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Meeting Nutrient Limits with Activated Sludge & Strategies MRWS ANNUAL CONFERENCE GREAT FALLS, MT 1
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Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Jan 06, 2017

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Page 1: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Meeting Nutrient Limits with Activated Sludge & Strategies

MRWS ANNUAL CONFERENCE GREAT FALLS, MT

1

Presenter
Presentation Notes
Who? – Operators of WWTP What? - Manual control has been the dominant method for process control of Activated Sludge. However, the growing emphasis on sustainability and continued pressure on operating budgets are driving the industry towards automation for optimization. Why? – There are many important reasons. Incomplete understanding of the process, insufficient and unreliable instrumentation, and the cost and complexity of control systems to name a few. Also, the philosophy to meet effluent requirements under all conditions at all costs led to overdesign for typical loading scenarios and meant that effective automation was left out. Where? – WWTP When? – How? - This presentation will describe the types of control available with a focus on their application for aeration control because aeration is the largest consumer of energy in a typical WWTP.
Page 2: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Nutrients Promote Growth of Algae

• Human health • Environmental • Economic

Excessive Algal Growth Has Many Undesirable Effects

2

Page 3: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Numeric Water Quality Standards for N & P

3

Page 4: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Status of Numeric Nutrient Water Quality Standards Montana Standards for Wadeable Streams Adopted

4

Page 5: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Montana Base Numeric Nutrient Standards

• TP – 25 to 150 µg/L • TN – 250 to 1,300 µg/L • Varies by USEPA Ecoregion • Seasonal • These are in-stream concentrations, not end-of-pipe

limits • Lakes/Reservoirs, Non-Wadeable Streams Standards

Development Ongoing

Wadeable Streams

5

Page 6: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Base Numeric Nutrient Standards Guidance Version 1.0 (July 2014)

• Facilities < 1 mgd • By 2016: 15 mg TN/L; 2.0 mg TP/L • After 3 x 5-yr. permit cycles: 8 mg TN/L; 0.8 mg TP/L

• Facilities > 1 mgd • By 2016: 10 mg TN/L, 1.0 mg TP/L • After 2 x 5-yr. permit cycles: 8 mg TN/L; 0.5 mg TP/L • TBD

• Monthly averages • Individual variances also possible

General Nutrient Standards Variance N&P Reduction Steps

6

Page 7: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Treatment Technology

7

Page 8: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

1.0 mg/L (Clarifiers) 0.5 mg/L (Filters) 0.01 mg/L (Membranes)

Total Nitrogen

The LOT with Conventional Treatment Processes is 3 mg/L TN

0.1 – 0.6 mg/L Ammonia-N

Nitrate - N

Dissolved

Org-N (DON)

Part. Org. N (pON)

0.6 – 1.6 mg/L

1.0 - 1.5 mg/L

3 m

g/L

TN

Page 9: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Biological Nitrogen Removal

N Removed by Synthesis

9

Source: Sedlak, R. Phosphorus and Nitrogen Removal from Municipal Wastewater Principles and Practice, 2nd ed., Lewis Publishers, 1991.

50

0

10

20

30

40 “more bugs”

Page 10: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

1 mole Ammonia (NH3 / NH4

+)

1 mole Nitrite (NO2

-)

1 mole Nitrate (NO3

-)

1 mole Nitrite (NO2

-)

1/2 mole Nitrogen gas (N2)

75% O2

25% O2 40% Carbon

60% Carbon

N Removal by Denitrification

Aerobic Anoxic

10

Page 11: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Total Phosphorus The LOT with Conventional Treatment Processes is 0.1 mg/L TP

Influent 6.0 mg/L 3.0 1.0 0.5 0.1 0.01

Second. Treatment

EBPR & Chem-P Removal

Conventional Filter

Tertiary Treatment

Page 12: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Effluent TP

Phosphorus Removal

Some ‘P’ Removal Occurs Normally

12

Soluble - P (Ortho-P)

Particulate P

Influent

Soluble - P

Particulate P

Secondary Effluent

TP

P removal by assimilation

WAS

Page 13: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Bio or Chem P Removal

Phosphorus Removal

Some ‘P’ Removal Occurs Normally

13

Soluble - P (Ortho-P)

Particulate P

Influent

Soluble - P

Particulate P

Particulate P

Treated Effluent

Effluent TP

WAS

Secondary Effluent

TP

Soluble - P P removal by assimilation

Page 14: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Nitrogen Removal

14

Page 15: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Clarifier

Modified Ludzack-Ettinger (MLE)

15

Anoxic Oxic

RAS

Q

NO3-N

NO3-N NO3-N

NH3 NO3 NO3 N2

NO3

NH3

3-4 Q NO3-N

BOD

IMLR or NRCY

Page 16: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Nitrate Monitoring Applications - Denitrification

Source: Jon van Dommelen, Ohio EPA

Anoxic Oxic

A N A N O

Presenter
Presentation Notes
The NiCaVis measures and displays both nitrite and nitrate. The nitrite data revealed nitrite accumulation concurrent with MicroC dosing, a phenomenon I will discuss in more detail in the next example. At the same time, nitrate was driven to very low levels.
Page 17: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

ISE ammonium and nitrate

Reagentless Probes

• Measuring electrodes: NH4+, NO3

-,

• Compensation electrodes: K+, Cl-

• Stable calibration • Replaceable electrodes • Large measuring range

Presenter
Presentation Notes
ORP
Page 18: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Optical DO measurement

No Calibration, Less Maintenance

• Very stable factory calibration • Less maintenance

• Missoula – 4 hrs./wk. w/ old probes / 1 hr./wk with new optical probes

• Removable sensor caps last 2 years • Calibration constants stored in

sensor cap

18

Page 19: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Scioto Reserve WWTP

• 0.423 mgd Design Flow • Land applies treated wastewater to an impoundment for

irrigation of golf course • In 2012, rules for land application change and

implementation begins • Effluent limits required 10 mg/L TIN

Scioto Reserve WWTP original design does not provide for denitrification

Page 20: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater
Page 21: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater
Page 22: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

0

1

2

3

4

5

6

7

8

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394:

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10

2/12/2014 2/13/2014 2/14/2014 2/15/2014 2/16/2014 2/17/2014 2/18/2014 2/19/2014

Scioto Reserve WWTPVARiON Data

Aeration Tank NH3-N and DO

AT - DO AT - NH3-N

Tank Parameter

Date Time

Average of Concentration

Page 23: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Dissolved Oxygen and Performance

Balancing Nitrification - Denitrification

23

% o

f max

pro

cess

rate

Dissolved oxygen

Source: Gustaf Olsson, Lund University, Sweden

100%

0%

Page 24: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Anoxic Zone Monitoring

24

Page 25: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Nitrate Monitoring Applications - Denitrification

Source: Jon van Dommelen, Ohio EPA

Anoxic Oxic

A N A N O

Presenter
Presentation Notes
The NiCaVis measures and displays both nitrite and nitrate. The nitrite data revealed nitrite accumulation concurrent with MicroC dosing, a phenomenon I will discuss in more detail in the next example. At the same time, nitrate was driven to very low levels.
Page 26: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Oxic Nitrate High / Anoxic Nitrate Low

Nitrate Limited - Increase IMLR • Missoula example • Increase IMLR if

Anoxic NO3-N > 1 mg N/L

26

Page 27: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Nitrate Monitoring Applications - Denitrification

Source: Jon van Dommelen, Ohio EPA

Anoxic Oxic

A N A N O

Presenter
Presentation Notes
The NiCaVis measures and displays both nitrite and nitrate. The nitrite data revealed nitrite accumulation concurrent with MicroC dosing, a phenomenon I will discuss in more detail in the next example. At the same time, nitrate was driven to very low levels.
Page 28: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Oxic nitrate high / anoxic nitrate high

Carbon Limited - Increase External Carbon

28

TIN limit = 10 mg/L

Page 29: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Applications – Denitrification Carbon Source Evaluation

Boulder, CO 75th St. WWTP • Maximum Daily Limit • Carbon limited • MLE configuration

Image Source: Henderson, M., Sigmon, C., Wastewater, Carbon, and Beer., Rumbles, July 2015.

Page 30: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Optical nitrate

Principle: UV Light Absorption

• Factory calibrated • Multiple measurements, NO3/TSS/COD • Higher acquisition cost than ISEs • No electrodes/less calibration

30

Page 31: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Applications – Denitrification Carbon Source Evaluation

Presenter
Presentation Notes
The NiCaVis measures and displays both nitrite and nitrate. The nitrite data revealed nitrite accumulation concurrent with MicroC dosing, a phenomenon I will discuss in more detail in the next example. At the same time, nitrate was driven to very low levels.
Page 32: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Carbon Dosing Solution for Small Plants

32

Page 33: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Phosphorus Removal

33

Page 34: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Chemical vs. Biological P Removal to Achieve 1.0 mg TP/L

34

Chemical Removal Biological Removal Capital Cost Low Moderate to High O&M Cost Low Moderate Cost of Chemicals Moderate to High Low Sludge Disposal Cost Increase Same or Lower Sustainability Low High Retrofit Simple Modest complexity Reliability High High (w/ chemical back-up)

Page 35: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Fox River WPCC, Brookfield, WI

‘P’

Fe P700

Page 36: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Orthophosphate Monitoring

36

Page 37: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Nitrogen & Phosphorus Removal

37

Page 38: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Why EBPR works? Energy Released by PHB oxidation is 24-36 times energy required for PHB storage

Enhanced Biological P Removal

Aerobic Anaerobic

Waste Sludge Loaded with P

BOD (VFA) uptake & C (PHB) Storage P release

Feed condition Battery charging

Ortho- P

• PHB Oxidized

• Excess P Uptake

Starved condition Battery discharging

Page 39: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Modified Johannesburg Process for Biological N and P Removal Kalispell AWWTP; also Missoula

39

Natvik, O, Dawson, B., Emrick, J., Murphy, S., “BNR “Then” vs “Now” A Case Study - Kalispell Advanced Wastewater Treatment Plant”, WEFTEC 2003

Page 40: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

DO control strategy

• Provide maximum DO concentration at head of first aerobic zone

• Missoula – 2.5 mg/L • Provide minimum DO at end of aeration tank

• Missoula – 1.0 mg/L • Monitor at control points

• Missoula – 1 sensor in each oxic cell

Guidelines

40

Page 41: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Summary

• Nutrient limits are coming • Activated sludge can be modified to achieve biological

nutrient removal • Process control is critical • Modern sensor technology is readily available for reliable

continuous monitoring of DO, nitrate, ammonium, ortho-phosphate and other important parameters

41

Page 42: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Acknowledgements

• Ben Lewis, Ambiente H2O • Jon van Dommelen Ohio EPA • Gene Connell, Missoula Wastewater Division

Page 43: Meeting Nutrient Limits with Activated Sludge and Control Strategies | Wastewater

Questions?

43

Ben Lewis

217 11th Street West Billings, MT 59102 [email protected] 406-969-2022 406-850-0030 Cell, 303/380-0664 fax

Presenter
Presentation Notes
Rob Smith, P.E., BCEE, Ph.D. is Applications Engineer - Wastewater at YSI, Incorporated in Yellow Springs, Ohio. His main responsibility is to provide technical and applications support to wastewater treatment customers using online process instrumentation. The scope of his new position includes developing information about the use of YSI products in wastewater treatment, assisting customers in choosing the right product, troubleshooting, deployment and installation, and improving data quality. Rob previously worked as a consulting engineer for Malcolm Pirnie/ARCADIS, URS Corporation, and Jones & Henry Engineers specializing in process and detailed design of wastewater treatment systems. He earned a Ph.D. from the University of Cincinnati and a BSCE and MSCE from the University of Toledo. Rob is registered as a Professional Engineer (Ohio) and is certified by the American Academy of Environmental Engineers (AAEE) as a Board Certified Environmental Engineer (BCEE).