Metal and more - ViaSolis€¦ · 4 A clearly structured continuous material flow grants a quicker throughput and thereby shorter delivery terms. The delivery is carried out just-in-time

Metal and more ...

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We have developed to be an efficient supplier of products for solar technol-ogy and traffic engineering, for trade fairs and sales promotion, and also of solutions for very individual projects. No matter if you run a small crafts en-terprise or if you are a large customer, by means of our versatility and our wide range of products we enable you to offer your customers all options you can think of.

Founded in 1983 by Ludwig Schletter senior, the Schletter GmbH has not lost its entrepreneurial momentum until the present day. Nowadays, the steadily growing medi-um-sized family business managed by Ludwig Schletter junior employs 600 members of staff and has a production area of 33,000m².

Schletter GmbH - your competent partner

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We do not only create an optimum production strategy, but we also make sure that you will receive a completely finished product including a transport-able packaging.

The Schletter GmbH offers rationaliza-tion options, grants the compliance with quality standards and also takes the responsibility for the complete chain of production and delivery.

Our wide range of services is granted by our highly motivated staff and a maximum in-house production depth. State-of-the-art machinery, high ca-pacities and quick delivery show the capability of our international industrial firm.

We process your orders by means of our computer-controlled edging and welding center, our nibbling - laser cutting plants and our new extrusion plant. Using a press capacity of 3300 t, aluminum profiles of a length of up to 18 m are produced.

Our technical skillfulness and our modern production will convince you

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A clearly structured continuous material flow grants a quicker throughput and thereby shorter delivery terms. The delivery is carried out just-in-time at our favourably located production site in the heart of Upper Bavaria.

And in order to make sure that also the price will be to your liking, we calculate on the basis of our production costs and optimize the value creation for the benefit of the customer.Due to our 100 percent in-house production on location, our internal tool design and creation and our company policy of international purchasing of raw materials, you will gain significant competitive advantages.

We strongly emphazise that all proc-esses are comprehensible and repeat-able in detail at any time – starting from the inquiry up to the delivery. An uncompromising examination of the causes for customer complaints continuously optimizes this process.

With the Schletter GmbH, you will ben-efit from decisive advantages like in-novative ideas and professional project handling. Nevertheless, we have main-tained the flexibility of a medium-sized business due to our lean management and quick decision processes.

Small and big series, starting from sim-ple profiles up to complex series - let us impress you with our efficiency.

Innovative – flexible - professional Take advantage of our experience

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Moreover, we offer our customers in-dividual technical support and periodic training events regarding the instal-lation of PV-plants, open area plants, as well as lightning protection and the handling of our calculation software.

The Schletter PV mounting system is a unit construction system with univer-sally useable high-quality components (aluminum/high-grade steel). It allows the installer to mount any module in practically any mounting situation. The system consists of many components that have been well-tried for many years and is constantly completed with newly developed compatible elements. You can purchase single components or completely compiled mounting kits from Schletter. Due to our big storage areas, we are able to grant short deliv-ery terms.

Being the European market and tech-nology leader in the area of profes-sional mounting systems, we offer you different kinds of PV-module fixations. Our systems combine optimum struc-tural design, short mounting times, economic efficiency, beautiful design and maximum durability. We grant a voluntary durability warranty of 10 years on all our systems. These services make us the trend-setter on the market. We have already delivered systems for a plant performance of more than 1000 MW.

Our figureheadSmart solar mounting systems

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Trend-setting in any respectTraffic engineeringBeing a reliable supplier with high production capacities, we deliver many products for railway cars, the car indus-try and the equipment of ships.

We are qualified for the welding of rail vehicles with the certification level CL1 according to DIN EN 15085-2. A coating plant according to the quality level DB-TL 918340 refines the surface of your products.

German railway trainset driver´s desk

P. Charge is the innovative charging sta-tion for your electric vehicle fleet.According to your specifications we produce your charging stations in the following equipment options:

• 1 to 4 simultaneous charging proc-esses

• Different types of billing, for example cashless, coin slot, chip

• Different designs (stand-alone, master-slave-system, wall mounting)

• Can be applied in comination with a photovoltaic plant

• An ideal completion of the Park@Sol carport system by Schletter

Luggage racks from our own production

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Obtain the best-possible imageTrade fairs & sales promotion

Schletter manufactures furnishings and equipment made of metal that can also be combined with other materials like aluminum, glass or high-grade steel according to your order.

Starting with conventional billboards to information signs up to digital informa-tion terminals, we produce durable products for sales promotion and points of sale.

Ensure your complete success with in-dividual trade fair stands and exhibition concepts made by Schletter. We will be glad to help and support you in the technical planning of your trade fair stand, and we will manufacture it according to your specifications and wishes. By means of high-value materi-als, we will cast a positive light on your company in order to make sure that your corporate identity is recognized by your potential customers.

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Systematic street furniture - The Schlet-ter street furniture program covers a range starting with waiting halls up to information terminals up to traffic guid-ance and promotion systems, as well as a variety of synchronized and modular products for communities, company premises and public places.

By means of a energy self -sufficient equipment, for example by integrated photovoltaic modules, you get access to new and interesting possibilities both in the planning process and in the carrying-out. Sate-of-the-art LED illumination tech-nology and efficient PV-technology are included.

To make sure that your city looks tidy, we also provide innovative subsurface container systems. A sophisticated container system with a huge capacity is hidden under shapely insertion pillars.

Being an expert in light metal construc-tion, we offer you a wide product range of containers and waste management systems. We produce the modular TidyLine container series with capaci-ties from 2 m³ up to 5 m³ and openings for glass, paper, textiles and plastics. With our wide product range, we are able to meet the individual require-ments of your refuse utilization.

For a clean townscapeEnvironmental technology

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The Bockerl makes every downhill ride an extraordinary experience. Jumps, sharp turns, speedy downhill rides - the Bockerl gives everybody the abso-lute fun factor! In order to make sure that you really get all the attention on the ski slope, we have further devel-oped the concept of the Bockerl to the Ski-Bockerl, which has been stealing the show from skiers and snow board-ers ever since.Of course, the Schletter GmbH is rep-resented on numerous trade fairs like the ISPO - just visit us!

Individual instead of generalProjectsNo matter if it is an individual item - we offer you numerous possibilities of modern metal processing with special quality and flexibity. Expertise and cus-tomized solutions especially for you.

In short: You come up with an idea and we produce the customized solution. Inventive and focused on the result.

Lectern of the German parliament in Berlin

The Bockerl - small, light and wild

Ceiling lining of the cruise ship AIDA

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By means of a consistent staff training and also by being one of the most im-portant companies regarding appren-ticeship in our region, we ensure the quality of the process planning and the competence of our qualified staff.

We provide comprehensive services both before and after your purchase. So, several software programs that are available for download enable you to carry out a comprehesive PV-rack planning.

Absolute reliability and personal contact are the basis of our work. Our team permanently does its very best to make you one of our satisfied custom-ers.

We at Schletter have always dedicated ourselves to meet the highest quality standards, With us, thorough testings within the framework of a reliable qual-ity management go without saying.Therefore, it is quite natural that we have been supplying renowned manu-facturers from the sectors of energy supply and car production for many years.

The results of our efforts are quite presentable: Our products are per-manently controlled by independent institutes. This also applies for the materials used, the planning tools, the dimensioning charts, and last not least production itself.We have been successfully certified according to DIN EN ISO 9001 for 10 years.

Moreover:DIN EN 15085-2, category CL-1DIN V 4113-3, category CDIN 18800-7, category EDIN EN ISO 3834-2

Service and quality are the characteristics of our business

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By means of resource-saving energy generation using 2 MW PV-roof plants, we cover up to 70 % of our own enery demand. Our company building is equipped with a smart heating concept, featuring heat insulation in the whole building and recycling of the lost heat of the plants. Climate control is made redundant. Both our 500 kW-wood chips heating system fueled by pallet scrap wood and our state-of-the-art production proc-esses avoid ecological damage.

Being an innovative problem solver, we are looking forward to any challenge our customers present us. But we also look beyond the limits of our present projects: Were will future trends lead us? In what direction are technol-ogy and society going?

Trend-setting technologies grant high investment security. We do business in sustainable sectors like solar technology and electric mobility and also focus on the future ourselves:

Our vision - your future

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Nibbling plant TruPunch 5000

An overview of your options

Automatic processing Material / Medium Max. length (mm)

Max. width(mm)

Max. height/ thickness

(mm)

Cutting

Sawing Kasto, Elumatec, Kaltenbach plants Profiles, tubes 18,000 600 500

Nibbling Trumpf nibbling machine Steel, aluminum, high-grade steel

3,000 1,500 8

Lasering Large scale 6 kW; Trumpf laser system

AluminiumSteelHigh-grade steel

3,000 1,500 152520

Tube laser 3.6 kW; Innovative tube constructions, custom-ized designs (connections, folded tubes)

AluminumSteelHigh-grade steel

6,000 0 250 687

Punch/laser Trumpf plants AluminumSteelHigh-grade steel

3,000 1,500 554

Punching EBU, Peddinghaus, Wolff punching plants, pressing force 40 - 250 t from the coil

AluminumSteelHigh-grade steel

Coil 603535

688

Pressing Pressing force 400 t on request

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Europe´s most modern aluminum extrusion plant in the new Schletter pressing hall

TruLaser 5030

Automatic processing Material / Medium Max. length (mm)

Max. width(mm)

Max. height/ thickness

(mm) Metal forming

Extrusion Extrusion plant Pressezzi; Pressing force 3300 t with fully automatic packaging plant

Aluminium 18,000 0 250

Edging Trumpf, RAS plants;Fully automatic bending center

Several kinds of sheet metals

4,0006,000

2,0001,000

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Forming by bend-ing

Free form bending machines Tubes 0 60

Circular bending 3 roller bending machines(Minimum radius: 300 mm)

Aluminum Steel High-grade steel

3,000 865

Roll forming Production of profiles Steel 500 5

Straightening ARKU straightening machine Several kinds of sheet metals

1,650 50

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Automatic processing Material / Medium Max. length (mm)

Max. width(mm)

Max. height/ thickness

(mm) Shape cutting

Turning Index, GDW turning machine RodChuck

6001,500

0 600 520

Milling AXA, Haas, Alzmetall milling machines with up to 5 axes

user-defined 6,000 900 900

Drilling CMA CNC-coordination drilling machine user-defined 6,000 100 200

Flat grinding ELB grinding machine Several kinds of steel

600 400 150

Grinding Belt grinding and wet grinding machines Several kinds of Sheet metals

2,000 900 20

Slide grinding for small parts, fully automatic on request

Deburring Several deburring machines Several kinds of sheet metals

900 3

Joining

Welding Certification according to DIN EN ISO 3834-2; Numerous welding approvals;All current welding procedures

Aluminum, steel, high-grade steel

MAG-welding Robotics welding plants Steel

Laser welding 4 kW robotics welding plants Aluminum, steel, high-grade steel

3,000 600 on request

Bolt welding Aluminum, high-grade steel

M 3 - 25

Soldering Hard-soldering and soft-soldering on request

Clinching BTM hydraulic clinching machine on request

Surface

Blasting Rösler troug-shaped belt batching plant,

Schick guide rail blasting plant

Glass bead blasting,

sand blasting

800 l capacity

1,000 500

Acid cleaning Siedentop acid cleaning plant Stainless steel 6,000 2,000 2,000

Powder-coating PU-coating according to quality standard DB-TL 918340

6,000 1,000 2,500

Wet painting user-defined 6,000 1,000 2,500

Laser marking Trumpf TruMark user-defined 500 1,000 400

Screw coating Gleitmo-coating against cold shut High-grade steel screws

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Fully automated sawingat the Elumatec SBZ610

Roll forming, edging and soldering operations in one out of 14 production halls. The production halls are intercon-nected by a light-flooded superstructure.

Automatic processing Material / Medium Max. length (mm)

Max. width(mm)

Max. height/ thickness

(mm) Periphery

CAD Import of all current data models, processing in auto-desk

on request

Rapid prototyping 3D color model print;Z Corporation Z510

Plaster 250 350 200

Measuring Quality control, Roell traction engine user-defined 2,000 1,000 600

Mounting Final assembly of components on request

Pre-compiling Palleting robot KUKA on request

Packing Fully automatic counting and packing plant with order processing with exact numbers of units

on request

Ordering and order processing Phone: +49 8072 9191 – 205Fax: +49 8072 9191 – 9205E-mail: [email protected]

Logistics servicePhone: +49 8072 9191 – 206Fax: +49 8072 9191 – 9206E-mail: [email protected]

Training informationPhone: +49 8072 9191 - 209Fax: +49 8072 9191 - 9209E-mail: [email protected]

Sales and distributionTel.: +49 8072 9191 – 480Fax: +49 8072 9191 – 9480E-mail: [email protected]

Technical advice and inquiries Phone: +49 8072 9191 – 201Fax: +49 8072 9191 – 9201E-mail: [email protected]

For a comprehensive and competent consulting during the planning of your plant and for questions concerning logistics and order processing, our members of staff are available from Monday to Friday from 7 am to 5 pm.

Schletter GmbHAlustraße 183527 Kirchdorf / Haag i. OB

www.schletter.eu

How tocontact us

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