MBNS – International, spol. s r.o. · TUBE BENDING Hot bending D 89 - 377 mm, R min. 3 D but min. 450 mm, R max. 3000 mm, max. bend angle 180º, max. wall thickness 23 mm Cold bending

MBNS – International, spol. s r.o.

Brno 2020

HISTORY

▪ existing from 1991▪ private owned from 1995▪ own fabrication from 2005

DATA

▪ Location: Brno, Czech Republic▪ Employees: approx. 60 - 80▪ Main markets: EU, C.I.S., Middle East

COMPANY

FABRICATION OF THE EQUIPMENT FOR OIL, GAS, CHEMICAL, PETROCHEMICAL AND POWER INDUSTRIES

▪ Fired heaters, process furnaces, reformers▪ Coils - radiant, convection, helical etc.▪ Pre-heaters, stacks, structures etc.▪ Effluent chambers, manifolds, transferlines (TLE), cross-overs, pigtails etc.▪ Columns, reactors, pressure vessels▪ Mechanical pressure static equipment▪ Piping and tubular systems▪ Heavy steel structures

▪ up to max. weight 100 tons/pc; max. length 28 m/pc; max. diameter 5,5 m

PRODUCTS

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2a

1

A 5a

3

2b

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B

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45b

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7

6a

6b

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FABRICATION SHOPSA administrationoffices(management,finance, trade,QM,engineering,construction+technology)

1 machiningshop2a weldingshop(automatic)2b mechanicandplateformingshop3 tubebendingshop4 weldingandassemblyshop5a cleanroom(stainlessandspecialsteelfabrication)5b weldingandassemblyshop7 heavyassembly&shipmentshop

Z non-destructiveanalysis(X-ray)

6a paintshop6b paintshopT blastcleaningshop

S storesSC closedstoreSO openstoreJ scrapyard

B grindingshop&toolcribU maintenance E substationP parking

Total area 40 000 sq mCovered production area 17 000 sq m

MECHANIC AND PLATE FORMING SHOPS

Plate edge planning - HHP 10 planning machine▪min.platewidth90mm,max.platelength9000mm, throughheight90mm

Pre-bending - press HPC 250 TO▪max.diewidth1000mm,max.pistonstroke520mm, max.pistoncentre-to-housingframedepth500mm

Plate roll bending▪max.platethickness45mm,width3000mm

Oxy-acetylene cutting▪automaticmax.50mm,manualmax.20mm(CS)

Plasma cutting▪max.50mm(SS)

Plate cutting▪max.10x3000mm

Saw cutting▪Atanangleupto130mm,upright300mm

FABRICATION FACILITIES

WELDING

Submerged arc welding (SAW) and plasma arc welding (PAW)▪min.Ø750mm,max.Ø5500mm(3xESAB+Lincolnmachines)

Standard thickness of welded plates, pipes and flanges▪carbonsteel3-100mm,stainlesssteel3-100mm

GTAW (TIG/WIG)▪pipeoutsideØ16-800mm(EWM,Fronius,Omicron–15pcs)

GMAW (MIG/MAG)▪conventionalandpulseweldinginshieldgas, pulsewelding-mainlySS,sourcesupto500A/60%ED (EWM,Fronius,Omicron–15pcs)

Electrode▪conventionalandspecialwelding(EWM–5pcs)

GTAW (TIG/WIG)▪pulsesourcesupto500A/60%ED(EWM–2pcs)

Stud welding▪NELSONresistancestudweldingfromØ6toØ14mm(2pcs)

FABRICATION FACILITIES

TUBE BENDING

Hot bending▪D89-377mm,Rmin.3Dbutmin.450mm,▪Rmax.3000mm,max.bendangle180º, max.wallthickness23mm

Cold bending▪Dfrom16to51mm,Rmin.3D,max.200mm, max.bendangle180°,max.wallthickness3,5mm▪Dfrom57to108mm,Rmin.3D-max.600mm, max.bendangle180°(newAMOBmachine)▪Dfrom20to159mm,Rmin3D,Rmax.unlimited, bendangle360°,max.wallthickness2-8mm▪tubescanbebentwiththebendaxisplacedinmoreplanes, aswellashelicallyuptomax.Ø159mm

Press for panel straightening▪load–350tons(owndesignandfabrication)

FABRICATION FACILITIES

MACHINING

Horizontal boring and milling machine PT160 (new 2017)▪spindleØ160mm,X=3150mm,Y=2300mm,Z=1600mm, clampingarea6000x4000mm,maximumload20t

Vertical lathe SK25A CNC (new 2018), SK 16, SK12▪max.machiningØ2700mm,max.workpieceheight1500mm, maximumload12,5t

Lathes▪max.machiningØ620mm,max.L=4500mm, maximumload3t

Milling machines▪spindleØ110mm,X=1600mm,Y=1250mm,Z=800mm, clampingarea1400x1400mm,maximumload8t

Drilling machines▪max.drillingØ40mm,max.workingspanD=2000mm, max.workpieceheight1200mm

FABRICATION FACILITIES

OTHER

Non-destructive testing (indoors)▪X-rayRT,ultrasonictestingUT(newOlympusmachine), magnetictestingMT,penetrationtestingPT,visual inspection,positivematerialidentificationPMI (NITONmachine)

Surface treatment▪blastcleaning,painting,pickling

Heat treatment▪postweldingheattreatment/stressrelievingPWHT (Weldothermmachine)

Refractory works▪refractory&anchorssupplyandinstallations,dry-outs

FABRICATION FACILITIES

▪ENISO9001:2015inconnectionwithENISO3834-2:2005▪AD2000MerkblattHPO&ENISO3834-2:2005▪EN1090-2+A1:2011,EXC3▪MBNSalsoprovidesGOST-TRCUcertificationforparticularprojectsinC.I.S.countries▪ASMEcertifiedwelders(WPQ)&procedures(PQR)

CERTIFICATES

▪effluentchambersandpigtailsoftheheaterBA102.301 (SK,Slovnaft,2016)▪combinedfeedheater208-10-H001(RF,Antipinsky,2015)▪stripperreboilerheater208-10-H003(RF,Antipinsky,2015)▪naphthasplitterheater208-10-H003(RF,Antipinsky,2015)▪stabilizerreboilerheater208-20-H002(RF,Antipinsky,2015)▪steampreheater12H-163ofsulphuracidplant (RF,Ryazan,2015)▪feedheaterP-351N(BLR,Mozyr,2015)▪reformereffluentchamberOH-2001(RF,Ryazan,2015)▪reformereffluentchamber28m+linebetweensuperheaters DN508x65mm(IR,PardisPetrochemical,2014)▪helicalcoilsforreformerNo.4+5(BLR,Naftan,2014)▪4pcsofpreheaters+ducts(CZ,APEX,2014)▪9vessels+2heatexchangers(IRQ,Dukan,2014)▪radiantcoils+inlet/outletmanifolds(RF,Ryazan,2014)▪heaterH-01(IRQ,Basrah,2012)▪heaterP150N,reboilerforcolumnK150N(BLR,Mozyr,2012)▪3pcsofvacuumheaters(RF,TANEKO,2011)

CHOSEN REFERENCES 2011-2016

▪oilregenerationheater2D-400,GER(incl.assembly)▪radiantcoilsofdistillationfiredheaterB101.101,SK

2017 FINISHED PROJECTS

▪methanolplantprimaryreformerconvectionbankfluegasducts,headerboxesandsteelstructure,IR▪sparepartsforheater2512-H03,CZ

2017 FINISHED PROJECTS

▪atmosphericheater4-H01forPU-001CrudeOilDistillationUnitwithCDUNo.4LPGUnitforBasrahRefinery,IRQ; dimensionsapprox.25x7x40m,totalweightapprox.800tons

2018 FINISHED PROJECTS

2018 FINISHED PROJECTS▪atmosphericheater4-H01forPU-001CrudeOilDistillationUnitwithCDUNo.4LPGUnitforBasrahRefinery,IRQ; dimensionsapprox.25x7x40m,totalweightapprox.800tons

▪4pcsofRegenerationGasHeatersforVEforZohrDevelopmentProject,Egypt,tubes141,3x9mm,CSA335Gr.P22

2018 FINISHED PROJECTS

▪SpuncastMixedFeedInletHeadersofprimaryreformerH501ofAmmoniaforYaraSluiskil,NL,SMLSTUBES355,6x27,3mm and457,2x33,45mmA312TP321H,pigtails42,16x3,11mmIncoloy800H

2018 FINISHED PROJECTS

▪RevampofheaterB-101ofStyrenIIIunitatSYNTHOSKralupy,CZ,radiantcoils:A-inletmanifoldø457,2x12,8mm, A358Gr.304H,tubesCentralloy-HP40Nb+micro,outletmanifoldø508x18mm,Alloy800HT+B-inletmanifoldø508,13,2mm, A358Gr.304H,tubes88,9x6,35mmCentralloy-HP40Nb+micro,outletmaniflodø609,6x17,5mm,Alloy800HT;radiantcoils operatingtemperature900–1200°C;convection:inletmanifoldø406,4x12,7mm,A106Gr.B,tubesø88,9x5,49mm, outletmaniflodø457,2x12,8mm,A358Gr304H;cross-overpiping:Alloy800HT

2019 FINISHED PROJECTS

MBNS - International, spol. s r.o.

Křižíkova 2984/68f612 00 Brno / Czech Republic

tel.: +420 533 339 200fax: +420 533 339 210 www.mbns.cz