Make the most of your energy™ Jim Pauley, P.E. Schneider Electric Sr. Vice President, External Affairs and Government Relations Midwest Energy Efficiency Alliance March 27, 2013 Email: [email protected] Follow on Twitter: @JimPauley
MEEA Industrial Webinar: Schneider Electric - Make the Most of Your Energy
May 06, 2015
Join us to learn how global energy management company Schneider Electric reduced energy consumption by 21.3% in its Midwest manufacturing facilities by implementing its own solutions and products. This experience of walking our talk now enables Schneider Electric to support our customers worldwide in similar energy efficiency processes. Jim Pauley, Sr. Vice President, External Affairs and Government Relations, will walk through the steps Schneider Electric took.
Jim Pauley is responsible for state and federal legislative and regulatory policy and government interaction. In addition, he has responsibility for the Schneider Electric strategy and participation in trade and industry associations, standards organizations and conformity assessment bodies. Over his 27 year career, he has held positions in industry standards, product management, marketing and product planning.
Pauley holds a bachelor’s degree in Electrical Engineering from the University of Kentucky and is a licensed professional engineer in Kentucky.
This presentation is part of the Midwest Energy Efficiency Alliance Industrial Webinar Series. Find out more at http://www.midwestindustrial.org
Jim Pauley is responsible for state and federal legislative and regulatory policy and government interaction. In addition, he has responsibility for the Schneider Electric strategy and participation in trade and industry associations, standards organizations and conformity assessment bodies. Over his 27 year career, he has held positions in industry standards, product management, marketing and product planning.
Pauley holds a bachelor’s degree in Electrical Engineering from the University of Kentucky and is a licensed professional engineer in Kentucky.
This presentation is part of the Midwest Energy Efficiency Alliance Industrial Webinar Series. Find out more at http://www.midwestindustrial.org
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Make the most of your energy™
Jim Pauley, P.E.
Schneider Electric
Sr. Vice President, External Affairs and Government Relations
Midwest Energy Efficiency Alliance March 27, 2013
Email: [email protected]
Follow on Twitter: @JimPauley
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1999 Groupe Schneider becomes Schneider Electric,focused on Power & Control
1975 Merlin Gerin joins Groupe Schneider
1988 Telemecanique joins Groupe Schneider
1991 Square D joins Groupe Schneider
1996 Modicon, historic leader in Automation, becomes a Schneider brand
2007 Acquisition of APC corp. and Pelco
More than 170 years of history
1836 Creation of Schneider at Le Creusot, France
19th Century 20th Century 21st Century
2000 Acquisition ofMGE UPS Systems
2003 Acquisition of T.A.C
2005 Acquisition of Power Measurement Inc.
2003-2008Targeted acquisitions in wiring devices and home automation (Lexel, Clipsal, Merten, Ova, GET, etc.)
2008Acquisition of Xantrex
SteelIndustry
Power &Control
2010Acquisition of Areva D
Energy Management
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Schneider Electric – the global specialist in energy management
billion € sales in 2012
of sales in new economies
people in 100+ countries
of sales devoted to R&DResidential 9%
Utilities & Infrastructure 25%
Industrial & machines 22%
Data centres 15%
Non-residential buildings 29%
Balanced geographies – FY 2012 sales
Diversified end markets – FY 2012 sales
North America
25% Asia Pacific
27%Rest of World18%
WesternEurope
30%
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Energy Management Lifecycle
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How Should You Look at Energy Efficiency?
A Program Of Continuous Improvement
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●Total energy management savings (2004-2011) –
over $24 million
●Reduced energy usage over 30%
● Reduced natural gas usage over 30%
●Environmental Benefits - avoided over 260,000 tons of CO2 equivalent
Walking the energy management talk at our own facilities
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SE Midwest Facilities – 15 Total
2004 BaselineCedar Rapids, IA
Huntington, INLexington, KY
Lincoln, NEMissouri, MOPalatine, IL
Peru, INOxford, OH
2008 BaselineDayton, OH
Des Plaines, ILFishers, IN
Rockford, ILSt. Louis, MO
St. Louis SETC, MOWest Chester, OH
$1,408,000
26,147,000 kWh
-22%
$ Savings
kWh Savings
% Chg
$270,000
7,139,000 kWh
-9.9%
$1,678,000
33,286,000 kWh
-21.3%
Total
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What Were Our Key Projects?●Building Management System
●Single most important factor over the lifecycle
●Lighting Projects●T12 to T8 to T5 to now moving to LED
where possible●Included emergency lights (small but
constant use)
●Energy Efficiency Compressors
●Variable Speed Drives●Cooling tower pumps, process
water pumps●Fans
●Occupancy Sensors in offices●Compressed Air Leak Detection●Power Factor Correction
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●A Standard Practice Manual was published in 2009 as the guiding document for energy management for Schneider Electric in North America. It was adopted in 2010 as the global guide to energy management.
●The manual includes:●a detailed description of the SE Energy
Program●a listing of best practices pertaining to
several topics, such as HVAC, steam systems, compressed air, chilled water, and process heating
●includes preventive maintenance and continuous commissioning items to help sustain gains in energy efficient building operation
Schneider Electric Best Practice Manual
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Remote Monitoring
• Remote monitoring tools and metering• Move from energy “data” to “energy information”
Energy Management Information System (EMIS)
Energy Operation
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Supply Side Management● Supply Side Partnerships
• Competitive Energy Procurement, with anticipated savings of $1.2 M in 2012• Utilize Resource Advisor to aggregate, check and view energy usage and progress on
supply side projects
Resource Advisor
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Ongoing Monitoring and Improvement is Critical
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Measurement and Verification Through Energy Modeling
• Monthly model review meetings with individual regions• More discussion time per site and increased participation
from facilities• Model reviews combined with project tracking
EnPI Tool v3.02 SE r6, © 2011 Georgia Tech Research Corporation
01/01/1112/01/11 Yes Mnf. Index No Avg. Temp. Yes HDD 60
No CDD 55 No PL ON Hrs. NoY1 X1 X2 X3 X4 No HDD 55 Yes CDD 60
DateElectricity
(kWh) Mnf. Index CDD 60 HDD 60 Model
Electricity (kWh) / Model
1 01/01/2011 1,565,436 73,650 - 981 1,572,990 1.002 02/01/2011 1,476,039 74,465 - 601 1,484,781 0.993 03/01/2011 1,575,044 79,427 19 455 1,540,800 1.024 04/01/2011 1,483,938 72,840 74 126 1,421,002 1.045 05/01/2011 1,655,833 74,477 205 87 1,587,929 1.046 06/01/2011 1,717,368 76,524 382 - 1,800,620 0.957 07/01/2011 2,024,995 73,410 580 - 1,985,054 1.028 08/01/2011 1,934,884 79,110 466 - 1,936,339 1.009 09/01/2011 1,557,469 79,103 184 25 1,615,021 0.96
10 10/01/2011 1,418,059 71,568 34 206 1,377,004 1.0311 11/01/2011 1,203,898 66,825 7 311 1,303,550 0.9212 12/01/2011 1,215,545 55,518 - 592 1,203,417 1.01
X1 X2 X3 X4
Electricity (kWh) Mnf. Index CDD 60 HDD 60
Std Deviation
P-Values 0.00185 0.00003 0.0169 3.9%F-Test 0.00002r^2 0.95m 14.72 1162.51 264.24 0.00b 229732
Round coefficients (m) 3Round constant (b) 0
Variables to be Included
Regression Modely = (14.72)*X1+ (1162.511)*X2+ (264.244)*X3+ (0)*X4+ 229732
Model Year Last RowModel Year First Row
Model OK
Evaluate Model Show All Rows
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Summary
●Work with experts to analyze current state and make recommendations●Take advantage of rebates, programs and similar opportunities
●Efficiency projects will be competing with many other industrial projects within the facility
●Be willing to take on the “hard projects” to maximize the efficiency●Monitoring systems are critical to take advantage of the savings over
the long term●Monitoring at sublevels of systems and processes can improve decision
making
●Training and Continuous improvement are necessary for ongoing improvements
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Make the most of your energy™
schneider-electric.com
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