrounds, uneven walls or walls with surface-fixed services, for concealing services, cavity walls and where the cavity width between the wall and the back of the plasterboard lining ranges from 25 to 180mm.
Partitioning SystemsWall liner
51
Wall Liner System Product Product Description Stock Lengths Weight per Code Metre Length Kgs WL507 Wall/Ceiling Liner x 0.5mm 2.400 0.83 2.700 0.94 3.000 1.04 3.600 1.24 WL60 Perimeter Track x 0.5mm 3.000 0.74
Accessories (Wall Liner System) Product Product Description Weight per Code Box Kgs AWL03B Fixing Bracket – 75mm leg 3.70
AWL04B Fixing Bracket – 125mm leg 5.60 AWL08B Fixing Bracket – 175mm leg 7.50
AWL05B Wall/Ceiling Liner Connector 1.35
45
1818
Wall/Ceiling Liner6.0 6.0
19
Perimeter Track
28
18
Accessories (Wall Liner System)
Wall Lining System
s Wall Liner
52
Wall Liner System By replacing the wet trade alternative, with all the Speedline partition and quality system offers practical, cost-effective lining to meet the needs of fast-track building methods. It also has a low thermal capacity with a crack-resistant surface so paint or ceramic tiles can be applied directly. Compatible with all our partition and suspended ceiling systems, wall liner can be used with a range of gypsum wallboards and thermal laminates to line brick, block and concrete walls that are reasonably dry and protected within the building envelope.
Wall (AWL03, AWL04 or AWL08) Bracket
Plasterboard
(WL60) Track
(WL507) Wall Liner
Benefits Suitable for fixing all types of plasterboard, the wall liner system is easily cut to length, fits easily together and creates a seamless surface that will receive most decorative finishes. It creates a void for services, mineral wool can be incorporated for thermal or acoustic insulation. It is also an excellent system for levelling poor quality blockwork.
Wall Lining SystemsWall liner
Wal
l Lin
ing
Syst
ems
Wal
l Lin
er
(AWL03 or AWLOF) Bracket
AWL03 Fixing Bracket 75mm legs
AWL04 Fixing Bracket 125mm legs
AWL08 Fixing Bracket 175mm legs
53
Construction Establish the depth of the cavity and fix wall liner track WL60 at 600mm centres to the floor and ceiling with the shallow leg towards the wall. At max 800mm centre,fix brackets – AWL03, AWL04 or AWL08 – to the wall.
Cut Wall Liner Section WL507 to length and slot it into the top and bottom track. Adjust brackets to suit board tolerances before final tightening, then fix with self-drilling screws to the side of the Wall Liner Section. If a bracket protrudes beyond the face, simply bend the overhang over. Fix plasterboard using correct length drywall screws.
(WL507) Wall Liner
(WL60) Track
Plasterboard
Insulation if required
Ceiling
(AWL03, AWL04 or
AWL08) Bracket
(AWL03, AWL04 or
AWL08) Bracket
Fixtures Heavy or medium to heavy fixtures – such as heating units, radiators, cupboards and washbasins – must be fixed with proprietary anchors which are long enough to pass through the cavity and penetrate the masonry background to a suitable depth.
Installation Benefits
Partitioning SystemsWall liner
Wall Lining System
s Wall Liner
Easy to cut to length using tin snips
Door frames simply formed
Frames easily fit together
Wall Lining SystemsWall Lining I Stud Tracks
54
Wal
l Lin
ing
Syst
ems
Wal
l Lin
ing
I Stu
d Tr
acks
Independent Wall Lining The Speedline independent wall lining systems combine the features of other metal systems to give high strength and quickly assemble dry linings.
They are designed to be installed clear of a variety of existing backgrounds. Dry lining reinforced concrete walls, steel framed walls and renovation work where existing walls may form an unsuitable substrate for other systems.
Walls must be treated for any damp before installation.
Benefits• Speedline systems allow space for
services, and also for high levels of thermal and acoustic insulation
• Speedline systems offer a range of I stud widths of 50mm, 60mm, 70mm, 92mm & 146mm to accommodate a wide range of height requirements and can achieve a maximum height without bracing of 7.2 metres
• Speedline systems are suitable for fixing all types of plasterboard
• Free-standing from masonry to allow for services
• I stud holds insulation well – ready made holder
• Sight line for easy installation of board panels
• Bracing to the structure not required
Independent wall using I Stud
I Stud
Insulation if required
Service holes for cables or pipes
Track
Wall board
Partitioning SystemsWall Lining I Stud Tracks
55
Wall Lining System
s Wall Lining I Stud Tracks
Joining of I Studs To join lengths of I Studs together use a short length of Deep Track approximately 300mm long.
Available in 50, 60, 70, 92 or 146 wide
I Stud
38
70
Partition Brace6
70
Flat Bracing Strip 0.5
Available in 72, 94 or 148 wide
Extra Deep Track
70
50
Available in 52, 62, 72, 94 or 148 wide
Deep Track
I Stud Applications I Stud Max Nom Nom Width Height Weight Width mm m kg/m2 mm
50 2.4* 10 190MD 60 3.0* 11 200 MD 70 3.6* 11 210 92 4.5* 12 230 146 6.9* 12 286
50 2.7* 19 203 60 3.9* 20 213 SD 70 4.5* 20 223 92 5.4* 21 243 146 7.2* 21 299
100mm brickwork and I Studs One layer of 12.5mm standard wallboard 25mm Glass mineral wool
100mm brickwork and I Studs Two layers of 12.5mm standard wallboard 25mm Glass mineral wool
* Denotes – Unbraced to background Performance is dependent on substrate behind
Upgrade to existing masonry walls
I Stud
Deep Leg Track
Installation Benefits
Free standing from masonry to allow for services
I Studs holds insulations well.
Ready made holder
Sight line for easy installation of board panels
Wall Lining SystemsWall Furring
56
Wal
l Lin
ing
Syst
ems
Wal
l Fur
ring
The Speedline Wall Furring section offers a practical, cost-effective lining solution that meets the needs of fast-track building methods by replacing the wet trade alternative. The sections can be used in combination with a range of gypsum wallboards and thermal laminates to line reasonably dry and protected brick, block and concrete backgrounds.
This system is a low thermal capacity lining, which has a crack-resistant surface suitable for either direct decoration or ceramic tiles and is compatible with our partition and suspended ceiling systems. This system should not be used to isolate dampness or in persistently humid environments
Wall Furring System Product Product Description Stock Lengths Weight per Code Metre Length Kgs WF559 Wall Furring Section x 0.5mm 2.100 0.59 2.800 0.78
38
Wall Furring Section
9.5
48
Benefits• Site line to line boards• Lining new masonry walls for domestic
or commercial use• Lining old masonry walls which have
an even background• Quick and cost effective to install• No mechanical fixing is needed with
standard wallboard• Suitable for fixing all types of
plasterboard• Easy to fit• Quick installation to cover problem
walling
General purpose adhesive
Wall Furring Section (WF559)
Construction The Speedline Wall Furring Section (WF559) is fixed into place using dabs of general purpose adhesive approximately 200mm long at 450mm centres.
Wall Furring (WF559) must be fitted horizontally at the floor and ceiling. The vertical lengths of sections must be fitted at 600mm centres. If ceramic tiles are being installed the centres must be reduced to 400mm.
Fixtures Heavy or medium to heavy fixtures such as heating units, radiators, cupboards and wash basins must be fixed with proprietary anchors long enough to pass through the cavity and penetrate the masonry background to a satisfactory depth.
CeilingsFire Barrier Angle & Flat Strip System
57
Ceilings Fire Barrier Angle & Flat Strip System
The Speedline Fire Barrier System is designed to restrict the passage of flames and smoke between suspended ceilings, floors or roofs. The system uses fire barrier quilt stitched with wire and faced on one side with 25mm galvanised wire mesh.
40
Pierced Flat Strip
60
Pierced Angle
40
Fire tests have been carried out at Warrington Fire Research Centre using Lancaster Fireshield and at the Building Research Establishment and the Building Test Centre using Rockwool Fire Barrier.
Fire Barrier System Product Product Description Stock Lengths Weight per Code Metre Length Kgs FBAP 60mm x 40mm x 1.5mm Angle, Pierced 3.000 3.38
FBFP 40mm x 1.5mm Flat Strip Pierced 3.000 1.41
FBFP FBAP1000mm wide
CeilingsMF System
58
Ceili
ngs
MF
Syste
m
The MF Suspended Ceiling System is ideal for commercial and domestic applications, where services are to be accommodated and when upgrading and protecting existing structures. Ceiling height may be varied to accommodate services or ducting, etc. providing a high performance ceiling with sound insulation and fire protection.
Benefits• Easy to cut to length using tin snips• Mineral wool can be incorporated for
thermal or acoustic insulation• Creates a seamless surface suitable to
receive most decorative finishes• Fits easily together• Suitable for fixing all types of
plasterboard• Creates void above the ceiling for
services• Improved acoustic performances can be
achieved by using Acoustic Hangers
Perimeter SMF6A Channel fixed at 600mm centres
Soffit cleat AMF12B
Primary Channels SMF7
Rigid angle hangers SLO6 at 1200mm centres along
Primary Channels
Connecting Clips AMF9B
Minimum 150mm overlap
They are compatible with the Speedline partitioning system and suitable for direct decoration or textured finish. Always suspend heavy loads, air ducting, lighting units, etc. directly from structural soffit to avoid loading of the suspension framing and always alienate connecting clips on primary channels.
Ceiling Furring channels SMF5 at 400 or 450mm centres, secured by preformed clips AMF9B along SMF7 Primary Channels
CeilingsMF System
59
Ceilings MF System
Metal Furring System Product Product Description Stock Lengths Weight per Code Metre Length Kgs SMF5 50mm Ceiling Furring x 0.5mm 3.600 1.73
SMF6A Perimeter Channel x 0.5mm 3.600 1.13
SMF7 Primary Channel x 0.7mm 3.600 1.58
SMF25 MF Angle 3.600 0.63 25 x 25 x 0.5m 90° Angle
Metal Furring System Accessories Product Product Description Qty Weight per Code per Box Box Kgs AMF9B Pre-formed Clips 200 2.00
Product Product Description Coil Length Weight per Code Box Kgs MF8 Hanger Strap 25m 3.75
SL06 Angle 3.000 0.86 25 x 25 x 0.8m 90° Angle 3.600 1.03
AMF12B Angle Fixing Bracket 1000 9.00
AAH01B Acoustic Hanger 35mm 100 6.00
AAH02B Acoustic Hanger 70mm 100 7.00
50mm Ceiling Furring
25.9
51.5
80.6
Perimeter Channel
19
28
26
Primary Channel
45
15
Imposed LoadsThe Speedline metal furring support system can support the following imposed loads – including the weight of the membrane
Maximum load Suspension SMF7 Primary including point centres Channel centres weight of board mm mm Up to kg/m2
1200 1200 30 1200 900 40 1200 600 60
60
Screw-fix cut ends of boards at 150mm centres
Screw-fix boards to Ceiling Channel SMF5 at 230mm centres
Screw-fix boards to Edge Channel SMF6A at 150mm centres
Boarding
Ceiling Perimeter
Primary Channel SMF7
Edge Channel SMF6A
Ceiling Channel SMF5
Connecting Clip AMF9B
Metal Angle MF25
CeilingsMF System
Ceili
ngs
MF
Syste
m
Single Layer Boarding When using single layer plasterboard, be sure to fix the bound edges at right angles to the ceiling furring sections and lightly butt adjoining edges. Staggered by half a board length, end joints must occur at the centre of the ceiling furring channel, leaving a gap of up to 3mm between ends of boards. The plasterboard is screw-fixed to the ceiling furring sections. When using a double layer of plasterboard, the first layer is fixed as shown. The second layer should be fixed with all joints staggered in relation to the first layer and screwed to the ceiling furring and edge channels, avoiding the screws used to fix the first layer.
Sound Insulation The Speedline MF Ceiling System offers excellent acoustic performance for airborne sound (Rw) and impact (Lnw) and will improve the sound insulation of both timber and concrete floors. Results are variable andmainly dependent on the depth of the ceiling void and the type of structure to which the system is fixed.
Acoustic Hangers The important factors in maximising the improvements are cavity depth, insulation and acoustic hangers. Considerable sound improvement can be achieved by suspending a Spedline MF System using acoustic hangers – AAH01B or AAH02B – which de-couple the floor from the ceiling.
61
MF Ceiling Installations
Ceiling Lift MF Ceiling Installations are becoming increasingly common in the domestic market, primarily in houses and apartments. When they are installed in small rooms with low ceiling voids – particularly where rooms have been well sealed and are airtight – in a minority of cases, movement of the metal components in the ceiling has caused unacceptable noise, typically when doors are opened and closed.
To overcome this problem, in all domestic situations Speedline recommend that the AMF9 Pre-formed Clip is not used and that the SMF5 Ceiling Furring Section is attached to the SMF7 Primary Channel using two self-drilling dry wall pan head screws per connection.
Fire Resistance Our MF Ceiling System has been tested at the Building Research Establishment to BS 476; part 23: 1987. The tests were conducted under steel beams that supported pre-cast concrete slabs and the tests used various densities and brands of fire resistant wallboards.
Report References BRE Test Reference 211722 2003 BRE Test Reference 236863 2007 BRE Test Reference 236868 2007
Please contact your nearest Speedline stockist for specific details.
A further test has also been conducted to EN 136-2:2000 under a loaded timber floor using 2 layers of 12.5mm fire resistant wallboard with minimum board mass of 10kg/m2. The result achieved in test no 224468 is 88 minutes duration of effective protection.
To join primary channels with nuts and bolts the
minimum overlap is 150mm
Partition Head
Primary Channel SMF7
Ceiling Channel SMF5
Track
CeilingsMF System
Ceilings MF System
To join furring sections overlap by at least 150mm and either crimp or screw fix both sides in two places
62
Perimeter Channel WL60
Insulation if required
Ceiling Liner WL507 spaced at 400 or
450mm centres
Concrete Floor Slabs
Concrete Slab
Bracket AWL03, AWL04B or AWL08B
brackets that make it much easier to achieve a true flat surface.
The system offers improved sound and fire performance and avoids the risk of cracking due to boards being directly fixed to timbers which may be subject to movement.
The Speedline Ceiling Lining System provides an extremely convenient means of creating a cavity to accommodate services, without potentially weakening the overall structure by drilling joists.
Fix plasterboards with long edges at right angles to Ceiling Liner WL507 and fix to framing with drywall screws at 230mm maximum centres and, at perimeter ends of plasterboard, at 150mm maximum centres.
Ensure drywall screws penetrate the section by a minimum of 10mm and, if a dual layer system is used, that all joints in the second board layer are staggered in relation to those of the first layer. Joists may be uneven even in new buildings and such problems are commonly encountered in renovation work, particularly in older properties.
To compensate for any unevenness, our Ceiling Lining system uses adjustable metal
Construction Fix perimeter channel WL60 at 600mm centres maximum and – depending on the plasterboard being used – support the Ceiling liner WL507 at centres of between 400mm. Ceiling liner WL507 must be spaced at 400 or 450mm centres, see Metal Framing Centres and Fixing Bracket/Timber Connector Centres on Page 63.
Position fixing brackets – AWL03B, AWL04B or AWL08B – to timber joists or concrete. For large areas of ceiling use connector AWL05B to join the Ceiling Liner WL507 together.
Timber connectors are also available, reference AWL06 and AWL07 which allow fixing to the side pf timber beams – See Page 63.
Often used in commercial and domestic situations and suited to both new-build and refurbishment projects, our Ceiling Lining System is suitable for most internal applications.
It can be used under timber or concrete flooring with any proprietary gypsum plasterboard and cavities can contain an insulation material.
CeilingsMF System
Ceili
ngs
MF
Syste
m
63
Ceiling Liner System Product Product Description Stock Lengths Weight per Code Metre Length Kgs WL507 Wall/Ceiling Liner x 0.5mm 2.400 0.83 2.700 0.94 3.000 1.04 3.600 1.24
WL60 Perimeter Track x 0.5mm 3.000 0.74
Accessories (Ceiling Liner System) Product Product Description Qty Weight per Code Per box Box Kgs AWL03B Fixing Bracket – 75mm leg 100 3.70
AWL04B Fixing Bracket – 125mm leg 100 5.60 AWL08B Fixing Bracket – 175mm leg 100 7.50
AWL058 Wall/Ceiling Liner Connector 50 1.35
AWL06B Timber Connector 200 5.00
AWL07B Timber Connector 100 7.00
AAH01B Acoustic Hanger 35mm 100 6.00
AAH02B Acoustic Hanger 70mm 100 7.00
Benefits• Easy to cut to length using tin snips• Mineral wool can be incorporated
for thermal or acoustic insulation• Creates a seamless surface suitable
to receive most decorative finishes• Fits easily together• Suitable for fixing all types of
plasterboard• Creates void above the ceiling for
services• Good method to level poor concrete
and wooden floors
45
1818
Wall/Ceiling Liner6.0 6.0
19
Perimeter Track
28
18
CeilingsMF System
Ceilings MF System
Fire Resistance The latest test carried out at the Warrington Fire Research Establishment was tested to the new European Standard – BS EN 1356-2:2000 – Fire Resistance Tests for Load Bearing Elements/part 2:Floors and Ceilings. This test is more stringent than the previous British Standard.
The test was conducted under a wooden floor with weights loaded above, using one layer of 12.5mm fire resistant wallboard. Minimum board mass must be 10.0 kg/m2. Result achieved from test number WARRES 114632 is 60 minutes load bearing capacity, integrity and insulation.
Sound Insulation The Speedline Ceiling Lining System gives good acoustic performance for airborne sound (Rw) and impact (Lnw).
This system will improve the sound insulation of both timber and concrete floors. Results are variable mainly dependant on the depth of the ceiling void and the type of structure to which the system is fixed.
The important factors in maximising the improvements are:-
• Cavity Depth• Cavity Insulation• Acoustic Hangers
CeilingsCeiling Lining System
64
Ceili
ngs
Cei
ling
Linin
g Sy
stem
Acoustic Hangers By suspending the Speedline Ceiling Lining System using our acoustic hangers (AAH01B or AAH02B) which de couple the floor from the ceiling, considerable sound improvement can be achieved.
CeilingsCeiling Lining System
65
Ceilings Ceiling Lining System
Fixing Bracket/Timber Connector Centres - Quick Reference
Board Thickness maximum (mm)9.5mm plasterboard single layer 90012.5mm plasterboard single layer 90015.0mm plasterboard single layer 900All double layer boarding 600
Perimeter Track WL60 fixed at 600 centres
Insulation (if required)Ceiling Liner WL507 spaced at 400 or 450mm centres
Fixing Bracket AWL03B or AWL04B Timber Joists
Metal Framing Centres -Quick Reference
Board thickness (mm) Board Length Ceiling Liner (WL507)(mm) (mm) Centres (mm)12.5 2400 400 1800, 2700 450 3600 45015 and 19 2700 450
Timber Floors
CeilingsSpring Tee System
66
Ceili
ngs
Sprin
g Te
e Sy
stem
The Speedline Spring Tee System is designed for use with metal pan clip-in tiles manufactured by Armstrong. Pullout tests are conducted during manufacture as part of the quality procedure to ensure correct fitting of tiles.
Our white perimeter channel CF01 is coated to code RAL 9010.
Benefits• The system is totally downward
demountable• Spring Tee available in lengths up to
6.0 meters• Quick and Easy to install• Accessories available• Formed from pre-galvanised mild steel
Spring Tee to channel Connector (AST03B)
Angle (SL06)
Full Spring Tee (SST01)
Channel (SU07)
CeilingsSpring Tee System
67
Ceilings Spring Tee System
Spring Tee System Product Product Description Stock Lengths Weight per Code Metre Length Kgs SST01 Full Spring Tee x 0.7mm 3.000 2.14 3.600 2.57 6.000 4.28
SST03 Half Spring Tee x 0.7mm 3.000 1.71 3.600 2.06
CF01 White Perimeter Trim x 0.5mm 3.000 0.93
SU07 38mm base x 19mm leg x 1.5mm 3.000 2.40 3.600 2.88 6.000 4.79
Accessories (Spring Tee System) Product Product Description Weight per Code Box Kgs AST01B Connector 20.00
AST02B Border Wedge 10.00
AST03B Spring Tee to Channel Connector 12.00
SL06 Angle 25 x 25 x 0.8mm 3.00 0.86 3.60 1.03
43.7
Full Spring Tee
27.5
22.25
Half Spring Tee
34.5
39
White Perimeter Trim
19
Spring Tee System -Quick Reference
Tile Size 600x600 1200x300 1500x300 Full Spring Tee Centres 600 1200 1500Description Code Qty/100m2 Qty/100m2 Qty/100m2
Full Spring Tee SST01 202LM 101LM 83LM
Primary Channel SU07 87LM 87LM 87LM
Spring Tee Connector AST01 No. req. 56 No. req. 28 No. req. 23
Spring Tee to Channel Connector AST03 No. req. 112 No. req. 56 No. req. 45
Galvanised Angle Hangle SLO6 Variable Variable Variable
Channel Trim CF01 Variable Variable Variable
Based on 100m2 installation. All quantities are approximate and do not allow for wastage
CeilingsTee Section System
68
Ceili
ngs
Tee
Secti
on S
yste
m
Speedline Tee Section System is designed for lining under purlins with insulation boards.
Benefits• All Tee sections available ex stock in
3.60 metre cut lengths• Noggins easily cut to length if required• Accessories available• Formed from pre-galvanised mild steel• Easy to cut and form
AT03B
ST06
MF8 Strap
AT03
AT01B
CeilingsTee Section System
69
Ceilings Tee Section System
Tee Sections Product Product Description Stock Lengths Weight per Code Metre Length Kgs ST06 25mm Stalk x 38mm Table x 0.8mm 3.600 1.85 ST08 32mm Stalk x 38mm Table x 0.8mm 3.600 2.13
Accessories (-Tee Sections) Product Product Description Stock Lengths Weight per Code Metre Box Kgs AT03B Sleeve Connectors 10.00
SL06 Angle 25 x 25 x 0.8mm 3.00 0.86 3.60 1.03
MF8 Hanger Strap 25 3.75
Tee Sections
38
25
38
32
CeilingsConcealed System
70
Ceili
ngs
Con
ceal
ed S
yste
m
The Speedline Concealed System is designed to support mineral fibre concealed ceiling tiles.
Benefits• All sections available ex stock• Accessories available• Formed from Pre-galvanised mild steel• Easy to cut and form• Quick and easily assembled on site
Concealed Zed System
Deep ZED SZ52
Deep Z section
19
19
Deep Z Section
32
Concealed System Product Product Description Stock Lengths Weight per Code Metre Length Kgs SZ32 Deep Z Section 32 x 0.5mm 3.000 0.93 3.600 1.19
SU07 38mm base x 19mm leg x 1.5mm 3.000 2.40 3.600 2.88 6.000 4.79
Accessories (Concealed System) Product Product Description Stock Lengths Weight per Code Metre Box Kgs SL06 Angle 25 x 25 3.0 0.86 3.6 1.03
CeilingsResilient Bar
71
Ceilings Resilient Bar
The sound insulation performance of some ceiling systems is dependent upon the attachment of a Resilient Bar RB565 to the underside of the joists and perimeter noggins on all four sides of room. The Speedline Resilient Bar is fixed at right angles to the joists at 450mm maximum centres for single or double applications. subject to the board being attached is a maximum of 900mm wide.
When 1200mm wide board is being used the Resilient Bar will need to reduce to 400mm centres.
Bars are joined by butting together under the timber beam.
Plasterboards are fixed with long edges at right angles to Resilient Bars at 230mm centres using Drywall self-tapping screws which should penetrate the Resilient Bar by a minimum of 10mm
The Speedline Resilient Bar is designed to offer improved acoustic insulation when constructing a conventional ceiling under timber joists. Mineral wool insulation can be included in the floor cavity to improve acoustic performance. To ensure maximum sound insulation performance, screws fixing the plasterboard must not be in contact with the joists. When installing a dual layer of boards, all joints in the second layer must be staggered in relation to those of the first layer.
The following were tested as floor applications under timber beams 235mm x 50mm spaced at 450mm centres with 15mm OSB fixed to the top of the joists.
Each ceiling was boarded with an inner layer of 19mm standard plasterboard (plank) and an outer layer of 12.5mm sound resistant wallboard. 100mm glass mineral wool was infilled into the joist cavities.
Resilient Bar Product Product Description Stock Lengths Weight per Code Metre Length Kgs RB565 Resilient Bar x 0.5mm 3.000 1.05
45
Resilient Bar
17
450mm centres for single or double board applications if utilising 900mm wide board.
Boards fixed Boards fixed to direct to timber our Resilient beams in the Bar (RB565) conventional spaced at 400mm method centres
airborne RwdB 40 54
Impact Lnw 74 61
airborne Rw + Ctr 33 45
Plasterboard Timber Joists Resilient Bar RB565
Recommendations for maximum loadings for Resilient Bars
Centres Uniformed distributed (mm) load (kg/m2)
400 35
450 30
CeilingsFloating Floors
72
Ceili
ngs
Float
ing
Floor
s
19mm plank
resilient raft tape
floor ZED FF582
100mm mineral wool insulation
1 layer of 12.5mm sound resistant plasterboard
resilient bar at 450mm maximum centres
Ceiling: 1 layer of 19mm plank
timber flooring
The Speedline floating floor system offers excellent acoustic improvement for both airborne and impact sound transfer.
This system is ideal for residential conversions and refurbishments of older properties to upgrade existing timber floors. It can also be used to improve sound insulation from upper floors in new build projects.
Benefits• Minimal increase in floor depth• Ideal for conversion work &
refurbishment• Suitable for any size timber joist• Improvement of sound insulation• Floor floats independent of original
structure• Fast and simple to fit• Cost effective
Construction
Flooring Fit self adhesive resilient tape along the length of each joist.
On top of the resilient raft tape place a floor zed section each side of the joist with the large flange on top of the beam. For smaller joists it may be necessary to overlap the flanges of the floor zed section. On larger joists there can be a gap between the sections. To help installation it may help to secure floor joist sections into place by fixing with an occasional temporary screw.
19mm plank is cut neat (not tight) to fit between the floor zed sections. The next board should be butted tightly to the previous board.
The timber flooring is then laid across the top at 90o to the floor zed sections and screw fixed through the plank and into the bottom flange of the floor zed section using suitable screws. It is important to ensure that any temporary screws are removed from the floor zed sections before fitting the timber flooring and that no fixings are allowed to connect the floor zed section to the timber joist through the timber flooring.
A 5mm clearance gap must be left at perimeter walls which must be fully filled with acoustic mastic.
By following this procedure a completely free floating floor has been created.
Acoustic Floating Floor
CeilingsFloating Floors
73
Ceilings Floating Floors
Ceilings Resilient bar RB565 is fixed at right angles to the joists at maximum 450mm centres for single or double board applications.
Bars are joined by butting together under the timber joist. Plasterboards are fixed with long edges at right angles to resilient bars at 230mm centres using drywall self tapping screws which should penetrate the resilient bar by a minimum of 10mm.
To ensure maximum sound insulation performance, screws fixing the plasterboard must not be in contact with the joists. When installing double layers of plasterboard, all joints in the second layer must be staggered in relation to those of the first layer.
The addition of glass mineral wool insulation within the floor cavity will improve the acoustic performance.
17
Resilient Bar
45Resilient Bar Product Product Description Stock Lengths Weight per Code Metre Length Kgs RB565 Resilient Bar x 0.5mm 3.000 1.05
20
Floor Zed30
40
Floor Zed Product Product Description Stock Lengths Weight per Code Metre Length Kgs FF582 Floor Zed x 0.7mm 2.400 1.13
Performance DataFloor – 19mm plank on our Floor Zed profile FF582 located over joists 235mm x 50mm spaced at 450mm centres clad with 15mm OSB board. Insulation – 100mm mineral wool in cavity.Ceiling – Resilient Bar RB565 fitted to underside of joists spaced at 400mm centres clad with 1 inner layer of 19mm plank and 1 outer layer of 12.5mm sound resistant plasterboard.Fire Resistance 60 minutesSound Insulation Airborne 60RwdBImpact 53LnwdB
Small joist
Large joist
Premier joist
Speedline Resilient Bar is fully approved for use in Robust Detail Construction in accordance with Appendix E of the Robust Detail Part E Handbook
ScotlandInternal Walls
74
Inte
rnal
Wal
ls
Internal walls Speedline solutions satisfying 43 Rw dB Laboratory acoustic performance
Internal wall details – utilising metal stud componentsThe design performance levels in clause 5.2.1 can be achieved using the Generic Internal Constructions available on the BSD website or alternatively using solutions put forward by Speedline that achieves the design performance level. The design performance level for internal walls covered by the standard should achieve a minimum airborne sound insulation level of 43dB Rw (laboratory test).
Partition Max Nominal Fire Insulation Certification Speedline Studs with Grade Height Width Resistance Required Reference British Gypsum Boards BS5234 m mm 25mm APR
50mm C stud at 600mm centres 1 x 12.5mm BG SoundBloc MD 2.5 77 30 44 50-B-53(25)
1 x 15mm BG SoundBloc HD 2.8 82 30 44 50-B-54(25)
70mm C stud at 600mm centres 1 x 12.5mm BG SoundBloc MD 3.6 97 30 45 70-B-53(25)
1 x 15mm BG SoundBloc HD 3.8 102 30 46 70-B-54(25)
Speedline Studs with Knauf Boards
50mm C stud at 600mm centres 1 x 12.5mm Knauf Soundshield MD 2.5 77 30 44 50-K-53(25)
1 x 15mm Knauf Soundshield HD 2.8 82 30 44 50-K-54(25)
70mm C stud at 600mm centres 1 x 12.5mm Knauf Soundshield MD 3.6 97 30 45 70-K-53(25)
1 x 15mm Knauf Soundshield plus SD 3.8 102 60 47 70-K-54(25)
Speedline Studs with Siniat Gtec Boards
70mm C stud at 600mm centres 1 x 12.5mm Gtec dB Board MD 3.6 97 30 45 70-S-53(25)
1 x 15mm Gtec dB Board HD 3.8 102 30 45 70-S-54(25)
Scotland has its own unique independent building standards and Speedline recognises this fact and has designed straight forward solutions to help satisfy these requirements.
These solutions should be used with Section 5: NOISE – OF THE TECHNICAL HANDBOOKS: of the Scottish Building standards.
Speedline provides examples of internal walls, separating walls, separating floors and intermediate floor constructions. These provide a solution to meeting aspects of Standard 5.1 and Standard 5.2. When built correctly, and designed with flanking elements taken into consideration should meet the sound performance levels given in 5.1.2 and 5.2.1 of the TECHNICAL HANDBOOKS.
Pre Ordained Guidance ConstructionsType 2 Metal Frame Generic Internal Construction
2 layers of gypsum based board, each layer with a total minimum mass per unit area 10 kg/m2.
Metal frame with minimum 48mm metal studs at maximum 600mm centres. Speedline is applicable.
All joints staggered and sealed
Type 2A Metal Frame Generic Internal Construction
Single layer of gypsum based board with a total minimum mass per unit area 12 kg/m2
Linings fixed to minimum 48mm metal studs at maximum. Speedline is applicable 600mm centres
Absorbent layer of mineral wool (minimum thickness of 25mm and minimum density 10 kg/m3) that may be wire reinforced and suspended in the cavity
All joints sealed
ScotlandSeparating Walls
75
Separating Walls
60mm min
200mm min
Standard 5.1.2 highlights Design Performance Levels New build and conversions Conversions of not including traditional building traditional buildings
Minimum airborne sound insulation 56 DnT,w 53 DnT,w
Standard 5.1 Mandatory stipulates that Every building, which is divided into more than one area of different occupation, must be designed and constructed in such a way to limit the transmission of source noise from normal domestic type activities.
These solutions should be used with Section 5: NOISE – OF THE TECHNICAL HANDBOOKS: of the Scottish Building standards. You will also find the scope of the standards in this document.
Standard 5.1.3 gives Example Constructions, the Example constructions have been developed that will repeatedly achieve the design performance levels in the table to clause 5.1.2. The example constructions are available on the BSD website. www.scotland.gov.uk/topics/built-environment/building/building-standards
Within section 5 there is an alternative using a metal twin frame stud wall. Clause 5.1.3 provides guidance on constructions that have been designed and tested to repeatedly achieve the performance levels in the table to clause 5.1.2. All subject to post- completion testing. Recommended minimum number of tests also found in published guidelines.
Speedline have a number of different wall constructions details given below.
Double board
Partition brace braced at maximum of 1200mm
Pair of C Studs, braced every 1200mm with partition brace
Track
Timber sole plate
Part Max Nominal Fire Sound Insulation Grade Height Width Resistance with Infill Test BS5234 mm mm mins RwdB c,ctr Ref
50mm C Stud Twin Frame clad with 2 x 15mm SR Plasterboard Nom Density 12.6 Kg/m2 or greater 2 x 50mm APR SD 6.2 250 90 63 (-3:-9) PW005
50mm C Stud Twin Frame clad with inner layer 15mm SR plasterboard. Outer layer 15mm PD plasterboard 1 x 25mm APR SD 6.2 200 90 62 (-4:-11) PW003
50mm C Stud Twin Frame clad with inner layer 15mm SR plasterboard. Outer layer 15mm PD plasterboard 1 x 100mm APR SD 6.2 200 90 64 (-2:-9) PW004
PD = Pre decorated sound/fire resistant plasterboard. Note for greater heights please refer to the Speedline Metal Systems Product Application Guide where solutions up to 12m can be found.
All Studs spaced at 600mm centres. Plasterboard codes are: FR - Fire Resistant plasterboard SR - Sound Resistant Plasterboard IR - Impact Resistant Plasterboard PD - Predecorated Sound/Fire Resistant Plasterboard F - Fermacell Gypsum Board
Metal Frame Twin Stud Wall
Metal Studs Minimum 70mm metal studs with mimimum 60mm cavity between the studsWall width 200mm (min) between inner faces of wall linings. 60mm (min) gap between studs (must not be
bridged by any diagonal bracing)Wall lining – 2 or more layers of gypsum-based board (total minimum mass per unit area 22kg/m2)
both sides – all joints staggered
Absorbent – 50mm (minimum) unfaced mineral wool batts (density 33-60kg/m3) both sides, orMaterial – 50mm (minimum) unfaced mineral wool quilt (density minimum 10kg/m3) both sidesTies Ties between frames not more than 40mm x 3mm, at 1200mm (min) centres horizontally, one tie
per storey height verticallyThermal Bypass Refer to Domestic Handbook section 6: Energy for cavity separating walls
DO• Keep wall linings at least 200mm apart• Keep metal studs at least 60mm apart• Ensure quilt or batts cover whole lining area, fitting
tight between studs without sagging• Ensure that all cavity stops/closers are flexible or are
fixed to one frame only
• Make sure there is no connection between the two leaves except where ties are necessary for structure reasons
• Stagger joints in wall linings to avoid air pathers• Seal all joints in outer layer with tape or caulk with
sealant
This wall detail is suitable for use in lightweight steel frame attached houses or high rise in-situ concrete from flats and maisonettes.This detail is a constituent of the BSD guidance document ‘Example and Generic Internal Constructions’ and should only be used after reference to the Introductory and Example Constructions chapters where the relevance and any limitations on the the use of this detail are set out.
WALL TYPE 4Metal Frame Twin Stud Wall (detail 1 of 12) 4.01
ScotlandIntermediate Floors
76
Inte
rmed
iate
Flo
ors
The Scottish Government document – “Example Construction and Generic Internal Constructions” gives examples of Intermediate Floors.
The examples in this Speedline document highlight the ones utilising our Speedline Resilent Bar.
• Flooring – timber or wood-based board, minimum mass per unit area 15 kg/m2
• Solid joists minimum 200mm depth at maximum 400mm centres
• An absorbent layer of mineral wool, minimum thickness 100mm, density between 10-60 kg/m3 laid between the joists
• Resilient metal bar minimum 13mm depth at maximum 400mm centres
• Ceiling – one layer of gypsum based board, minimum mass per unit area 10 kg/m2
• All joints sealed
Type 1A Timber floor – solid joist
• Floor of timber or wood-based board, minimum mass per unit area 15 kg/m2
• Metail joists at maximum 400mm centres
• Absorbent layer of mineral wool, minimum thickness 100mm, density between 10-60 kg/m3 laid between the joists
• Resilient metal bar minimum 13mm depth at maximum 400mm centres
• Ceiling – one layer of gypsum based board, minimum mass per unit area 10 kg/m2
• All joints sealed
Type 3A Metail floor – ‘C’ joist
Resilient Bar Product Product Stock Lengths Weight per Code Description Metre Length Kgs RB565 Resilient Bar x 0.5mm 3.000 1.05
45
Resilient Bar
17
Solid Timber Joist min 200 depth at max 400mm centres
Min 13mm Resilient bar at max 400 centres with 1 x layer gypsum board min 10 kg/m2
Min 100mm mineral wool min 10-60 kg/m3
Flooring min 15 kg/m2
• Flooring timber or wood-based board, minimum mass per unit area 11 kg/m2
• Minimum 240mm I-joists at maximum 400mm centres
• An absorbent layer of mineral wool, minimum thickness 100mm density between 10-60 kg/m3 laid between the joists
• Resilient metal bar minimum 13mm depth at maximum 400mm centres
• Ceiling – one layer of gypsum based board, minimum mass per unit area 10 kg/m2
• All joints sealed
Type 2 Timber floor – ‘I’ joist
Min 240mm Timber I-joist at max 400 centres
Min 13mm Resilient bar at max 400 centres with 1 x layer gypsum board min 10 kg/m2
Min 100mm mineral wool min 10-60 kg/m3
Flooring min 11 kg/m2
Metal joist max 400mm centres
Min 13mm Resilient bar at max 400 centres with 1 x layer gypsum board min 10 kg/m2
Min 100mm mineral wool min 10-60 kg/m3
Flooring min 15 kg/m2
ScotlandSeparating Floors
77
Separating Floors
200mm(minimum)
150mm(minimum)
The Scottish Government document “ Example construction and Generic Internal constructions” gives examples of Separating floors, it also gives specific build ups and limitations of scope. Please ensure that the build satisfies these demands.
Speedline Resilient Bar RB565 is consistent with the example constructions highlighted below. Floor type 3A Timber Frame Floor with Solid Joists Floor type 3B Timber Frame Floor with Enginered I Joists
Speedline MF compatible with the example constructions highlighted.Floor type 1A In situ concrete slab with Isolated Screed and BRCFloor type 1B In situ Concrete Slab with FFTFloor type 2A Pre cast concrete slab with Isolated Screed and BRCFloor type 2B Pre cast Concrete Slab with FFT
Speedline Resilient Bar Product Product Stock Lengths Weight per Code Description Metre Length Kgs RB565 Resilient Bar x 0.5mm 3.000 1.05
Speedline MF
45
Resilient Bar
17
Perimeter SMF6A Channel fixed at 600mm centres
Soffit cleat AMF12B
Primary Channels SMF7
Rigid angle hangers SLO6 at 1200mm centres along Primary Channels MF8
Hanger Strap 25mm may be used on ceiling
drops up to 1metre deep
Connecting Clips
AMF9B
Minimum 150mm overlap
Ceiling Furring channels SMF5 at 400 or 450mm centres, secured by preformed clips AMF9B along SMF7 Primary Channels
Metal Furring System Product Product Description Stock Lengths Weight per Code Metre Length Kgs SMF5 50mm Ceiling Furring x 0.5mm 3.600 1.73
SMF6A Perimeter Channel x 0.5mm 3.600 1.13
SMF7 Primary Channel x 0.7mm 3.600 1.58Floor Type 2B shown in diagram above
Floor Type 3A shown in diagram above
78
RESILIENT BAR RB565Fully approved for use in robust detail separating floors
Laboratory Test Construction of Floor with the Ceiling Connected via Resilient Bars
Laboratory Test Construction of Floor with Direct Fix Ceiling
The Robust Detail acoustic test criteria has been undertaken at the Sound Research Laboratories in Suffolk, report number C/09/5L/20805/R01 refers.
• Concrete E-FC-1• Timber I – Joists E-FT-1• Timber Solid Joists E-FT-2• Metal Web Joists E-FT-3
• Timber I Joists E-FT-4• Timber I Joists E-FT-5• Beam Metal Joists E-FS-2
SPEEDLINE RESILIENT BAR RB565 is now fully approved for use with all Robust Detail Separating Floors, as listed here:
Data Sheet 3
Test Number 5 Air temperature: 21.1 °CClient: Metsec Air humidity: 64%Test Date: 23/06/2009 Receiving room volume: 55 m3
Sample length: 3.985 m Source room volume: 50 m3
Sample width: 2.715 m Sample weight: 38.1 kg/m2
ProductIdentification: Timber base floor as per Robust Detail Appendix E with RB565 resilient bars installed at 400mm centres
80
70
60
50
40
30
20
10
0100 160 250 400 630 1000 1600 2500 4000
125 200 315 500 800 1250 2000 3150 5000
Frequency, Hz
Soun
d R
educ
tion
Inde
x, d
B
Hz 1/3 Oct 1/1 Oct
50+ 32.6
63+ 20.5 24.5
80+ 29.7
100 36.5
125 40.4 38.2
160 38.6
200 42.4
250 47.4 45.3
315 49.3
400 51.7
500 52.4 52.7
630 54.3
800 56.9
1000 58.6 58.1
1250 59.1
1600 59.0
2000 59.4 60.0
2500 62.2
3150 63.0
4000 66.8 65.7
5000 70.2*
6300+ 74.0*
8000+ 75.3* 74.3
10000+ 73.7*
Average 100-3150 52.0
SoundReductionIndex, dB
Freqf
SoundReduction
Index
Rwreference
curve
Rating according to BS EN ISO 717-1:1997Rw(C;Ctr) = 56 (-2;-6) dB
Notes * designates measurement corrected for background # designates limit of measurement due to background + designates frequency beyond standard and not UKAS accredited
For resilient bars to be approved for use in Robust Detail separating floors they must be tested as detailed in Appendix E of the Robust Details Handbook. The testing procedure consists of testing a standard floor construction without resilient bars and then testing the same standard floor with the addition of resilient bars installed between the floor joists and the plasterboard ceiling. Both airborne sound and impact sound tests are carried out on both floor constructions.
The required minimum improvements for the floor with resilient bars attached compared to the floor without resilient bars is 17 dB improvement in airborne sound insulation (Rw + Ctr) and 16 dB improvement in impact sound insulation (Lw). The Speedline RB565 resilient bar has achieved these minimum standards.
Speedline RB565 resilient bar can be used in Robust Detail separating floors without the need for on-site acoustic testing.
Floating floor
Floor decking
Joists
Absorbent material
Ceiling
The Speedline range of sections of channel have been designed to form sub grids for supporting any type of suspended ceiling and, providing the following information is submitted, our Technical Department will be pleased to advise on their suitability for use.• Type of span – single or continuous
• Length of span – in metres
• Distance – in metres – the channels are spaced apart
• Total weight to be supported from sub grid (kg/square metre)
Hepsec CD ROM available with programme to assist selection of channel size for sub grids.
Channel Connectors are available for SU07 only. For joining all other channels, they must be bolted back to back with a minimum overlap of 600mm. A minimum of two bolts must be used, at 500mm minimum centres.
Benefits• Complete range available ex stock
• Formed from pre-galvanised mild steel
• Easy to cut and form
Channels & AnglesChannels
79
Channels & A
nglesChannels Product Product Description Stock Lengths Weight per Code Metre Length Kgs SU07 38mm base x 19mm leg x 1.5mm 3.000 2.40 3.600 2.88 6.000 4.79
SU08 63mm base x 25mm leg x 1.5mm 3.600 4.42 4.200 5.15 4.800 5.89 6.000 7.36
SU12 100mm base x 50mm leg x 1.5mm 4.800 10.88
SU16 100mm base x 50mm leg x 2.0mm 4.800 14.32
Accessories (Channels) Product Product Description Weight per Code Box Kgs AZ11B 38mm Channel Connectors 10.20
Channels – SU07, SU08, SU09, SU12
38, 63, 100
19 25 50
Channels & AnglesAngles
80
Chan
nels
& A
ngle
s
Angles Equal Angles Product Product Description Stock Lengths Weight per Code Metre Length Kgs SL02 19mm leg x 19mm leg x 90 deg. x 0.8mm 3.000 0.65 3.600 0.78
SL04 22mm leg x 22mm leg x 90 deg. x 0.8mm 3.000 0.77
SL06 25mm leg x 25mm leg x 90 deg. x 0.8mm 3.000 0.86 3.600 1.03
SL13 50mm leg x 50mm leg x 90 deg. x 0.8mm 3.000 1.79 3.600 2.15
SL26 50mm leg x 50mm leg x 90 deg. x 1.5mm 3.600 3.96
Unequal Angles SL12 50mm leg x 25mm leg x 90 deg. x 0.8mm 3.000 1.34 3.600 1.61
25
Angles – SL12
50
50
Angles – SL26
50
Primarily designed for the suspension of sub grids and ceiling systems, the Speedline Angles can be used for many general applications in ceilings and dry lining and also for cloaking deflection heads in partitioning systems.
Benefits• Complete range available ex stock
• Easy to cut and form
• Formed from pre-galvanised mild steel
Best PracticeDoor Jambs & Socket Detailing
81
Best Practice
Door HeaderInstallation Details Set out in this section are Best Practice Solutions for the more common issues.
Socket Detailing The acoustic, intumescent putty pad is designed for lining electrical socket boxes in partition wall constructions. The mouldable putty pads easily fit socket boxes to reduce sound travel through partition walls and provide fire performance.
Cutting an electrical socket opening in a partition wall can reduce its acoustic performance and resistance to fire, which could therefore result in non-compliance with Part E and Part B Building Regulations.
Speedline Putty Pads are the acoustically tested, intumescent solution, complying with Building Regulations Part E and Part B
• Minimal waste• Flexible – one size fits all• Can be used with metal or plastic boxes• Cost effective – labour and time saving• Reduced damage on site and in transit
Light Door Jamb Suitable for doors weighing up to 25kg.
Timber insert 150 MM MAX
Medium Weight Door Jamb Suitable for doors weighing up to 60kg.
150 MM MAX
Boxed C studs for full height
Timber insert
Heavy Door Jamb Suitable for doors weighing up to 100kg.
Boxed C studs for full height
Timber insert
Benefit• Maintains acoustic integrity of the wall,
with a rating of up to 69dB Rw• Provides 2 hour fire resistance• Complies with Building regulations
Part E and Part B• Easy to use and install
Best PracticeSuspended Ceiling & Corner Detailing
82
Best
Pra
ctic
e
Plasterboard fixed full height
Suspended ceiling
Sealant
Partition fixed to structural soffit
Partition interface with suspended ceiling Partitions should be built between structural building elements in order to achieve their maximum height, fire and acoustic performance. The suspended ceiling can then be installed abutting the partition (the same principle applies with ceiling linings on resilient bars). This prevents issues with fire or sound bypassing the partition through the suspended ceiling cavity.
Wall Junction-stud to wall
T Junction-double layer
T Junction-single layer
Corner detail-double layer
Corner detail-single layer
British Standards
83
British Standards
BS EN 10143: 2006 Continuously hot-dip steel sheet and strip.
BS EN 10327: 2004 Continuously hot-dip coated strip and sheet of low carbon steel for cold forming.
BS EN 10162: 2003 Specification for cold rolled steel sections.
BS 7364: 1990 Specification for galvanised steel studs and channels for studs and sheet partitions and linings using screw fixed gypsum wallboards.
BS 1230: 1994Part 1: Specification for plasterboard excluding materials submitted to secondary operations.
BS 8212: 1995 British Standard Code of Practice for dry lining and partitioning using gypsum plasterboard.
BS 476: 1987 Fire tests on building materials and structures.Part 20: Method for determination of the fire resistance of elements of construction (general principles).Part 22: Methods of determination of the fire resistance of non load-bearing elements of construction.Part 23: Methods for the determination of the contribution of components to the fire resistance of a structure.
BS 4787: 1995Part 1: Internal and external wood door sets, door leaves and frames.
BS 5234: 1992 Partitions (including matching linings).Part 1: Code of practice for design and installation.Part 2: Specification for performance requirements of components and assemblies, and methods of test.
BS 8290: 1991 Suspended ceilings.Part 1: Code of practice for design.Part 2: Specification for performance requirements of components and assemblies and methods of test.Part 3: Code of practice for installation and maintenance.
BS EN 14195: 2005 Metal framing components for gypsum plasterboard systems – Definitions, requirements and test methods.
In all installations screws must penetrate the metal by a minimum of 10mm
Health & Safety Product Information
Products Cold rolled sections manufactured from pre galvanised mild steel. Some sections may be manufactured from pre painted material.
Product Use Always use products for the purpose intended as described in our technical literature.
When subjected to elevated temperatures during welding or cutting, toxic fumes are produced. Inhalation of these may cause metal fume fever, a short lasting condition with symptoms similar to those of influenza. Therefore adequate ventilation or fume extraction should be provided, and where necessary, protective masks should be worn.
If skin irritation occurs, rinse well with clean cold water, then wash thoroughly. If symptoms persist obtain medical advise.
In the event of eye contamination or if any product is swallowed seek medical advise immediately.
Metal products may have sharp corners and edges which can cause lacerations. Always use suitable gloves when handling.
When working overhead or when cutting metal products, the use of protective eye glasses is advisable.
Metal is a good conductor of electricity. Proper precautions should be taken when working near live power lines or electrical equipment.
Metal can become charged. Static electricity may cause sparks when earthed.
Personal hygiene is important, always wash hands well particularly before eating.
Sustainability & Testing
84
Sust
aina
bilit
y &
Tes
ting
Sustainability Certification SIG plc regard the issue of sustainability as a core social, as well as corporate, responsibility. This has been recognised in the manufacturing process of Speedline metal systems by the award of BS ISO 14001:2004 for it’s Environmental Management System and the Steel Construction Sustainability Charter where our supplier became the first cold roll-forming company to be awarded the prestigious Gold standard.
It is also recognised that Environmental Responsibility is a local issue as well as global issue. We were therefore pleased to see that the Speedline manufacturing process was given a Local Authority Borough Platinum Environmental Charter Award following an audit of Environmental management procedures and award of BS ISO 14001:2004.
The Speedline manufacturing process will continue to pursue sustainability as a key business objective. The cornerstone of this is the societal, economic and environmental sustainability review of our operations carried out in the SPeAR Report from Arup. This report gives us both an assessment of our current environmental position as well as identifying key areas for improvement in the future.
Testing Facilities The Speedline range of dry lining and ceiling products have been independently tested or assessed by accredited laboratories.
This document comprises of a collation of data carried out using a number of different testing facilities.
Facilities used:BRE Garston – Fire Acoustic & MechanicalBTC East Leake – Fire & AcousticSalford University – Acoustic & MechanicalStrathclyde University – MechanicalWFRC Warrington – FireAycliffe Research – FireSRL Sudbury – Acoustic
For further information on the individual tests or to see where the test or assessment was carried out please quote the certification references.
All sound insulation data is based on laboratory evaluation of the building element in isolation and cannot reproduce your installed local conditions.
The actual tests carried out are used to offer an order of magnitude comparison for the performance of the various systems. Sound insulation on site is a function of the partition chosen and the associated structures in which it is installed. We cannot take any responsibility for overall design and we would advise that specialist advice is sought at an early stage of design.
All test data and system specifications are for systems constructed with materials and components as shown. The inclusion of other components without prior approval or constructed on site contrary to this document will invalidate test certification and system performance.
BS ISO 14001:2004
Bag it, LegallyThe Speedline Recycling service offers a quick and easy solution for disposal of gypsum waste, via just five easy steps in a fixed price solution:
1. Purchase your empty gypsum waste bags from Speedline stockists.2. Empty bags are delivered to site with your materials order.3. Load bags with gypsum plasterboard waste on site (thermal laminates
excluded).4. Full bags are collected from site following delivery of products ordered.5. Bags are weighed at branch and a report is provided for you showing
the amount of gypsum waste collected from each project site.
The waste is broken down into bulk powders which are then returned to the ground or used in other manufacturing processes. A skip service is also available.
Speedline Drywall products are available exclusively from SIG plc
Find a Speedline Stockist nationwide at www.speedlinerecycling.co.uk or call FREEPHONE 0800 183 2723
Find a Speedline Stockist nationwide on FREEPHONE 0800 183 2723
Not
es
86
Notes
Notes
87
Notes
Due to our policy of continuous development we reserve the right to change design and specifications without prior notice. Speedline does not accept responsibility for any loss as a result of any company or person relying on material in this publication, or for any mistakes or misprints. Although every care is taken to ensure accuracy, this publication is a general guide and specific technical advice is recommended before proceeding with any transaction. Specific fact sheets, or technical information are available from Speedline. Reproduction of any part of this publication in any manner is not permitted without prior written consent from Speedline.
www.speedlinedrywall.co.uk
Exclusive stockists of Speedline Drywall products:
Hillsborough Works, Langsett Road, Sheffield S6 2LW T: 0114 231 8030 • F: 0114 231 8031 • E: [email protected]
07/2013
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