METAL SEPARATION EQUIPMENT
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METAL SEPARATION EQUIPMENT
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ConveyorTek manufacture a wide range of magnet metal separation equipment for both ferrous and non-ferrous metals.
Whether it’s for the recovery of valuable metals, or the protection of machinery, the CORE range of metal separation products have been designed and manufactured using the latest technology.
Our CORE product range has been developed to work in a wide range of industries such as recycling, quarrying, mining, cement, timber, power stations, refineries and many general mineral processing applications.
All CORE equipment is certified to the appropriate international standard and comes with a 12 month parts warranty against manufacturing defects.
We have a highly trained and experienced team of application engineers who are pleased to advise on all of your technical requirements.
Our range of CORE products include: Page
Permanent Suspended Magnets ................................................................... 8 Permanent Suspended Self-Cleaning Magnets .......................... 10 Head Drum Pulley Magnets .......................................................................... 12 Magnetic Drum Separators ........................................................................... 13 Shredder Drum Separators ............................................................................ 14 Stainless Steel Separators ............................................................................... 15 Electromagnetic Separators .......................................................................... 16 Eddy Current Separators .................................................................................. 18 Metal Detectors ....................................................................................................... 24
METAL SEPARATION EQUIPMENT
OUR CORE PRODUCT RANGE HAS BEEN DEVELOPED TO WORK IN A WIDE RANGE OF INDUSTRIES
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INNOVATION AT OUR CORE
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COMBINED WITH OUR ADVANCED SOFTWARE ANALYSIS, OUR TEST FACILITY ENSURES THAT ALL OUR PRODUCTS ARE DESIGNED TO THE HIGHEST STANDARD OF OPERATIONAL EFFICIENCY
Metal separation processes are not all the same, even with similar material, and that is why ConveyorTek have invested in a new state of the art testing and simulation facility for both ferrous and non-ferrous applications.
Combined with our advanced software analysis, our test facility ensures that all our products are designed to the highest standard of operational efficiency.
Using our customers’ operating parameters combined with a sample of the actual product, allows us to simulate the process that the equipment is required for. Results are carefully analysed to ensure that the ideal CORE model is chosen to achieve the optimum separation results.
In this way our customer can take delivery of their new CORE equipment with confidence.
All our CORE manufactured products are fully dynamically tested and checked before dispatch and come with a full 12 months parts warranty.
ConveyorTek is ISO 9001 Certified
For the extraction of FERROUS metals such as mild steel, carbon steel, cast and wrought iron etc.
ConveyorTek’s range of CORE PERMANENT MAGNETS are designed for use in a wide range of industries such as recycling, timber, mining, quarries and various mineral and bulk handling processes.
Our CORE units all contain our high strength strontium ferrite ceramic magnets designed and configured to achieve high extraction rates.
Whether for the recovery of valuable ferrous metals, or for the protection of machinery, our CORE range of permanent magnets can be used on most applications.
Extract and protect High strength magnets Permanently magnetised Across or inline applications Fast deliveries Easily installed Wide range of units
WE HAVE IT SORTED...
CORE PERMANENT MAGNETS
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MODEL
A B C D E
Configuration Type Magnet Width (mm)
Magnet Length (mm)
Conveyor Belt Width (mm)
Depth (mm)
Maximum Operating Gap*
(mm)
Approx Weight (kgs)
CORE100
Single
T1 400 450 600 133 200 149T2 400 600 750 133 200 194T3 400 750 900 133 200 240T4 400 900 1050 133 200 285
Twin
T1 550 450 600 133 200 185T2 550 600 750 133 200 251T3 550 750 900 133 200 301T4 550 900 1050 133 200 367
CORE300
Single
T1 400 600 750 186 250 257T2 400 750 900 186 250 317T3 400 900 1050 186 250 378T4 400 1050 1200 186 250 438
Twin
T1 550 600 750 186 250 329T2 550 750 900 186 250 395T3 550 900 1050 186 250 483T4 550 1050 1200 186 250 549
CORE500
Single
T1 400 750 900 241 300 409T2 400 900 1050 241 300 488T3 400 1050 1200 241 300 566T4 400 1200 1400 241 300 644
Twin
T1 550 750 900 241 300 507T2 550 900 1050 241 300 622T3 550 1050 1200 241 300 707T4 550 1200 1400 241 300 822
CORE700
Single
T1 500 750 900 272 350 607T2 500 900 1050 272 350 724T3 500 1050 1200 272 350 841T4 500 1200 1400 272 350 958
Twin
T1 650 750 900 272 350 740T2 650 900 1050 272 350 882T3 650 1050 1200 272 350 1024T4 650 1200 1400 272 350 1166
*Operating gaps are based on a standard 25mm bolt test. Dimension tables are for reference purposes only.8 9www.conveyortek.com
�PERMANENT� SUSPENDED MAGNET MANUAL CLEANING TYPE
Suspended above the conveyor, these magnets are designed to extract ferrous metals from a conveyed stream of materials achieving operating gaps of up to 350mm. These magnets require no external power supply.
OPTIONAL EXTRAS
• Stripper cleaning plate• Suspension chains
MODEL TYPE
A B C D E F GApprox Weight
(kg)Magnet Length (mm)
Total Length (mm)
Width Without Motor (mm)
Width With Motor (mm) Depth
(mm)Belt Width
(mm)
Max Operating Gap* (mm)Electric
Drive (D1)Hydraulic Drive (D1) Single Pole Twin Pole
CORE 400S B+ 400 1150 462 800 885 218 350 150 250 325
CORE 600S B+ 600 1300 462 800 885 218 350 150 300 375
CORE 800S B+ 800 1450 462 800 885 218 350 150 350 450
CORE 600
D 600 1800 1000 1200 1417 402 750 300 700 850
D+ 600 1800 1000 1200 1417 402 750 325 750 900
E 600 1800 1000 1200 1417 425 750 350 800 975
CORE 800
D 800 2000 1000 1200 1417 402 750 300 900 1050
D+ 800 2000 1000 1200 1417 402 750 325 950 1100
E 800 2000 1000 1200 1417 425 750 350 1000 1200
CORE 1000
D 1000 2310 1000 1200 1417 402 750 300 1050 1250
D+ 1000 2310 1000 1200 1417 402 750 325 1100 1325
E 1000 2310 1000 1200 1417 425 750 350 1175 1400
CORE 1200
D 1200 2310 1000 1200 1417 402 750 300 1225 1400
D+ 1200 2310 1000 1200 1417 402 750 325 1300 1500
E 1200 2310 1000 1200 1417 425 750 350 1400 1625
CORE 1400
D 1400 2800 1000 1200 1417 402 750 300 1340 1620
D+ 1400 2800 1000 1200 1417 402 750 325 1410 1720
E 1400 2800 1000 1200 1417 425 750 350 1490 1830
CORE 1500
D 1500 2800 1000 1200 1417 402 750 300 1400 1700
D+ 1500 2800 1000 1200 1417 402 750 325 1475 1800
E 1500 2800 1000 1200 1417 425 750 350 1675 1950
�PERMANENT� SUSPENDED MAGNET SELF-CLEANING� OVERBAND TYPE
Suspended above the conveyor, the overband magnet is self-cleaning; both lifting and removing ferrous metals from a conveyed material stream, hence reducing downtime. Available in electric or hydraulic drive.
OPTIONAL EXTRAS• Suspension chains• Essential spares kit• Automatic grease pods• Top guard
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�MAGNETIC�DRUM� SEPARATOR
• Permanent Magnet, Electromagnet or both• Wet or dry material• Available in a range of sizes• Ferrite or Rare Earth options• Strength options range from
1500-7000 Gauss
INERT MATERIAL
VIBRATING FEEDER
STATIONARY PERMANENT MAGNET WITH ROTATING OUTER CLEANING SHELL
ADJUSTABLE SPLITTER PLATE
FERROUS METAL
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PERMANENT ROTATING MAGNETMIXED MATERIAL
KEY = Ferrous Metals
= Inert Material
�HEAD�DRUM� PULLEY MAGNET
Head drum pulley magnets have many uses in both metal recovery and tramp metal plant protection.
Benefiting from material flowing over the surface of the magnet where the magnetic field is highest.
• Bespoke design• Retrofitting• Ferrite or Rare Earth options available
VIBRATORY FEEDER
TAIL PULLEY
BELT GUIDE ROLLER
NON-MAGNETIC MATERIALS
WEAK MAGNETIC METAL
(Stainless Steel)
BELT SUPPORT
MAGNETIC ROTOR
�SHREDDER�DRUM� SEPARATOR
The Shredder Drum Separator uses a combination of the suction force of an electromagnet and the absorption capacity of a permanent magnet.
Listed are 3 different installation methods, each maximising the recovery of iron pieces from shredded scrap, waste and other feds, used commonly in vehicle scrap recycling.
�STAINLESS�STEEL� SEPARATORThis product is for separating weak magnetic materials, such as stainless steel, by using very high intensity magnetic force. It can reach 14,000 gauss on the drum face and is suitable for separating SUS304 and SUS316 steel from shredded materials.
STYLE 2: SUSPENDED DRUM STYLE 3: TOP FEED
STYLE 1: DOUBLE DRUM
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Model
A B C D E F GElectromagnet
DC PowerDrive Motor WeightSuitable for Belt Width
(mm)Magnet Size
Length WidthOverall Height
Overall Length
Overall Width
cross belt inline (mm) (mm) (mm) (mm) (mm) (kw) (kw) (kg)
EBS450 400 400 500 450 1000 1750 1150 1.5 0.75 950
EBS600 500 600 800 600 1020 1800 1200 2.1 1.5 1,500
EBS800 700 800 1000 800 1200 2160 1400 3.2 1.5 2,300
EBS1000 900 1000 1200 1000 1200 2400 1700 4.5 2.2 3,000
EBS1200 1100 1200 1400 1200 1200 2920 1900 6 2.2 4,500
EBS1400 1300 1400 1600 1400 1400 3150 2100 7.5 3.7 7,100
EBS1600 1500 1600 1800 1600 1500 3530 2300 9 3.7 9,200
EBS1800 1700 1800 2000 1800 1500 3730 2600 11 5.5 10,500
EBS2000 1900 2000 2200 2000 1600 4000 2800 12 5.5 12,500
EBS2200 2100 2200 2400 2200 1600 4200 3000 13 5.5 14,000
ELECTROMAGNETIC SEPARATORElectromagnetic Separators provide a very deep magnetic field for recovery of ferrous metals. Current running through copper cables wrapped around a steel armature produces magnetic fields.
For both Heavy and Fines recovery
Available with a belt cleaning conveyor or just as a suspension magnet
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EDDY CURRENT SEPARATORThe ConveyorTek CORE Eddy Current Separator (ECS) is widely used in the recycling industry.
The CORE ECS unit is used to separate valuable non-ferrous metals such as aluminium, copper and brass from a material stream. An optional magnet drum can be added to include the extraction of ferrous material.
For a more efficient separation, ConveyorTek incorporate an eccentric rotor in their ECS design. The units come in various rotor strengths to suit all applications.
Our state of the art test facility and advanced software analysis ensure the correct rotor is selected to achieve optimum separation efficiency.
Our units are available in widths from 300mm up to 2000mm.
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CORE STRENGTH
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ROTOR MODEL
Number of Poles
Gauss on Drum Face (G)
Drum Diameter (mm)
Max RPM
Average Size for Separation (mm)
L-FERRITE 12 2000 181 2000 aluminium cans
M - Rare Earth 12 3000 310 2200 10-150mm
H - Rare Earth 18 4200 366 3000 <10
HI - Rare Earth 24 5200 366 3000 <5
THE PROCESS1 Material passes over the vibrating pan where it is distributed
evenly on to the conveyor
2 The rotating magnetic separator extracts the ferrous metal around the drum (optional)
3 The high speed ECS Conveyor presents the material in a mono layer format to the ECS rotor to optimise efficiency
4 The high speed ECS rotor propels the non-ferrous metals beyond the splitter plate in to the collection chute
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KEY = Ferrous metals
= Non-ferrous metals
= Inert materials
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EDDY CURRENT SEPARATOR ROTOR SELECTION
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EDDY�CURRENT�SEPARATOR�(ECS)
Aluminium
Copper
Brass
Gold
ECS CONVEYOR BELT
Accelerator Belt Sidewall and Transverse Ribs PVC or PVg Belt Options
SPLITTER BOX
Adjustable Splitter Position Rubber Dampeners Collection Chutes
Inspection Panels
MAGNETIC DRUM SEPARATOR
Ferrous Separator Range of Strengths Available
VIBRATORY FEEDER
Optional Spreader Plate Optional Wear Plate
BASE FRAME
Frame to support all components in ECS system
CONTROL PANEL
Manual and Sequence Control
Invertors to control speed of ECS Rotor and Conveyor
ECS ROTOR
High Speed Induction Rotor
Range of Strengths Available
YOUR�TIME YOUR�MONEY YOUR�CHOICE
CONVEYORTEK�METAL�DETECTORS YOUR�PARTNERS
PLANT PROTECTIONMETAL
DETECTORThe ConveyorTek metal detector utilises pulse detection Technology to protect plant machinery and equipment, by detecting unwanted metals from a conveyed stream of materials.
The metal detector is installed onto a belt conveyor and used to detect metal materials on conveyors with operating speeds of up to 4m per second. The metal detector detects FERROUS metals such as mild steel, carbon steel, cast and wrought iron and NON-FERROUS metals such as copper, aluminium and brass. ConveyorTek’s metal detector is designed to be used on a wide range of varied industries including; quarrying, mining, coal, glass, plastic, rubber, packaging, aggregates and chemicals.
Detection of tramp metal on a conveyor belt. Weather resistant polyamide thermoplastic casing
structure with fast assembly connections. Supplied with an IP65 control panel as standard with
adjustable sensitivity settings via a customer friendly HMI touchscreen.
Password protected data log and history report transferable via USB port.
Standard unit includes a siren and flashing beacon. 25mm sphere detection on all types of metals
including ferrous and non-ferrous. Detection strengths will vary depending on tramp characteristics, environment and location.
110v power supply required.
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ModelA B C D E F G
Belt Width (mm)
Aperture Width (mm)
Aperture Height (mm)
Overall Height (mm)
Overall Width (mm)
Overall Length (mm)
Mounting Centres (mm)
PD750 750 920 500 620 1090 590 1000
PD900 900 1070 500 620 1240 590 1150
PD1050 1050 1220 500 620 1390 590 1300
PD1200 1200 1370 500 620 1540 590 1450
PD1400 1400 1570 500 620 1740 590 1550
PICTURE TBC
* Metal Detectors can be ordered with a range of aperture heights depending on the customers conveyor profile. Dimension tables are for reference purposes only.
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THE WORLD’S TOUGHEST CONVEYOR METAL DETECTOR
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ConveyorTek LtdUnit 1, Ballinderry Industrial Estate 2a Glenavy Rd, Upper Ballinderry Lisburn, BT28 2EUNorthern Ireland
Tel: +44 (0)28 92 652666 Fax: +44 (0)28 92 [email protected] www.conveyortek.com
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