merged_document

2 1

A

B

A

B

12

Cabinet Jig

ADO NOT SCALE DRAWING

C_AssaySHEET 1 OF 3

12/3JS

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:1 WEIGHT:

REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

BEND

TOLERANCING PER:INTERPRET GEOMETRIC

NEXT ASSY

TWO PLACE DECIMAL

USED ON

APPLICATION

THREE PLACE DECIMAL

PROPRIETARY AND CONFIDENTIAL

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

ITEM NO. PART NUMBER DESCRIPTION QTY.1 C_1 Cabinet Jig Block 1

2 P-20-4-.1406(9/64) Bushing 9

2 1

A

B

A

B

12

Cabinet Jig


C_AssaySHEET 2 OF 3

12/3Jig


SCALE: 1:1 WEIGHT:

REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

BEND


NEXT ASSY

TWO PLACE DECIMAL

USED ON

APPLICATION

THREE PLACE DECIMAL




1

2

2 1

A

B

A

B

12

6061-T6

TWO PLACE DECIMAL

BlockA

DO NOT SCALE DRAWING

C_1SHEET 3 OF 3

12/3JS


SCALE: 1:1 WEIGHT:

REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

Cabinet Jig TOLERANCING PER:INTERPRET GEOMETRIC

APPLICATION

0.050.002THREE PLACE DECIMAL

USED ONNEXT ASSY


DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND


2.40 0

.24 1

.00

0.3

8

2.4

0

1.00

1.500

2.0

00

1.0

00

1.000

2.000

1.5

00

0.15

0.1

5

9X 0.313 H6/s9

4

A

123

B B

A

2 134

Drawer Jig


D_AssySHEET 1 OF 5

12/3JS


SCALE: 1:2 WEIGHT:

REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

4

A

123

B B

A

2 134

Drawer Jig


D_AssySHEET 2 OF 5

12/3JS


SCALE: 1:3 WEIGHT:

REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


1

3

2

4

5

ITEM NO. PART NUMBER DESCRIPTION QTY.1 D_1 Drawer Jig Square 1

2 D_2 Slide Top 2

3 D_3 Slide Bottom 24 P-20-4-.1406(9/64) Bushing 6

5 1ksj Knurled Screwjack 2

7.000 ±0.002

3.000 3.500

4.000

3.000 3.500

4.000 4.500

4

A

123

D

C

B

2 14 3

C

B

A

D

6061-T6

Drawer Jig Square


D_1SHEET 3 OF 5

12/9JS


SCALE: 1:2 WEIGHT:

REVDWG. NO.

CSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL


DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL 0.05THREE PLACE DECIMAL 0.002

APPLICATION

USED ONNEXT ASSY


0.4

60

0.5

00

0.9

60

1.0

00

1.4

60

1.5

00

1.9

60

2.0

00

2.4

60

2.5

00

2.9

60

3.0

00

3.4

60

3.5

00

3.9

60

4.0

00

4.4

60

4.5

00

4.9

60

5.0

00

5.4

60

5.5

00

5.9

60

9.2

5

1.0

0

4X R0.19

0.5

00

1.00

3.2

3 8

.73

0.52 17.52

0.3

75

0.38

6X 0.313 H6/s7

2.5

00 ±

0.00

2

3.000 3.460

5.000 5.460

8.000 8.460

11.000 11.460

17.000 17.460

0.460

0.2

2

0.0

20 29.25

0.0

20

0.020

0.22

0.020

4

A

123

B B

A

2 134

6061-T6

Slide Top


D_2SHEET 4 OF 5

12/3JS


SCALE: 1:1 WEIGHT:

REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL


DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL .05THREE PLACE DECIMAL .005

APPLICATION

USED ONNEXT ASSY


1.00 1.00 1.00

0.4

60

1.50

0.2

30

0.375

3.00

0.2

5

0.0

9

0.4

60 0.25

4

A

123

B B

A

2 134

6061-T6

Slide Bottom


D_3SHEET 5 OF 5

12/3JS


SCALE: 1:1 WEIGHT:

REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


1.00 1.00 1.00

0.2

30

1.50 0

.460

3/8-16 THRU

1.00

0.2

3 R0.10

0.4

60

3.00 1

.00

0.0

90

THREE PLACE DECIMAL TWO PLACE DECIMAL

4

A

123

B B

A

2 134

HW 1 FIXTURE


HW1FXSHEET 1 OF 1

9/19/15JS


SCALE: 1:2 WEIGHT:

REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

INTERPRET GEOMETRIC

FINISH

APPLICATION


MATERIAL

TOLERANCING PER:

NEXT ASSY

BEND

USED ON



4 7 56

3

2

1

ITEM NO. PART NUMBER DESCRIPTION QTY.1 HW1BP Baseplate 1

2 6RP Locating Pin 3

3 8TV Side Clamp 1

4 15rb Rest Botton 35 1213300SHCS Top Clamp Hex Screw 2

6 2CAC-BODY Top Clamp Body 2

7 9SPG Top Clamp Spring 2



4

A

123

B B

A

2

MATERIAL

INTERPRET GEOMETRIC

BEND

HW1


HW1FXSHEET 1 OF 1

9/22/15JS


SCALE: 1:2 WEIGHT:

REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

13

DRAWN

NEXT ASSY

TOLERANCING PER:

FINISH

Tool Design for

USED ON

4

APPLICATION



1.0

0 12.00

TWO PLACE DECIMAL

4

A

123

B B

A

2 134

Baseplate


HW1BPSHEET 1 OF 1

9/22/15JS


SCALE: 1:3 WEIGHT:

REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

BEND

MATERIAL

USED ON

THREE PLACE DECIMAL

APPLICATION

INTERPRET GEOMETRICPROPRIETARY AND CONFIDENTIAL TOLERANCING PER:

NEXT ASSY



3X 1/2-13 Tapped Hole

3.50

1.69

10.

00

6.50

7.5

0

5.00

7.50 8.60

3.5

0 4

.00

4.5

0 6.5

0 7

.31

2.50

0.50 Hole TYP

I I f t t t } l

0 t I t l

t;j_ V' I L

4 �t -- I

l- G� v,

t t

I �-

1

- t

I- -

-+ t

l �-t- - l

1- J t �

�

I J_

i r

' tI- -

Jordan Smith MFG 431 Design Project 2 10/7/15

1. Prep. a.

i. Perimeter = 14.02 ii. Area = 14.02 * 0.075 = 1.0515 in2 iii. Total Force = 75000 * 1.0515 = 78862.5 lbs = 39.43125 tons

b. 2 * 39.43 tons = 78.8625 tons c. 2 * 39.43 tons = 78.8625 tons d. Clearance = Thickness x % Clearance = 0.75 * .06 = 0.0045 in

2.

a.

i. B = 1.25t = 1.25 * 0.075 = 0.09375 in ii. L = 2.37 in iii. H = 2.5 in iv. C = L + B = 2.37 + 0.09375 = 2.463 in v. W = H + 2B = 2.5 + 2*0.09375 = 2.6875 in vi. % Utilization = a/A = a / (CW) = 1.7484 / (2.463 * 2.6875) = 26.4%

b.

i. B = 1.25t = 1.25 * 0.075 = 0.09375 in ii. L = 2.37 in iii. H = 2.5 iv. C = 2.95 v. W = 3.6 vi. % Utilization = a/A = a / (CW) = (2 * 1.7484) / (2.95 * 3.6) = 32.8%

c.

i. B = 1.25t = 1.25 * 0.075 = 0.09375 in ii. L = 2.37 in iii. H = 2.59375 iv. C = 2.59375 v. W = 3.43 vi. % Utilization = a/A = a / (CW) = (2 * 1.7484) / (2.59 * 3.43) = 39.3%

d.

i. B = 1.25t = 1.25 * 0.075 = 0.09375 in ii. L = 2.37 in iii. H = 2.5 in iv. C = L + B = 2.37 + 0.09375 = 2.463 in v. W = H + 2B = 2.5 + 2*0.09375 = 2.6875 in vi. % Utilization = a/A = a / (CW) = 1.7484 / (2.463 * 2.6875) = 26.4%

QTY REQD: 4

.125

TWO PLACE DECIMAL

2 1

A

B

A

B

12

Tool Steel

Hole Punch


Hole PunchSHEET 1 OF 1

10/15JS


SCALE: 2:1 WEIGHT:

REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

BEND

MATERIAL

USED ON

THREE PLACE DECIMAL

APPLICATION


NEXT ASSY



2.00 .125

24.95° 24.95°

.30

.591

2X R.05

2X R.05 2X R.183

R1.25

R1.00 2X R.05

.70

QTY REQD: 2

TWO PLACE DECIMAL

2 1

A

B

A

B

12

Tool Steel

Blank Punch


Blank PunchSHEET 1 OF 1

10/15JS


SCALE: 1:1 WEIGHT:

REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

BEND

MATERIAL

USED ON

THREE PLACE DECIMAL

APPLICATION


NEXT ASSY



2.00

24.95° 24.95°

.30

B

3.344

6.40 5.930

4.410 2.740 3.940

4.189

7.60

3.344 4.189

4X .1340

16.815

2.00

6X 3.00° Taper

7.533 .375

1.625

2x DETAIL BSCALE 1 : 1

2X R.19

2X R.05

.60

R1.00

2X R.05

2X R.05

R1.25

.70



4

A

123

B B

A

2 134

Tool Steel

Die Plate


Die PlateSHEET 1 OF 1

10/15JS


SCALE: 1:4 WEIGHT:

REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

MATERIAL

INTERPRET GEOMETRIC

DRAWN

NEXT ASSY

TOLERANCING PER:

FINISH

BEND

USED ON

APPLICATION



Jordan Smith MFG 431 DP 3

1. a. Problem Statement: Design a simple, functional gage that will locate 5 holes with

respect to referenced datums.

b. Sketches:

c. Analysis of Ideas: i. Sketch 1 Has 2 plates and is spring load, will locate hole to datum but

isn’t simple. ii. Sketch 2 Eliminates 3 loctors and rest buttons with a cavity. More

simple, cavity could become dirty after repeated use. iii. Sketch 3 Not spring loaded. 4 locators, 3 rest buttons, and 5 gauges.

Simple and locates holes to datums. Chosen for design.

2. Holes are referenced by datum planes A, B and C

3. Locating Surfaces: A = Bottom surface (3 rest buttons), B = Outer Diameter (3 round pins), C = Keyhole (1 diamond pin)

4. Calculations: a. Round Pin (Hole Go): wear allowance = .05 * TWT = .05 * .01 = 0.0005

Gage = (M + wa) = 0.372 + .0005 = 0.3715 +0.000070.00000

b. Diamond Pin (for Hole locations): 0.3749 (see diamond pin calculator for work)

c. B datum locators distance (Ring Gage): wear allowance = .05 * .01 = .0005 Gage = 5.005 .0005 = 5.0045 +0.000000.00007

5. Engineering Drawings:

TWO PLACE DECIMAL

4

A

123

B B

A

2 134

DP3 ASSY


DP3SHEET 1 OF 3

11/12JS


SCALE: 2:3 WEIGHT:

REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

BEND

MATERIAL

USED ON

THREE PLACE DECIMAL

APPLICATION


NEXT ASSY



4

A

123

B B

A

2 134

BEND

ExplodedA


DP3SHEET 2 OF 3

11/12JS


SCALE: 2:3 WEIGHT:

REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

DP 3 ASSY TOLERANCING PER:INTERPRET GEOMETRIC

NEXT ASSY

TWO PLACE DECIMAL

USED ON

APPLICATION

THREE PLACE DECIMAL




6

2

4

5

3

1

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 Plate 4041 Stock 8x8x2 12 7490RPT Round pin; www.carrlane.com 3

3 5RB Rest Button; www.carrlane.com 3

4 404DPT Diamond Pin (custom A= 0.3749); www.carrlane.com 4

5 404RPT Round Pin (custom A=0.3715); www.carrlane.com 1

6 749DPT Diamond Pin (custom A=0.7950); www.carrlane.com 1

3.50 (REF)

4.25 (REF)

5.7545 (REF)

45°

3.6

9

.05

4

A

123

B B

A

2 134

4041

DP3 Plate


DP3SHEET 3 OF 3

11/12JS


SCALE: 2:3 WEIGHT:

REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

THREE PLACE DECIMAL


.0005.005

NEXT ASSY

FOUR PLACE DECIMAL

APPLICATION

USED ON


DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL


7.0

0

1.40

A

A.0005

B.0005

B

3.00

2.493 2.80

4.90

7.00

0.8

665

5.8

7

THRU 0.00000.0005

+

H6

0.7500

THRU 3X 0.00000.0005

+

H6

1.0000

THRU

0.0004

0.00000.0004

+

H6

0.3750 3X

0.0000EVENLY SPACED

THRU

2.4

9

5.2

000

5X 0.5000 H6

+

1.6066

5.9553

merged_document

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