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MECH 5312 – Solid Mechanics II Dr. Calvin M. Stewart Department of Mechanical Engineering The University of Texas at El Paso
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MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Apr 07, 2018

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Page 1: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

MECH 5312 – Solid Mechanics IIDr. Calvin M. Stewart

Department of Mechanical Engineering

The University of Texas at El Paso

Page 2: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Course Topics

• Review of Elementary Concepts

• Stress, Stress Components, and Equilibrium

• Strain-Displacement Equations, Compatibility

• Linear Stress-Strain Temperature Relations

• Inelastic Material Behavior

• Stress Concentrations

• Fracture Mechanics

• Fatigue

• Creep

Page 3: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Course Objectives

• To educate students on the three-dimensional mechanics of materials. By the end of the course, students will have developed the mathematical skills necessary to solve advanced mechanics of materials problems beyond the scope of typical undergraduate knowledge.

Page 4: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Definition of Mechanics

• Mechanics – the study of equilibrium of matter and forces that cause such motion or equilibrium.

• Variables include ….

Time – Space – Force – Energy – Matter

Page 5: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Definition of MechanicsMotion and Equilibrium of Matter

Page 6: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Important Equations in Mechanics

Conservation of Mass

Conservation of Linear and Angular

Moment (Equilibrium)

Compatibility

Conservation of Energy

(Thermodynamics)

Constitutive Equations

(Mechanical Behavior of Material)

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Gas Turbine Blades

Page 8: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.
Page 9: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.
Page 10: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Review of Elementary Mechanics of Materials

Page 11: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Axially Loaded Members

• Axial Stress

• Elongation

• Axial strain

2PF L

A

PL

e LAE

e P

L AE E

Page 12: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Torsionally Loaded Members

• Shear Stress

• Rotation

• Shear Strain

2TF L

J

TL

radGJ

L G

Page 13: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Bending of Beams

• Normal Bending Stress

• Displacement v in the y direction

• Transverse Shear Stress

2M x y

F LI

2

2

M xv

x EI

2V x Q

F LIb

1 1

2 2

2 2 3

1

1 4

8

y a a

y y y

Q y dA yb dy b a y L

Page 14: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Examples

Page 15: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Example 1

• The uniform A-36 Steel bar has a diameter of 50 mm and is subjected to the loading shown. Determine the displacement at D, and the displacement of point B relative to C.

Page 16: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Example 2

• The 1.5in diameter shaft shown is supported by two bearings and is subject to three torques. Determine the shear stress developed at points A and B located at section a-a of the shaft.

• Point A: r=0.75in

• Point B: r= 0.15in

Page 17: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Example 3

• The simply support beam has the cross-sectional area shown. Determine the absolute maximum bending stress in the beam and draw the stress distribution over the cross section at this location. Also, what is the stress at point B?

Page 18: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Example 4

• The beam shown is made of two boards. Determine the maximum shear stress in the glue necessary to hold the boards together along the seam where they are joined.

Page 19: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Stress-Strain Relations

Page 20: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Engineering Stress and Strain

0

P

A

L e

L L

Engineering Stress-Strain Curve

Page 21: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

True Stress and Strain

t

t

P

A

tL L e

tt

t

dLd

L

ln ln 1tL

tt t

L

Ld

L

Page 22: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Material Properties

• Elastic Limit

• Proportional Limit

• Yield Strength

• Ultimate Tensile Strength

• Modulus of Elasticity

• Percent Elongation

Page 23: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Material Properties

21

2R

YU

E

Ignore Upper Yield Point, YU

Use Lower Yield Point, YL Y

Total Strain EnergyTU

• Yield Point for Structural Steel

• Modulus of Resilience

• Modulus of Toughness

Page 24: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Material Properties

• Poisson’s Ratio

• Necking of a Mild Steel Tension Specimen

1 0.5l

a

Page 25: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Material Properties

• True-Stress Strain Curve

Page 26: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Limits on Design

Page 27: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Limits on Design

• Historically, limits on the design of a system have been established using Factor of Safety

where Rn is the nominal resistance (the critical parameter associated with failure, usually a material property)

where Rw is the safe working magnitude of the same parameter (usually calculated from the design)

n

w

RSF

R w

f

n

NSF

Nw

c

n

tSF

t

Static Creep Fatigue

Page 28: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Safety Factors in Application

• Industrial Applications SF range from 1.0 to 3.0

• In aircraft and space vehicle design, where it is critical to reduce the weight of the vehicle as much as possible, the SF may be nearly 1.0

• In the nuclear reactor industry, where safety is of prime importance in the face of many unpredictable effects, SFmay be as high as 5.0

Page 29: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Design Inequality

• When several different load might be active in a design at the same time, a design inequality is necessary

where each Qi represents the effect of a particular working (or service-level) load, such as internal pressure or temperature change, N denotes the number of load types considered.

Nn

i

i

RQ

SF

Static

Page 30: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Limit-States Design

• It has been recognized that a single SF is inadequate to account for all the unknowns in design.

• As an alternative, we can introduce the Limit-States Design inequality

where γi are the load factors for load effects Qi and φ is the resistance factor for the nominal resistance Rn.

N

i i n

i

Q R

Static

Page 31: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Example

Page 32: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Example 5

• A steel rod is used as a tension brace in a structure. The structure is subject to dead load (the load from the structure itself), live load ( the load from the structure’s content), and wind load.

• The effect of each of the individual loads on the tension brace is D=25kN, L=60kN, W=30kN.

• Select a circular rod of appropriate size to carry these loads safely. Use steel with a yield strength of 250MPa.

• Make the selection using (a) factor-of-safety design and (b) limit-states design

Page 33: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Modes of Failure

Page 34: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Modes of Failure

• Failure by excessive deflection• Elastic deflection

• Deflection caused by creep

• Failure by general yielding

• Failure by fracture• Sudden failure of brittle materials

• Fracture of cracked or flawed members

• Progressive fracture (fatigue)

• Failure by instability The DeHavilland Comet Crash – Progressive Fracture

Page 35: MECH 5312 Solid Mechanics II - me.utep.edume.utep.edu/cmstewart/documents/ME5312/Lecture 1 - Review of...Department of Mechanical Engineering ... •Fracture Mechanics •Fatigue •Creep.

Calvin M. StewartAssistant ProfessorDepartment of Mechanical EngineeringThe University of Texas at El Paso500 W. University Blvd.Suite A126El Paso, Texas 79968-0717

Email: [email protected]: http://me.utep.edu/cmstewart/Phone: 915-747-6179Fax: 915-747-5019

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