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Meat Science Slaughter Process wIwImmobilization wAwAnimal is rendered unconscious wdwdoes not feel pain.

Mar 27, 2015

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Page 1: Meat Science Slaughter Process wIwImmobilization wAwAnimal is rendered unconscious wdwdoes not feel pain.

Meat Science

Page 2: Meat Science Slaughter Process wIwImmobilization wAwAnimal is rendered unconscious wdwdoes not feel pain.

Slaughter Process Immobilization Animal is rendered

unconscious does not feel pain

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Kosher Slaughter animal is slaughtered under the

regulations of the Jewish religion

animals slaughtered for Kosher markets do not have to be stunned.

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Methods Carbon dioxide chamber electric shock cartridge or mechanical bolt

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Immobilization allows the heart to pump in

order to drain the animal’s body of blood

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Exsanguination process of bleeding the

animal usually done by severing the

jugular vein with a sharp knife

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Exsanguination bleeding must be done

quickly to avoid hemorrhaging

hemorrhaging can cause blood spots in the meat

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Hemorrhage escape of blood from

ruptured blood vessels caused by a rise in blood

pressure

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Hide and organs removed liver brains pancreas intestines heart and kidneys

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In the US there are over 5000 plants

that slaughter animals

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Hogs are dipped into scalding

water and placed on a machine that scrapes the hair from the hide

some plants may skin hogs

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Organs used for food liver - most common brains, pancreas, intestines,

and heart kidneys may also be used for

human consumption

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Inspectors are present to inspect carcass

and internal organs detect any health concerns

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Inspectors if a problem is found with

the carcass, the entire carcass may be condemned

each carcass to be sold must be inspected

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Cooling carcasses may be wrapped in

a shroud carcass goes through rigor

mortis carcass may be aged

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Cooling beef carcasses are split down

the middle sides of beef are created by

sawing down the backbone

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Carcasses may be divided into quarters

by cutting each side in two pieces.

Sides are divided at the 12th and 13th rib to form quarters

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Carcasses lamb carcasses are usually sent

to the cooler whole as they are much smaller

hog carcasses are split into sides by cutting down the backbone.

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Carcasses beef and hog carcasses that

have been skinned are covered in a heavy cloth soaked in salt water

called a shroud

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Shroud prevents the carcass from

drying out

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Carcasses are cooled down rapidly go through rigor mortis muscles lock into place and

carcass becomes stiff

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Rigor Mortis physiology is similar to

muscle contractions in live animals

carcass muscles do not relax

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Rigor Mortis onset usually takes 6 - 12

hours for beef and lamb 30 minutes - 3 hours for pork

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Rigor Mortis as enzymes and

microorganisms begin to break down the muscle tissue, rigor mortis is partially relaxed

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Cooling Quick cooling of meat is

important to minimize protein degradation

inhibit growth of microorganisms

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Pork and Lamb carcasses are usually cooled

for 18-24 hours before cutting

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Beef cooled for 30 or more hours

before cutting into wholesale cuts

may also be aged in the cooler for as much as a week

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Aging carcasses undergo a period of

aging to allow enzymes and microoganims to begin the process of breaking down the tissue

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Aging improves tenderness and

flavor adds to the expense of

processing meat

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Aging alternatives electric stimulation of muscles current of 600 volts is sent

through the carcass right after slaughter and before the hide is removed

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Aging alternatives stimulation speeds natural

processes that occur after death

depletion of energy stores from the body

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Electric stimulation improves tenderness improve color, texture and

firmness makes hide removal easier

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Grading carcasses are graded

according to USDA standards

federal meat grading was established in 1925

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Grading administered by the AMS

(Agricultural Marketing Service) of the USDA

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Grade certifies class, quality and

condition with uniform standards

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Quality grades prediction of the eating

quality (palatability) of the meat when properly prepared

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Yield Grades indicate expected yield of

edible meat from a carcass and the subsequent wholesale cuts from that carcass

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Grading is voluntary and is paid for

by the packer

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Quality Beef Grades prime choice select standard commercial

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Quality Beef Grades utility cutter canner

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Grades are determined by the age of

the animal amount of fat intermingled

with the muscle

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Age determined by maturity of

the cartilage and bones cartilage hardens and turns to

bone as the animal ages

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Age graders inspect the rib cage

and vertebrae for the degree of bone and cartilage hardening - ossification

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Age as the animal ages, vertebrae in

the lower end of backbone tend to fuse or grow together.

Animals older than about 42 months cannot receive the highest two grades

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Age younger animals are usually

more tender than older animals

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Fat fat, known as marbling shows up as specks of white

across the rib eye more specks of fat that are

visible, the higher the grade

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Prime has the highest degree of fat

in the muscle fat gives meat its flavor and

juiciness

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Prime fat is expensive to put on

animals leaner grades are less

expensive

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Feedlot operators want their animals to grade

low choice at slaughter those raising prime animals

usually cater to the restaurant trade

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Beef most beef bought in the

grocery store is choice grade. A few market chains are

selling the leaner select grade as a low fat meat

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Yield Grade estimate of the percentage of

boneless, closely trimmed retail cuts that come from the major lean primal cuts

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Beef Yield grades 1 over 52.3 % lean primal cuts 2 50 - 52.3% 3 47.7-50.0 4 45.4-47.7% 5 less than 45.4%

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Wholesale cuts Primal cuts beef chuck, loin, rib and round

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Wholesale cuts pork shoulder, loin, sides and ham

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Wholesale cuts lamb shoulder, rib, loin, and leg

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Retail cuts primal cuts are divided into

retail cuts cuts of meat that the

consumer buys at the grocery store

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Retail cuts sized into portions that can

be easily cooked and eaten without further cutting or trimming

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Retail Cuts most expensive usually come

from the loin area most tender of the muscle groups chops and steaks such as the T

Bone

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Trimmings are made into sausage or

ground meat sausage is spiced and

preserved by drying or smoking

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Palatability how food appeals to the

palate - taste depends upon: appearance,

aroma, flavor, tenderness, and juiciness

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Palatability depends upon the

combination of qualities and the way it is cooked

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Appearance beef, pork and lamb vary in the

shades of red color darker meats are associated

with either a lack of freshness or meat from older animals

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Appearance bright red gives the

appearance of being fresh and wholesome

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Fat that is yellow instead of creamy

white is less appealing to consumers

yellow fat is found in certain breeds of animals that are unable to convert carotene

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Fat grain fed cattle generally have

white fat and considered to taste better than grass fed beef

grass fed may have yellow fat

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Tenderness components of muscle that

contribute to tenderness: connective tissue, state of

muscle fibers, amounts of adipose (fat ) tissue

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Connective tissue connects various parts of the

body is distributed throughout the

body

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Collagen most abundant protein the

animal more activity - more collagen as the animal ages, collagen

becomes less soluble

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Elastin elastic like protein found

throughout the ligaments, arterial walls, and organ structures

fibers are easily stretched, unaffected by cooking

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Fresh Meats When selecting, avoid

extremes in apparent juiciness

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Flavor changes often occur after extended

storage chemical breakdown of

nucleotides give a desirable aged flavor

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Flavor changes Oxidation of fats results in a

rancid flavor and a sharp unpleasant aroma

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Preservation and Storage meat is highly perishable spoils quickly create conditions that are

unfavorable to growth of spoilage organisms

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Preservation and Storage drying smoking salting refrigeration

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Preservation and Storage freezing canning freeze-drying

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Preservation and Storage meat provides an ideal

environment for microbial growth molds yeast bacteria

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Molds multicellular, multicolored

organisms have fuzzy, mildew-like

appearance

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Molds spread by spores that float in

the air or transported by contact with objects

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Yeasts large, unicellular bud and

spore forms spread by contact or in air

currents

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Yeasts most colonies are white to

creamy in color usually moist or slimy in

appearance or to the touch

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Microbial growth affected by temperature moisture oxygen pH physical form of the meat

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Temperature can influence the rate and

kind of microbial growth

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Psychrophiles grow in cooler temperatures 32-68 degrees F

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Thermophiles grow best in warmer

temperatures 45-65 degrees F

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Mesophiles growth optimum between

psycro’s and thermo’s

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Microbes temperatures below 40

degrees F greatly retard the growth of spoilage microbes and prevent growth of pathogens

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Moisture greatly affect the growth of

certain microbes must have moisture to

reproduce

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Oxygen availability determines the

type of microbe that grows aerobic - require free oxygen anaerobic - grow in the

absence of oxygen

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Oxygen facultative - grow with or

without free oxygen vacuum packaging helps to

inhibit growth of aerobic organisms

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pH optimum pH for most

microbes is near neutral (pH 7)

Molds - 2.0 - 8.0 Yeasts 4.0 - 4.5

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pH bacteria 5.2 - 7.0 meat and meat by products range

from 4.8 - 6.8 meat conditions favor the growth

of molds, yeast and acidolphilic bacteria

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Curing and Smoking documented as far back as

850 B.C. by the Chinese smoking and salting (curing)

only methods of preservation known

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Curing and Smoking imparts a particular flavor few people in the US still

rely on curing and smoking to preserve meat

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Curing and Smoking salt and nitrite - two main

ingredients sugar, ascorbate, erythorbate,

phosphates, and delta gluconolactone

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Curing and Smoking salt is used in amounts to

give flavor as opposed to amounts needed to preserve the meat

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Curing and Smoking nitrates used to impart the

cured color and flavor and inhibit bacteria action

cannot ammount to more than 120 ppm

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Curing and Smoking oldest method is dry curing cure ingredients are rubbed

onto surface of meat

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Curing and Smoking injection curing pump curing solution (brine)

into meat shortens curing time

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Curing and Smoking combination curing dry curing and injection

curing

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Refrigeration fresh meat, under home

refrigeration conditions should be consumed within four days of purchase

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Freezing blast freezing - use high

velocity air and temps af -10 C to -40 C

freezes meat very quickly

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Freezing length of time meat can be

kept frozen depends on temperature, species, type of product and the wrapping material on the product

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Freezing wrap using vapor proof materials keep oxygen out and moisture in moisture loss causes freezer burn

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Freezing beef - 6-12 months lamb - 6-9 months pork - 4-6 months cured meats - 1-2 months

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Drying low moisture foods contain

less than 25% moisture Beef Jerky is an example of a

low moisture food

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Drying intermediate moisture less

than 50% dry salami

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