MAXFLOW FUEL PUMP BOOSTER Installation Instructionssite.teambeefcakeracing.com/vortech_max_flow_fuel_pump... · 2013-05-09 · 5. Vortech is not responsible for any clutch, transmission,

DP/N: 007127v1.1 02/21/2012

MAXFLOW® FUEL PUMP BOOSTERInstallation Instructions

®

1650 Pacific Avenue, Channel Islands, CA 93033-9901 • Phone 805 247-0226 Fax: 805 247-0669 • www.vortechsuperchargers.com • M-F 8:00 AM - 4:30 PM (PST)

ENGINEERING, INC.

2011-2012 MUSTANG GTP/N: 5A102-029

DP/N: 007127v1.1, 2012-02-21 © 2012 Vortech Engineering, Inc. All Rights Reserved, Intl. Copr. Secured. iiii

FOREWORD

Take note of the following before proceeding: 1. Proper installation of this accessory requires general automotive mechanic knowledge and experience. Please browse through each step of this instruction manual prior to beginning the installation to determine if you should refer the job to a professional installer/technician. Please con-tact your dealer or Vortech Engineering for possible installers in your area.

2. This product was designed for use on stock (un-modified, OEM) vehicles. The PCM (computer), engine, transmission, drive axle ratios and tire O.D. must be stock. If the vehicle or engine has been modi-fied in any way, check with Vortech prior to installation and use of this product.

3. Use only premium grade fuel with a minimum of 91 octane (R+M/2).4. Always listen for any sign of detonatlion (knocking/pinging) and discontinue hard

use (no boost) until the problem is resolved.5. Vortech is not responsible for any clutch, transmission, drive-line or engine dam-

age. Exclusions from Vortech warranty coverage considerations

include, but not limited to:1. Neglect, abuse, lack of maintenance, abnormal operation or improper installation.2. Continued operation with an impaired vehicle or sub-system.3. The combined use of Vortech components with other modifications such as, but

not limited to, exhaust headers, aftermarket camshafts, nitrous oxide, third party PCM programming or other such changes.

©2012 VORTECH ENGINEERING, INC All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated into

another language in any form, by any means without written permission of Vortech Engineering, Inc.

All information, illustrations and specifications contained herein are based on the latest product information available at the time of this publication. Changes to the manual may be made at any time without notice. Contact Vortech Engineering for any additional informa-tion regarding this kit and any of these modifications at (805) 247-0226 8:00am-4:30pm PST.

STOP

DP/N: 007127v1.1, 2012-02-21 © 2012 Vortech Engineering, Inc.

All Rights Reserved, Intl. Copr. Secured.iiiiii

TABLE OF CONTENTS

FORWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iiTABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiiTOOL & SUPPLY REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ivPARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v1. PREPARATION AND REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42. FUEL PUMP VOLTAGE BOOSTER MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53. FUEL PUMP VOLTAGE BOOSTER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104. FINAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115. FINAL CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

DP/N: 007127v1.1, 2012-02-21 © 2012 Vortech Engineering, Inc. All Rights Reserved, Intl. Copr. Secured. iviv

VORTECH FUEL PUMP VOLTAGE BOOSTER Installation Instructions2011-2012 MUSTANG GT

Before beginning this installation, please read through this entire instruction booklet

The Vortech 2011-2012 Mustang GT Fuel Pump Booster (FPB) upgrade was designed specifically for use on 2011-2012 Ford Mustang GT vehicles equipped with a turbocharg-er, supercharger or nitrous oxide, to support applications with increased horsepower over the basic kit. As with any power enhancing product, this unit is intended for use on healthy, well-maintained engines. Vortech Engineering is not responsible for engine damage. Installation on new vehicles will not harm or adversely affect the break-in peri-od so long as factory break-in procedures are followed.For best performance and continued durability, please take a note of the following key points:

1. Use only premium grade fuel 91 octane or higher (R+M/2).2. Always listen for any sign of detonation (pinging) and discontinue hard use (no

boost) until problem is resolved.

TOOL & SUPPLY REQUIREMENTS:• Open End Wrenches (5/16”, 10mm )• 3/8” Ratchet• 10mm, 13mm, and 5/16” Sockets• Flat #2 Screwdriver• Phillips #2 Screwdriver• Utility Knife• Heat Gun• Soldering Iron/Gun• Electrical Tape• Wire Cutters, Strippers and Crimpers• Drill Motor• 1/8”, Drill Bit


All Rights Reserved, Intl. Copr. Secured.v

PARTS LIST

2011-2012 MUSTANG GTFUEL PUMP VOLTAGE BOOSTER UPGRADE

Part No. 5A102-029

PART NO. DESCRIPTION QTY

5W001-007 SHRINK SLEEVE 6"5W001-038 SHRINK SLEEVE 6"5W010-000 10 GA WIRE, RED 25FT5W012-010 12 GA WIRE, BLK 8"5W014-010 14 GA WIRE, RED 4FT5W012-080 12 GA WIRE, ORANGE 4FT5W001-043 10/12 GA RING TERM, 1/4" 25W001-019 10/12 GA BUTT CONNECTOR 25W001-041 10/12 GA MALE SLIDE INSULATED 35W001-040 10/12 GA FEMALE SLIDE INSULATED 35W001-010 14/16 GA FEMALE SLIDE INSULATED 1008735 FINISHING PLUG 15W001-014 FUSE HOLDER 15W001-078 FUSE, BLADE, 40A 15A002-029 FPVB UNIT 15W001-005 3/8" WIRE LOOM 24FT7U030-024 NYLON VAC TUBING 25FT7U030-109 7/64 VAC HOSE 6"7P250-188 VAC HOSE TEE CONNECTOR 1/4 X 3/16 17E010-048 SCREWS 47U100-055 TIE WRAPS LG 157U100-044 TIE WRAPS SM 12

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

DP/N: 007127v1.1, 2012-02-21 © 2012 Vortech Engineering, Inc. All Rights Reserved, Intl. Copr. Secured. vi

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All Rights Reserved, Intl. Copr. Secured.1

1. PREPARATION AND REMOVAL

A. Remove the 10mm headed screw securing the corrigated sound tube located under hood. (See Fig 1-a)

B. Remove the corrugated sound tube from the fire-wall and set aside, as it will not be reused.

C. Remove the spring clip, as it will no longer be used. See (Fig 1-b)

D Set the assembly to the side, as it will not be reused. (See Fig 1-c)

Fig. 1-a

Fig. 1-b

Fig. 1-c

DP/N: 007127v1.1, 2012-02-21 © 2012 Vortech Engineering, Inc. All Rights Reserved, Intl. Copr. Secured. 2

1. PREPARATION AND REMOVAL, CONT’D

E. Remove the driver's side door sill. Lift up on the door sill to release the double sided tape securing the sill to the body. (See Fig 1-d)

F. Remove the electrical connector. (See Fig 1-e)G. Remove the plastic clip securing the inside panel

and set the panel to the side to be reinstalled in a later step. (See Fig 1-f)

Fig. 1-d

Fig. 1-e

Fig. 1-f




H. Remove the plastic clip securing the lower portion of the plastic planel just below the rear seat. (See Fig 1-g)

I. Remove the rear seat. Locate the 2 clips that secure the seat. Press the clips toward the rear of the vehicle and lift up on the lower portion of the seat to release the lower cushion. (See Fig 1-h)

J. Remove the rear trunk carpeting, exposing the spare tire well. (See Fig 1-i)

Fig. 1-g

Fig. 1-h

Fig. 1-i

PLASTIC FASTENER

PLASTIC RETAINING CLIP


K. Remove the four plastic fasteners securing the plastic tail light cover. (See Fig 1-j)

L. Lift up on the panel and remove it. It will be rein-stalled at a later time.

M. Remove the spare tire, if equipped. (See Fig 1-k)


Fig. 1-j

Fig. 1-k

REMOVE FASTENERS



2. FUEL PUMP VOLTAGE BOOSTER MOUNTING

Fig. 2-a

Fig. 2-b

DRILL WITH 1/8" DRILL

A. Locate the FPB (Fuel Pump Booster) in the rear portion of the passenger side spare tire well as shown. (See Fig 2-a)

B. If the vehicle is equipped with a spare tire, confirm that the spare tire will fit back into its original loc tion after the FPB is installed.

C. Using the FPB as a template, mark the four mount-ing locations. (See Fig 2-b)

D. Using a 1/8 drill bit, drill 4 mounting holes andat-tach the FPB using the provided mounting hard-ware.


A. Locate the supplied body plug and install it into in the existing hole in the firewall. (See Fig 3-a)

B. Loosely route the supplied 10 GA wire around the front of the vehicle to the Power Distribution box. Attach the supplied fuse holder assembly to the end of the 10 GA wire.

C. Using the supplied tee and length of rubber vacu-um hose, splice the tee into the supercharger bypass valve signal hose (will see boost and vac-uum).

D. Route the supplied 10 GA wire and 1/8" nylon tub-ing through the previously installed body plug. Using a sharp blade, slice a small "x" in the center of the plug to allow the wire to pass through.

E. From the inside of the vehicle, route the supplied wire and 1/8" vacuum tubing along the floor board. Use the supplied wire loom to cover the wire and vacuum tubing as they are routed to the rear of the car. Secure the wire to the existing wires. (See Fig 3-b)

F. Lift up on the plastic carpet cover and route the wire toward the rear of the vehicle. (See Fig 3-c)

3. FUEL PUMP VOLTAGE BOOSTER WIRING

Fig. 3-a

Fig. 3-b

Fig. 3-c

SUPPLIED BODY PLUG

Route Supplied wire and vaccum hose



3. FPVB WIRING , CONT’DG. Route the wire and vacuum tubing under the rear

seat and along the existing wiring harness. Secure the wires to the existing harness. (See Fig 3-d)

H. On the driver's side of the vehicle, locate the OEM Fuel Pump Control Module.

I. Strip back the split loom and the tape, exposing the wires.

J. Locate the violet with a green/blue tracer wire.

(See Fig 3-f 3-e)K. See wiring schematic Fig 3-g

Fig. 3-d

Fig. 3-e

Fig. 3-f

NOTE: Automatic vehicles may have an orange with a red tracer.


Fig. 3-g



3. FPVB WIRING, CONT’D

L. Using one of the supplied ring terminals, solder or crimp onto the black ground wire of the FPB unit and attach to one of the existing factory ground points. (See Fig 3-h)

M. Connect the orange 12 GA wire to the OEM vio-let with green/blue tracer (previously cut) wire going to the fuel pump driver module. (See Fig 3-i)

N. Connect the small red 14GA wire from the FPB to the other portion of the violet with green/blue tracer. (See Fig 3-k and 3-j)

O. Attach the 10 GA wire previously routed from the front of the vehicle to the 40 Amp fused wire on the FPB. Fig. 3-h

Fig. 3-i

Fig. 3-jFig. 3-k

NOTE: Do NOT re-attach to battery at this time. ORANGE 10GA WIRE FROM

FPB

RED 14 GA TRIGGER WIRE

FROM FPB

RED 14 GA TRIGGER WIRE

FROM FPB


3. FPVB WIRING , CONT’DP. Moving to the front of the vehicle, route the pre-

viously routed FPB power wire near the existing hood latch cable. (See Fig 3-l).

Q. Continue to route the power wire around the radiator core support securing the wire with the supplied nylon ties. (See Fig 3-m)

R. Solder or crimp the supplied ring terminal and fuse holder to the end of the FPB power wire.

S. Secure the power wire to the power distribution box using a 10mm wrench and secure the cover. (See Fig 3-n).

T. Install the supplied 40A fuse into the fuse holder. Fig. 3-l

Fig. 3-m

Fig. 3-nFig. 3-o

HOOD LATCH CABLE



4. FINAL ASSEMBLY

Fig. 4-a

Fig. 4-b

Fig. 4-c

A. Reinstall the spare tire if equipped. (See Fig 4-a) B. Reinstall the rear tail light panel along with it's fas-

teners that were removed in an earlier step. (See Fig 4-b)

C. Install the factory spare tire cover. ( See Fig 4-c)D. Reinstall the front core support cover. (See Fig

4-d)

Fig. 4-d


5. FINAL CHECK

A. Confirm that all connections are properly insulated and secure from creating any shorts. Make sure all wires are properly secure with clamps or tie-wraps.

B. Make sure all wires are routed away from hot, moving or sharp objects.

C. Test drive the vehicle.D. Always listen carefully for engine detonation.

Discontinue heavy throttle usage if detonation is heard.

WARNING: Do not attempt to operate the vehicle until ALL components are installed and ALL operations are completed including the final check.

DP/N: 007127v1.1 02/21/2012

®

ENGINEERING, INC.1650 Pacific Avenue, Channel Islands, CA 93033-9901 • Phone 805 247-0226

Fax: 805 247-0669 • www.vortechsuperchargers.com • M-F 8:00 AM - 4:30 PM (PST)

MAXFLOW FUEL PUMP BOOSTER Installation Instructionssite.teambeefcakeracing.com/vortech_max_flow_fuel_pump... · 2013-05-09 · 5. Vortech is not responsible for any clutch, transmission,

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