MECCO Presentation
Introduction1 Equipment5
Philosophy2 Quality6
R & D3 Products7
Certification4 Reference8
Brief Introduction
Established in 2000, a leading Chinese valve production company specializing in industrial valves;
Located in Jiading district, Shanghai, P.R.China; Plant Area: 58,500 m2 , including 35,800 m2 working
Area; 260 Employees; Registered Assets RMB 101,800,000;
Sales Amount in 2013: USD 69.6 Million;
Capacity: 8,500,000KGS.
MECCO Introduction1
2012 Iranian Oil Companies Approval
2013 API 600 & 6D Renewal2013 CNOOC Renewal2014 CPNC & Sinopec Renewal2014 PDO Renewal
20002003
20062007
20082010
20112013
MECCO History
2006.10 Europe CE Certified 2006.11 TS Certified2007.09 API 600 Certified2007.09 API 6D Certified
2009.04 Shell GSI Training2010.01 CNPE Qualified2010.09 ISO 14001 Qualified 2010.09 OHSAS 18001 Qualified2010.06 SABIC QUALIFIED2010.12 SASOL QUALIFIED
2000.12 Registered.2001.03 Established.2003.10 ISO 9001:2000
Certified
MECCO Introduction1
MECCO Introduction
Sales Revenues from 2004 to 2013 (USD):
1
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
78923
897
481146
90
1259
205
992
405
1006
892
1035
1215
1592
1946
2007
2854
3062
3898
0
1000
2000
3000
4000
5000
6000
7000
Oversea China
Unit: USD 10,000
MECCO Introduction
Management Structure Chart
1
General Manager
• Fu Jingyan • Zheng Yuchan• Sun Shunong• Li Huicong• Xiang Youguang
• Zhang Shuohua •Wang Tongyue•Wang Liquan
PurchasingDepart.
Manufacture Depart.
Finance Depart.
Technique Depart.
Administrative Depart.
•Weng Yongjin• Long Yong•Mi Deming
QualityDepart.
• Jiang An• Liu Jianguo
Sales Depart.
Mr. Zhang ChengZhongBoard Chairman
Mr. Eric Yang
Vice General ManagerGeneral Manager Office Ms. Zhang Liangliang
• Michael Niu
Import & ExportCompany.
Mr. Zhou Cangsheng
MECCO Introduction
Main Qualified Supplier ListNo. Sub‐contractors Products Materials Certificates
1 Jiangsu Royal Casting Co., LtdCastings
Body/Bonnet/Wedge
Carbon Steel, Stainless Steel, Alloy Steel ISO 9001 & PED
2 Zhejiang Times Casting Co., Ltd.Castings
Body/Bonnet/Wedge
Stainless Steel ISO 9001 & PED
3 Wenzhou Qiubao Co., LTD Ball Carbon Steel, Stainless Steel, Alloy Steel ISO 9001
4 Kunshan Qianglong Forging Co., LTDForgings Body/Ball
Seat/Seat Rings
Carbon Steel, Stainless Steel ISO 9001
5 Fushun Special Cast Steel Co.,Ltd. Stem,Disc,forging
Carbon steel, Stainless Steel, ISO 9001
6 Shanghai Shunda Fasteners Factory Stud, Nut, Threads C.S, Stainless Steel ISO 9001
7 Shanghai Ruihe Hardware Co.,Ltd. Standard Parts C.S, Stainless Steel ISO 9001
8 Shanghai Zhongzhou Special Alloy Materials Co., Ltd. Welding Rod/Fillers Cobalt Series ISO 9001
9 Jingjiang Fuda Acid‐resistant Pivot Pump Plant Packing、Gasket Graphite ISO 9001
10 Nantong Gear Boxes Factory Gear Boxes Carbon Steel ISO 9001
11 Wenzhou Mingbiao Machinery Factory Valve Accessories Stainless Steel, Alloy Steel ISO 9001
1
Philosophy2
Price Quality Service
Competitive PricingPayment Terms
Reliable QualityContinuous Improvement
On Time FeedbackBest Support
PQS
R&D and Process Characteristics
USE AutoCAD and 3D Solid‐Works computer‐aided Software to design and simulate results map of assembly process.
2D AutoCAD 3D Solid Works
3
Apply with ASME, ANSI, API, ASTM, ISO, JIS, BS EN,DIN, GB standards and etc for products design, material selection, manufacturing, inspection and testing.
R&D and Process Characteristics3
Example of the standards
MECCO Certified for following certificates :
Certification
ISO9001
API 600API 6DAPI 607
ISO 14001OHSAS 18001
TS
CE
Certificates
MECCO Certificates
4
There are over 300 sets of facilities owned by MECCO:
Floor Type Boring & Milling Macine Center
CNC Machine Center
CNC Machines 4M &2.5M Vertical Lathe,Horizontal Lathe
Spherical Lathe Surface Grinding Machine, Spherical Grinding Machine Milling Machine/Boring Machine/Threading Machine Welding Equipment Cryogenic/High Temperature Testing Equipment Heat Treatment (Normalizing and Tempering) Painting Line Hydro‐Testing Equipment
1 .Painting Line 2 . CNC 3. Drilling Lathe 4. 4M Vertical Lathe
Equipment5
Equipment5
2. CNC MACHINE CENTER 4. CNC Machine Center
1. Floor Type Boring & Milling Machine Center
3.Cnc Machine Center
Equipment5
1. Ball Grinding Photos
3. CNC Ball Grinding Machine Center
2. Ball Grinding Machine
4. CNC Ball Grinding Machine Center
Equipment5
3. CNC MACHINE CENTER 5. CNC Vertical Lath
1. 4 Meter Vertical Lathe
4. 2.5M Vertical Lathe
2. CNC Machine Centers
Equipment5
1. Sand Blasting
4. CNC Lathe 6. 2.5M Vertical Lathe
2. Hydraulic Testing Machine 3. Boring Machine
5. Automatic Welding Machine
Equipment5
1. Cryogenic Treatment Control Center
3. Painting Line 4. Baking & Drying Oven for Welding Rods
2. Boring Machine
Equipment5
1. Ball Grinding Photos
3. CNC Machine Lathe
2. Grinding Machine
4. Ball Grinding Machine Center
High Temperature Application
Chemical Composition Analysis1. Manual Methods; 2. PMI
Mechanical Properties1. Tensile Strength; 2. Yield Strength; 3. Charpy Testing
Wall ThicknessUltrasonic Thickness Gauge
3CMM(Three Coordinate Measuring Machine )High Accuracy Parts Ball & Seat and others Measurement
Dimension MeasurementCaliper/Digital Caliper/Thread Gauge/etc
Hardness Testing Hardness Gauge
NDE testing (MT, PT, UT, RT)MT, PT, UT qualified; RT subcontracted;
Quality Control6
1. Chemical Analysis2. Tensile Strength
Testing
5. Impact Testing
3. In‐coming Material Inspection Photo
6. Micro‐structure Inspection (Sub‐contracted) 7. Wall Thickness
Inspection
4. PMI Testing Photo
8. Dimension Inspection
Quality Control6
4. 3CMM
1. Tensile Strength 2. Impact Testing 3. Micro‐structure Analysis
5. PMI testing 6. Port Hardness Gauge 7. Paint Layer Gauge
Quality Control6
7. In Coming Material Inspection
5. Wall Thickness Gauge
6. Dimension Inspection
9. Dimension Inspection
1. Visual Inspection MSS SP‐55 2. Dye Penetrant Examination
8. PMI Testing
3. Grinding 4. Welding
Effective methods of process control and use of special welding and heat treatment equipment to control the quality and provide qualified products to our customer.
Quality Control6
1. Sanding/Grinding
5. Heat Treatment Equipment 6. Raw material Traceability‐Bar Stock
4. Inspection Report Example3. Dye PT on Seat Ring
Leakage Testing for each valve product must be in accordance with the API 598 standard or other specified specification such as BS 6755 Part I, EN 12266, API 6D, BS 6364 and etc.Both water testing and air testing are available.No visible leakage are allowed according to API 598.
Quality Control6
Hydro‐ Testing AreaHydro‐testing checking Photo (Air Testing is available)
Shell Test
Backseat Test
High Pressure Closure Test
Low Pressure Closure Test
10” ‐ 1500LB, Quick Opening and Closing(2s), Pneumatic Actuated, Metal Seated Ball Valve for Military industry
Quality Control6
Ball Valve
Standard: BS5351,API 6D,API 607,API 6FA
Gate Valve
Standard: API 600,API 603,API 602
Globe Valve
Standard: BS 1873, API 602
Check ValveStandard: BS 1868, API 602
7 Products
Butterfly Valve, Cryogenic Valve, Actuated Valve and etc.Standard: API 609, BS 6364, API 6D and etc
35%
30%
10%
12%
13%
Carbon Steel:WCB、WCC、LCB、LCC、A105N 、LF2、Q235、25、45
Stainless Steel: CF3M、CF8、CF8M 、 F51 、 F304、F304L、F316、F316L、F317、F347、F321
Alloy Steel:F5、F11、F22、
WC5、WC6、WC9 、AISI 4140
Special Alloy Steel: M‐30C、Monel400、MONEL K500 and Hastalloy B & C etc
7 Products Materials Range
Sizes Range of Ball Valve
Floating Ball 1/2”‐12” 150LB ‐ 600LB(1 PC & 2 PC)
3‐Piece Forged Ball 2”‐56” 150LB ‐ 1500LB
(Metal Seated & Soft Seated, Floating and Trunnion Ball)
Top Entry Ball Valves ½”‐48” 150LB‐1500LBEccentric Ball Valve (Metal Seated) 2”‐36” 150LB‐1500LBMetal Seated Ball Vales 2”‐48” 150LB‐1500LBFully Welded Pipeline Ball Valve 2”‐56” 150LB‐1500LB
Products 7
Sizes Range of Gate Valve
Cast Steel Gate Valve 2”‐48” 150LB ‐ 1500LB
Through Conduit Gate Valve 2”‐48” 150LB‐900 LB
Pressure Seal Gate Valve 2”‐24” 900LB ‐ 2500LB
Cast Stainless Steel Gate Valve 2”‐48” 150LB ‐ 1500LB
Forged Gate Valve 1/2”‐2” 150LB ‐ 2500LB
Products7
Sizes Range of Globe Valve
Cast Steel Globe Valve 2”‐24” 150LB ‐ 1500LB
Pressure Seal Globe Valve 2”‐ 12” 900LB ‐ 2500LB
Cast Stainless Steel Globe Valve . . 2”‐24” 150LB ‐ 1500LB
Forged Globe Valve 1/2”‐ 2” 150LB ‐ 2500LB
Products7
Sizes Range of Check Valve
Cast Steel Check Valve 2”‐48” 150LB ‐ 1500LB
Pressure Seal Check Valve 2”‐16” 900LB ‐ 2500LB
Cast Stainless Steel Check Valve 2”‐48” 150LB ‐ 1500LB
Forged Check Valve 1/2”‐2” 150LB ‐ 2500LB
(Swing Check, Spring Lift Check, Wafer Check)
Products7
Sizes Range of Cryogenic Valve
Cryogenic Gate Valve 1/2”‐14” 150LB ‐600LB
Cryogenic Globe Valve 1/2”‐12” 150LB ‐600LB
Cryogenic Check Valve 1/2”‐14” 150LB ‐600LB
Cryogenic Ball Valve 1/2”‐14” 150LB ‐600LB
Products7
Products7
Sizes Range of Butterfly Valve
Seat:Metal & PTFE, EPDM etc.
Flange end 2”‐48” 150LB 2”‐48” 300LB
Wafer and Lug type
2”‐48” 150LB 2”‐48” 300LB
Products7
Sizes Range of Actuated Valve
Gate Valve 2”‐48” 150LB‐2500LB
Globe Valve 2”‐24” 150LB‐2500LB
Ball Valve 2”‐56” 150LB‐1500LB
Butterfly Valve 2”‐48” 150LB‐300LB