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FACTS About Manufacturing November 2012
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Page 1: FACTS/media/1242121E... · 2 Facts About Manufacturing Economic Growth The U.S. Manufacturing Sector Is the Tenth Largest Economy In 2011, manufacturers generated $1.84 trillion worth

FACTSAbout Manufacturing

November 2012

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ii Facts About Manufacturing

Introduction to the 9th Edition of Facts About ManufacturingThe manufacturing sector in the United States has been in the spotlight more over the past couple of

years than at any point in the past half-century. The reason: It has been one of the lone bright spots in a

lengthy economic recovery. But the complete story of American manufacturing is about its importance

to the nation’s economy and workforce and the challenges that policymakers must address for the U.S.

to remain the world’s leading manufacturer.

No sector creates more economic value or supports more additional jobs than manufacturing. This

is reflected in the multiplier effect, and it underscores why a strong and healthy economy requires a

vibrant and growing manufacturing sector. The manufacturing workforce is a direct beneficiary of a

strong manufacturing sector, as employees enjoy a 19 percent compensation premium compared to

individuals employed in other sectors.

Manufacturing is also vital to attracting investment from overseas. Manufacturing companies in the

United States are responsible for nearly half of all U.S. exports while foreign-headquartered companies

now invest nearly $750 billion in U.S. manufacturing and employ more than 1.6 million people.

Policymakers are finally starting to understand the importance of manufacturing to economic growth

and higher living standards. Leaders in both major political parties have publicly recognized the critical

role manufacturing plays in creating jobs and vibrant communities. Now it is time for them to address

the challenges that restrict greater growth and threaten U.S. manufacturers’ ability to compete in the

global market.

The most pressing challenge to U.S. manufacturers is the 20 percent structural cost burden they face

compared to their global competitors. This burden raises the cost of every product that manufacturers

produce and every job that companies create. It puts U.S. companies at a real disadvantage and

discourages additional production, growth and entrepreneurship in the U.S.

A second, growing concern is the quality of manufacturing education in the United States. The U.S.

is falling behind our major competitors in math and science achievement, graduating significantly

fewer engineers and experiencing a major skills gap for production employees. This is at a time when

manufacturing in the U.S. is becoming more complex, jobs require ever greater skills and the current

workforce is quickly approaching retirement age. Action is needed to ensure the next generation is

prepared to succeed in the manufacturing workforce.

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Facts About Manufacturing iii

American manufacturers are the most resilient and dynamic in the world. Despite two severe recessions in less than

a decade, manufacturing in the U.S. has bounced back and, due to its productivity, innovation and sophistication, it

remains the envy of the world. Now is the time to confront and solve the challenges American manufacturers face and

position the United States to lead the world in manufacturing for years to come.

Jay Timmons President and CEO

National Association of Manufacturers

Stephen Gold President and CEO

Manufacturers Alliance for Productivity and Innovation

Jennifer McNelly President

The Manufacturing Institute

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iv Facts About Manufacturing

Contents

SECTION I The Importance of U.S. Manufacturing Economic Growth The U.S. Manufacturing Sector Is the Tenth Largest Economy . . . . . . . . . . . . . . . . . . . . . . . . . 2

Manufacturing’s Multiplier Effect Is Stronger Than Other Sectors’. . . . . . . . . . . . . . . . . . . . . . . 3

Manufacturing Has Improved Living Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Manufacturing Drives Productivity Growth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Small Companies Dominate the Industrial Landscape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Domestically Manufactured Goods Are Used Throughout the U.S. Economy . . . . . . . . . . . . . . 7

Manufacturing Makes a Positive Contribution to Most State Economies . . . . . . . . . . . . . . . . . . 8

Business Is the Largest Source of State and Local Funding. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Manufacturing Sector Profitability Is Cyclical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Investment in Equipment and Software Drives Demand for Manufacturing . . . . . . . . . . . . . . . 11

Electronics Lead Manufacturing in Terms of Output but Not Employment. . . . . . . . . . . . . . . . 12

Manufacturing Sector’s Falling Unit Labor Costs Increase Global Competitiveness . . . . . . . . 13

The Trend in Spending on Goods Depends on the Measure . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Innovation Manufacturing Dominates U.S. Domestic Private Sector R&D Investment . . . . . . . . . . . . . . . 15

Both Manufacturing and Select Nonmanufacturing Sectors Are Critical

to the U.S. R&D Picture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

The U.S. Is Competitive but Not Dominant in Total R&D Investment . . . . . . . . . . . . . . . . . . . . 17

Employment and Compensation Manufacturing Supports Millions of U.S. Jobs in Other Sectors. . . . . . . . . . . . . . . . . . . . . . . . 18

Manufacturing Pays Higher Average Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Manufacturing Is a Leader in Offering Health Care Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Manufacturers Support Health Insurance for Workers and Families . . . . . . . . . . . . . . . . . . . . 21

A Wide Range of Occupations Contribute to U.S. Manufacturing Production . . . . . . . . . . . . . 22

Both Professional and Semi-Skilled Employees Staff the

Non-Production Side of U.S. Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Trade Engagement Pays Through Higher Wages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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Facts About Manufacturing v

Environment and Quality of Life Technology Leads to a Cleaner and Greener Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

The Industrial Sector’s Energy Use Plateaus While Others’ Increase . . . . . . . . . . . . . . . . . . . . 26

Industrial Fuel Use and Emissions Have Declined Below 1990 Levels . . . . . . . . . . . . . . . . . . . 27

Manufacturing Leads on Renewable Energy Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Technological Innovation Addresses Global Climate Change. . . . . . . . . . . . . . . . . . . . . . . . . . 29

Technology Transforms Safety in the Workplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Trade and Investment The U.S. Is the Third Largest Manufacturing Exporter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

U.S. Manufacturing Exports to 238 Countries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Manufacturing Still Dominates U.S. Exports, but Its Share Is Declining . . . . . . . . . . . . . . . . . . 33

U.S. Manufacturers Invest Primarily in High-Wage Countries . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Foreign Investment in U.S. Manufacturing Grows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

The U.S. Is the Number-One Destination for FDI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Foreign Companies Are Important to U.S. Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

U.S. Affiliates of Foreign Companies Are Highly Innovative . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

SECTION II Current and Future Challenges for U.S. Manufacturing Competitiveness The U.S. Has a Structural Cost Disadvantage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Among Nine Largest Trading Partners, Only France Has

Higher Structural Costs Than the U.S.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

The U.S. Does Not Keep Pace with Falling Corporate Tax Rates . . . . . . . . . . . . . . . . . . . . . . . 42

U.S. Health Care Costs Are Skyrocketing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Commercial Tort Costs on Decline but Still Too High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Despite Rhetoric, Regulations Are as Burdensome as Ever . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Developed Countries’ Share of Global Manufacturing Falls . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Manufacturing’s Share Within Countries Declines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

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vi Facts About Manufacturing

Manufacturing Exports Alone Are Not Enough to Sustain U.S. Economic Growth . . . . . . . . . 49

Inflation-Adjusted Manufacturing Has Kept Up with the Overall Economy. . . . . . . . . . . . . . . . 50

Traditional Manufacturing Has Not Kept Up with Overall Economic Growth . . . . . . . . . . . . . . 51

Measuring the Quantity of Manufacturing GDP Is Distorted by High-Tech. . . . . . . . . . . . . . . . 52

The U.S. Ranks High but Is Not the Easiest Country To Do Business In . . . . . . . . . . . . . . . . . 53

U.S. Industrial Emissions Have Plateaued, While Others’ Rise . . . . . . . . . . . . . . . . . . . . . . . . . 54

China’s Industrial Emissions Are Greater Than Other Top Countries Combined . . . . . . . . . . . 55

Innovation U.S. Dominance in Product Innovation Begins to Slip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

U.S. R&D Spending Lead Over Emerging Markets Narrows. . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Minimal Change in Federal Funding for Physical and Life Sciences . . . . . . . . . . . . . . . . . . . . . 58

Skilled Workforce and Employment No Region Has Been Immune to the Decline in Manufacturing Employment. . . . . . . . . . . . . . 59

Manufacturing Job Losses Have Been Most Severe in the Midwest and Southeast . . . . . . . . 60

The Age Gap Between the Manufacturing and the Non-Farm Workforces Widens . . . . . . . . . 61

The Manufacturing Workforce Has Become More Educated . . . . . . . . . . . . . . . . . . . . . . . . . . 62

The Manufacturing Workforce Is Behind in Higher Education . . . . . . . . . . . . . . . . . . . . . . . . . 63

U.S. Students Are Not Competitive in Math and Science Skills . . . . . . . . . . . . . . . . . . . . . . . . 64

The United States Lags Significantly in Graduating Engineers . . . . . . . . . . . . . . . . . . . . . . . . . 65

Trade The U.S. Is Losing Export Market Share . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

The Trade Gap Widens for Manufacturers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

A Few Core Industries Dominate Foreign Trade in Manufactures . . . . . . . . . . . . . . . . . . . . . . . 68

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Facts About Manufacturing 1

Section IThe Importance of U.S. ManufacturingConventional wisdom holds the manufacturing industry in low esteem. The popular

perception—as amplified by the media and casual observations at big-box stores—is that

almost nothing gets made in the United States, and it doesn’t help that the Great Recession

accounted for millions of manufacturing job losses.

Yet, the facts support a different view. Industrial output continues to grow, manufactured

products are globally competitive and manufacturing is leading the economic recovery. When

assessing the size and importance of the U.S. manufacturing sector, it is vital to recognize

that many other sectors, such as transportation, wholesale and retail trade and business

services, depend on a strong manufacturing base. While U.S. manufacturing itself is the tenth-

largest economy in the world, its impact on the overall U.S. economy is much larger when the

“multiplier effect” is taken into account. In fact, millions of additional American jobs are a direct

result of U.S. manufacturing.

This section examines five areas: Economic Growth, Innovation, Employment and

Compensation, Environment and Quality of Life, and Trade and Investment. Some of the key

findings include the following:

• Manufacturing is driving productivity growth in the U.S. economy, increasing at two and

half times the rate of the service sector.

• Companies with fewer than 100 employees make up more than 94 percent of all U.S.

manufacturers.

• U.S. manufacturers invest a far greater percentage of revenue in research and

development than other industries.

• Manufacturing employees earn a higher average salary and receive greater benefits than

workers in other industries.

• U.S. manufacturers have reduced energy usage and emissions to below the level from

1990.

• U.S. manufacturers are responsible for 47 percent of total U.S. exports.

• The U.S. is the number-one destination for foreign direct investment (FDI) by a wide margin.

The overall story of U.S. manufacturing is that it remains vital to our economic security and

standard of living.

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2 Facts About Manufacturing

Economic GrowthThe U.S. Manufacturing Sector Is the Tenth Largest EconomyIn 2011, manufacturers generated $1.84 trillion worth of value-added. Some sectors, such as

electronics, computers and related hardware, expanded at a very fast clip. Others lost ground to

changing tastes and technology. In the 20 years ending in 2011, manufacturing output increased more

than 55 percent.

The U.S. manufacturing sector is so huge that if it were its own country, it would rank as the tenth-

largest world economy. The United States produces the most goods and services overall as measured

by GDP and is far ahead of second place China. Other countries, such as Japan and Germany, showed

less growth buoyancy over the past decade compared with the United States. On the other hand,

emerging economies, such as Brazil, India and Mexico, grew very quickly and are catching up with

the developed world. Still, American manufacturers account for a larger volume of production than the

entire GDP of India, Canada or Korea.

Figure 1 – The U.S. Manufacturing Sector Is the Tenth-Largest Economy

1.84 Trillion

0

2

4

6

8

10

12

14

16

Uni

ted

Stat

es

Chi

na

Japa

n

Ger

man

y

Fran

ce

Braz

il

Uni

ted

Kin

gdom Ital

y

Russ

ia

U.S

. Man

ufac

turi

ng

Indi

a

Can

ada

Aus

tral

ia

Spai

n

Mex

ico

$Tri

llion

s in

201

1

Source(s): International Monetary Fund and U.S. Bureau of Economic Analysis and MAPISource(s): International Monetary Fund, U.S. Bureau of Economic Analysis and MAPI

Economic Growth

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Facts About Manufacturing 3

Manufacturing’s Multiplier Effect Is Stronger Than Other Sectors’Manufacturing is complex, and its production processes increase the demand for raw materials, energy,

construction and services from a broad array of supplying industries. Additionally, many functions

previously completed within manufacturing companies—from back-office operations and accounting to

some types of logistics—are now contracted to other service providers and hence not counted as part

of the manufacturing sector.

A measure of the breadth of the supply chain is the backward linkage in the input-output structure

of the economy. For an industry with a larger backward linkage, growth in its output induces more

production—both directly and indirectly—from other sectors. A mapping of relationships in the economy

reveals that manufacturing has the highest backward linkage among the major sectors. As the demand

for manufacturing grows, it in turn spurs the creation of jobs, investments and innovations elsewhere.

The backward linkage (or multiplier effect) shows how much additional output is generated by a dollar’s

worth of final demand for each industry. Every dollar in final sales of manufactured products supports

$1.34 in output from other sectors—this is the largest multiplier of any sector. The retail and wholesale

trade sectors have much lower multipliers, generating only 55 cents and 58 cents, respectively, in other

additional inputs for every dollar of economic activity they generate. Manufacturing plants, therefore,

have a powerful and positive impact on economic development.

Figure 2 – Manufacturing’s Multiplier Effect Is Stronger Than Other Sectors’

$0.0 $0.5 $1.0 $1.5

Retail trade

Professional and business services

Wholesale trade

Finance, insurance, real estate, rental and leasing

Education svcs., healthcare and social assistance

Information

Transportation and warehousing

Construction

Agriculture, forestry, fishing and hunting

Manufacturing

Economic Activity Generated by $1 of Sector GDP, 2010

Source(s): U.S. Bureau of Economic Analysis, Annual Input-Output Tables

Economic Growth

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4 Facts About Manufacturing

Manufacturing Has Improved Living StandardsManufacturing has substantially increased American consumers’ standard of living. Strong productivity

gains, rapid advances in innovation and international competition have led to deflation in manufactured

goods, caused primarily by the dramatic quality improvement in computers and a corresponding

reduction in prices of electronics. Between 1995 and 2010, manufacturing prices decreased by

3 percent as the overall price level increased by 36 percent. Inflation in manufacturing excluding

computers and electronic products, however, increased 35 percent over the past 15 years.

Americans have long benefited from the trend of lower prices for computers and electronic goods as

consumer budgets continued to grow. For example, prices for these goods were 92.3 percent less in

2010 than 15 years earlier, with prices declining 16 percent annually. High-tech manufacturing provides

consumers with more goods for fewer financial resources. Because Americans can purchase their

goods so cheaply, they can spend more on other items.

Massive deflation in computers and electronic manufactured goods also explains why manufacturing’s

share of GDP falls over time. The value of the industry’s output is the price of manufactured goods

multiplied by the physical quantity of goods manufactured. Although the physical units of all

manufactured goods have increased at about the same rate as overall GDP when computers and

electronic products are included, dollar prices of the goods have not kept pace with overall inflation, so

mathematically, manufacturers’ share of the total economy must fall.

Figure 3 – Manufacturing Has Improved Living Standards

100

150

200

250

300

350

1977

1980

1983

1986

1989

1992

1995

1998

2001

2004

2007

2010

Infla

tion

Inde

x 19

77=

100

GDP Price DeflatorManufacturing Prices Manufacturing Prices Excluding Computers and Electronic Products

Source(s): U.S. Bureau of Economic Analysis

Economic Growth

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Facts About Manufacturing 5

Manufacturing Drives Productivity GrowthFederal Reserve Chairman Ben Bernanke said that productivity is “perhaps the single most important

determinant of average living standards.”1 Manufacturing productivity (excluding computers)

consistently outpaces such growth in other sectors; between 1998 and 2011, it grew at an average

annual rate of 3.5 percent. In contrast, service sector productivity grew by 1.4 percent. Higher

productivity means that we can produce more with our stock of resources (labor and capital), and

it is the basis for higher wages and living standards. Rising productivity is one reason prices of

manufactured goods have risen at a slower rate than the overall price level.

Sustainable long-term economic growth is the result of increases in the size and quality of the labor

force, investment in capital equipment and technological improvements. The trend in the size of the

labor force is largely determined by demographic factors and immigration. Investments in capital

equipment, technology and education, however, are sensitive to policy decisions. The manufacturing

sector is the most intensive user of capital equipment and technology, which explains why it is the

nation’s productivity powerhouse. Continued growth in productivity requires an increasingly skilled

labor force, something that can be addressed by policies directing more investment in education to

provide students with the technical skills required in today’s factories.

Figure 4 – Manufacturing Drives Productivity Growth

90

100

110

120

130

140

150

160

170

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Prod

ucti

vity

Gro

wth

Inde

x (1

990=

100)

Manufacturing Excluding Computers and Electronic Products Service Sector

1 Federal Reserve Board Chairman Ben Bernanke’s 2006 commencement address at MIT.

Source(s): U.S. Bureau of Economic Analysis and MAPI

Economic Growth

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6 Facts About Manufacturing

Small Companies Dominate the Industrial LandscapeThe system of “creative destruction” denotes constant births and disappearances of companies across

time and technologies, as new ideas spur entrepreneurs to set up shop to meet changing consumer

needs. This process is a sign of innovation and dynamism. The American economy is characterized by

a great number of small firms, which shows that entrepreneurship holds up well. Not only is there no

stigma attached to modest size, but smaller companies tend to react quickly to a changing economic

environment and may offer better opportunities for internal advancement for their workforce. Over time,

the expansion of markets and improvements in productivity allow companies to grow in size. Some will

die young while others will join the ranks of medium-sized entities.

The largest cohort of manufacturing firms (with a count of more than 100,000 workers) is composed

of those employing up to four people. Next in the ranking are companies with 5–9 workers and 20–99

workers. By far, the smallest cohort is made up of the largest companies (i.e., those employing more

than 500 people).

Small size does have its downsides; for example, undersized companies tend to offer fewer benefits to

workers and are less likely to export.

Figure 5 – Small Companies Dominate the Industrial Landscape

0

20,000

40,000

60,000

80,000

100,000

120,000

0-4

5-9

10-1

9

20-9

9

100-

499

500+

Num

ber

of M

anuf

actu

ring

Fir

ms

in 2

009

Total Number of Firms: 266,175

Source(s): U.S. Census Bureau and MAPI

Economic Growth

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Facts About Manufacturing 7

Domestically Manufactured Goods Are Used Throughout the U.S. EconomyDomestically manufactured goods are used throughout the economy, flowing through the goods and

services sectors as intermediate materials and then to final purchases via consumers, businesses,

government and exports.

The below figure shows the proportion of total manufacturing commodity purchases occurring in

each major sector of the economy, illustrating where manufacturing goods are used. Intermediate

consumption occurs in the industry sectors because this is where manufactured materials are made

into parts and components that are then incorporated into final goods. For example, steel is produced

by its own industry and is transformed into auto parts by other manufacturers, and then the metal parts

are sold to motor vehicle assemblers. In this scenario, the multiple sales of manufactured goods are all

within the manufacturing industry and double count steel—once when sold to auto parts manufacturers

and again in the parts sold to assemblers.

The ultimate goal is to sell the goods for final use. An automobile sold to a consumer is classified as

a personal consumption. When a car is sold to a business, it is an investment expenditure. Similarly,

motor vehicles sold to federal, state and local governments are sales to government purchasers. The

only other option for a final use is for the vehicle to be exported. The sum of intermediate and final uses

equals the total supply for manufacturing commodities.

Figure 6 – Domestically Manufactured Goods Are Used Throughout the U.S. Economy

0

5

10

15

20

25

30

Man

ufac

turi

ng

Publ

ic

Adm

inis

trat

ion

Con

stru

ctio

n

Acc

omm

odat

ion

and

Food

Ser

vice

s

Tran

spor

tati

on

and

War

ehou

sing

Hea

lth

Car

e an

d So

cial

Ass

ista

nce

Oth

er

Indu

stri

es

Pers

onal

C

onsu

mpt

ion

Expo

rts

Busi

ness

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vest

men

t

Gov

ernm

ent

Spen

ding

Per

cent

of

Man

ufac

ture

d G

oods

Out

put,

2010

Final DemandIntermediate Industries

Source(s): U.S. Bureau of Economic Analysis and MAPI

Economic Growth

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8 Facts About Manufacturing

Manufacturing Makes a Positive Contribution to Most State EconomiesIn the past quarter-century, the geographic distribution of manufacturing has shifted, and in some cases

quite dramatically. While it was once concentrated in the Northeast and Midwest, manufacturing is now

more broadly distributed.

Between 2006 and 2011, gross state product accounted for by manufacturing rose 11 percent. The

27 states that saw manufacturing’s contribution to economic growth decline most significantly are

clustered in the eastern half of the country. In Michigan, Ohio, Kentucky and Alabama, gross state

product attributable to manufacturing declined as the automotive industry dealt with the impact of the

Great Recession. States in which manufacturing increased its contribution to economic growth are

primarily in the West and Southwest.

Figure 7 – Manufacturing Makes a Positive Contribution to Most State Economies Percentage Change in Gross State Product from Manufacturing, 2006–2011

Below National AverageEqual to or Above National Average

Change in Gross State Product from Manufacturing, 2006-2011

ME 13

NY 4

PA 2

WV 0

VA 19

NC10

SC 9

GA 6

FL 2

AL-8

TN 2

KY-4

OH-5

IN17

IL15

MO 4

AR-10

MS 3

LA 18

TX 21

OK 18

KS 7

NE23

IA 12

MI-6

WI 7

MN18

ND 9

SD 13

MT 6

WY 43

CO 29

NM 1

AZ 8

UT 48

NV 2

ID41

WA 26

OR 61

CA 17

AK 60

HI 21

VT NH MA RI CTNJDEMDDC

-52926

-13 -8 -4 0 34 11

Source(s): U.S. Bureau of Labor Statistics

Economic Growth

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Facts About Manufacturing 9

Business Is the Largest Source of State and Local FundingBusinesses pay the bulk of all state and local taxes, and among major industries, the tax payments of

manufacturers rank a close second behind the much larger services sector. Between FY 2005 and FY

2010, total state and local taxes paid by manufacturers rose 31 percent. Of the more than $619 billion

in business tax revenues collected by local and state governments in FY 2010, nearly $72 billion was

derived from manufacturing firms. That is more than the tax revenues collected from the food service

and communications sectors combined.

Figure 8 – Business Is the Largest Source of State and Local Funding Total State and Local Taxes FY 2010 ($Billions)

Individual Income Taxes, $225, 17%

Other Non-Business Taxes, $501, 37%

Taxes on Business Property, $250, 19%

Sales Taxes on Business Inputs, $124, 9%

Excise and Utility Taxes and Insurance, $76, 6%

Corp. Income Tax, $44, 3%

Unemployment Ins., $32, 2%

Licenses and Other Business Taxes, $60, 4%

Individual Income Tax on Business Income, $33, 2%

Business Taxes, $619,46%

Source(s): Ernst & Young and Council on State Taxation

Economic Growth

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10 Facts About Manufacturing

Manufacturing Sector Profitability Is CyclicalNot surprisingly, manufacturing sector profitability is affected by cyclical movements in the economy.

Profits as a percentage of stockholders’ equity fell in the four recessions experienced between 1980

and 2011. Nonetheless, aggregate profits and the rate of profitability rebounded with subsequent

economic recoveries. Over this period, the rate of manufacturing sector profitability averaged 12.5

percent, and aggregate profits reached a record high in 2011. This indicates that most manufacturing

industries are presently in sound financial condition.

Figure 9 – Manufacturing Sector Profitability Is Cyclical

050100150200250300350400450500550600650700

1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

0

5

10

15

20

After-Tax Profits Rate of Return on Equity

$MillionsPe

rcen

t

Source(s): U.S. Bureau of Economic Analysis

Economic Growth

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Facts About Manufacturing 11

Investment in Equipment and Software Drives Demand for ManufacturingInvestment in equipment and software totaled $1.1 trillion in 2011, representing 8.5 percent of GDP (as

measured in inflation-adjusted dollars). Inflation-adjusted investment in this area grew by an average

annual rate of 5.4 percent from 1995 through 2011, greatly outpacing the average GDP growth rate of

2.4 percent.

The strong growth in investment in equipment and software helps explain why productivity growth in

the manufacturing sector has been strong. It also provides evidence that the U.S. manufacturing sector

is not withering away and will instead continue expanding.

Figure 10 – Investment in Equipment and Software Drives Demand for Manufacturing

0

2

4

6

8

10

12

14

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Perc

ent

of G

DP

Source(s): U.S. Bureau of Economic Analysis

Economic Growth

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12 Facts About Manufacturing

Electronics Lead Manufacturing in Terms of Output but Not EmploymentThe four largest manufacturing industries—computers and electronics; chemicals; food, beverages

and tobacco; and petroleum and coal—account for about 51 percent of manufacturing GDP. The top

nine sectors constitute approximately 79 percent of manufacturing GDP and include both durable and

nondurable sectors. These sectors accounted for 68 percent of total manufacturing employment in

2010.

Figure 11 – Electronics Lead Manufacturing in Terms of Output but Not Employment

02468

1012141618

Com

pute

r an

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ectr

onic

Pr

oduc

ts

Che

mic

al P

rodu

cts

Food

, Bev

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e an

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bacc

o Pr

oduc

ts

Petr

oleu

m a

nd C

oal P

rodu

cts

Mac

hine

ry

Fabr

icat

ed M

etal

Pro

duct

s

Mis

cella

neou

s M

anuf

actu

ring

Oth

er T

rans

port

atio

n Eq

uipm

ent

Mot

or V

ehic

les,

Bod

ies

and

Trai

lers

Indu

stry

Per

cent

of

Man

ufac

turi

ng, 2

010

Share of Total Mfg. GDP (Current $) Share of Total Mfg. Employment

Source(s): MAPI calculations from U.S. Bureau of Economic Analysis data

Economic Growth

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Facts About Manufacturing 13

Manufacturing Sector’s Falling Unit Labor Costs Increase Global CompetitivenessInvestment in equipment and software totaled $1.1 trillion in 2011, representing 8.5 percent of GDP (as

measured in inflation-adjusted dollars). Inflation-adjusted investment in this area grew by an average

annual rate of 5.4 percent from 1995 through 2011, greatly outpacing the average GDP growth rate of

2.4 percent.

The strong growth in investment in equipment and software helps explain why productivity growth in

the manufacturing sector has been strong. It also provides evidence that the U.S. manufacturing sector

is not withering away and will instead continue expanding.

Figure 12 – Manufacturing Sector’s Falling Unit Labor Costs Increase Global Competitiveness

-5.0 -4.0 -3.0 -2.0 -1.0 0.0 1.0 2.0 3.0 4.0

Italy

Australia

Spain

Norway

Canada

Korea

United Kingdom

Denmark

Belgium

France

Netherlands

Germany

Czech Republic

Finland

Sweden

United States

Singapore

Japan

Taiwan

Average Annual Growth Rate (Percent), 2000-2010

Source(s): U.S. Bureau of Labor Statistics

Economic Growth

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14 Facts About Manufacturing

The Trend in Spending on Goods Depends on the MeasureGDP is the sum of final expenditures in an economy; these final expenditures are classified into three

major types of products—goods, services and structures. Examining the trend in the share of goods

expenditures in total economy-wide spending helps gauge trends in the purchase of manufactured

goods. It is important to note that there is a difference between expenditures on goods and

manufacturing sales in the United States; the measures are related but not the same. Expenditures for

goods are greater than the manufacturing value because expenditures include transportation margins

and wholesale and retail margins that get the goods into consumers’ hands. Manufacturing sales are

primarily just business-to-business transactions.

The trend in goods expenditures as a percent of GDP depends on whether the spending is measured

in current dollars or adjusted for inflation. A completely different direction in the trend is due to the

unique quality adjustment and sharply falling prices for computer and electronic products. In current

dollars, the ratio of goods to GDP fell from 38 percent in 1977 to 28 percent in 2011. In other words,

the economy’s spending is moving toward service purchases. When adjusted for inflation (particularly

the plummeting prices of computer and electronic products), however, the share of goods expenditures

increases over time. Inflation-adjusted spending on goods was 22 percent of GDP in 1977 and 31 percent

in 2011.

Figure 13 – The Trend in Spending on Goods Depends on the Measure

0

5

10

15

20

25

30

35

40

45

50

1977

1978

1979

1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Perc

ent

of G

DP

Expenditures for Goods in Current DollarsExpenditures for Goods in Inflation-Adjusted Dollars

Source(s): U.S. Bureau of Economic Analysis

Economic Growth

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Facts About Manufacturing 15

InnovationManufacturing Dominates U.S. Domestic Private Sector R&D InvestmentWhile total U.S. industry domestic R&D was 3.8 percent of domestic net sales during 2009, the

manufacturing ratio was 4.5 percent, well above the 2.8 percent average for nonmanufacturing

industries. The well-known “spillover” impacts from productive innovation investment, where the

direct and indirect benefits of new products and ideas spread from industry to industry, testify to the

economy-wide benefit of the R&D-intensive manufacturing sector.

Figure 14 – Manufacturing Dominates U.S. Domestic Private Sector R&D Investment

0

1

2

3

4

5

All Industries Manufacturing Nonmanufacturing

U.S

. Dom

esti

c R&

D a

s a

Perc

ent

ofD

omes

tic

Net

Sal

es, 2

009

Source(s): National Science Foundation, Business R&D and Innovation Survey

Innovation

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16 Facts About Manufacturing

Both Manufacturing and Select Nonmanufacturing Sectors Are Critical to the U.S. R&D PictureA number of manufacturing and nonmanufacturing sectors have outsized R&D intensities that are

broadly critical to the innovative strength of the U.S. economy. Pharmaceuticals and aerospace are two

manufacturing sectors with strong innovation investment propensities. During 2009, R&D investment

in pharmaceuticals and medicine was 13.2 percent of domestic net sales, nearly three times the

manufacturing average. In aerospace, R&D investment was 10.4 percent of domestic net sales.

While nonmanufacturing industries as a whole are not as R&D-intensive as manufacturing, certain

sectors exhibit strong investment behavior and have emerged as key players. During 2009, domestic

R&D was 18.1 percent of domestic net sales in scientific R&D services and 10.1 percent for software

publishers. The transition to customer-responsive, lean supply chains in U.S. manufacturing as well as

the implementation of scientific advancements that are changing both the product and process profile

for domestic U.S. manufacturers are no doubt one motivator of research and development in these

service sectors.

Figure 15 – Both Manufacturing and Select Nonmanufacturing Sectors Are Critical to the U.S. R&D Picture

0

5

10

15

20

Dom

esti

c R&

D a

s a

Perc

ent

ofD

omes

tic

Net

Sal

es,

Man

ufac

turi

ng In

dust

ries

, 200

9

Pharmaceuticals and MedicinesAerospace Products and Parts

0

5

10

15

20

Dom

esti

c R&

D a

s a

Perc

ent

of

Dom

esti

c N

et S

ales

,N

onm

anuf

actu

ring

, 200

9

Scientific R&D ServicesSoftware Publishers

Source(s): National Science Foundation, Business R&D and Innovation Survey

Innovation

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Facts About Manufacturing 17

The U.S. Is Competitive but Not Dominant in Total R&D InvestmentIt is encouraging that even through the recent recession the U.S. continued to focus on innovation.

Total U.S. R&D spending rose from 2.6 percent of GDP in 2006 to 2.9 percent in 2009; however, while

competitive, the nation is clearly not dominant in this arena. U.S. investment is only modestly above that

of Germany, and both have been rising since 2004. Further, Japanese R&D spending as a share of GDP

remains notably above those of these countries, although it fell between 2008 and 2009. While China’s

level of investment remains far behind those of the U.S. and other rich nations, it has been rising steadily

and significantly. At 1.7 percent, China’s R&D investment as a share of the economy during 2009 was

more than twice that seen in 1999.

While R&D spending is one important investment metric, economists increasingly recognize that

innovation results from a complex ecosystem. Research from MAPI and other sources reveals the

contribution of cutting-edge scientific output from academic institutions, capital investment and the

growth of the science and engineering workforce. Such research demonstrates that even a modest

increase in these innovation inputs can generate a sizable increase in product and process innovation

output.

Figure 16 – The U.S. Is Competitive but Not Dominant in Total R&D Investment

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009Gro

ss E

xpen

ditu

res

on R

&D

as

a Pe

rcen

t of

GD

P

U.S. Germany United Kingdom Japan China

Source(s): OECD Main Science and Technology Indicators

Innovation

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18 Facts About Manufacturing

Employment and CompensationManufacturing Supports Millions of U.S. Jobs in Other SectorsMore than one in seven U.S. private sector jobs depends on the U.S. manufacturing base. The sector

supports millions of people who make things in America and a large number of employees in other

sectors of the economy.

Specifically, manufacturing supported an estimated 17.5 million jobs in the United States in 2011;

this includes 11.7 million jobs directly within manufacturing and 5.8 million jobs in sectors such as

professional services (accounting, legal, consulting, etc.), wholesaling, transportation, agriculture and

F.I.R.E. (finance, insurance and real estate).

Figure 17 – Manufacturing Supports Millions of U.S. Jobs in Other Sectors

0

2

4

6

8

10

12

14

16

18

20

Jobs Supported by Manufacturing

Mill

ions

of

Jobs

Sup

port

ed b

y M

anuf

actu

ring

, 201

1 (E

)

Manufacturing Other Sectors

Source(s): Estimated (E) from the U.S. Bureau of Economic Analysis, Annual Input-Output Tables

Employment and Compensation

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Facts About Manufacturing 19

Manufacturing Pays Higher Average Compensation

Today’s manufacturing employees earn higher wages and receive more generous benefits than other

working Americans. In December 2011, manufacturing employers paid $32.93 per hour in wages and

benefits, while all employers in the economy paid about $30.44 per hour, meaning that there is an 8

percent premium for working in manufacturing.

Most of the difference in compensation is due to the fact that manufacturers provide a higher level of

benefits for workers than do other industries, including for paid leave, supplemental pay and insurance.

Although manufacturers are making workers more responsible for their own health care costs (as seen

in other industries), employer-provided health care payments continue to grow faster than wages and

salaries. Health care contributions by manufacturing employers increased 4.1 percent a year over the

past seven years compared with a 2.5 percent annual gain in wage and salary costs per hour. Employer-

provided health care imposes a significant disadvantage to manufacturing industries that have to

compete internationally with countries where health care is paid for by general tax revenues.

Figure 18 – Manufacturing Pays Higher Average Compensation

0

5

10

15

20

25

30

35

Manufacturing Workers

All Workers

Com

pens

atio

n in

Dol

lars

per

Hou

r W

orke

d, 2

011

Wages and Salaries Benefits

0

10,000

20,000

30,000

40,000

50,000

60,000

70,000

80,000

90,000

Manufacturing Non-Manufacturing

Ave

rage

Com

pens

atio

n in

Dol

lars

per

Full-

Tim

e Eq

uiva

lent

Wor

ker,

201

1

Wages and Salaries Benefits

Source(s): Left – U.S. Bureau of Labor Statistics Right – U.S. Bureau of Economic Analysis

Employment and Compensation

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20 Facts About Manufacturing

Manufacturing Is a Leader in Offering Health Care BenefitsThe rising cost of health care is a major concern and a significant cost for manufacturers. Yet, the

sector is the leader among private sector employers with regard to the share of companies offering

health benefits to workers. The weighted average “offer rate” for other industry groups is 54 percent,

well below the 78 percent of all manufacturers. In 2011, 85 percent of manufacturing employees

participated in these employer-financed plans.

All large manufacturing companies with 5,000 or more employees provide coverage; data from the

Kaiser Family Foundation suggest that the share is nearly as high for companies with as few as 200

employees. In addition, more than 65 percent of manufacturers offer wellness programs such as

smoking cessation plans and on-site exercise facilities or gym memberships—rates twice those of other

private sector employers.

Figure 19 – Manufacturing Is a Leader in Offering Health Care Benefits

79 7871 70 66

61 56 55

40

54

0102030405060708090

Stat

e/Lo

cal G

over

nmen

t

Man

ufac

turi

ng

Fina

nce

Tran

spor

tati

on,

Com

mun

icat

ions

, Uti

litie

s

Who

lesa

le

Serv

ice

Agr

icul

ture

, Min

ing,

C

onst

ruct

ion

Hea

lthc

are

Reta

il

Wei

ghte

d A

vera

ge N

on-

Mfg

. Pri

vate

Sec

tor

Perc

ent

of F

irm

s O

ffer

ing

Hea

lth

Bene

fits,

201

1

Source(s): Kaiser Family Foundation, Employer Health Benefits Annual Survey

Employment and Compensation

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Facts About Manufacturing 21

Manufacturers Support Health Insurance for Workers and FamiliesIn 1999, the average premium for family coverage in the manufacturing sector was $5,788. By 2011, this

figure rose to $13,768. The 7.5 percent annual rate of increase over 12 years was more than double the

rate posted by the Producer Price Index, which reflects the changes in prices that manufacturers charge

for their output.

In the face of rising health insurance premiums, manufacturers roughly maintained their percent

contribution for family coverage from 2006 to 2011 and have made only slight reductions for single

coverage. The average contribution for premiums made by manufacturers in 2011 was $3,885 for single

coverage and $10,326 for family coverage. Thus, an average company providing coverage for the

families of 1,000 employees would pay premiums in excess of $10 million annually.

Figure 20 – Manufacturers Support Health Insurance for Workers and Families

60

70

80

90

100

2003

2004

2005

2006

2007

2008

2009

2010

2011

Ave

rage

Per

cent

age

of P

rem

ium

Pai

dby

Fir

m f

or C

over

ed W

orke

rs

Single Coverage Family Coverage

Source(s): Kaiser Family Foundation, Employer Health Benefits Annual Survey

Employment and Compensation

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22 Facts About Manufacturing

A Wide Range of Occupations Contribute to U.S. Manufacturing ProductionEmployees involved in production activities account for 51 percent of the U.S. manufacturing

workforce. The U.S. Bureau of Labor Statistics recognizes more than 100 occupational classifications

in manufacturing production; these constitute a wide range of education and skill levels, such as

computer-controlled machine tool operators, electronic equipment assemblers, butchers and bakers.

The top five categories by employment share make up about one-third of total U.S. manufacturing

production employment. The largest category is team assemblers (at nearly 12 percent), who are

responsible for assembling an entire product or component of a product. The top five also includes

team leaders, an occupation of increasing importance as team structures become more prevalent in

U.S. manufacturing, concomitant with the widening implementation of lean production systems and

cultures. The next three categories are machinists, inspectors and production helpers. The latter supply

or hold materials and clean the work area and equipment.

Figure 21 – A Wide Range of Occupations Contribute to U.S. Manufacturing Production

0

5

10

15

Team Assemblers

First-Line Supervisors

Machinists Inspectors Helpers

Perc

ent

of T

otal

Man

ufac

turi

ng P

rodu

ctio

nEm

ploy

men

t, To

p Fi

ve C

ateg

orie

s, 2

011

Source(s): U.S. Bureau of Labor Statistics

Employment and Compensation

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Facts About Manufacturing 23

Both Professional and Semi-Skilled Employees Staff theNon-Production Side of U.S. ManufacturingNon-production manufacturing occupations are generally weighted more toward higher-skilled and

professional employment than occupations on the production side. But even within the non-production

workforce there is great human capital diversity, such as computer and mathematical occupations and

sales and food preparation.

Non-production occupational shares are more concentrated than on the production side. The top

five occupations make up about 72 percent of the non-production workforce. The broad category of

office and administrative support, which includes file clerks and data entry employees, has the largest

share at 19.7 percent. Also in the top five are positions related to transportation and material moving;

architecture and engineering; management; and installation, maintenance and repair.

Figure 22 – Both Professional and Semi-Skilled Employees Staff the Non-Production Side of U.S. Manufacturing

0

5

10

15

20

Administrative Support

Transportation and Material

Moving

Architecture and Engineering

Management Installation, Maintenance and

Repair

Perc

ent

of M

anuf

actu

ring

Non

-Pro

duct

ion

Empl

oym

ent,

Top

Five

Cat

egor

ies,

201

1

Source(s): U.S. Bureau of Labor Statistics

Employment and Compensation

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24 Facts About Manufacturing

Trade Engagement Pays Through Higher WagesHigher employee compensation and trade intensity go hand in hand. Employees in the most trade-

intensive industries—where combined exports and imports amount to at least 75 percent of their

domestic industrial output—earn an annual compensation package that averages about $92,660. This

is 50 percent higher than average compensation in the least trade-engaged sectors of manufacturing.

Industries in this most trade-engaged category also account for about half of U.S. manufacturing trade.

In comparison, the middle group of trade-engaged industries pays about $77,780 a year in wages and

benefits. Industries in this category account for slightly more than one-third of U.S. manufacturing trade.

The industries with the least trade engagement pay approximately $61,730 a year and account for only

16 percent of U.S. manufacturing trade.

The premium pay of trade-engaged industries also extends to other manufacturing and service

companies in the supply chain. Employers at these companies—where jobs are directly supported by

exporting—enjoy higher pay than their peers at companies that are solely domestic.

Figure 23 – Trade Engagement Pays Through Higher Wages

$92,656 $77,873 $61,7280

10,000

20,000

30,000

40,000

50,000

60,000

70,000

80,000

90,000

100,000

Top Third Trade-Engaged

Manufacturing Workers

Middle Third Trade-Engaged

Manufacturing Workers

Lower Third Trade-Engaged

Manufacturing Workers

Ave

rage

Ann

ual C

ompe

nsat

ion

per

Full-

Tim

e Eq

uiva

lent

Man

ufac

turi

ng W

orke

r, 2

010

Source(s): U.S. Bureau of Economic Analysis, estimated from the Annual Input-Output Tables

Employment and Compensation

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Facts About Manufacturing 25

Environment and Quality of LifeTechnology Leads to a Cleaner and Greener EnvironmentThe U.S. industrial sector remains the leader in greenhouse gas emission reductions relative to other

sectors, with an overall 13 percent decline since 1990. By using cleaner technologies, implementing

energy-efficiency initiatives and incorporating sustainable business strategies, the sector is poised to

continue reducing CO2 emissions even as industrial production rises. By contrast, CO2 emissions from

the transportation, residential and commercial sectors have all increased since 1990; collectively, CO2

emissions from those sectors rose by 20 percent through 2011.

Figure 24 – Technology Leads to a Cleaner and Greener Environment

0

200

400

600

800

1,000

1,200

1,400

1,600

1,800

2,000

Industrial Transportation Residential Commercial

Em

issi

ons

of C

arbo

n D

ioxi

de,

Mill

ion

Met

ric

Tons

1990 2011

Source(s): U.S. Energy Information Administration

Environment and Quality of Life

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26 Facts About Manufacturing

The Industrial Sector’s Energy Use Plateaus While Others’ IncreaseWhile the industrial sector is the largest consumer of energy, its energy usage has plateaued at 1975

levels, while all other sectors’ consumption has greatly increased. Thanks in large part to more efficient

technologies and corporate energy-reduction strategies, the industrial sector’s overall energy use

remains near 1975 levels. This plateau is in sharp contrast to transportation, residential and commercial

energy consumption, which in the same period rose 48, 46 and 90 percent, respectively.

Figure 25 – The Industrial Sector’s Energy Use Plateaus While Others’ Increase

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000

40,000

1975

1976

1977

1978

1979

1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Trill

ion

BTU

s of

Ene

rgy

Use

Industrial Transportation Residential Commercial

Source(s): U.S. Energy Information Administration

Environment and Quality of Life

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Facts About Manufacturing 27

Industrial Fuel Use and Emissions Have Declined Below 1990 LevelsU.S. manufacturing has also accomplished total declines in the use of every industrial fuel source; by

2009, consumption levels of petroleum, electricity, natural gas and coal were all significantly below

those from 1990. The use of coal in particular saw a 50 percent decrease.

The reduction in industrial fuel use below 1990 levels is significant. It demonstrates manufacturers’

commitment to reducing energy consumption, as well as forging a path for alternate energy sources.

The sector leads on the use of renewable energies. Increasing use of renewables and a decrease in

fossil fuel consumption are good indicators of manufacturers’ commitment to sustainability.

Figure 26 – Industrial Fuel Use and Emissions Have Declined Below 1990 Levels

50

75

100

125

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

Mill

ions

of

Shor

t To

ns o

f Fu

el, I

ndex

: 199

0=10

0

Petroleum Electricity Natural Gas Coal Emissions

Source(s): U.S. Energy Information Administration

Environment and Quality of Life

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28 Facts About Manufacturing

Manufacturing Leads on Renewable Energy UsageManufacturing is a strong leader in the use of renewable energy. In 2011, the industrial sector used 2.3

quadrillion BTUs of renewable energy, compared with 1.9 quadrillion BTUs from the transportation,

residential and commercial sectors combined. Renewable energies provide an efficient and

environmentally friendly means to power various manufacturing activities. As more manufacturers

incorporate sustainability efforts into their long-term business structures, and as more forms of

renewable energy become available to a wider audience, this trend will likely continue to grow.

Figure 27 – Manufacturing Leads on Renewable Energy Usage

2.3

1.2

0.6

0.10

1

2

3

4

Industrial Transportation Residential CommercialQua

drill

ion

BTU

s of

Ren

ewab

le E

nerg

y, 2

011

Source(s): U.S. Energy Information Administration

Environment and Quality of Life

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Facts About Manufacturing 29

Technological Innovation Addresses Global Climate ChangeThe U.S. share of global CO2 emissions has declined dramatically since 1955, from 36.3 percent to

17.9 percent in 2009. During that time, the world has seen developed countries implement greener

technologies and more efficient business systems, thereby reducing CO2 emissions. However,

developing countries, such as China and India, are ramping up industrial production and contributing to

ever-greater shares of emissions. There is obviously no unilateral solution to global climate change, and

any reduction in carbon emissions will require a commitment by all nations.

U.S. companies are among the world leaders driving the technological innovations necessary for energy

efficiency and related economic growth and prosperity. Continued innovation by U.S. manufacturers is

essential for a successful global response to the problem of climate change.

Figure 28 – Technological Innovation Addresses Global Climate Change

15

20

25

30

35

40

1955

1957

1959

1961

1963

1965

1967

1969

1971

1973

1975

1977

1979

1981

1983

1985

1987

1989

1991

1993

1995

1997

1999

2001

2003

2005

2007

2009U

.S. a

s a

Perc

enta

ge o

f G

loba

l CO

2 Em

issi

ons

Source(s): U.S. Energy Information Administration and World Resources Institute

Environment and Quality of Life

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30 Facts About Manufacturing

Technology Transforms Safety in the WorkplaceManufacturers see workplace safety as an important business tool. Rather than simply a cost of doing

business, safety programs reduce costs and contribute to the bottom line. As a consequence, many

companies have incorporated safety into their lean manufacturing culture. Safe practices reduce

absenteeism, increase productivity and improve efficiency, quality and morale.

Between 1994 and 2010, the rate of occupational injuries in manufacturing facilities decreased by two-

thirds, from just more than 12 injuries per 100 workers to only 4. This is a substantially faster rate of

improvement than that of the overall private sector.

Figure 29 – Technology Transforms Safety in the Workplace

0

2

4

6

8

10

12

14

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

Rat

e of

Occ

upat

iona

l Inj

urie

spe

r 10

0 Fu

ll-Ti

me

Wor

kers

Source(s): U.S. Bureau of Labor Statistics Note: Industry classification changed from SIC to NAICS in 2002, and changes in some OSHA definitions occurred in 2003

Environment and Quality of Life

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Facts About Manufacturing 31

Trade and InvestmentThe U.S. Is the Third Largest Manufacturing ExporterThe United States is the third largest exporter of manufactured goods, ranking below the European

Union and China but well ahead of fourth-place Japan. The export market had its most dramatic shift in

recent years via the rapid rise of China to pass the United States. In 2000, U.S. manufacturing exports

were more than three times larger than China’s, while in 2011, Chinese exports were 21 percent higher

than those of the United States.

Figure 30 – The U.S. Is the Third Largest Manufacturing Exporter

0

200

400

600

800

1,000

1,200

1,400

1,600

1,800

2,000

EU-e

xtra

*

Chi

na U.S

.

Japa

n

Kor

ea

Russ

ia

Can

ada

Sing

apor

e

Mex

ico

Taiw

an

Indi

a

Braz

il

Swit

zerl

and

Mal

aysi

a

Man

ufac

ture

d Ex

port

s, 2

010

$Bill

ions

* “Extra” refers to exports to non-members. Total EU exports, including to other members, was $4,249 billion Source(s): WTO, International Trade Statistics

Trade and Investment

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32 Facts About Manufacturing

U.S. Manufacturing Exports to 238 CountriesThe United States exports manufactured products to 238 countries, with most going to just a few

locations. Exports to the Eurozone and nine countries made up 73 percent of all U.S. exports in 2011.

Canada and Mexico, our North American Free Trade Agreement partners, are the top two destination

countries for U.S. manufacturers. The proximity to the United States and the free trade agreement make

Canadian and Mexican consumers, businesses and governments a natural market for our products. In

addition, the combination of the geographic proximity and the nations’ different cost structures allows

U.S. manufacturers to optimize their supply chains by exporting components and semifinished products

to affiliate manufacturing companies across the border.

The 17 countries in the common Euro currency zone (Eurozone) receive 14 percent of U.S.

manufacturing’s exports; as a region, it is the second-largest destination. The long-term viability of the

currency union in its 17-member form, however, is in doubt. The sovereign debt crisis in Greece will

not subside, and financial stress continues to build in Portugal, Cyprus, Spain and Italy. A double-dip

economic recession in Europe is likely already under way and will limit U.S. exports to the region.

Figure 31 – U.S. Manufacturing Exports to 238 Countries (Exports by Country/Region, 2011)

Canada19%

Eurozone14%

Mexico13%

China8%

Japan4%

UK4%

Brazil3%

Korea3%

Singapore3%

Australia2%

Other Countries27%

Source(s): U.S. International Trade Commission and MAPI

Trade and Investment

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Facts About Manufacturing 33

Manufacturing Still Dominates U.S. Exports, but Its Share Is DecliningU.S. manufacturers exported $123 billion of goods per month in 2011, and exports increased from $649

billion in 2000 to $1,481 billion in 2011, or by 128 percent. Manufactured goods still dominate total U.S.

exports, but the share declined from 58 percent in 2000 to 47 percent in 2011; the share of mineral fuels

increased from 1 percent to 6 percent during this period.

Breaking down the composition of manufactured goods exports in 2011 reveals that capital goods

represented 33 percent of exports, while consumer goods made up only 12 percent. Advanced

technology products, such as aerospace equipment ($89 billion in exports), life sciences ($29 billion)

and information and communications equipment ($89 billion), accounted for 19 percent of total goods

exports.

U.S. exports of manufactured goods were down sharply in 2008 as a result of the global recession, but

made a significant recovery since 2009. In 2011, these exports reached record annual levels, and net

exports made a positive contribution to economic growth. The pace of export growth is expected to

slow in 2012 as the Eurozone slides into recession and emerging markets—including China—decelerate.

Figure 32 – Manufacturing Still Dominates U.S. Exports, but Its Share Is Declining

Manufactured Goods58%

Agriculture Commodities

5%

Mineral Fuels1%

Others8%

Services28%

ManufacturedGoods

47%

Agriculture Commodities

7%

Mineral Fuels6%

Others11%

Services29%

20112000

Source(s): U.S. Census Bureau and MAPI calculations

Trade and Investment

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34 Facts About Manufacturing

U.S. Manufacturers Invest Primarily in High-Wage CountriesA very large share of U.S. FDI in manufacturing goes to developed, high-wage countries. In the past

decade, 68 percent of the new investment dollars in manufacturing affiliates abroad were spent in

Europe, Canada, Japan, Australia and New Zealand, and this percentage share is down only slightly

from 71 percent a decade ago. Cheap labor is clearly not the driving force behind FDI; the main factor

is access to large and growing markets, and this link attracts long-term investment. Especially since 95

percent of the world’s consumers live outside the United States, the primary motivation for taking an

ownership position in a foreign firm is to establish a regional presence and commit to participating in

the global market.

China is the world’s fastest-growing marketplace for industrial products, and so it is not surprising

that U.S. firms are eager to engage in that market. U.S. FDI in manufacturing within China has grown

at a 13 percent annual rate in the past decade versus 6 percent growth in total manufacturing FDI.

Nevertheless, U.S. FDI in China remains a small proportion of overall investment, totaling only 5.8

percent of total stock of U.S. manufacturing FDI in 2010. Further, U.S. FDI in Chinese manufacturing was

10 percent of the growth in FDI over the past decade.

Figure 33 – U.S. Manufacturers Invest Primarily in High-Wage Countries

Europe, $291.7, 50%

Canada, $67.3, 11%

Japan, $22.1, 4%

Australia and New Zealand, $16.9, 3%

Mexico, $28.9, 5%

China and Hong Kong, $34.0, 6%

Singapore, $16.2, 3%

Brazil, $27.5, 4%

Rest of the World, $81.2, 14%

Growth in U.S. Manufacturing FDI Position, 2000–2010

Source(s): U.S. Bureau of Economic Analysis, U.S. Direct Investment Position Abroad on a Historical Cost Basis

Trade and Investment

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Facts About Manufacturing 35

Foreign Investment in U.S. Manufacturing GrowsAmerica is an attractive place to do business, and foreign business leaders vote with their feet

when they set up shop here. U.S. affiliates of foreign industrial companies hold $750 billion worth of

investments, with a clear upward trend over several decades.

FDI in America’s manufacturing pays well for investors, employees and government alike. Rates

of return are high because supplier networks, logistics and the legal environment all contribute to

ease of conducting business. About 1.68 million Americans are directly employed by foreign-owned

manufacturing firms.

Foreign capital enlarges exports, employment and the tax base. Foreign companies bring along their

know-how, technology and innovation, all of which enrich the domestic economy both directly and

indirectly. Direct investments—both in and out of the country—are win-win propositions.

Figure 34 – Foreign Investment in U.S. Manufacturing Grows

0

100

200

300

400

500

600

700

800

900

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

$Bill

ions

U.S. Direct Investment Position Abroad FDI Position in the U.S.

Source(s): U.S. Bureau of Economic Analysis, International Investment Position and MAPI

Trade and Investment

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36 Facts About Manufacturing

The U.S. Is the Number-One Destination for FDIThe United States is the world’s largest recipient of FDI. Foreign investors are attracted by this country’s

sizable and open market, the quality of its infrastructure, high income levels, access to cutting-edge

technology and research, rule of law and treatment of foreign-owned businesses. The U.S. draws

investment from the most internationally competitive foreign-owned companies; these investors bring

global experience, new products and different processes as well as capital, making our economy one of

the most flexible and dynamic in the world.

Some other major recipients of FDI are the United Kingdom, France, the Netherlands and Germany

among the advanced countries and China (including Hong Kong) and Russia among the transition

economies.

The developed countries’ share of global FDI inflows fell below 50 percent for the first time in 2011

because of the gloomier economic outlook prompted by government austerity measures, sovereign

debt crises and regulatory concerns. Compared with the European countries and Japan, the recovery

of U.S. FDI inflows was strong, a result of the relatively robust economic growth and fast increase in

reinvested earnings. To continue to attract FDI, the United States must be able to compete with other

countries in factors critical to foreign investors, such as an educated workforce, a high-quality business

environment and a transparent regulatory process. Structural costs such as energy and taxes, however,

are raising the costs of domestic production and make this country less appealing for investment.

Figure 35 – The U.S. Is the Number-One Destination for FDI

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

1990

1992

1994

1996

1998

2000

2002

2004

2006

2008

2010

FD

I Sto

ck, $

Trill

ions

France Germany United Kingdom United States

China* Russia Netherlands

* Includes Hong Kong Source(s): UNCTAD World Investment Report

Trade and Investment

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Facts About Manufacturing 37

Foreign Companies Are Important to U.S. ManufacturingForeign firms operating their U.S. subsidiaries are important players in the domestic market. Sometimes

they mitigate the vagaries of a business cycle. In the past decade and a half, employment in all

manufacturing companies plunged 47 percent. During the same time, payrolls in foreign subsidiaries

dipped barely 10 percent, and they actually rose in the two years preceding the Great Recession,

easing the overall pain. Work in U.S. affiliates also pays well: wages averaged $73,000 a year in 2009,

quite a bit more than compensation paid at all U.S. companies.

Foreign entities that operate in the United States remunerate generously because they are efficient.

Our markets are rich and large, but they are also highly competitive. It is fair to say that only the very fit

would dare take the plunge and put down roots in America. Deploying sophisticated engineering in turn

requires technical and managerial talent that is productive and hence ought to be well paid.

Figure 36 – Foreign Companies Are Important to U.S. Manufacturing

11,000

12,000

13,000

14,000

15,000

16,000

17,000

18,000

0

200

400

600

800

1,000

1,200

1,400

1,600

1,800

2,000

2,200

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

Thou

sand

s of

Man

ufac

turi

ng E

mpl

oyee

s

U.S. Affiliates of Foreign Companies All U.S.-Based Companies

Thousands of Manufacturing Em

ployees

Source(s): U.S. Bureau of Economic Analysis, Bureau of Labor Statistics and MAPI

Trade and Investment

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38 Facts About Manufacturing

U.S. Affiliates of Foreign Companies Are Highly InnovativeForeign companies operating in the United States tend to be more resilient than domestic entities

against vagaries of business cycles. They also pay better than average and export more than their

domestic counterparts. Higher payrolls probably reflect a concentration of foreign investments in fast-

growing sectors.

Domestic affiliates of foreign companies also distinguish themselves with their innovation. Spending on

R&D by these affiliates as a percent of R&D spending by all U.S.-based businesses has been inching

up over time. In the past decade, that share rose from just under 11 percent to more than 14 percent—a

significant climb given the large base.

This is a highly beneficial trend. Foreign companies beef up domestic savings via outside finance,

their exports and employment of Americans, and also bring in ideas, know-how and technology. All of

these invisible forces spill over to the rest of the economy. Such knowledge diffusion transpires through

supplier relationships, joint ventures and learning by doing. America gets stronger by opening up to the

world and sharing its own ideas with others.

Figure 37 – U.S. Affiliates of Foreign Companies Are Highly Innovative

10

11

12

13

14

15

16

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

R&D

Spe

ndin

g by

Maj

orit

y-O

wne

d U

.S. A

ffili

ates

of F

orei

gn C

ompa

nies

as

a Pe

rcen

tage

of

All

U.S

. Bus

ines

sesʼ

R&

D S

pend

ing

Source(s): U.S. Bureau of Economic Analysis, Direct Investment and Multinational Companies and MAPI

Trade and Investment

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Facts About Manufacturing 39

Section II Current and Future Challenges for U.S. ManufacturingWhile the importance of manufacturing to the U.S. economy is clear, there are both immediate

and future challenges that threaten our ability to maintain a vibrant and growing manufacturing

base. First among them is the structural cost of manufacturing imposed by the government.

These costs for corporate taxes, health care and pensions, environmental regulations, energy

and tort litigation add a full 20 percent to manufacturers’ cost of doing business relative to

our major trading partners. This is an increase of several percentage points from 2008, and it

represents a fundamental challenge in a global, interconnected and competitive marketplace.

Of equal concern is the shrinking supply of qualified workers. The manufacturing workforce

is growing older at a greater rate than the economy as a whole, and the U.S. education

system is not equipping American students with the right skills and in the right disciplines to

contribute to the manufacturing economy. This lack of qualified workers is beginning to impact

manufacturers’ ability to compete in the global market.

In this section, the Current and Future Challenges for U.S. Manufacturing are examined in four

different areas: Competitiveness, Innovation, Skilled Workforce and Employment, and Trade.

Some of the key findings include the following:

• U.S. manufacturers face a 20 percent structural cost burden compared to companies

from our nine largest trading partners.

• The U.S. has the highest statutory and effective corporate tax rate in the world.

• U.S. health care costs have increased more than 80 percent in the past decade, creating

greater personnel costs for manufacturers.

• Regulations continue to impart a heavy burden on U.S. manufacturers.

• U.S. dominance in product innovation is now in question.

• Manufacturing job losses have impacted every region of the country.

• The U.S. manufacturing workforce is older and less educated in comparison to other

sectors.

• The U.S. is losing export market share as our trade gap widens.

These challenges must be addressed for the U.S. to maintain and grow its industrial base.

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40 Facts About Manufacturing

CompetitivenessThe U.S. Has a Structural Cost DisadvantageSince 2003, MAPI and The Manufacturing Institute have tracked the excess burden of structural

costs—corporate tax liability, employee benefits, tort litigation, regulatory compliance and energy—of

U.S. manufacturers relative to their counterparts in our nine largest trading partners. This competitive

disadvantage persisted throughout the first decade of the century and started to increase again in 2011.

Taken together, structural costs were 20 percent higher than for our major competitors, up from 17.6

percent in 2008. Without this cost disadvantage, the United States would be a lower-cost platform for

manufacturing than all of our major trading partners except China, Mexico and Taiwan thanks to a 50

percent increase in productivity since 2000.

Figure 38 – The U.S. Has a Structural Cost Disadvantage

-5

0

5

10

15

20

25

2008 2011

Perc

enta

ge C

ontr

ibut

ion

toU

.S. S

truc

tura

l Cos

t Bu

rden

Corporate Taxes Employee Benefits Torts Regulatory Energy

Source(s): MAPI

Competitiveness

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Facts About Manufacturing 41

Among Nine Largest Trading Partners, Only France Has Higher Structural Costs Than the U.S.The excess structural cost burden facing the U.S. manufacturing sector more than offsets the

competitive advantage it holds with regard to labor and capital costs. This “raw cost index” was

just under $30 per hour in the United States, $3 less than the trade-weighted average of our nine

largest trading partners. When the effects of higher structural costs are factored in, however, this cost

advantage turns into a burden of $3 per hour. The excess corporate tax burden alone erases the U.S.

manufacturing advantage, and the effects of employee benefits, torts and regulatory compliance simply

add insult to injury.

China, Mexico and Taiwan enjoy significantly lower raw production costs, although they have risen

rapidly since the initial study in 2003. In China and Mexico, these costs more than doubled, and in

Taiwan rose by almost 50 percent, compared with a 23 percent increase in the United States.

Figure 39 – Among Nine Largest Trading Partners, Only France Has Higher Structural Costs Than the U.S.

0

20

40

60

80

100

120

Fran

ce

Uni

ted

Stat

es

Japa

n

Ger

man

y

Uni

ted

Kin

gdom

Can

ada

Ave

rage

of

Nin

e Pa

rtne

rs

Kor

ea

Mex

ico

Chi

na

Taiw

an

Stru

ctur

al C

osts

of

Man

ufac

turi

ng a

s a

Perc

enta

ge o

f U

.S. C

osts

Source(s): MAPI

Competitiveness

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42 Facts About Manufacturing

The U.S. Does Not Keep Pace with Falling Corporate Tax RatesSubsequent to a corporate tax reduction in Japan on April 1, 2012, the United States now holds the

unenviable position as the country with the highest combined federal-state statutory corporate tax rate

among our major trading partners (and indeed the entire OECD). Rate cuts in 1986 brought the United

States below the OECD average at the time, but since then we have fallen behind by standing still. While

many believe that generous depreciation allowances, deductions and exclusions make the U.S. burden

less severe than statutory rates would suggest, careful analysis of the marginal effective tax rate on

capital follows roughly the same pattern as statutory rates, with the U.S. at the top.

There is wide agreement among economists and policymakers that corporate income taxes distort

business decision making, discourage capital investment, reduce hiring and cause firms to invest

billions of dollars in tax planning, compliance and dispute resolution that could otherwise be put to

more productive uses. Evidence also indicates that cutting rates has no meaningful negative effects on

revenues. Economic simulations by MAPI indicate that reducing the U.S. statutory corporate tax rate

from 35 percent to 24 percent would add an extra $500 billion to GDP within five years, create 2 million

new jobs and improve the longer-run fiscal outlook.

Figure 40 – The U.S. Does Not Keep Pace with Falling Corporate Tax Rates

Statutory(1997)

Statutory (2012)

Effective(2011)

United States 40.0 40.0 34.6Japan 57.1 38.0 29.5France 36.6 33.3 34.1Mexico 34.0 30.0 17.5Germany 57.4 29.4 23.8Canada 44.6 28.0 20.5China 33.0 25.0 16.6Korea 30.8 24.2 29.5United Kingdom 31.0 24.0 27.9Taiwan 25.0 17.0 10.9

Source(s): MAPI Costs Study and Organisation for Economic Co-operation and Development and country budget documents Note: Rates include both national and subnational corporate taxes where they exist

Competitiveness

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Facts About Manufacturing 43

U.S. Health Care Costs Are SkyrocketingHealth care costs are one of the most difficult challenges facing manufacturers. In the 10 years ending

in 2011, employer costs for employee health care increased 83 percent—an increase in the U.S.

structural cost disadvantage of 6.3 percentage points. To put the cost burden in perspective, overall

producer prices for finished goods excluding energy only rose 2.1 percent a year. Employer-provided

health care costs are growing several times faster than sales prices.

Manufacturers want to maintain their proud commitment to providing health benefits through affordable

coverage by using electronic records to improve cost-effectiveness and quality of health care,

preventing and managing chronic care of workers through education and encouraging consumer-

directed health care options.

Figure 41 – U.S. Health Care Costs Are Skyrocketing

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Empl

oyer

-Pro

vide

d H

ealt

h C

are

inM

anuf

actu

ring

, Dol

lars

per

Hou

r

Source(s): U.S. Bureau of Labor Statistics

Competitiveness

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44 Facts About Manufacturing

Commercial Tort Costs on Decline but Still Too HighAnother impediment to U.S. manufacturing competitiveness is the expense of defending against tort

claims. Overall, tort claims and the attendant litigation cost more than $250 billion a year, or more than 2

percent of GDP. Almost two-thirds of this amount is for commercial tort claims (such as product liability

and business-related property losses) and medical malpractice claims. Even though the explosive

growth of tort claims in the past 10 years has subsided, the fact remains that—scaled to GDP—the U.S.

tort system is more than twice as expensive as its major competitors, such as Japan, France, Canada

and the UK. Everyone pays as a result of these costs: health care costs rise, investment and new product

development is deferred and—in some extreme cases—plants are closed when insurance fees jump.

Legislation in the mid-2000s limited some of the more problematic areas of the U.S. tort system (such

as linking attorney compensation to amounts claimed rather than amounts awarded in class action

suits and preventing “jurisdiction shopping” to plaintiff-friendly courts), and this has changed behavior.

Commercial tort costs in the United States have decreased by 12 percent from their 2004 peak of

$173.5 billion. In the context of growing manufacturing output, the share of manufacturing value-

add devoted to litigating tort claims fell to 2.9 percent in the 2011 costs study compared with a peak

estimated at nearly 5 percent in 2006.

Nevertheless, the U.S. tort system is fundamentally different from most systems elsewhere in the

industrialized world in that each party pays its own legal costs. In almost all other countries, the plaintiff

must pay all or part of the defendant’s legal costs in case of judgment in the defendant’s favor. Because

of the strong disincentives for groundless lawsuits in such systems, it is unlikely that the foreign

advantage will disappear entirely without more fundamental changes to the incentive structure in the

U.S. system.

Figure 42 – Commercial Tort Costs on Decline but Still Too High

50

100

150

200

250

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

Inde

x 19

90=

100

Private Sector Payroll Employment Commercial Tort Costs

Source(s): Towers Watson and U.S. Bureau of Labor Statistics

Competitiveness

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Facts About Manufacturing 45

Despite Rhetoric, Regulations Are as Burdensome as EverMore than any other sector, manufacturers bear the highest share of the cost of regulatory compliance.

Many regulations have positive benefits for the economy and society; for example, workplace safety

and air quality have improved steadily for the past three decades. Yet, few understand the cost of these

regulations and their impact on companies facing intense global competition with overseas firms that

often do not have similar costs.

The expense of complying with federal regulations is steep. Manufacturers spend an estimated $192

billion annually to abide by economic, environmental and workplace safety regulations and ensure

tax compliance—equivalent to an 11 percent “regulatory compliance tax.” As an example, the U.S.

industry is faced with the highest pollution abatement costs compared with its major trading partners—

even higher than the so-called “green economies” of Western Europe. In 2007, U.S. manufacturers

spent an estimated 6.2 percent of value-added complying with air and water emissions standards

(which are among the strictest in the world) compared with 6 percent in France and Germany, 5.5

percent in Canada and 3.5 percent in the UK. Regulatory costs impact the global competitiveness of

manufacturers, constrain the demand for employees in U.S. facilities and further encourage firms to

locate production abroad.

Figure 43 – Despite Rhetoric, Regulations Are as Burdensome as Ever

0

2

4

6

8

10

12

14

1997

2004

2009

Reg

ulat

ory

Com

plia

nce

Tax,

Perc

ent

of V

alue

-Add

in M

anuf

actu

ring

Source(s): MAPI Costs Study

Competitiveness

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46 Facts About Manufacturing

Developed Countries’ Share of Global Manufacturing FallsThe world does not stand still regardless of how fast American manufacturing grows. Japan’s share

of global output rose from approximately 11 percent in 1980 to just more than 20 percent within about

a decade and a half. Yet, Japan’s share subsequently shrank to the 10–10.5 percent range by 2010

(depending on who does the number crunching—the United Nations or the World Bank). When Japan’s

proportion was at its highest, China began to expand manufacturing production relentlessly. From a low

of about 4 percent two decades ago, it rose continuously to reach about 18 percent in 2010.

Is the United States still the largest manufacturing nation? It depends on who’s measuring. If you trust

the World Bank’s data, shown in the second figure, the U.S. holds the number-one spot with a 17.7

percent share. Using the United Nations data shown in the first figure, however, China comes out on top

with a share of 18.7 percent.

Rapid growth of emerging market economies offers challenges and opportunities for the U.S. industry.

Our manufacturing value-added has fallen as a share of the total U.S. economy from 20 percent in 1980

to 13 percent in 2010. During the same time, U.S. manufacturing’s share of global manufacturing value-

added dipped only marginally. This means that virtually all of the industrialized world lost ground—and

not only to emerging markets, but also to services.

Maintaining America’s share of world industrial output will require—among other strategies—

unobstructed access to foreign markets, a favorable domestic tax and regulatory environment and a

highly skilled workforce. Innovation that drives “creative destruction” lies at the core of fast-growing

sectors, such as computing and telecommunications. This dominant position cannot be taken for

granted, but neither should the view of inevitable decline of U.S. manufacturing.

Competitiveness

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Facts About Manufacturing 47

Source(s): United Nations and MAPI

Figure 44a – According to the UN, U.S. Manufacturing Slipped to Number Two

0

5

10

15

20

25

30

3519

8019

8119

8219

8319

8419

8519

8619

8719

8819

8919

9019

9119

9219

9319

9419

9519

9619

9719

9819

9920

0020

0120

0220

0320

0420

0520

0620

0720

0820

0920

10

Perc

ent

of V

alue

-Add

in G

loba

l Man

ufac

turi

ng

United States China Germany Japan Brazil

Figure 44b – According to the World Bank, U.S. Still Leads in Global Manufacturing

0

5

10

15

20

25

30

35

1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

Perc

ent

of V

alue

-Add

in G

loba

l Man

ufac

turi

ng

United States China Germany Japan Brazil

Source(s): World Bank, WDI and GDF databases and MAPI

Competitiveness

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48 Facts About Manufacturing

Manufacturing’s Share Within Countries DeclinesThe share of an economy’s value-added that is generated by manufacturing has been on the decline in

the developed world for decades. In a nutshell, consumers increasingly demand services—often new

ones—and producers make the necessary accommodations. But manufacturing in the United States

plays a significantly reduced role in the economy relative to most of its industrial trading partners.

Today, Germany’s and Japan’s manufacturing output relative to GDP stands some 7–8 percentage

points higher than the American equivalent.

Such gaps call for political action. America can and should learn from its advanced peers. Whether

it is via vocational training, labor relations or export promotion, government involvement has proven

supportive of the vibrant manufacturing tradition that all these countries share.

Figure 45 – Manufacturing’s Share Within Countries Declines

101214161820222426283032343638404244

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

Perc

ent

of G

DP

United States China Germany Japan Brazil

Source(s): United Nations

Competitiveness

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Facts About Manufacturing 49

Manufacturing Exports Alone Are Not Enough to Sustain U.S. Economic GrowthThe U.S. is a leading global trader, and exports in goods and services accounted for more than 10

percent of GDP over the past two decades; in 2011, they accounted for about 14 percent, the largest

share since at least 1929.

Growing exports of goods and services have been a central driver of the economic recovery and

contributed about half of the nation’s economic growth in the two years after the recession. Much of the

rise in exports is a result of the global rebound from the depths of the recession, the depreciation of the

dollar and the soaring prices for commodities, including for wheat, cotton and petroleum products.

The United States is a consumer-driven economy, and consumer spending makes up about two-thirds

of GDP. Excluding exports of services, agriculture and minerals, exports in manufacturing make up only

5 percent of the U.S. economy. Without real improvement in the labor market and a sustained recovery

in housing, the rebound in exports alone is not enough to bring the U.S. economy back to its pre-

recession growth path.

Figure 46 – Manufacturing Exports Alone Are Not Enough to Sustain U.S. Economic Growth

0

20

40

60

80

100

120

140

Sing

apor

e

Mal

aysi

a

Kor

ea

Swit

zerl

and

Ger

man

y

Chi

na

Mex

ico

Japa

n

Can

ada

Indi

a

U.S

.

Russ

ia

Braz

il

Man

ufac

ture

d Ex

port

sas

a P

erce

nt o

f G

DP,

201

0

Source(s): World Bank and MAPI calculations

Competitiveness

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50 Facts About Manufacturing

Inflation-Adjusted Manufacturing Has Kept Up with Overall EconomyManufacturing is often compared to agriculture in terms of a slow decline in share of employment and

national output; however, after adjusting for price changes, the quantity of manufacturing value-added

(GDP) generally kept pace with the overall economy between 1977 and 2011, taking into account both

recessions and expansions. Manufacturing inflation-adjusted GDP does fall faster during recessions (as

in the 2008–2009 recession), but also grows faster in expansions (as is currently the case). Measured in

physical volume, manufacturing’s share of the economy is relatively unchanged since 1977.

Inflation-adjusted manufacturing growth is not, however, widespread within the sector’s industries.

One industry—computer and electronic products —accounts for a disproportionately large share of

the growth in manufacturing. The geometric rise in processing speeds translates into extremely strong

growth in the physical volume of the industry’s value-added because of a unique quality adjustment

applied in the industry.

There is no denying that computer and electronic products have provided great value for customers

in the economy. The rapid decline in computer and electronic product prices, however, creates a

measurement conundrum. When manufacturing value-added is measured in current dollars, the sector

has shrunk as a share of the economy. Manufacturing value-added made up 12.2 percent of total GDP

in 2011, down substantially from 21.6 percent in 1977.

Figure 47 – Inflation-Adjusted Manufacturing Has Kept Up with Overall Economy

90100110120130140150160170180190200210220230240250260

1977

1978

1979

1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Qua

ntit

y In

dex

1977

=10

0

Total GDP Manufacturing GDP

Source(s): U.S. Bureau of Economic Analysis, GDP by Industry

Competitiveness

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Facts About Manufacturing 51

Traditional Manufacturing Has Not Kept Up with Overall Economic GrowthTraditional (non-high-tech) manufacturing has not kept pace with the growth in the rest of the economy.

In 2007, the quantity of total GDP excluding computers and electronic products had increased 120

percent over the preceding 30 years, while the quantity in traditional manufacturing increased only

47 percent. Manufacturing volume declined a great deal more in the 2008–2009 recession, and the

industry’s recovery is not complete. Non-high-tech manufacturing industrial production declined 21

percent in the recession and will not recover its pre-recession level until the first quarter of 2015. In

contrast, production in the total economy fell 5 percent in physical volume during the 2008–2009

recession and was fully recovered by the third quarter of 2011.

Figure 48 – Traditional Manufacturing Has Not Kept Up with Overall Economic Growth

90100110120130140150160170180190200210220230240250260

1977

1978

1979

1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

Qua

ntit

y In

dex

1977

=10

0

Total GDP Excluding Computers and Electronic Products

Manufacturing GDP Excluding Computers and Electronic Products

Source(s): U.S. Bureau of Economic Analysis, GDP by Industry

Competitiveness

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52 Facts About Manufacturing

Measuring the Quantity of Manufacturing GDP Is Distorted by High-TechManufacturing’s share of GDP since 1977 has either remained unchanged or declined by nearly

one-half depending on whether the value-added is inflation-adjusted or in current dollars. The major

issue in measuring activity is quantifying the contribution of computers and electronic products.

Government statisticians account for the increased quality of computers and electronic products over

time through lowering the price indicator for the industry. For example, when the processing speed of

semiconductors doubles, that is expressed as a 50 percent decline in industry prices.

Using a logarithmic scale, the value-added of computers and electronic products (in dollars) increased

tenfold from 1977 to 2010. The industry’s value is broken into a 98 percent decline in price and a 564-

fold increase in quantity. Clearly, having a component of a total that increases 564 times will accelerate

the growth in the total at the expense of the pace of the less rapidly growing components.

Manufacturing is in the enviable position of spawning a new super-fast-growing industry (when quality-

adjusted), but computers and electronic products’ value-added in dollars is only 1.8 percent of total

GDP and 15 percent of overall manufacturing value-added. When this segment is removed from the

quantity change in total GDP and overall manufacturing, the pace of manufacturing physical volume

growth compared to that of the overall economy is substantially different.

Figure 49 – Measuring the Quantity of Manufacturing GDP Is Distorted by High-Tech

1

10

100

1,000

10,000

100,000

1977

1978

1979

1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

Loga

rith

mic

Sca

le, I

ndex

197

7=10

0

Quantity Index Price Index Value-Added Index

Source(s): U.S. Bureau of Economic Analysis, GDP by Industry

Competitiveness

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Facts About Manufacturing 53

The U.S. Ranks High but Is Not the Easiest Country To Do Business InThe World Bank performs a comprehensive analysis of structural costs to start and conduct business

in virtually every country in the world. Not surprisingly, advanced economies receive high rankings;

these economies are rich for a reason, and they have rules and institutions that make starting a new

business relatively fast and cheap, in turn promoting innovation and job creation. In addition, they

have comparatively flexible labor and capital markets that constantly reallocate resources based on

consumer preferences and overall spending patterns.

The United States is high on the list of several hundred countries, but it is not at the top. Currently, the

U.S. ranks fourth in terms of the ease of doing business, and Singapore, Hong Kong and New Zealand

are ahead of us. A sign of the growing prowess of the Asian economies is that Hong Kong was ranked

seventh back in 2005.

Figure 50 – The U.S. Ranks High but Is Not the Easiest Country To Do Business In

Rank 2005 20111 New Zealand Singapore2 Singapore Hong Kong3 United States New Zealand4 Canada United States5 Norway Denmark6 Australia Norway7 Hong Kong United Kingdom8 Denmark Korea9 United Kingdom Iceland10 Japan Ireland11 Ireland Finland12 Iceland Saudi Arabia13 Finland Canada14 Sweden Sweden15 Lithuania Australia

Source(s): World Bank, Ease of Doing Business Index

Competitiveness

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54 Facts About Manufacturing

U.S. Industrial Emissions Have Plateaued, While Others’ RiseStaying competitive in the global marketplace requires continual progress in both using energy more

efficiently and protecting the environment. U.S. manufacturers have responded by introducing a variety

of pioneering technologies, new business processes and enlightened management techniques.

Figure 51 – U.S. Industrial Emissions Have Plateaued, While Others’ Rise

0

30

60

90

120

150

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

Mill

ion

Met

ric

Tons

of

Car

bon

Dio

xide

Equ

ival

ent

India Russia Brazil European Union U.S.

Source(s): World Resources Institute

Competitiveness

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Facts About Manufacturing 55

China’s Industrial Emissions Are Greater Than Other Top Countries CombinedSince 1998, China’s industrial emissions have grown more than 159 percent. Over the same period,

emissions have grown by 30 percent in Brazil, 105 percent in Russia and 108 percent in India.

Meanwhile, the U.S. industrial sector experienced a rise of only 2.6 percent.

This disparity presents both a threat and an opportunity for U.S. companies. These countries’ emissions

could perhaps continue unchecked, inflicting global damage to our collective air, water and other natural

resources. There is an opportunity, however, for U.S. companies to use technological innovations to

help all countries reduce their individual emission levels.

Figure 52 – China’s Industrial Emissions Are Greater Than Other Top Countries Combined

0

100

200

300

400

500

600

700

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

India Russia Brazil European Union U.S. China

Mill

ion

Met

ric

Tons

of

Car

bon

Dio

xide

Equ

ival

ent

Source(s): World Resources Institute

Competitiveness

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56 Facts About Manufacturing

InnovationU.S. Dominance in Product Innovation Begins to SlipThe manufacturing sector has long been a catalyst for U.S. strength in disruptive, breakthrough

innovations. The resulting new and improved products and technologies have shaped existing industries

and been instrumental in the formation of new markets. But as developing countries with export-

oriented growth strategies have begun to embrace innovation as a means to competitiveness in high-

technology product markets, U.S. dominance in disruptive product innovation has been challenged.

During 2011, U.S. inventors were awarded 48 percent of all U.S. utility patent grants, well below the 60

percent seen in 1980.

Amid a modest recovery from a deep downturn and an increasingly competitive global business

environment, the U.S. must continue to focus on innovation investment and output. We need to develop

science and engineering strength within the workforce and put into place the necessary level of public

support for inventive activity.

Figure 53 – U.S. Dominance in Product Innovation Begins to Slip

0

10

20

30

40

50

60

70

1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Perc

ent

of U

.S. U

tilit

y Pa

tent

Gra

nts

Aw

arde

d to

U.S

. App

lican

ts

Source(s): U.S. Patent and Trademark Office

Innovation

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Facts About Manufacturing 57

U.S. R&D Spending Lead Over Emerging Markets NarrowsFor more than a half-century, the United States has led the world in science and innovation. In today’s

competitive world, our country can no longer take its supremacy for granted. Aggregate R&D spending

by 10 large and fast-growing economies for which reliable data exist reached 55 percent of the U.S.

level in 2009, up from 19 percent just 10 years prior. If current trends continue, R&D spending in these

key emerging markets may exceed U.S. levels by the end of this decade.

Figure 54 – U.S. R&D Spending Lead Over Emerging Markets Narrows

0

50

100

150

200

250

300

350

400

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

Tot

al R

&D

Spe

ndin

g,Bi

llion

s of

PPP

*-A

djus

ted

U.S

. Dol

lars

United States China China Plus Other Key Emerging Economies

Source(s): Organisation for Economic Co-operation and Development and International Monetary Fund * PPP = Purchasing Power Parity

Innovation

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58 Facts About Manufacturing

Minimal Change in Federal Funding for Physical and Life SciencesThe share of federal R&D monies awarded for basic research in physical sciences, which declined

steadily from 9.7 percent in 2002 to 8.8 percent by 2008, rose modestly to 9.1 percent in 2009. The

lion’s share of federal funds for basic research is still allocated to the life sciences; however, at 59.3

percent of federal academic R&D monies during 2009, federal investment in this area is down from a

recent peak of 60.7 percent during 2006.

Aging populations in the U.S. and other rich nations as well as persistent advancements in medicine will

certainly continue to incentivize high levels of federal investment in life science research. But a modestly

stronger federal investment in physical science will likely benefit capital goods industries, a segment of

manufacturing in which the U.S. is relatively competitive. Public expenditures on basic physical science

research may be further motivated by global supply challenges for energy and non-energy raw material

inputs.

Figure 55 – Minimal Change in Federal Funding for Physical and Life Sciences

05

101520253035404550556065

2002

2003

2004

2005

2006

2007

2008

2009

Perc

ent

of F

eder

al R

&D

Exp

endi

ture

s at

Pub

lic U

nive

rsit

ies

and

Col

lege

s

Physical Sciences Life Sciences

Source(s): National Science Foundation, Survey of Research and Development Expenditures at Universities and Colleges and MAPI

Innovation

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Facts About Manufacturing 59

Skilled Workforce and EmploymentNo Region Has Been Immune to the Decline in Manufacturing EmploymentJob losses have been a fact of life in the manufacturing sector for well over a decade. No region has

escaped the seemingly inexorable decline. Since the mid-1990s, the Southeast alone has lost nearly

1.7 million manufacturing jobs. The Southeast and Great Lakes regions have borne the brunt of the

job losses that characterized the Great Recession. The Northeast, which experienced an employment

decline at least as severe as that of the Southeast in percentage terms, was more significantly affected

by the 2000–2002 manufacturing recession.

Figure 56 – No Region Has Been Immune to the Decline in Manufacturing Employment

0

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

4,500

5,000

Northeast Great Lakes Plains Southeast Southwest West

Reg

iona

l Man

ufac

turi

ng E

mpl

oym

ent,

Thou

sand

s of

Em

ploy

ees

1996 2001 2006 2011

Source(s): U.S. Bureau of Labor Statistics

Skilled Workforce and Employment

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60 Facts About Manufacturing

Manufacturing Job Losses Have Been Most Severe in the Midwest and SoutheastThe strong job growth observed in most sectors of the U.S. economy following the 2001 recession

was not mirrored in manufacturing. The U.S. trade deficit played a part, as it cut into the manufacturing

base in the United States, but so did increasing productivity. Rising capital investment and widespread

adoption of new manufacturing techniques demonstrated industry’s willingness to adapt to changing

circumstances. Lean manufacturing and Six Sigma quality programs created demand for a smaller but

more highly skilled workforce.

Data on state employment show that, on average, the number of manufacturing jobs fell by 17 percent

over the past five years. Although states in the Midwest and Southeast were hit the hardest, between

2006 and 2011 all states’ manufacturing sectors experienced significant job losses.

Figure 57 – Manufacturing Job Losses Have Been Most Severe in the Midwest and Southeast

Percentage Change in Manufacturing Employment by State, 2006 –2011

Below National AverageEqual to or Above National Average

Change in Share of State Employment, 2006-2011

ME-16

NY -19

PA-16

WV-19

VA-21

NC-22

SC-14

GA-22

FL -25

AL-22

TN-24

KY-18

OH-20 IN

-18 IL-16

MO

-19

AR-21

MS-24

LA -9

TX -10

OK-14

KS-12

NE -8

IA -10

MI-22

WI-12

MN -13

ND -9

SD -6

MT -17

WY-12

CO -13

NM-22

AZ-19

UT -7

NV -25

ID -17

WA -6

OR -20

CA -16

AK -1

HI -14

VT NH MA RI CTNJDEMDDC

-15 -15 -15 -23 -14-22-23-16-44

Source(s): U.S. Bureau of Labor Statistics

Skilled Workforce and Employment

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Facts About Manufacturing 61

The Age Gap Between the Manufacturing and the Non-Farm Workforces WidensThe U.S. like other rich nations is in the early stages of a period of dramatic population aging. The share

of the population 60 and older increased from 16.8 percent in 1990 to 18.4 percent in 2010; by 2025,

United Nations demographers predict that nearly one-quarter of the United States will be in this cohort.

The manufacturing sector appears to be disproportionately experiencing the ramifications of an aging

workforce. In 2000, the median age of the manufacturing workforce—at 40.5—was 1.1 years above the

median age of the total non-farm workforce. By 2011, this gap nearly doubled, with the median age in

manufacturing being 44.1 years versus 42.1 years for the total non-farm workforce.

The U.S. factory sector clearly needs an influx of young talent. In addition to focusing on educational

needs, the nation must convince its university graduates and younger workers that there are rewards in

a manufacturing career.

Figure 58 – The Age Gap Between the Manufacturing and the Non-Farm Workforces Widens

39.039.540.040.541.041.542.042.543.043.544.044.545.0

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Med

ian

Age

Manufacturing Total Economy

Source(s): U.S. Bureau of Labor Statistics, Current Population Survey

Skilled Workforce and Employment

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62 Facts About Manufacturing

The Manufacturing Workforce Has Become More EducatedBoth the factory sector’s increasing technological sophistication and new production paradigms

requiring more process- and team-oriented workers have partially catalyzed a change whereby the

share of the manufacturing workforce with a B.A. degree has increased from 16.3 percent in 2000 to

19.6 percent in 2011. The share with a graduate and/or professional degree rose from 5.7 percent to 8.6

percent over the same time period.

There has been a marked decline in the share of the U.S. factory workforce with less than a high school

education, from 14.1 percent in 2000 to 10.8 percent in 2011. In a difficult post-recession labor market,

where employers appear unwilling to take chances on hiring lower-educated and lower-skilled workers,

this percentage will almost certainly continue to decline.

Figure 59 – The Manufacturing Workforce Has Become More Educated

0

5

10

15

20

25

30

35

40

45

Less Than High School

High School but No College

Some College B.A. Degree Graduate and Professional

Degree

Perc

ent

of T

otal

Man

ufac

turi

ng E

mpl

oym

ent

2000 Share 2011 Share

Source(s): U.S. Bureau of Labor Statistics, Current Population Survey and MAPI

Skilled Workforce and Employment

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Facts About Manufacturing 63

The Manufacturing Workforce Is Behind in Higher EducationWhile the manufacturing workforce has become more educated, it is still behind the overall economy

by some measures of educational attainment. The share of workers with a B.A. degree and higher has

risen steadily for both the economy and the manufacturing sector; however, the latest data for 2011

show that the share of the manufacturing workforce with a B.A. degree or higher—28 percent—is nine

percentage points below the economy-wide average.

The U.S. needs to educate and train workers with the necessary skills for a technologically and globally

oriented factory sector. This will likely require coordination between industry, public schools and post-

secondary institutions to better align education with rapidly evolving industry needs. Doing so will

create the manufacturing workforce that can generate the product and process innovations universally

deemed necessary for thriving in a globally challenging business climate.

Figure 60 – The Manufacturing Workforce Is Behind in Higher Education

15

20

25

30

35

40

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Perc

ent

of t

he W

orkf

orce

wit

h a

B.A

. Deg

ree

or H

ighe

r

Total Workforce Manufacturing Workforce

Source(s): U.S. Bureau of Labor Statistics and MAPI

Skilled Workforce and Employment

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64 Facts About Manufacturing

U.S. Students Are Not Competitive in Math and Science SkillsThere is a disturbing gap between the math and science performance of students in the U.S. as

compared with our key trade partners and competitors. The figure below depicts the scores of

American students against those in a number of industrialized and developing economies that

participate in the OECD’s Programme for International Student Assessment (PISA). This system of

international tests is designed to measure the proficiency of 15-year-olds in such areas as reading and

literacy, math and science.

The data in the figure are scaled to an OECD average. As shown, the U.S. is below the OECD average

in math literacy and just slightly above in science literacy. In these two areas—which are crucial for

manufacturing—our students significantly lag behind their counterparts in Canada, Japan, Germany and

the United Kingdom.

The relatively weak math and science aptitude in the U.S. contributes to the dearth of engineering

graduates and partially frames the broader challenges for the manufacturing workforce. This problem

casts a cloud on the outlook for future U.S. innovation strength. We need to consider making changes

in math and science education, from credentialing to teaching methods. There is no intrinsic reason that

our students could not perform more competitively in these critical areas if appropriate reforms are put

into place.

Figure 61 – U.S. Students Are Not Competitive in Math and Science Skills

80

90

100

110

OECD Average

U.S. Canada Japan Germany UK Czech Republic

Poland Mexico

Ave

rage

Sco

res

of 1

5-Ye

ar-O

ld S

tude

nts

(Sc

aled

to

OEC

D A

vera

ge),

2009

Science Literacy Math Literacy

Source(s): U.S. National Center for Education Statistics and MAPI

Skilled Workforce and Employment

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Facts About Manufacturing 65

The United States Lags Significantly in Graduating EngineersBy any interpretation of recent numbers, the U.S. has a considerable challenge with its engineering

workforce. The latest data show that engineering degrees as a share of total first university degrees

was a meager 4.4 percent. While the industry-led growth of developing economies such as China and

Korea would naturally give rise to a higher share of engineering graduates than in the U.S. and other rich

nations, the U.S. engineering graduate share is markedly behind Japan at 17.1 percent and Germany at

12.4 percent.

Even Canada and the UK, whose manufacturing sectors have significant competitive challenges, have

higher shares of first university degrees in engineering than the United States. We must bridge this gap

or risk declining competitiveness in both disruptive and incremental product innovation.

Figure 62 – The United States Lags Significantly in Graduating Engineers

0

5

10

15

20

25

30

35

U.S

.

Can

ada

Ger

man

y

UK

Japa

n

Chi

na

Kor

ea

Perc

ent

of F

irst

Uni

vers

ity

Deg

rees

inEn

gine

erin

g, 2

008

(or

Mos

t Re

cent

Yea

r)

Source(s): National Science Foundation, Science and Engineering Indicators and MAPI

Skilled Workforce and Employment

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66 Facts About Manufacturing

TradeThe U.S. Is Losing Export Market ShareU.S. exports of manufactured goods face strong competition in many markets, particularly from China,

which has become a leading exporter in chemicals, textiles, office and telecommunications equipment,

and electronic products.

In terms of global market share of manufactured exports, the U.S. share declined from 13 percent in

2000 to 8 percent in 2010, while China’s rose from 5 percent to 14 percent; the EU share decreased

from 40 percent to 37 percent. Thus, although U.S. exports in manufactured goods have grown steadily

in recent years, we have lost market share to even more rapidly growing exports in China and other

emerging markets.

Figure 63 – The U.S. Is Losing Export Market Share

0

10

20

30

40

50

60

1980

1982

1984

1986

1988

1990

1992

1994

1996

1998

2000

2002

2004

2006

2008

2010

Per

cent

of

Wor

ld M

anuf

actu

red

Expo

rts

U.S. EU Japan China East Asia Excluding Japan and China

Source(s): World Bank and MAPI calculations

Trade

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Facts About Manufacturing 67

The Trade Gap Widens for ManufacturersTrade has been rising faster than the overall economy for decades. Just a dozen years ago, imports

made up about 32 percent of domestic consumption; they are now 37 percent. Exports’ share of non-

duplicative output has also edged up.

The reasons for this rising trade intensity remain unchanged from those of centuries past.

Manufacturing stays highly productive while merchandise commerce becomes more cost-effective

over time. For example, with transportation costs, advances in intermodal shipping allow goods to

move quickly and inexpensively virtually across the globe. Cross-border manufacturing and sourcing

bring the production process closer to the ultimate consumer. As a result, the variety of products

offered increases while their prices tend to decline relative to those products that are not traded across

borders.

Movements in exchange rates shape trade direction in the short term. For example, the past decade’s

steady rise in the percentage of domestic production that was sold abroad can be traced to trends in

exchange rates. From 2003 until 2011, the dollar depreciated 15 percent; the share of manufacturing

production exported, however, rose from just more than 20 percent to about 27 percent between 1998

and 2011.

Figure 64 – The Trade Gap Widens for Manufacturers

0

5

10

15

20

25

30

35

40

45

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Perc

ent

0

5

10

15

20

25

30

35

40

45

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

Perc

ent

Export Share of Non-Duplicative OutputImport Share of Domestic Demand

Source(s): U.S. Bureau of Economic Analysis, Input-Output Tables and MAPI

Trade

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68 Facts About Manufacturing

A Few Core Industries Dominate Foreign Trade in ManufacturesThe United States runs a trade deficit that is primarily explained by oil imports and a persistent

imbalance with China; further, we export roughly the same types of goods that we import. When

measured by value, the top-six categories closely overlap. Most are highly processed durable goods,

such as computers and electronics, transportation equipment (airplanes, aerospace and automobiles)

and machinery. These goods embody relatively elevated value-added per employee. Highly processed

nondurables also figure prominently in trade, including chemicals. On the other side of the spectrum lie

products like printed texts, textiles and nonmetallics, which are not heavily traded.

Figure 65 – A Few Core Industries Dominate Foreign Trade in Manufactures

6963610

253

2759

3734

3100

65143

188201

123

0 100 200 300

Printing and PublishingTextiles and Fabrics

Wood ProductsTextile Mill Products

Beverages and Tobacco ProductsNonmetallic Mineral Products

PaperLeather and Allied Products

Plastics and Rubber ProductsFood and Kindred Products

Fabricated Metal Products, NESOIElectrical Equipment

Apparel and AccessoriesPetroleum and Coal Products

Primary Metal ProductsMachinery, Except Electrical

ChemicalsTransportation EquipmentComputer and Electronics

U.S. Exports of Manufactured Goods, 2011: $1,480 Billion-5

-7-11-17-17-18-22

-34-40

-50-54

-76-82

-141-103

-134-216

-268-343

-400 -300 -200 -100 0

U.S. Imports of Manufactured Goods, 2011: $2,200 Billion

$Billions, Imports $Billions, Exports

Source(s): U.S. International Trade Commission and MAPI

Trade