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Metal Additive Manufacturing Simulation.

Jan 02, 2022

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Page 1: Metal Additive Manufacturing Simulation.

Metal Additive Manufacturing Simulation.

www.additive-lab.com

Metal Additive Manufacturing Simulation.

Page 2: Metal Additive Manufacturing Simulation.

Metal Additive Manufacturing Simulation.

AdditiveLab BVBA foundation:

● Established 2018● Based in Belgium, Leuven

Co-founders:

● Christian Rossmann & Mariam Mir ● Peter Mercelis

(Co-founder Layerwise)

● CAE Simulation & Solutions (Developer LIMIT)

Combined experience:

● Additive Manufacturing : 30 Man-Years

● Simulation: 50 Man-Years

AUSTRIA

BELGIUM

AdditiveLab CompanyThe people behind the company.

Page 3: Metal Additive Manufacturing Simulation.

Metal Additive Manufacturing Simulation.

AdditiveLab Company

We develop and distribute AdditiveLab software and provide simulation services.

Page 4: Metal Additive Manufacturing Simulation.

Metal Additive Manufacturing Simulation.

Metal Additive ManufacturingCommon AM challenges

Micro-scaleMacro-scaleBuild-scale

Univ. of Pittsburgh’s SwansonHongyu ChenPapadakis et al.

Page 5: Metal Additive Manufacturing Simulation.

Metal Additive Manufacturing Simulation.

Metal Additive ManufacturingEmpowering process simulation to predict issues

Micro-scaleMacro-scaleBuild-scale

Page 6: Metal Additive Manufacturing Simulation.

Metal Additive Manufacturing Simulation.

Case StudyReduction of Production Failures with more Process Insight

Branner, 2015

AdditiveLab predictive simulation of a Ti6Al4V bike seat-mast Topper[Courtesy Spencer Wright]

Page 7: Metal Additive Manufacturing Simulation.

Metal Additive Manufacturing Simulation.

Case StudyReduction of Production Failures with more Process Insight

Support delamination during manufacturing Simulation of high stress concentrations

Page 8: Metal Additive Manufacturing Simulation.

Metal Additive Manufacturing Simulation.

Case StudyReduction of Production Failures with more Process Insight

Excessive deformation after manufacturing Simulation of affected, deformed region

Page 9: Metal Additive Manufacturing Simulation.

Metal Additive Manufacturing Simulation.AdditiveLab SoftwareFor Researchers, Machine Data preparers, Designers

CADCAMResearch

AdditiveLab Research AdditiveLab LITE

Page 10: Metal Additive Manufacturing Simulation.

Metal Additive Manufacturing Simulation.

AdditiveLab - Summary

AdditiveLab is a small, dynamic and unrestricted team with expertise in the AM and simulation

field

● Developing and distributing AdditiveLab Software

● Providing simulation services to industry and academia

Simulation offers engineers

● Prediction of AM process outcomes on different scales with different levels of detail

● Identification of critical regions in part-support configurations, excessive deformations,

stress concentrations, high temperatures