Mechanical Single and Multiple Position Switches Mechanical multiple position switches 30 Series 100 per DIN 43697 32 Series 62 34 Series 61 36 Series 72 38 Series 46 40 Series 40 Mechanical single position switches 42 Series F 60 per DIN 43693 44 Series 99 and Series 100 Multiple position switches series 100 62 61 72 46 40 Single Position Switches Series F 60 99 100 Contents 1.1 5.1 5.2 5.3 – Long service life – Rugged housing for extreme applications 29
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Me11 0807 E - balluff-ua.com · Plunger type 12 12 mm 16 16 mm Plunger spacing 02 2× 03 3× 04 4×... D Chisel K Ball R Roller L Roller bearing E Chisel with wiper plate Ordering
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MechanicalSingle and Multiple PositionSwitches
Mechanicalmultiple positionswitches
30 Series 100per DIN 43697
32 Series 6234 Series 6136 Series 7238 Series 4640 Series 40
Mechanicalsingle positionswitches
42 Series F 60per DIN 43693
44 Series 99 andSeries 100
Multiplepositionswitchesseries
100
62
61
72
46
40
SinglePositionSwitchesSeries
F 60
99
100
Contents
1.1
5.1
5.2
5.3
– Long service life
– Rugged housing for extreme applications
29
Multiple position switchesper DIN 43697 forstandard applications
With switch elementOrdering codeWiring diagram, style
Switch elementContact materialSwitching principleContact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger RPlunger L
Repeata- Plunger D, E, Kbility Plunger R, L
BSE 30.0BNS 819-D_ _-_ _ _-100-10-_ _-_ _ _ _
Silver, gold platedSnap switch
Dual changeover, one normally-open andone normally-closed, galvanically isolated
see page 116UL, CSA, CCC
8 mm6 mm
5.5 mm4 mm
min. 20 Nmax. 300/min
40 m/min30 m/min10 m/min60 m/min120 m/min
± 0.002 mm± 0.01 mm
TypePlunger spacingMounting and function dimensions
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
– Increased functionsecurity under extremeconditions of use
– Wiper plate preventsplunger from sticking inthe guide
– For use in wet areas withstrongly adhering media
Connection options
– Thread for cable glandM20×1.5 on side and inflange (Gaskets and plugsincluded)
– Connector (notepermissible operatingvoltage for the connectors,see page 132).
Available sizes
Number of plungers 2 3 4 5 6 8 10Dimension l1 = 12 mm 64 72 84 96 112 130 160l2 when l1 = 16 mm 64 84 96 112 130 160 192Number of S80 without FD/FE 1 1 2 2 2connectors S80 with FD/FE 1 2 2 3 3
S90 without FD/FE 1 1 1 1 1 1 1S90 with FD/FE 1 1 1 1 1 1 2S4 without FD (IO-Link) 1 1 1 1 1 1 1S4 with FD (IO-Link) 1 1 1 1 1 1 1
Dimensions in mm
Multiple position switcheswith function indication
– Function indication fordual voltage range option
32
BSE 30.0BNS 819-D_ _-_ _ _-62-10-_ _-_ _ _ _
Silver, gold platedSnap switch
Dual changeover, one normally-open andone normally-closed, galvanically isolated
see page 116UL, CSA, CCC
8 mm6 mm
5.5 mm4 mm
min. 20 Nmax. 300/min
40 m/min30 m/min10 m/min60 m/min120 m/min
± 0.002 mm± 0.01 mm
With switch elementOrdering codeWiring diagram, style
Switch elementContact materialSwitching principleContact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
– Increased functionsecurity under extremeconditions of use
– Wiper plate preventsplunger from sticking inthe guide
– For use in wet areas withstrongly adhering media
Connection options
– Thread for cable glandM20×1.5 on side and inflange (Gaskets and plugsincluded)
– Connector (notepermissible operatingvoltage for the connectors,see page 132).
Multiple position switcheswith function indication
– Function indication fordual voltage range option
Housing C
Dimensionl2 l348 2460 3060 24
60 30
Housing B
Dimensionl2 l360 30
60 24
60 30
Housing BStandard
Dimensionl2 l336 12
48 1260 1272 1284 12
48 1672 1684 16
Plungerspacing
Dimensionl112
12121212
161616
Number ofconnectorsS80 withFD/FE
1
2233
122
Number ofconnectorsS80 withoutFD/FE
1
1222
112
No. ofplungers
2
3456
234
Available sizes
Number ofconnectorsS90 withFD/FE
1
1111
111
Number ofconnectorsS90 withoutFD/FE
1
1111
111
Plungertype
Plungerspacing
B Standard2× M20×1.5on side
B 3× M20×1.5on side and inflange
C 2× M20×1.5on side and cableentry in flange
D ChiselK BallR RollerL Roller
bearingE Chisel with
wiper plate
Ordering example:BNS 819-B04-D12-61-12-10-FD-S80R
BNS 819-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _
12 12 mm16 16 mm24 24 mm30 30 mm
Distance I3
FD 6...60V AC/DC
FE 90...250V AC/DC
optionalFunctionindication
Housingstyle
optionalConnector
02 2×03 3×04 4×...
No. ofplungers
Number ofconnectorsS4 withFD (IO-Link)
1
1111
111
Number ofconnectorsS4 withoutFD (IO-Link)
1
1111
111
Dimensions in mm
34
12 12 mm16 16 mm
BSE 30.0BNS 819-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _ _
Silver, gold platedSnap switch
Dual changeover, one normally-open andone normally-closed, galvanically isolated
see page 116UL, CSA, CCC
8 mm6 mm
5.5 mm4 mm
min. 20 Nmax. 300/min
40 m/min30 m/min10 m/min60 m/min120 m/min
± 0.002 mm± 0.01 mm
With switch elementOrdering codeWiring diagram, style
Switch elementContact materialSwitching principleContact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger RPlunger L
Repeata- Plunger D, E, Kbility Plunger R, L
Multiplepositionswitchesseries
100
62
61
72
46
40
SinglePositionSwitchesSeries
F 60
99
100
TypePlunger spacing
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
– Increased functionsecurity under extremeconditions of use
– Wiper plate preventsplunger from sticking inthe guide
– For use in wet areas withstrongly adhering media
Connection options
– Thread for cable glandM25×1.5 on side and inflange (Gaskets and plugsincluded)
– Connector (notepermissible operatingvoltage for the connectors,see page 132).
Multiple position switcheswith function indication
– Function indication fordual voltage range option
Available sizes
Number of plungers 2 3 4 5 6 8 10Dimension l2 when l1 = 12 mm 84 84 100 116 132 164 180Dimension l3 when l1 = 12 mm 66 66 82 98 114 146 162Dimension l4 when l1 = 12 mm 54 54 68 84 100 132 148Dimension l2 when l1 = 16 mm 84 100 116 132 148 180 212Dimension l3 when l1 = 16 mm 66 82 98 114 130 162 194Dimension l4 when l1 = 16 mm 54 68 84 100 116 148 180Number of S80 without FD/FE 1 1 2 2 2connectors S80 with FD/FE 1 2 2 3 3
S90 without FD/FE 1 1 1 1 1 1 2S90 with FD/FE 1 1 1 1 1 2 2
Dimensions in mm
S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin, right and left
optionalConnector
36
Not for newapplications.Still available forreplacements.
With switch elementOrdering codeWiring diagram, style
Switch elementContact materialSwitching principleContact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
– Increased functionsecurity under extremeconditions of use
– Wiper plate preventsplunger from sticking inthe guide
– For use in wet areas withstrongly adhering media
Connection options
– Thread for cable glandM16×1.5 on side and inflange (Scope of delivery:Seals and cover screws)
– Connector (notepermissible operatingvoltage for the connectors,see page 132).
Switching elements forlow-current applications
Snap switch elementsBSE 73.1 or BSE 74.1have specially formed goldcontacts making themsuitable for low currents≥ 10 mA.
Plungerstyle
08 8 mm10 10 mm
Plungerspacing
02 2×03 3×04 4×...
D ChiselK BallR RollerE Chisel with
wiper plate
Ordering example:BNS 819-B04-D08-46-11-FC-S80R
BNS 819-B_ _-_ _ _-46-1_-_ _-_ _ _ _
0 BSE 69.11 BSE 70.12 BSE 73.13 BSE 74.1
Switchelements
No. ofplungers
optionalConnector
FC 24...28V DC
optionalFunctionindication
Available sizes
Number of plungers 2 3 4 5 6 8 10Dimension l1 = 8 mm 49 59 64 72 80 96 112l2 when l1 = 10 mm 49 59 72 80 89 112 129Number of S80 without FC 1 1 2 2 2connectors S80 with FC 1 2 2 3 3
S4 without FC (IO-Link) 1 1 1 1 1 1 1S4 with FC (IO-Link) 1 1 1 1 1 1 1
Dimensions in mmSize 12× with 8 mm spacing on request.
S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS4R-I 4-pin, right
only for IO-LinkS4L-I 4-pin, left
only for IO-Link
Only with BSE 69.1 orBSE 73.1.
38
TypePlunger spacing
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger R
Repeata- Plunger D, Ebility Plunger K
Plunger R
Note!To ensure switchingfunction, thedimension2.8-0.5 is especiallycritical.
Cam Cam trayInstallation
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1.1
5.1
5.2
5.3
ConnectorS80R
ConnectorS80L
Functionindication
Chisel plunger with wiper plate (E)
Referencesurface
Seal groove
For additional information see IO-Linkbrochure!
39
Series 40MechanicalMultiple Position Switches
Ordering example:BNS 819-B04-D08-40-10-FC-S80R
BNS 819-B_ _-_ _ _-40-1_-_ _-_ _ _ _
Multiple position switchesfor standard applications
– Smallest plunger spacingfor electromechanicalmultiple position switches(8 mm)
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger R
Repeata- Plunger D, Ebility Plunger K
Plunger R
ConnectorS80R
ConnectorS80L
5.1
5.2
5.3
Referencesurface
Function indicator
For additional informationsee IO-Link brochure!
Installation
41
Series F 60per DIN 43693
MechanicalSingle Position Switches
D ChiselK BallR RollerL Roller bearingE Chisel with
wiper plate
Ordering example:BNS 819-FD-60-101-FE-S80R
BNS 819-F_-60-101-_ _-_ _ _ _
FD 6...60V AC/DC
FE 90...250V AC/DC
optionalFunctionindication
Plungerstyle
S80R 5-pin, rightS80L 5-pin, left
optionalConnector
Single position switchesper DIN 43693 forstandard applications
– Plunger can be rotated intwo approach directions
Single position switchwith wiper plate
– Increased functionsecurity under extremeconditions of use
– Wiper plate preventsplunger from sticking inthe guide
– For use in wet areas withstrongly adhering media
Approach from twodirections possible(parallel and diagonally)
Press plunger down and turnto desired direction; releaseplunger.
Connection options
– Thread for cable glandM16×1.5(Scope of delivery: Sealsand cover screws)
– Connector (notepermissible operatingvoltage for the connectors,see page 132).
Single position switchwith function indicator
– Function indication fordual voltage range option
42
With switch elementOrdering codeWiring diagram, style
Switch elementContact materialSwitching principleContact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger RPlunger L
Repeata- Plunger D, E, Kbility Plunger R, L
TypeMounting and function dimensions
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger R
Repeata- Plunger D, Ebility Plunger K
Plunger R
M16x1.5 (series 100)
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1.1
5.1
5.2
5.3
Referencesurface
Function indicator
45
Mechanicalmultiple positionswitches with safetyswitch positions
48 Series 100per DIN 43697
50 Series 6252 Series 6154 Series 72
Mechanicalsingle positionswitches with safetyswitch position
56 Series F 60per DIN 43693
Contents
Mechanical Single andMultiple Position Switches withSafety Switch Positions
Multiplepositionswitchesseries
100
62
61
72
Singlepositionswitchesseries
F 60
1.2
5.1
5.2
5.3– Long service life
– Positive-opening contacts for increased security
47
VDE 0113DIN EN 60204-1
Connection options
– Thread for cable glandM25×1.5 on side and inflange (Gaskets and plugsincluded)
– Connector (notepermissible operatingvoltage for the connectors,see page 132).
Multiple position switcheswith wiper plate
– Increased functionsecurity under extremeconditions of use
– Wiper plate preventsplunger from sticking inthe guide
– For use in wet areas withstrongly adhering media
Series 100per DIN 43697
MechanicalMultiple Position Switches withSafety Switch Positions
Multiple position switchesper DIN 43697 withsafety switch positionsper DIN EN 60204-1/VDE 0113
TypePlunger spacingMounting and function dimensions
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
With switch element
Ordering codeWiring diagram, style
Switch elementContact materialSwitching principle
Contact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger RPlunger L
Repeata- Plunger D, E, Kbility Plunger R, L
Multiple position switch with positive-opening contacts12 mm or 16 mmper DIN 43697
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
With switch element
Ordering codeWiring diagram, style
Switch elementContact materialSwitching principle
Contact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger RPlunger L
Repeata- Plunger D, E, Kbility Plunger R, L
Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.
Cam Cam trayInstallation
Multiplepositionswitchesseries
100
62
61
72
Singlepositionswitchesseries
F 60
Chisel plunger with wiper plate (E)
33
(sid
e ca
ble
entr
y)1.2
www.balluff.com
5.1
5.2
5.3
Seal
Function indicator FD/FEFunction indicator FC
Referencesurface
ConnectorS80R
ConnectorS90R
ConnectorS80L
ConnectorS90L
51
Series 61
MechanicalMultiple Position Switches withSafety Switch Positions
IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)
TypePlunger spacing
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
With switch element
Ordering codeWiring diagram, style
Switch elementContact materialSwitching principle
Contact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger RPlunger L
Repeata- Plunger D, E, Kbility Plunger R, L
Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.
IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)
Referencesurface
TypePlunger spacing
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
With switch element
Ordering codeWiring diagram, style
Switch elementContact materialSwitching principle
Contact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger RPlunger L
Repeata- Plunger D, E, Kbility Plunger R, L
Note!To ensure switchingfunction, the dimension3-0.5 is especially critical.
IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)
Referencesurface
Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.
Cam Cam trayInstallation
TypeMounting and function dimensions
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
With switch element
Ordering codeWiring diagram, style
Switch elementContact materialSwitching principle
Contact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
– Increased functionsecurity under extremeconditions of use
– Wiper plate preventsplunger from sticking inthe guide
– For use in wet areas withstrongly adhering media
Connection options
– Thread for cable glandM16×1.5 on side and inflange (seals and plugsincluded)
– Connector (notepermissible operatingvoltage for the connectors,see page 132).
Plungerstyle
08 8 mm10 10 mm
Plungerspacing
02 2×03 3×04 4×...
D ChiselK BallR RollerE Chisel with
wiper plate
Ordering example:BNS 813-B02-D08-46-49-01-FC-S80R
BNS 813-B_ _-_ _ _-46-_ _-_ _-_ _-_ _ _ _
30 BSE 63,remainingswitch positionsBSE 69.1
32 BSE 63,remainingswitch positionsBSE 73.1
39 all BSE 6341 BSE 64,
remainingswitch positionsBSE 70.1
43 BSE 64,remainingswitch positionsBSE 74.1
49 all BSE 64
Switchelements
No. ofplungers
FC 24...28V DC
optionalFunctionindication
S80R 5-pin,right
S80L 5-pin,left
S80S 5-pin,right andleft
optionalConnector
No. fromflange
Switchelementswith forcedopening
Available sizes
Number of plungers 2 3 4 5 6 8 10Dimension l2 when l1 = 8 mm 49 59 64 72 80 96 112
l1 = 10 mm 49 59 72 80 89 112 129Number of S80 without FC 1 1 2 2 2 3 3connectors S80 with FC 1 2 2 3 3Dimensions in mmSize 12x with 8 mm spacing on request.
– All switch positions withforced opening: Rigidplungers
Only withBSE 69.1,BSE 73.1 orBSE 63.
60
With switch elementOrdering codeWiring diagram, style
Switch elementContact materialSwitching principleContact system
Connection typeElectrical dataApprovals
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured separation after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger R
Repeata- Plunger D, Ebility Plunger K
Plunger R
Series 46
MechanicalMultiple Position Switches withForced Opening
TypePlunger spacing
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
Multiple position switch with forced opening contacts8 mm or 10 mm
Note!To ensure switchingfunction, the dimension2.8-0.3 is especially critical.
Cam Cam trayInstallation
www.balluff.com
Multiplepositionswitchesseries
46
40
Singlepositionswitchesseries
99
100
1.3
With switch elementOrdering codeWiring diagram, style
Switch elementContact materialSwitching principleContact system
Connection typeElectrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured separation after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger Kplunger R
Repeata- Plunger D, Ebility Plunger K
Plunger R
Chisel plunger with wiper plate (E)
5.1
5.2
5.3
ConnectorS80R
ConnectorS80L
Referencesurface
Function indicator
BSE 63BNS 813-...-40-3_
SilverSnap switch
Single-pole change-over,NO with snap function,NC with forced opening
Solder connectionsee page 117UL, CSA, CCC
4 mm3.5 mm2.1 mm1 mm
min. 8 Nmax. 200/min
20 m/min10 m/min9 m/min60 m/min
± 0.02 mm±0.03 mm±0.05 mm
BSE 64BNS 813-...-40-4_
SilverSnap switch
Single-pole change-over,NO with snap function,NC with forced opening
Screw terminalsee page 117UL, CSA, CCC
4 mm3.5 mm2.1 mm1 mm
min. 8 Nmax. 200/min
20 m/min10 m/min9 m/min60 m/min
± 0.02 mm±0.03 mm±0.05 mm
63
Series 99 and 100
MechanicalSingle Position Switches withForced Opening
Plunger style
38 BSE 63Approach direction lateral,90° to mounting surface
39 BSE 63Approach direction longitudinal,parallel to mounting surface
48 BSE 64Approach direction lateral,90° to mounting surface
49 BSE 64Approach direction longitudinal,parallel to mounting surface
Cable gland (M12×1.5 series 99, M16×1.5 series 100) or connector–5...+85 °C
IP 67LED 24...28 V DC (FC)
Type
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
Note!To ensure switchingfunction, the dimension2.8-0.3 is especially critical.
Cam Cam trayInstallation
Multiplepositionswitchesseries
46
40
Singlepositionswitchesseries
99
100
1.3
BSE 63BNS 813-99/100-_-3_-_ _-_ _ _
SilverSnap switch
Single-pole change-over,NO with snap function,NC with forced opening
Solder connectionsee page 117UL, CSA, CCC
4 mm3.5 mm2.1 mm1 mm
min. 8 Nmax. 200/min
20 m/min10 m/min9 m/min60 m/min
± 0.02 mm±0.03 mm±0.05 mm
With switch elementOrdering codeWiring diagram, style
Switch elementContact materialSwitching principleContact system
Connection typeElectrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured separation after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E
Plunger KPlunger R
Repeata- Plunger D, Ebility Plunger K
Plunger R
5.1
5.2
5.3
BSE 64BNS 813-99/100-_-4_-_ _-_ _ _
SilverSnap switch
Single-pole change-over,NO with snap function,NC with forced opening
Screw terminalsee page 117UL, CSA, CCC
4 mm3.5 mm2.1 mm1 mm
min. 8 Nmax. 200/min
20 m/min10 m/min9 m/min60 m/min
± 0.02 mm±0.03 mm±0.05 mm
ConnectorS80
Chisel plunger withwiper plate (E)
40 (series 99)
42 (series 100)
Sol
der
conn
ectio
n
Scr
ew te
rmin
al
20 (series 99)22 (series 100)
plugs forM12x1.5 (series 99)
M16x1.5 (series 100)
Referencesurface
Function indicator
65
Mechanicalmultiple positionswitches withquick-changeplunger unit
68 Series 100per DIN 43697
70 Series 100 perDIN EN 60204-1/VDE 0113
72 Series 6174 Series 61 per
DIN EN 60204-1/VDE 0113
76 Quick-change blockfor series 100
77 Quick-change blockfor series 61
Contents
MechanicalMultiple Position Switches withQuick-Change Plunger Unit
Multiplepositionswitchesseries
100
61
Quick-change blockfor series
100
61
1.4
5.1
5.2
5.3
– For the most extreme applications
– Long service life
– Quick-change plunger unit for short service time
67
Multiple position switchesper DIN 43697 forstandard applications withquick-change plunger unit
– Thread for cable glandM25×1.5 on side and inflange (Gaskets and plugsincluded)
– Connector (notepermissible operatingvoltage for the connectors,see page 132).
Plungerstyle
12 12 mm16 16 mm
Plungerspacing
02 2×...06 6×
D ChiselK BallR RollerL Roller bearing
Ordering example:BNS 829-D02-D16-100-10-FE-S80R
BNS 829-D_ _-_ _ _-100-10-_ _-_ _ _ _
FD 6...60V AC/DC
FE 90...250V AC/DC
optionalFunctionindicator
S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin, right and leftS4R-I 4-pin, right
only for IO-LinkS4L-I 4-pin, left
only for IO-Link
optionalConnector
No. ofplungers
Series 100per DIN 43697
MechanicalMultiple Position Switches withQuick-Change Plunger Unit
Available sizes
No. of plungers 2 3 4 5 6Dimension l1 = 12 mm 70 80 90 105 120l2 when l1 = 16 mm 70 90 105 120Number of S80 without FD/FE 1 1 2 2 2Connector S80 with FD/FE 1 2 2 3 3
S90 without FD/FE 1 1 1 1 1S90 with FD/FE 1 1 1 1 1S4 without FD (IO-Link) 1 1 1 1 1S4 with FD (IO-Link) 1 1 1 1 1
Dimensions in mm
Multiple position switcheswith function indication
– Function indication fordual voltage range option
68
With switch elementOrdering codeWiring diagram, style
Switch elementContact materialSwitching principleContact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K
Plunger RPlunger L
Repeata- Plunger D, Kbility Plunger R, L
TypePlunger spacingMounting and function dimensions
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)
Series 100per DIN 43697
TypePlunger spacingMounting and function dimensions
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
With switch element
Ordering codeWiring diagram, style
Switch elementContact materialSwitching principle
Contact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K
Plunger RPlunger L
Repeata- Plunger D, Kbility Plunger R, L
Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.
Cam Cam trayInstallation
BSE 30.0
BNS 823-D_ _-_ _ _-100-_0-_ _-_ _ _ _
Silver, gold platedSnap switch
dual changeover,one normally-open and one
normally-closed,galvanically isolated
see page 116UL, CSA, CCC
8 mm6 mm
5.5 mm
min. 20 Nmax. 300/min
40 m/min10 m/min60 m/min120 m/min
± 0.002 mm± 0.01 mm
BSE 61 perDIN EN 60204-1/VDE 0113
BNS 823-D_ _-_ _ _-100-1_-_ _-_ _ _ _
Silvercreep switch,
forced-openingNormally-closed,
double interruption
see page 116CSA, CCC
8 mm7 mm4 mm
2.5 mmmin. 15 N
max. 300/min40 m/min10 m/min60 m/min120 m/min
± 0.002 mm± 0.01 mm
BSE 85 perDIN EN 60204-1/VDE 0113
BNS 823-D_ _-_ _ _-100-2_-_ _-_ _ _ _
Silver snap switch, forced-opening
(normally-closed)Dual-changeover: 1. NO (snapfunction), 2. Positive-opening
(double-interruption),all galvanically isolated
see page 116cULus, CSA, CCC
8 mm6.5 mm4 mm
2.5 mmmin. 30 N
max. 160/min40 m/min10 m/min60 m/min80 m/min
± 0.02 mm± 0.02 mm
www.balluff.com
Multiplepositionswitchesseries
100
61
Quick-change blockfor series
100
61
1.4gasket
function indication FD/FEfunction indication FC
MechanicalMultiple Position Switches withQuick-Change Plunger Unit
5.1
5.2
5.3
ConnectorS80R
ConnectorS90R
ConnectorS80L
ConnectorS90L
Referencesurface
50 (s
ide
cabl
e en
try)
71
Plungerstyle
12 12 mm16 16 mm
Plungerspacing
B Standard2× M20×1.5on side
B 3× M20×1.5on side and inflange
C 2× M20×1.5on side andcable entryin flange
D ChiselK BallR RollerL Roller
bearing
Ordering example:BNS 829-B02-D12-61-12-10-FD-S80R
BNS 829-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _
12 12 mm16 16 mm24 24 mm30 30 mm
Distance I3
FD 6...60V AC/DC
FE 90...250V AC/DC
optionalFunctionindicator
Housingstyle
Series 61
optionalConnector
02 2×03 3×04 4×...
No. ofplungers
Multiple position switchesfor standard applicationswith quick-changeplunger block
IP 67LED 6...60 V AC/DC (FD) or 90...250 V AC/DC (FE)
BSE 30.0BNS 829-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _ _
Silver, gold platedSnap switch
Dual changeover, one normally-open andone normally-closed, galvanically isolated
see page 116UL, CSA, CCC
8 mm6 mm
5.5 mmmin. 20 N
max. 300/min40 m/min10 m/min60 m/min120 m/min
± 0.002 mm± 0.01 mm
Cam Cam tray
www.balluff.com
Multiplepositionswitchesseries
100
61
Quick-change blockfor series
100
61
1.4
With switch elementOrdering codeWiring diagram, style
Switch elementContact materialSwitching principleContact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K
Plunger RPlunger L
Repeata- Plunger D, Kbility Plunger R, L
MechanicalMultiple Position Switches withQuick-Change Plunger Unit
IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)
TypePlunger spacing
Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator
With switch element
Ordering codeWiring diagram, style
Switch elementContact materialSwitching principle
Contact system
Electrical dataApproval
Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K
Plunger RPlunger L
Repeata- Plunger D, Kbility Plunger R, L
Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.
Cam Cam trayInstallation
BSE 30.0
BNS 823-_ _ _-_ _ _-61-_0-_ _-_ _ _ _
Silver, gold platedSnap switch
Dual changeover, onenormally-open and one
normally-closed,galvanically isolated
see page 116UL, CSA, CCC
8 mm6 mm
5.5 mm
min. 20 Nmax. 300/min
40 m/min10 m/min60 m/min120 m/min
± 0.002 mm± 0.01 mm
BSE 61 perDIN EN 60204-1/VDE 0113
BNS 823-_ _ _-_ _ _-61-1_-_ _-_ _ _ _
SilverCreep switch,
positive-openingNormally-closed, double
interruption
see page 116CSA, CCC
8 mm7 mm4 mm
2.5 mmmin. 15 N
max. 300/min40 m/min10 m/min60 m/min120 m/min
± 0.002 mm± 0.01 mm
BSE 85 perDIN EN 60204-1/VDE 0113
BNS 823-_ _ _-_ _ _-61-2_-_ _-_ _ _ _
Silver Snap switch, forced-opening
(normally-closed)Dual-changeover: 1. NO (snapfunction), 2. Forced-opening
(double-interruption), allgalvanically isolated
see page 116cULus, CSA, CCC
8 mm6.5 mm4 mm
2.5 mmmin. 30 N
max. 160/min40 m/min10 m/min60 m/min80 m/min
± 0.02 mm± 0.02 mm
www.balluff.com
Multiplepositionswitchesseries
100
61
Quick-change blockfor series
100
61
1.4
MechanicalMultiple Position Switches withQuick-Change Plunger Unit