Máy X-ray Ishida sử dụng trong ngành thực phẩm

Ishida, the world leader in weighing technology, also manufactures a full line of multihead weighers and packaging machines.

1111(SK) 13 No.1626G

100% Foreignobject

ConveyorLine sensor

ProductpenetrationLevel 5Level 1, 2, 3

Level 4

X-raypenetration

Precise and reliable inspectionPrecise and reliable inspectionWith Ishida’s unique technology, IX Series achieves highly effective inspection for foreign matter and defective product.

Ishida GA (Genetic Algorithm) evolutionary image processing

Conventionally, customers had to spend valuable cost and lead-time on tailor-made software when they needed to detect specific foreign objects or inspect product. With Ishida’s original GA (Genetic Algorithm) evolutionary image processing, the operator can automatically generate the optimal sensitivity setting.

Weight analysis

The X-ray weight estimation function estimates a product weight from a transparent X-ray image captured by the system.

Defect inspection Misshapen product Inspection

Missing product inspection Product in seal

Jam sensor

Signal tower

SeriesIXISHIDA

Sausage

Original X-ray transparent image

Standard image processing

GA evolutionary image processing

For Operators• X-ray emissions are under 1 micro Sv/h in all parts of the system.• X-ray exposure only takes place within the inspection tunnel.• A high-visibility signal light indicates when exposure is in progress.• Safety interlock stops X-ray output when the tunnel’s integrity is compromised (e.g. curtain or conveyor is out

of position, or a portion of operator’s body is inserted).

For inspected products• X-ray absorption of the inspected product is well below 0.1 Gy.• At start-up of production, the rejector automatically rejects all products regardless of inspection result in order

to prevent jammed product in the inspection tunnel.

Safety and SecuritySafety and Security

X-rays pass through product on the conveyor. A line sensor receives the transmitted X-rays and converts them to electric signals. An image processing system generates X-ray transparent images from the signals and detects contamination and product defects with Ishida’s exclusive 5-level processing software.

Principle of X-ray InspectionPrinciple of X-ray Inspection

Cathode

Anode Producttravel direction

Line sensor

X-ray tube

X-ray tube

Conveyor

Support legs

Emergencystop button

X-ray signal

Protective curtain

Chain bag

Mayonnaise tube cap Instant noodle bag

Coolingdevice

Sausage

Crack and split

Tin can

1 2

HUB

Multihead Weigher Bag maker X-ray system Checkweigher

DVD RAM External HDD, NAS

Hygienic constructionHygienic constructionIshida IX Series is designed to facilitate cleaning and improve efficiency by simplifying product changeover.

The conveyor unit can be removed and installed without tools.

Wash down constructionAll Ishida X-ray System conforms to IP66, suitable for wash down for conveyor chamber and IP65 for Operation Unit. IP69k, high-pressure and high-temperature wash down feature for entire machine is also available.

Inspection data management Inspection data management (Optional Software)(Optional Software)

Data Collection and View System

Main Functions View real-time running condition for each machine Individual weighing result Traceablitiy for product safety Error analyzing

Data storageUp to 5 millions of weighing/inspection results and 10 - 35 thousands of images can be stored per 1GB HDD. Number of data saving days depends on the capacity.

Ishida’s Data Collection software i-Station Link 2, which runs on Windows PC, supports data analyzing for your production line with following powerful interactive features.

Remove protective curtain Remove belt Pull out conveyor frame

IP66 (IX-GA Series)IP69K (IX-GA-2475-DK, IX-GA-4075DK)

Standard Conveyor

Detach and pull out conveyor Easily remove conveyor belt Roll conveyor away for easy cleaning

Hygienic Singular Conveyor

1

234

User-friendly operationUser-friendly operationThe interactive IX Series operator menu is easy to read and use, minimizing training costs and time. Basic functions are performed without stopping production to minimize downtime.

Multi-language FunctionIshida X-ray system software supports multiple languages for display and input up to 16 languages.

Automatic, time-saving set-upWith just two or three passes of product through the system, IX-GA automatically determines the optimal inspection settings.

Three-touch preset switchingProduct presets can be changed by a three-touch operation without stopping production. By pressing “Preset”, “Name” and “Set” keys, you can recall the preset quickly.

Rapid warm-up (90 seconds) The system boots in less than 90 seconds after turning on the power key.

Name2

2

11

3

3

Preset

Set

Eco-friendly operationEco-friendly operation (Optional power-saving mode) (Optional power-saving mode)

The X-ray power will go down automatically as a power-saving mode while product does not pass through for a certain period of time. Ishida X-ray Inspection System contributes to ecological footprint by reducing unnecessary power consumption.

User and Eco-friendly Operation Simple machinery maintenance

3 4

Arm rejector is a general-purpose system, appropriate for thick products.

Drop belt rejector sorts products with a vertically movable belt. It is suitable for rejecting thin products.

Push plate rejector sorts products on a conveyor using an air-driven device. It is suitable for rejecting heavy items such as cardboard and kraft paper products.

Up flap rejector has a vertically movable flap that allows product to drop below it. It is suitable for separating small bulk items.

Arm rejector

Drop belt rejector

Push plate rejector

Up flap rejector

Rejector Applications Product Guide for X-ray Inspection System

Chain bags

Smallconfectionary bags

Instant noodle pack

Gusset bag

Carton or bunch of noodle

Craft bag of Flour

Large carton orcardboard

Confectionary bag

Retort meal pack

Frozen foods

Sausage

Block Ham invacuum pack

Milk pack

Sauce anddressing bottle

Mayonnaise

Dessert cup

Short can/tin

Nuts/dried fruit

Cookies/dumplings

Minced meat

Raw meat and fish

Chicken pieces

Frozen Hamburg

Frozen fish fillet

Shell fishes

IX-GE-1363

IX-GE-1363

IX-GA-S-2462-D

IX-GA-S-2462-D

IX-GA-4075-(A)D

IX-GE-5523

IX-GA-65100

IX-G2-2475A

see p00

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see p00

see p00

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see p00

see p00

see p00

see p00

see p00

IX-GA-2475-D

IX-GA-2475-D

IX-GE-5523

IX-G2-4075A

IX-GA-S-2462-D

IX-GA-S-2462-D

IX-G2-2475A

IX-GA-2475-D

IX-GA-B3043

IX-GA-B3043

IX-GA-S-2462-D

IX-GA-2475-D

IX-GE-4062

IX-GE-4062

IX-GA-2475-D

IX-GA-2475-D

IX-G2-4075A

IX-GE-B3043

IX-GE-B3043

IX-GA-2475-D

IX-GA-4075-(A)D

IX-GA-4075-H

IX-GA-2475DK

IX-GA-2475-H

IX-GA-4075-H

IX-GA-2475-H

IX-GE-4062

IX-GA-4075-H

IX-GA-4075DK

IX-GA-4075-H

IX-GA-4075-H

IX-GA-4075-H

Product

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

see p00

IX-GA-S-2462-Dsee p00 see p00 see p00

IX-GA-2475-D IX-GA-4075-(A)D

Dry

Wet

Dry

Wet

Bulkflow

Packed

Model

Tube voltage

Tube current

Output

Dimensions

Speed

Conveying weight

X-ray

X-ray protection

X-ray emissions

Conveyor

Protective construction

Cooling method

Power supply

Operation temperature

Operation humidity

Machine Weight

30kV - 50kV

1.0 mA

MAX 50 W

Fixed tungsten protective curtain

1 μSv/h or less, including conveyor entrance/exit

550 mm (L) × 160 mm (W)

Speed : 10-60 m/min

500 g

IP54 (Non water proof/ Dust proof)

Heat sink cooling

Single phase AC200V 400W 50/60Hz variation+/-10%

0 - 33°C ambient temperature (without freezing or rapid temperature shifts)

30 - 85%RH (with no condensation)

130 kg

IX-GE-1363

X-ray

X-ray protection

X-ray emissions

Conveyor


Cooling method

Power supply


Operation humidity

Machine Weight

Tube voltage

Tube current

Output

Dimensions

Speed

Conveying weight

450

1280

±50

1550

±50

750

±50

MAIN SWITCH

(TO

TH

E B

ELT

SU

RFA

CE

)

(565)

(450

)

65450

550

160

285

450

165

(B

ELT

W

IDTH

)

400

External dimensions (IX-GE-1363)

Specifications

Height Width

Product size

BELT SURFACE

130

60

120

The figures above show the permissible inspection range.Portions of the product which are not within the shaded area are not irradiated.

Inspection area

0102030405060708090

100110120

130124118113107101

95898378726660

Model IX-GE-2462A-D

IP65(Conveyor Unit: IP66)

190 kg

IX-GA-S-2462-D

IP54(Conveyor Unit: IP66) *IP65 with optional air cooler

230 kg

30/ 35/ 40/ 45/ 50kv

1.0 mA

MAX 50 W

Protective curtain (rapidly detachable)


800 mm (L) × 270 mm (W)

10 - 60 m/min.

MAX 2 kg (over entire length)

Heat sink cooling

AC200/ 208/ 220/ 230/ 240V, 50/60Hz Voltage variation: +/– 10%

0°C - 33°C ambient temperature (without freezing or rapid temperature shifts)


(600)

(152

0±50

)

(500)

750±

50

(168

0±50

)

(TO

TH

E BE

LT

SUR

FAC

E)

SIGNAL TOWER

EMERGENCY STOP SWITCH

EMERGENCY STOPSWITCH MAIN POWER SWITCH

COOLING UNIT

895

120

255

(515

)74

0

800

485

270

55

(BEL

T W

IDTH

)

External dimensions (IX-GA-S-2462-D)

Specifications


Inspection area

Unit: mmUnit: mm

Unit: mm Unit: mm

154(164)

Product size

240233227221214208202196189183177170164

Height Width

240232225218211204197189182175168161154

IX-GA-S-2462-D

240

0102030405060708090

100110120

IX-GE-1363 IX-GE-2462A-D

Ultra Compact Body designfor space saving

IX-GA-S-2462-D

High performancefor narrow width product

IX-GA-2462-D IX-GE-2462A-D

IX-GE-1363 IX-GE-2462A

Heat sink cooling system

7 8

X-ray

X-ray protection

X-ray emissions

Conveyor


Cooling method

Power supply


Operation humidity

Machine Weight

X-ray

X-ray protection

X-ray emissions

Conveyor


Cooling method

Power supply


Operation humidity

Machine Weight

Model IX-GA-2475-H

IP65 (Conveyor Unit: IP66)

Hermetical air cooling

0°C - 40°C ambient temperature

IX-G-2475-H


Compulsory air cooling


25/ 30/ 35/ 40/ 45/ 50/ 55/ 60/ 65/ 70/ 75kV

1 - 8.0 mA

MAX 300 W



800 mm (L) × 270 mm (W) * + 100 mm at follower side is available as an option

10 - 60 m/min. * up to 90 m/min (option) for max 2 kg products

MAX 2 kg (over entire length) * Max 4 kg (option) , at 10 - 30 m/min belt speed



290 kg

Tube voltage

Tube current

Output

Dimensions

Speed

Conveying weight

Tube voltage

Tube current

Output

Dimensions

Speed

Conveying weight

Suitable for bulk flow of chicken breast

(600) 675

COOLING UNIT

1000

±50

1760

±50

1920

±50

500

(TO

TH

E B

EL

SU

RFA

CE

SIGNAL TOWER


700300 300

220

280

255

120

43511

90

1400

270

930 (B

ELT

H W

IDTH

Model IX-GA-2475-D




IX-G-2475-D




25/ 30/ 35/ 40/ 45/ 50/ 55/ 60/ 65/ 70/ 75kV

1 - 8.0 mA

MAX 300 W



800 mm (L) × 270 mm (W) * + 100 mm at follower side is available as an option

10 - 60 m/min. * up to 90 m/min (option) for max 2 kg products

MAX 2 kg (over entire length) * Max 4 kg (option) , at 10 - 30 m/min belt speed



190 kg

(600)

(152

0±50

)

(500)

750±

50

(168

0±50

)

(TO

THE

BEL

T SU

RFAC

E)

SIGNAL TOWER


EMERGENCY STOPSWITCH MAIN POWER SWITCH

COOLING UNIT

1015

120

255

(515

)74

0

800

485

270

55

(BEL

T W

IDTH

)

External dimensions(IX-GA-2475-D)

Specifications


Inspection area

Unit: mm

169

Product sizeHeight Width

240

0102030405060708090

100110120 240

210

50

Product sizeHeight

IX-GA-2475-H IX-G-2475-HWidth

01020304050

240234228222216210

Specifications

External dimensions(IX-GA-2475-H)Unit: mm

IX-GA-2475-D IX-GA-2475-HIX-G-2475-D IX-G-2475-H

Great flexibility for high density and narrow width product

Hygienic small size model for bulk flow fresh meat

IX-GA-2475-D IX-G-2475-D


Inspection area

Unit: mm Unit: mm

240234228222216210204198192186180175169

9 10

Conveyor

X-ray

Model IX-GE-4062

30/ 35/ 40/ 45/ 50kv

1.0 mA

MAX 55W



800 mm (L) × 430 mm (W)

10 - 60 m/min.



Heat sink cooling

AC200 50/60Hz Voltage variation: +/– 10%



230 kg


Cooling method

Power supply


Operation humidity

Machine Weight

Conveyor

Tube voltage

Tube current

Output

X-ray

X-ray protection

X-ray emissions

Model IX-GA-4075-D IX-GA-4075-AD IX-G-4075-D IX-G-4075-AD

25/ 30/ 35/ 40/ 45/ 50/ 55/ 60/ 65/ 70/ 75kV

1 - 8.0 mA

MAX 300 W



800 mm (L) × 430 mm (W)







800 mm (L) × 430 mm (W)* + 100 mm at follower side is available as an option

Standard type(-D) 10 - 60 m/min.



230 kg

Standard type(-D)MAX 5 kg (over entire length) * Max 10 kg is available as an option, at 10 - 30 m/min belt speed


Cooling method

Power supply


Operation humidity

Machine Weight

Dimensions

Speed

Conveying weight

Tube voltage

Tube current

Output

Dimensions

Speed

Conveying weight

X-ray protection

X-ray emissions

Heat sink cooling system

1835

±50

(190

5±50

)

540

1560

±50

(163

0±50

)

750 ±

50

(740) (810)

(TO

TH

E B

ELT

S

UR

FAC

E)

SIGNAL TOWER


EMERGENCY STOP SWITCHMAIN POWER SWITCH

COOLING UNIT

55

430

120

335

565

800

900

700

(515

)

1175

(BE

LT W

IDTH

)

IX-GA-4075-AD

335

930

120

1710

±50

750

±50

1550

±50

700

595

(420

)

500 (740)

800

430

EMERGENCY

STOPR SWITCH

MAIN SWITCH

SIGNAL TOWER

(TO

TH

E B

ELT

S

UR

FAC

E

(BELT

WIDT

H

External dimensions (IX-GE-4062)

Specifications

Height Width

Product size

BELT SURFACE


Inspection area

Height Width

Product size

(241)

BELT SURFACE

(220

)

400

291

150


Inspection area

IX-GA-4075-AD

Unit: mm

External dimensions (IX-GA-4075-D)

Specifications

Unit: mm

IX-GE-4062 IX-GA-4075-(A)D IX-G-4075-(A)D

High performance for broad width product

Great flexibility for high density and broad width product

0102030405060708090

100110120130140150

400388376364352340328316304292280268256244232220

400

220

150

0102030405060708090

100110120130140150160170180190200210220

400392385378371364356349342335327320313306299291

400392385378371364356349342335327320313306299291284277270263255248241

IX-GA-4075-D IX-G-4075-AD

IX-GE-4062 IX-GA-4075

Unit: mm Unit: mm

11 12

Specifications

External dimensions (IX-GA-65100)

400

364

50

Product sizeHeight

GA-4075-H G-4075-HWidth

01020304050

400392385378371364

Specifications

External dimensions (IX-GA-4075-H)Unit: mm


Inspection area

Suitable for bulk flow of chicken breast

Conveyor

Tube voltage

Tube current

Output

Dimensions

Speed

Conveying weight

X-ray

X-ray protection

X-ray emissions

Model IX-GE-5523

40/ 45/ 50/ 55/ 60/ 65/ 70/ 75/ 80/ 85/ 90/ 95/ 100kV

1 - 5.0 mA

MAX 350 W



1200 mm (L) × 700 mm (W)* + 100mm at follower side is available as an option

5-30 m/min.




AC200V 50/60Hz Voltage variation: +/– 10%



560 kg


Cooling method

Power supply


Operation humidity

Machine Weight

X-ray

Model IX-G-4075-H




IX-GA-4075-H




25/ 30/ 35/ 40/ 45/ 50/ 55/ 60/ 65/ 70/ 75kV

1 - 8.0 mA

MAX 300 W



1,200 mm (L) × 430 mm (W)

Standard type: 5 - 41 m/min.




330 kg

Tube voltage

Tube current

Output

Dimensions

Speed

Conveying weight

X-ray protection

X-ray emissions

Conveyor


Cooling method

Power supply


Operation humidity

Machine Weight

1910

±50

750

±50



SIGNAL TOWER

MAIN POWER SWITCH

Unit: mm

COOLING UNIT

900

415 695

1700

1110

700

2201175

2185

±50

(TO

THE

BEL

TSU

RFAC

E)

1050

±50

( 740 )540

1850

±50

2125

±50

(TO

TH

E B

ELT

SU

RFA

CE

)

SIGNAL TOWER



COOLING UNIT

MAIN POWER SWITCH

900

(BEL

T W

IDTH

)

(515

)

1175

1200

430

565

335

55

175

266

550

IX-GE-5523


020406080

100120140160180200220240260270280300320340360380390

550535520506491477462448433418404389375360

353346331316302287273266


Inspection area

390

IX-GA-4075-H IX-G-4075-H IX-GE-5523

Hygienic medium size model for bulk flow fresh meat

Medium large size modelfor cartons and boxes

Unit: mm Unit: mm

13 14

Specifications

External dimensions (IX-GA-65100)

Conveyor

Tube voltage

Tube current

Output

Dimensions

Speed

Conveying weight

X-ray

X-ray protection

X-ray emissions

Model IX-GA-65100(-A,-E) IX-G-65100(-A,-E) IX-G-65130

50 - 130kV

1 - 6.0 mA

0°C - 38°Cambient temperature

620 kg

MAX 350 W



1200 mm (L) × 700 mm (W)* + 100mm at follower side is available as an option

5-30 m/min.


40 - 100kV

1 - 5.0 mA

550 kg








Cooling method

Power supply


Operation humidity

Machine Weight

IX-GA-2475-DK IX-GA-4075-(A)DK

Conveyor

Model

Tube voltage

Tube current

Output

Dimensions

Speed

Conveying weight

X-ray

X-ray protection

X-ray emissions


Cooling method

Power supply


Operation humidity

Machine Weight

25/ 30/ 35/ 40/ 45/ 50/ 55/ 60/ 65/ 70/ 75kV

1 - 8.0 mA

MAX 300 W



10 - 60 m/min.

IP69K





800 mm (L) × 270 mm (W)


*Max 4 kg (option), at 10-30 m/min belt speed

190kg

800 mm (L) × 430 mm (W)


*Max 10 kg (option), at 10-30 m/min belt speed

230kg



1910

±50

750

±50



SIGNAL TOWER

MAIN POWER SWITCH

Unit: mm

COOLING UNIT

900

415 695

1700

1110

700

2201175

2185

±50

(TO

THE

BEL

TSU

RFAC

E)

IX-G-65130

IX-GA-65100

(256)373

650

The figures above show the permissible inspection range.Portions of the product which are not within the shadedarea are not irradiated.


0204060

100120140160180200220240260280300320340360380400420440460480500520540

650635320606577562548533518504489475460446431417402387373358344329315300286271256

620606592578550536522509495481467453439425411397383369355

650635619603571555539523506491474458441425408392374356339

IX-GA-65100(-A) IX-GA-65100(-E) IX-G-65130

Inspection area

380

(540

)

Specifications

External dimensions (IX-GA-4075-DK)Unit: mm

1860

±50

(198

0±50

)

(169

0±50

) 15

70±5

0

750±

50

(TO

THE

BEL

TSU

RFAC

E)



WARNING BEACON

540 (740) 825MAIN SWITCH

POWER SUPPLY LOCATION

(515

)

430

(BE

LT

W

IDTH

)

565

1215

700

800

1470

335

120

900

55

WATER COOLER

OPERATION UNIT IX-GA-4075-ADK


Inspection area

IX-GA-4075-ADK

IX-GA-2475-DK IX-GA-4075-DK

(220

)

(241)


IX-GA-2475-DK IX-GA-4075-(A)DK0

102030405060708090

100110120130140150160170180190200210220

240234228222216210204198192186180175169

400392385378371364356349342335327320313306299291284277270263255248241

IX-GA-65100-E IX-G-65100-E

IX-G-65100-AIX-GA-65100-A

IX-GA-4075-(A)DKIX-GA-2475-DK

Large size model for cartons and boxes

High pressure washable model with IP69K

IX-GA-65100

Unit: mm

Unit: mm

15 16

Conveyor

Model

Tube voltage

Tube current

Output

Dimensions

Speed

Conveying weight

X-ray

X-ray protection

X-ray emissions


Cooling method

Power supply


Operation humidity

Machine Weight

40/ 45/ 50/ 55/ 60/ 65/ 70/ 75/ 80/ 85/ 90/ 95/ 100/ 105/ 110/ 115/ 120/ 130kV

1 - 7.0 mA

MAX 300 W



10 - 60 m/min.


(Conveyor Unit: IP66)



0°C - 33°C ambient temperature (with no freezing or rapid temperature shifts)


IX-G2-2476A IX-G2-4076

External dimensions (IX-GE-B3043)

Specifications

Unit: mm

Chamber

Conveyor

Model

Tube voltage

Tube current

Output

Width

Height

Type

Conveying Speed

and Weight

X-ray

X-ray protection

X-ray emissions


Cooling method

Power supply


Operation humidity

Machine Weight

30/ 35/ 40/ 45/ 50/ 55/ 60/ 65/ 70/ 75kV

8.0 mA

MAX 300 W

Protective cover (No protective curtain)


MAX 150 mm

MAX 310 mm

Turn table

Conveyor Unit: IP66


3 phase AC200V 50/60Hz



580kg

IX-GA-B3043 IX-GE-B3043

Inspection Table 12 - 45 m/min, 10 kg (over entire length)Transition Table 4 - 40 m/min, 5 kg (over entire length)

External dimensions (IX-GA-B3043)

Specifications

Height Width

Product size


Inspection area

150

310

280

20 mm40 mm60 mm80 mm

100 mm110 mm120 mm140 mm160 mm180 mm200 mm220 mm240 mm260 mm280 mm290 mm300 mm310 mm

150 mm150 mm150 mm150 mm150 mm150 mm150 mm150 mm150 mm150 mm150 mm150 mm150 mm150 mm150 mm100 mm

50 mm0 mm

MAX.670

1465

550 500

1550

1685

MAX.670

500

(2890)

FLOW DIRECTION

2260

±50

1200

±50 19

85±5

0

1655

±50

1220

520

Unit: mm

IX-G2-2476A IX-G2-4076 IX-GE-B3043IX-GA-B3043

Duel Sensor technology for uneven overlapped products

Side beam inspection model for jar, can and bottle

280(150)


400(240)

150

IX-G2-2476A IX-G2-4076


Inspection area

0 mm10 mm20 mm30 mm40 mm50 mm60 mm70 mm80 mm90 mm

100 mm110 mm120 mm130 mm140 mm150 mm



1645 10

50 1290

430

625

270

±50

750

±50

(TO

TH

E B

ELT

SU

RFA

CE

)

(760)

720

800

MAIN SWITCH

(B

ELT

WID

TH)

800 mm (L) × 270 mm (W)

370kg

800 mm (L) × 430 mm (W)

400kg

IX-G2-2476A

IX-G2-4076 IX-GE-B3043

Unit: mm Unit: mm

17 18

Máy X-ray Ishida sử dụng trong ngành thực phẩm

Documents

xray exposure

transparent xray image

ishida xray system

xray output

product weight

product defects

jammed product

defective product