PROJECT SPECIFICATION TAKREER PROJECT No 5578 Agreement no 07-5578-F-1 RUWAIS REFINERY EXPANSION PROJECT COMPANY Doc. No. 5578-DGS-PU-023 ENG Doc. 25418-1000-3PS-P000-P0023 Rev. 1 INTERNATIONAL BECHTEL CO. LTD. THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD.. ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 1 of 85 PROJECT SPECIFICATION MATERIAL CLASSES – CLASS 600 PROCESS RUWAIS REFINERY EXPANSION PROJECT FRONT END ENGINEERING DESIGN
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PROJECT SPECIFICATION TAKREER
PROJECT No 5578
Agreement no 07-5578-F-1
RUWAIS REFINERY
EXPANSION PROJECT
COMPANY Doc. No. 5578-DGS-PU-023
ENG Doc. 25418-1000-3PS-P000-P0023
Rev. 1
INTERNATIONAL BECHTEL CO. LTD.
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL
INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION
CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD..
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 1 of 85
PROJECT SPECIFICATION
MATERIAL CLASSES – CLASS 600 PROCESS
RUWAIS REFINERY EXPANSION PROJECT
FRONT END ENGINEERING DESIGN
TAKREER PROJECT SPECIFICATION
MATERIAL CLASSES-CLASS 600
(PROCESS)
TAKREER
PROJECT No 5578
Agreement no 07-5578-F-1
RUWAIS REFINERY
EXPANSION PROJECT COMPANY Doc. No. 5578-DGS-PU-023
ENG Doc. 25418-1000-3PS-P000-P0023 Rev.1
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 2 of 85
This page is a record of all revisions of this document. All previous issues are hereby
superseded and are to be destroyed.
NOTES:
Revisions after IFD are denoted as follows:
(a) By a vertical line in the right-hand margin against the revised text.
(b) By a triangle symbol for graphics, the revision number being denoted within the symbol.
Revision symbols are positioned adjacent to the revision.
5. CLASS 600 MATERIAL CLASSES ..............................................................................................8
TAKREER PROJECT SPECIFICATION
MATERIAL CLASSES-CLASS 600
(PROCESS)
TAKREER
PROJECT No 5578
Agreement no 07-5578-F-1
RUWAIS REFINERY
EXPANSION PROJECT COMPANY Doc. No. 5578-DGS-PU-023
ENG Doc. 25418-1000-3PS-P000-P0023 Rev.1
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 5 of 85
1. GENERAL
This specification replaces part of the Piping Class Details section of Design General
Specification No DGS-PU-003 Appendix 5 Revision 0.
1.1 PURPOSE
This specification is intended for use as Piping Classes for the Ruwais Refinery Expansion
Project.
2. CODES AND STANDARDS
The following Codes and Standards referred to shall apply.
15th January 2008 is the effective date for codes and standards i.e. the edition of codes or
standards current on that date shall be the one to be used.
2.1 CODES, REGULATIONS AND STANDARDS
ASME B16.5
Pipe Flanges and Flanged Fittings
ASME B16.47
Large Diameter Steel Flanges
ASME B31.3
Process Piping
3. REFERENCE DOCUMENTS
The project specifications tabulated below form part of this specification.
3.1 PROJECT STANDARD SPECIFICATIONS
Project Specifications AMD Number Specification Title
25418-3000-3PS-P000-P0002 5578-AMD-PU-002
Fabrication, Handling and
Installation of Process and Utility
Piping
25418-3000-3PS-P000-P0003 5578-AMD-PU-003
Technical Specification for Piping
Systems
25418-3000-3PS-P000-P0010 5578-AMD-PU-010 Requirements for Glass Fiber
Reinforced Epoxy and Polyester
TAKREER PROJECT SPECIFICATION
MATERIAL CLASSES-CLASS 600
(PROCESS)
TAKREER
PROJECT No 5578
Agreement no 07-5578-F-1
RUWAIS REFINERY
EXPANSION PROJECT COMPANY Doc. No. 5578-DGS-PU-023
ENG Doc. 25418-1000-3PS-P000-P0023 Rev.1
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 6 of 85
Project Specifications AMD Number Specification Title
Pipes and Fittings Connections
25418-3000-3PS-P000-P0011 5578-AMD-PU-011
Design and Installation of Glass
Fiber Reinforced Epoxy and
Polyester Piping
25418-1000-3PS-P000-P0016
5578-AMD-PU-016 Piping Material Purchase
Specification (SPE Specs)
25418-3000-3PS-P000-P0020 5578-DGS-PU-020 Piping Class Index
25418-3000-3PS-P000-P0021 5578-DGS-PU-021 Material Classes – Class 150
Process
25418-3000-3PS-P000-P0022 5578-DGS-PU-022 Material Classes – Class 300
Process
25418-3000-3PS-P000-P0024 5578-DGS-PU-024 Material Classes – Class 900 and
Above Process
25418-3000-3PS-P000-P0025 5578-DGS-PU-025 Material Classes – Utility Classes
25418-1000-3PS-P000-P0201 5578-DGS-PU-201 Valve Material Specifications
25418-3000-3PS-NW00-N0004 5578-AMD-MW-004 Materials and Fabrication
Requirements for CS Piping and
Equipment in Severe Service
25418-3000-3PS-NW00-N0008 5578-AMD-MW-008 Design General Specification
Metallic Materials
25418-1000-3PS-NWP0-N0001 5578-AMD-MW-002 Amendment to Design General
Specification DGS-MW-002
(Welding, NDE, and Prevention
of Brittle Fracture of Piping)
4. CLARIFICATIONS
The Material Classes – Class 600 Process have been modified to include current material
requirements in accordance with the latest codes, and new classes added where necessary.
TAKREER PROJECT SPECIFICATION
MATERIAL CLASSES-CLASS 600
(PROCESS)
TAKREER
PROJECT No 5578
Agreement no 07-5578-F-1
RUWAIS REFINERY
EXPANSION PROJECT COMPANY Doc. No. 5578-DGS-PU-023
ENG Doc. 25418-1000-3PS-P000-P0023 Rev.1
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 7 of 85
Note that piping classes shall be to the requirements of ASME B31.3 unless otherwise stated.
For additional material requirements see Piping Material Purchase Specification (SPE Specs)
25418-1000-3PS-P000-P0016.
Pipe shall be plain ended up to 1 1/2” NPS and bevelled ended 2” NPS and above.
For standardization all the following materials shall be purchased to NACE MR0103,
(Note EPC Contractor to confirm and develop). This requirement will be specified in 25418-1000-
3PS-P000-P0016.
• All CS and LTCS material designated ‘LSS’.
• Stainless Steel type 316, 321, 347, and 321/347.
• 1.25% Chrome 0.5% Moly.
• 2.25% Chrome 1.0% Moly.
• UNS S32760 Duplex Stainless Steel..
• Alloy 20.
Note that the fabrication of all pipework in WET H2S service (above 50ppm) and dry H2S service
above 10% mole shall conform to the requirements of MR0103. This is in addition to any
requirements in specifications 25418-3000-3PS-P000-P0002, 25418-3000-3PS-NW00-N0004 and
25418-1000-3PS-NWP0-N0001.
All valves in piping classes which include wet or dry H2S (50-3000 ppmw), or TOXIC (> 3000
ppmw), shall have soft seats/seals/packing etc. suitable for the specified services.
Supplier to provide details at the bid stage.
Bolting not meeting the requirements of Section 5 and Table 8 of MR0103 (e.g. B16) shall only be
used on flanges or other parts that are not directly exposed to ‘Wet H2S / SOUR’ environments,
and must be directly exposed to the atmosphere at all times (see Paragraph 5.2.1.1 of MR0103).
For 1 1/4 CR 1/2 MO materials with operating temperatures above 441°C the EPC Contractor is
directed to review the controls that have been specified in 25418-1000-3PS-P000-P0016 to
prevent reheat cracking, and to request from Suppliers such evidence that demonstrates
satisfactory operation above this temperature. This requirement is shown as note 10 in relevant
piping classes.
Flanges and Gaskets above those specified in ASME B16.47 for series ‘A’ (see below) shall be
designed by the EPC Contractor:
> 60” NPS Class 150 – 600
>48” NPS Class 900
> 24” NPS Class 1500 - 2500
TAKREER PROJECT SPECIFICATION
MATERIAL CLASSES-CLASS 600
(PROCESS)
TAKREER
PROJECT No 5578
Agreement no 07-5578-F-1
RUWAIS REFINERY
EXPANSION PROJECT COMPANY Doc. No. 5578-DGS-PU-023
ENG Doc. 25418-1000-3PS-P000-P0023 Rev.1
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 8 of 85
The use of MESC numbers is to be decided and an example piping class 11025XR is included in
25418-1000-3PS-P000-P0021.
MESC numbers to be checked, and added by the EPC Contractor.
5. CLASS 600 MATERIAL CLASSES
Piping classes are as listed below.
PIPING CLASS REMARKS
61025XR
61051LR
61051MR
61051XR
61051YR
61055MR
61056MR
61056R
61056XR
61058MR
61060YR
61076R
61126MR
61126XR
61126YR
61128MR
61151MR
61151XR
61174MR
61175MR
61176MR
61845MR
TAKREER PROJECT SPECIFICATION
MATERIAL CLASSES-CLASS 600
(PROCESS)
TAKREER
PROJECT No 5578
Agreement no 07-5578-F-1
RUWAIS REFINERY
EXPANSION PROJECT COMPANY Doc. No. 5578-DGS-PU-023
ENG Doc. 25418-1000-3PS-P000-P0023 Rev.1
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 9 of 85
PIPING CLASS REMARKS
61845YR
61850MR
62050MR
62060MR
62065MR
62070R
62176MR
62176R
62176XR
63020MR
63020XR
63045MR
63057YR
63060MR
63174MR
63205MR
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 10 of 85
PROJECT CLASS 61025XR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 75 100 125 150 175 200 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------ --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 003 1/2-24 75.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 80 16 C C C C E E E E B B B B A 1 1/2 80 14 C C C C E E E E B B B A 2 80 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 80 8 C C C C E E B B A 6 80 --- ------ ------------------------------------------------------------------ 6 C C C C E B B A 8 60 P LEAN AMINE W/ WET H2S (50-3000 PPM H2S) 4 C C C C B B A 10 60 3 C C C C B A 12 60 2 C C C C A 14 60 1 1/2 B B B A 16 60 1 B B A 18 60 3/4 B A 20 60 1/2 A 24 60 CODE EXPLANATION OF CHARACTERS ---- ------------------------- A EQUAL TEE REV NOTES SIZE SCHEDULE B REDUCING TEE (THREADED) REV NOTES C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- --------------- --- ----- E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 XXS - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) 3/4 XXS FOR SEVERE SERVICE (LSS) SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. 1 XXS 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERED TO GATE VALVES. 1 1/2 XXS 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. 406 - F6 (NACE) TRIM IS AN ACCEPTABLE ALTERNATE. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED LSS (50-3000 PPM H2S) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61025XR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 12 of 85
PROJECT CLASS 61051LR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 SIZE (PLAIN/BEVELED) --- ------ ----------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 1/2-24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 160 16 C C C C E E E E B B B B A 1 1/2 160 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 80 8 C C C C E E B B A 6 80 --- ------ ------------------------------------------------------------------ 6 C C C C E B B A 8 100 P HYDROCARBONS W/ H2S (H2S > 3000 PPM) 4 C C C C B B A 10 100 P LPG W/H2S (H2S > 3000 PPM) 3 C C C C B A 12 80 P LPG 2 C C C C A 14 80 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 CODE EXPLANATION OF CHARACTERS ---- ------------------------- REV NOTES A EQUAL TEE REV NOTES SIZE SCHEDULE --- ----- B REDUCING TEE (THREADED) - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1. C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- ---------- - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, E BRANCH OUTLET REDUCING BUTT-WELD. THREADING NOT ALLOWED AND HYDROTESTING) FOR LPG AND/OR TOXIC SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NWP0-N0001. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED. 406 - F6 (NACE) TRIM IS AN ACCEPTABLE ALTERNATE. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 005 - FOR HYDRO-STATIC VENT/DRAIN USE SOCKOLET, NIPPLE, FLANGE, AND BLIND 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE TOXIC (H2S > 3000 PPM) ____________________________________________________________________ CARBON STEEL PLANT : RUWAIS REFINERY CLASS NO. : 61051LR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 14 of 85
PROJECT CLASS 61051MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 30 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 50 75 100 125 150 175 200 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------ --- ----- ------------------------------------------------------------ --- ----- ----- --------------- PRESSURE KG/CM2 GA 30 C C C C E E E E E E E E B B B B A 1/2-24 69.4 69.4 69.4 69.4 69.4 69.4 69.4 69.4 24 C C C C E E E E E E B B B B B A 1/2 XXS 20 C C C C E E E E E B B B B B A 3/4 XXS 18 C C C C E E E E E B B B B A 1 160 16 C C C C E E E E B B B B A 1 1/2 160 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 80 8 C C C C E E B B A 6 80 --- ------ ------------------------------------------------------------------ 6 C C C C E B B A 8 80 003 P DESALTER WATER WITH WET H2S (50-3000 PPM H2S) 4 C C C C B B A 10 60 3 C C C C B A 12 60 2 C C C C A 14 60 1 1/2 B B B A 16 60 1 B B A 18 60 3/4 B A 20 60 1/2 A 24 60 ≥30 SEE NOTE BELOW CODE EXPLANATION OF CHARACTERS ---- ------------------------- A EQUAL TEE REV NOTES SIZE SCHEDULE B REDUCING TEE (THREADED) C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- --------------- E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 XXS REV NOTES 3/4 XXS --- ----- 1 XXS - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) 1 1/2 XXS FOR SEVERE SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. 406 - F6 (NACE) TRIM IS AN ACCEPTABLE ALTERNATE. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 017 - WHERE VALVES ARE REQUIRED ABOVE 24”, THEY WILL BE ADDED DURING EPC STAGE. 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 038 - PWHT IS REQUIRED AS PER ASME B31.3. LSS (50-3000 PPM H2S) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61051MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 4.5 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
THE WALL THICKNESS AND MAXIMUM PRESSURE AND TEMPERATURE FOR SIZES ABOVE 24” SHALL BE AS FOLLOWS: SIZE WALL THICKNESS MAXIMUM DESIGN PRESSURE/TEMPERATURE 30 0.813" 50.7 KG/CM2 / 172 DEG.C
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 16 of 85
PROJECT CLASS 61051XR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 30 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 50 75 100 125 150 175 200 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------- --- ----- ----------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 30 C C C C E E E E E E E E B B B B A 1/2 160 003 1/2-24 74.0 74.0 74.0 74.0 74.0 74.0 74.0 74.0 24 C C C C E E E E E E B B B B B A 3/4 160 20 C C C C E E E E E B B B B B A 1 80 18 C C C C E E E E E B B B B A 1 1/2 80 16 C C C C E E E E B B B B A 2 80 14 C C C C E E E E B B B A 3 80 12 C C C C E E E B B B A 4 80 REV NOTES SERVICE 10 C C C C E E E B B A 6 80 8 C C C C E E B B A 8 60 --- ------ ------------------------------------------------------------------- 6 C C C C E B B A 10 60 P HYDROCARBONS, 4 C C C C B B A 12 60 P HYDROCARBONS WITH H2S (H2S =< 3000 PPM) 3 C C C C B A 14 60 P HYDROCARBONS WITH H2 (PP < 7.1 KG/CM2) 2 C C C C A 16 60 P HYDROCARBONS WITH CAUSTIC/AMINE 1 1/2 B B B A 18 60 1 B B A 20 60 3/4 B A 24 60 1/2 A ≥30 SEE NOTE BELOW CODE EXPLANATION OF CHARACTERS ---- ------------------------- A EQUAL TEE REV NOTES SIZE SCHEDULE B REDUCING TEE (THREADED) REV NOTES C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- --------------- --- ----- E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 XXS 3/4 XXS 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 1 XXS 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 1 1/2 160 - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 011 - PWHT IS REQUIRED FOR CAUSTIC & AMINE SERVICE 017 - WHERE VALVES ARE REQUIRED ABOVE 24”, THEY WILL BE ADDED DURING EPC STAGE. 038 - PWHT IS REQUIRED AS PER ASME B31.3. ____________________________________________________________________ CARBON STEEL PLANT : RUWAIS REFINERY CLASS NO. : 61051XR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 011 & 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
THE WALL THICKNESS AND MAXIMUM PRESSURE AND TEMPERATURE FOR SIZES ABOVE 24” SHALL BE AS FOLLOWS: SIZE WALL THICKNESS MAXIMUM DESIGN PRESSURE/TEMPERATURE 30 0.750” 51 KG/CM2 / 200 DEG.C
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 18 of 85
PROJECT CLASS 61051YR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 425 SIZE (PLAIN/BEVELED) --- ------ ---------------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 003 1/2-24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 58.6 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 160 16 C C C C E E E E B B B B A 1 1/2 160 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 80 8 C C C C E E B B A 6 80 --- ------ ---------------------------------------------------------------------------------- 6 C C C C E B B A 8 100 P HYDROCARBONS 4 C C C C B B A 10 80 P HYDROCARBONS W/ H2S (H2S =< 3000 PPM) 3 C C C C B A 12 80 P HYDROCARBONS W/ H2 (H2 PP < 7.1 KG/CM2) 2 C C C C A 14 80 P C4 CUT 1 1/2 B B B A 16 80 P HYDROCARBONS WITH CAUSTIC/AMINE 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 REV NOTES CODE EXPLANATION OF CHARACTERS --- ----- ---- ------------------------- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1. A EQUAL TEE REV NOTES SIZE SCHEDULE - FOR LEVEL GAUGES, RECOMMENDED MAX. TEMPERATURE DIFFERENTIAL B REDUCING TEE (THREADED) (AMBIENT TO FLUID) 265 DEG C. C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- ---------- 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 XXS - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. 3/4 XXS - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN 1 XXS ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). 1 1/2 XXS - BENDING OF PIPES IS NOT ALLOWED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 011 - PWHT IS REQUIRED FOR CAUSTIC & AMINE SERVICE 038 - PWHT IS REQUIRED AS PER ASME B31.3. ____________________________________________________________________ CARBON STEEL PLANT : RUWAIS REFINERY CLASS NO. : 61051YR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 011 & 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 20 of 85
PROJECT CLASS 61055MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 50 75 100 125 150 175 200 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 XXS 003 1/2-24 53.5 53.5 53.5 53.5 53.5 53.5 53.5 53.5 20 C C C C E E E E E B B B B B A 3/4 XXS 18 C C C C E E E E E B B B B A 1 XXS 16 C C C C E E E E B B B B A 1 1/2 XXS 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 160 REV NOTES SERVICE 10 C C C C E E E B B A 4 120 8 C C C C E E B B A 6 80 --- ------ ------------------------------------------------------------- 6 C C C C E B B A 8 80 P DESALTER WATER 4 C C C C B B A 10 60 3 C C C C B A 12 60 2 C C C C A 14 60 1 1/2 B B B A 16 60 1 B B A 18 60 3/4 B A 20 60 1/2 A 24 60 CODE EXPLANATION OF CHARACTERS ---- ------------------------- A EQUAL TEE REV NOTES SIZE SCHEDULE B REDUCING TEE (THREADED) C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- --------------- REV NOTES E BRANCH OUTLET REDUCING BUTT-WELD. THREADING NOT ALLOWED --- ----- 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 005 - FOR HYDRO-STATIC VENT/DRAIN USE SOCKOLET, NIPPLE, FLANGE, AND BLIND 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE ____________________________________________________________________ CARBON STEEL PLANT : RUWAIS REFINERY CLASS NO. : 61055MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 6 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 22 of 85
PROJECT CLASS 61056MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS (SEE NOTES BELOW) REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 425 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------------------------ --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E E E B B B B B A 1/2 160 003 1/2-24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 58.6 20 E E E E E E E E E B B B B B A 3/4 160 020 18 E E E E E E E E E B B B B A 1 160 16 E E E E E E E E B B B B A 1 1/2 160 14 E E E E E E E E B B B A 2 160 12 E E E E E E E B B B A 3 80 REV NOTES SERVICE 10 E E E E E E E B B A 4 80 8 E E E E E E B B A 6 80 --- ------ ------------------------------------------------------------------------------------ 6 E E E E E B B A 8 100 P HYDROCARBONS WITH WET H2S (50 – 3000 PPM H2S) 4 E E E E B B A 10 100 P HYDROCARBONS WITH H2 (PP ≥ 7.1 KG/CM2) 3 E E E E B A 12 80 2 E E E E A 14 80 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 CODE EXPLANATION OF CHARACTERS ---- ------------------------- A EQUAL TEE REV NOTES SIZE SCHEDULE B REDUCING TEE (THREADED) REV NOTES E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- --------------- --- ----- THREADING NOT ALLOWED - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1 AND API 941 (SEE NOTE 020). - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) FOR SEVERE SERVICE (LSS) SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. - ADDITIONAL REQUIREMENTS (I.E. WELDING, NDE) FOR HYDROGEN SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NWP0-N001. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 020 - FOR LINES IN HYDROGEN SERVICE, CONFIRM HYDROGEN PARTIAL PRESSURES DOES NOT EXCEED API 941 FIG.1. 021 - PWHT IS REQUIRED FOR UOP UNITS 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM LSS (50-3000 PPM H2S), HYDROGEN (PP≥7.1 KG/CM2) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61056MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 021 & 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 24 of 85
PROJECT CLASS 61056R, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 425 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------------------------ --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E E E B B B B B A 1/2 160 003 1/2-24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 58.6 20 E E E E E E E E E B B B B B A 3/4 160 020 18 E E E E E E E E E B B B B A 1 160 16 E E E E E E E E B B B B A 1 1/2 160 14 E E E E E E E E B B B A 2 160 12 E E E E E E E B B B A 3 80 REV NOTES SERVICE 10 E E E E E E E B B A 4 80 8 E E E E E E B B A 6 80 --- ------ ------------------------------------------------------------------------------------ 6 E E E E E B B A 8 100 HY HYDROGEN 4 E E E E B B A 10 100 P HYDROCARBONS WITH H2 (PP ≥ 7.1 KG/CM2) 3 E E E E B A 12 80 2 E E E E A 14 80 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 CODE EXPLANATION OF CHARACTERS ---- ------------------------- A EQUAL TEE REV NOTES SIZE SCHEDULE B REDUCING TEE (THREADED) REV NOTES E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- --------------- --- ----- THREADING NOT ALLOWED - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1 AND API 941 (SEE NOTE 020). - ADDITIONAL REQUIREMENTS (I.E. WELDING, NDE) FOR HYDROGEN SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NWP0-N001. 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). 300 - BENDING OF PIPES SHALL ONLY BE DONE WHERE INDICATED IN THE PDS ELECTRONIC FILE, OTHERWISE WELDING ELBOWS SHALL BE USED. THE USE OF BENDING WILL BE MINIMIZED AND SUBJECT TO COMPANY APPROVAL. - FOR BENDING OF PIPE SEE 25418-1000-3PS-P000-P0002. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 020 - FOR LINES IN HYDROGEN SERVICE, CONFIRM HYDROGEN PARTIAL PRESSURES DOES NOT EXCEED API 941 FIG.1. 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM HYDROGEN (PP ≥ 7.1 KG/CM2) ____________________________________________________________________ CARBON STEEL PLANT : RUWAIS REFINERY CLASS NO. : 61056R ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 26 of 85
PROJECT CLASS 61056XR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 50 75 100 125 150 175 200 270 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E E E B B B B B A 1/2 XXS 003 1/2-24 62.0 62.0 62.0 62.0 62.0 62.0 62.0 62.0 62.0 20 E E E E E E E E E B B B B B A 3/4 XXS 020 18 E E E E E E E E E B B B B A 1 160 16 E E E E E E E E B B B B A 1 1/2 160 14 E E E E E E E E B B B A 2 160 12 E E E E E E E B B B A 3 80 REV NOTES SERVICE 10 E E E E E E E B B A 4 80 8 E E E E E E B B A 6 80 --- ------ ------------------------------------------------------------------------- 6 E E E E E B B A 8 80 P HYDROCARBONS W/ WET H2S (H2S > 3000 PPM) 4 E E E E B B A 10 60 P HYDROCARBONS W H2 (PP ≥ 7.1 KG/CM2) 3 E E E E B A 12 60 2 E E E E A 14 60 1 1/2 B B B A 16 60 1 B B A 18 60 3/4 B A 20 60 REV NOTES 1/2 A 24 60 --- ----- - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, CODE EXPLANATION OF CHARACTERS AND HYDROTESTING) FOR TOXIC AND/OR HYDROGEN SERVICE SHALL BE IN ACCORDANCE ---- ------------------------- WITH 25418-1000-3PS-NWP0-N0001. A EQUAL TEE REV NOTES SIZE SCHEDULE - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) B REDUCING TEE THREADED) FOR SEVERE SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- --------- 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. THREADING NOT ALLOWED 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 020 - FOR LINES IN HYDROGEN SERVICE, CONFIRM HYDROGEN PARTIAL PRESSURES DOES NOT EXCEED API 941 FIG.1. 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM LSS/TOXIC (H2S > 3000 PPM), HYDROGEN (PP≥7.1KG/CM2) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61056XR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 4.5 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 28 of 85
PROJECT CLASS 61058MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 425 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E E E B B B B B A 1/2 160 003 1/2-24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 58.6 20 E E E E E E E E E B B B B B A 3/4 160 020 18 E E E E E E E E E B B B B A 1 160 16 E E E E E E E E B B B B A 1 1/2 160 14 E E E E E E E E B B B A 2 160 12 E E E E E E E B B B A 3 80 REV NOTES SERVICE 10 E E E E E E E B B A 4 80 8 E E E E E E B B A 6 80 --- ------ ------------------------------------------------------------------------------------- 6 E E E E E B B A 8 100 HY HYDROGEN 4 E E E E B B A 10 100 P HYDROCARBONS WITH H2 (PP ≥ 7.1 KG/CM2) 3 E E E E B A 12 80 2 E E E E A 14 80 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 CODE EXPLANATION OF CHARACTERS ---- ------------------------- A EQUAL TEE REV NOTES SIZE SCHEDULE B REDUCING TEE (THREADED) REV NOTES E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- --------------- --- ----- THREADING NOT ALLOWED - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1 AND API 941 (SEE NOTE 020). - ADDITIONAL REQUIREMENTS (I.E. WELDING, NDE) FOR HYDROGEN SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NWP0-N001. 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). 300 - BENDING OF PIPES SHALL ONLY BE DONE WHERE INDICATED IN THE PDS ELECTRONIC FILE, OTHERWISE WELDING ELBOWS SHALL BE USED. THE USE OF BENDING WILL BE MINIMIZED AND SUBJECT TO COMPANY APPROVAL. - FOR BENDING OF PIPE SEE 25418-1000-3PS-P000-P0002. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 005 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 020 - FOR LINES IN HYDROGEN SERVICE, CONFIRM HYDROGEN PARTIAL PRESSURES DOES NOT EXCEED API 941 FIG.1. 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM HYDROGEN (PP≥7.1 KG/CM2) ____________________________________________________________________ CARBON STEEL PLANT : RUWAIS REFINERY CLASS NO. : 61058MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 30 of 85
PROJECT CLASS 61060YR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 1 1/2 3 6 10 14 18 24 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 425 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E B B B B B A 003 1 -24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 58.6 20 E E E E E E E B B B B B A 020 18 E E E E E E E B B B B A 1 XXS 16 E E E E E E B B B B A 1 1/2 XXS 14 E E E E E E B B B A 2 XXS 12 E E E E E B B B A 3 160 REV NOTES SERVICE 10 E E E E E B B A 4 160 8 E E E E B B A 6 120 --- ------ ------------------------------------------------------------------------------------- 6 E E E B B A 8 120 P HYDROCARBONS WITH H2 (PP ≥ 7.1 KG/CM2) 4 E E B B A 10 120 3 E E B A 12 100 2 E E A 14 100 1 1/2 B A 16 100 1 A 18 100 20 100 24 100 CODE EXPLANATION OF CHARACTERS ---- ------------------------- A EQUAL TEE REV NOTES SIZE SCHEDULE B REDUCING TEE (THREADED) REV NOTES E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- --------------- --- ----- THREADING NOT ALLOWED - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1 AND API 941 (SEE NOTE 020). - ADDITIONAL REQUIREMENTS (I.E. WELDING, NDE) FOR HYDROGEN SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NWP0-N001. 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 020 - FOR LINES IN HYDROGEN SERVICE, CONFIRM HYDROGEN PARTIAL PRESSURES DOES NOT EXCEED API 941 FIG.1. 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM HYDROGEN (PP≥7.1 KG/CM2) ____________________________________________________________________ CARBON STEEL PLANT : RUWAIS REFINERY CLASS NO. : 61060YR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 6 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 32 of 85
PROJECT CLASS 61076R, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 50 75 100 125 150 175 200 SIZE (PLAIN/BEVELED) --- ------ ----------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E E E B B B B B A 1/2 160 003 1/2-24 82.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 20 E E E E E E E E E B B B B B A 3/4 160 18 E E E E E E E E E B B B B A 1 160 16 E E E E E E E E B B B B A 1 1/2 160 14 E E E E E E E E B B B A 2 160 12 E E E E E E E B B B A 3 80 REV NOTES SERVICE 10 E E E E E E E B B A 4 80 8 E E E E E E B B A 6 80 --- ------ ----------------------------------------------------------- 6 E E E E E B B A 8 80 P HYDROCARBONS W/ WET H2S (50-3000 PPM H2S) 4 E E E E B B A 10 60 P HYDROCARBONS W H2 (PP ≥ 7.1 KG/CM2) 3 E E E E B A 12 60 2 E E E E A 14 60 1 1/2 B B B A 16 80 1 B B A 18 60 3/4 B A 20 60 1/2 A 24 60 CODE EXPLANATION OF CHARACTERS ---- ------------------------- REV NOTES A EQUAL TEE REV NOTES SIZE SCHEDULE --- ----- B REDUCING TEE (THREADED) E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- ---------- - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) THREADING NOT ALLOWED FOR SEVERE SERVICE (LSS) SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. - ADDITIONAL REQUIREMENTS (I.E. WELDING, NDE) FOR HYDROGEN SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NWP0-N0001. 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8 & LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM LSS (50-3000 PPM H2S), HYDROGEN (PP≥7.1 KG/CM2) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61076R ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 34 of 85
PROJECT CLASS 61126MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 SIZE (PLAIN/BEVELED) --- ------ ----------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 1/2-24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 160 16 C C C C E E E E B B B B A 1 1/2 160 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 80 8 C C C C E E B B A 6 80 --- ------ ----------------------------------------------------------------------------- 6 C C C C E B B A 8 100 P HYDROCARBONS W/ WET H2S (H2S > 3000 PPM) 4 C C C C B B A 10 100 P AMINE W/ WET H2S 3 C C C C B A 12 80 WA SOUR WATER 2 C C C C A 14 80 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 REV NOTES --- ----- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1. - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, CODE EXPLANATION OF CHARACTERS AND HYDROTESTING) FOR TOXIC SERVICE SHALL BE IN ACCORDANCE WITH ---- ------------------------- 25418-1000-3PS-NWP0-N0001. A EQUAL TEE REV NOTES SIZE SCHEDULE - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) B REDUCING TEE (THREADED) FOR SEVERE SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. C BRANCH FITTING PLAIN-END OUTLET. --- ----- ---- -------------------- - FOR LEVEL GAUGES, RECOMMENDED MAX. TEMPERATURE DIFFERENTIAL (AMBIENT TO FLUID) 265 DEG C. E BRANCH OUTLET REDUCING BUTT-WELD. THREADING NOT ALLOWED 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED 406 - F6 (NACE) TRIM IS AN ACCEPTABLE ALTERNATE. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 005 - FOR HYDRO-STATIC VENT/DRAIN USE SOCKOLET, NIPPLE, FLANGE, AND BLIND 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 008 - PWHT IS REQUIRED FOR AMINE SERVICE 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE LSS/TOXIC (H2S > 3000 PPM) ____________________________________________________________________ CARBON STEEL PLANT : RUWAIS REFINERY CLASS NO. : 61126MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 008 & 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 36 of 85
PROJECT CLASS 61126XR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 SIZE (PLAIN/BEVELED) --- ------ -------------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 003 1/2-24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 160 16 C C C C E E E E B B B B A 1 1/2 160 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 80 8 C C C C E E B B A 6 80 --- ------ -------------------------------------------------------------------------------- 6 C C C C E B B A 8 100 P HYDROCARBONS W/ WET H2S (50-3000 PPM H2S) 4 C C C C B B A 10 100 WA SOUR WATER 3 C C C C B A 12 80 P AMINE W/ WET H2S 2 C C C C A 14 80 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1. ---- ------------------------- - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) A EQUAL TEE REV NOTES SIZE SCHEDULE FOR SEVERE SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. B REDUCING TEE (THREADED) 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERED TO GATE VALVES. C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- --------------- 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 XXS 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED 3/4 XXS TO BALL VALVES. 1 XXS - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. 1 1/2 XXS - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 008 - PWHT IS REQUIRED FOR AMINE SERVICE 021 - PWHT IS REQUIRED FOR UOP UNITS 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 038 - PWHT IS REQUIRED AS PER ASME B31.3. LSS (50-3000 PPM H2S) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61126XR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTES 008, 021 & 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 38 of 85
PROJECT CLASS 61126YR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 75 100 125 150 175 200 SIZE (PLAIN/BEVELED) --- ------ -------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 003 1/2- 24 104.0 102.1 98.5 95.0 93.4 91.9 90.6 89.3 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 160 16 C C C C E E E E B B B B A 1 1/2 160 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 80 8 C C C C E E B B A 6 80 --- ------ -------------------------------------------------------------------- 6 C C C C E B B A 8 80 P HYDROCARBONS W/ WET H2S (H2S > 3000 PPM) 4 C C C C B B A 10 80 WA SOUR WATER 3 C C C C B A 12 80 P AMINE W/ WET H2S 2 C C C C A 14 80 P HYDROCARBONS W/ H2 (PP <7.1 KG/CM2) 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1. ---- ------------------------- - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, A EQUAL TEE REV NOTES SIZE SCHEDULE AND HYDROTESTING) FOR TOXIC SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NWP0-N0001. B REDUCING TEE (THREADED) - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- --------------- FOR SEVERE SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. E BRANCH OUTLET REDUCING BUTT-WELD. THREADING NOT ALLOWED 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED. 406 - F6 (NACE) TRIM IS AN ACCEPTABLE ALTERNATE. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 005 - FOR HYDRO-STATIC VENT/DRAIN USE SOCKOLET, NIPPLE, FLANGE, AND BLIND 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 008 - PWHT IS REQUIRED FOR AMINE SERVICE 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE LSS/TOXIC (H2S > 3000 PPM) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61126YR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 008 & 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 40 of 85
PROJECT CLASS 61128MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 SIZE (PLAIN/BEVELED) --- ------ -------------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 003 1/2-24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 160 16 C C C C E E E E B B B B A 1 1/2 160 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 80 8 C C C C E E B B A 6 80 --- ------ -------------------------------------------------------------------------------- 6 C C C C E B B A 8 100 P HYDROCARBONS W/ WET H2S (50-3000 PPM H2S) 4 C C C C B B A 10 100 WA SOUR WATER 3 C C C C B A 12 80 P AMINE W/ WET H2S 2 C C C C A 14 80 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1. ---- ------------------------- - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) A EQUAL TEE REV NOTES SIZE SCHEDULE FOR SEVERE SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. B REDUCING TEE (THREADED) 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERED TO GATE VALVES. C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- --------------- 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 XXS 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED 3/4 XXS TO BALL VALVES. 1 XXS - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. 1 1/2 XXS - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 008 - PWHT IS REQUIRED FOR AMINE SERVICE 021 - PWHT IS REQUIRED FOR UOP UNITS 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 038 - PWHT IS REQUIRED AS PER ASME B31.3. LSS (50-3000 PPM H2S) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61128MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 008, 021 & 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 42 of 85
PROJECT CLASS 61151MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 425 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------------------------ --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E E E B B B B B A 1/2 160 020 1/2-24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 58.6 20 E E E E E E E E E B B B B B A 3/4 160 18 E E E E E E E E E B B B B A 1 160 16 E E E E E E E E B B B B A 1 1/2 160 14 E E E E E E E E B B B A 2 160 12 E E E E E E E B B B A 3 80 REV NOTES SERVICE 10 E E E E E E E B B A 4 80 8 E E E E E E B B A 6 80 --- ------ ------------------------------------------------------------------------------------ 6 E E E E E B B A 8 100 P HYDROCARBONS W/ WET H2S (H2S > 3000 PPM) 4 E E E E B B A 10 100 P HYDROCARBONS W H2 (PP ≥ 7.1 KG/CM2) 3 E E E E B A 12 80 P AMINE 2 E E E E A 14 80 WA SOUR WATER 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 REV NOTES CODE EXPLANATION OF CHARACTERS --- ----- ---- ------------------------- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1 AND API 941 (SEE NOTE 020). A EQUAL TEE REV NOTES SIZE SCHEDULE - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, B REDUCING TEE (THREADED) AND HYDROTESTING) FOR TOXIC AND/OR HYDROGEN SERVICE SHALL BE IN ACCORDANCE E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- --------------- WITH 25418-1000-3PS-NWP0-N0001. THREADING NOT ALLOWED - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) FOR SEVERE SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 004 - MAX. OPERATING TEMPERATURE FOR INSULATED LINES: 400 DEG. C MAX. OPERATING TEMPERATURE FOR UNINSULATED LINES: 425 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 008 - PWHT IS REQUIRED FOR AMINE SERVICE 020 - FOR LINES IN HYDROGEN SERVICE, CONFIRM HYDROGEN PARTIAL PRESSURES DOES NOT EXCEED API 941 FIG.1. 021 - PWHT IS REQUIRED FOR UOP UNITS 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM LSS/TOXIC (H2S > 3000 PPM), HYDROGEN (PP ≥ 7.1 KG/CM2) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61151MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 008, 021 & 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 44 of 85
PROJECT CLASS 61151XR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 75 100 125 150 175 200 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------ --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E E E B B B B B A 1/2 160 003 1/2-24 104.0 102.1 98.5 95.0 93.4 91.9 90.6 89.3 20 E E E E E E E E E B B B B B A 3/4 160 18 E E E E E E E E E B B B B A 1 160 16 E E E E E E E E B B B B A 1 1/2 160 14 E E E E E E E E B B B A 2 160 12 E E E E E E E B B B A 3 80 REV NOTES SERVICE 10 E E E E E E E B B A 4 80 8 E E E E E E B B A 6 80 --- ------ ------------------------------------------------------------------ 6 E E E E E B B A 8 80 P HYDROCARBONS W/ WET H2S (H2S > 3000 PPM) 4 E E E E B B A 10 80 P HYDROCARBONS W H2 (H2 PP ≥ 7.1 KG/CM2) 3 E E E E B A 12 80 2 E E E E A 14 80 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS ---- ------------------------- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1. A EQUAL TEE REV NOTES SIZE SCHEDULE - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, B REDUCING TEE (THREADED) AND HYDROTESTING) FOR TOXIC AND/OR HYDROGEN SERVICE SHALL BE IN ACCORDANCE E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- --------------- WITH 25418-1000-3PS-NWP0-N0001. THREADING NOT ALLOWED - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) FOR SEVERE SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM LSS/TOXIC (H2S > 3000 PPM), HYDROGEN (PP ≥ 7.1 KG/CM2) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61151XR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 46 of 85
PROJECT CLASS 61174MR, 25418-1000-3PS-P000-P0021 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 TABLE OF SCHEDULES 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV RUN REV NOTES SIZE SCHEDULE -50 TO 38 50 75 100 150 175 200 SIZE (PLAIN/BEVELED) --- ----- ------------------------------------------------------------- --- ------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 003 1/2- 24 104.0 102.1 98.5 95.0 91.9 90.6 89.3 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 160 16 C C C C E E E E B B B B A 1 1/2 160 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 80 10 C C C C E E E B B A 4 80 8 C C C C E E B B A 6 80 REV NOTES SERVICE 6 C C C C E B B A 8 80 4 C C C C B B A 10 80 --- ------ ------------------------------------------------------------ 3 C C C C B A 12 80 P HYDROCARBONS 2 C C C C A 14 80 CF COLD FLARE 1 1/2 B B B A 16 80 P COLD LIQUID DRAIN 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS ---- ------------------------- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1. A EQUAL TEE REV NOTES SIZE SCHEDULE - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, B REDUCING TEE (THREADED) AND HYDROTESTING) FOR LOW TEMP SERVICE SHALL BE IN ACCORDANCE WITH C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- ---------- 25418-1000-3PS-NWP0-N0001. E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 XXS 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 3/4 XXS 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 1 XXS 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED 1 1/2 XXS TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). 300 - BENDING OF PIPES SHALL ONLY BE DONE WHERE INDICATED IN THE PDS ELECTRONIC FILE, OTHERWISE WELDING ELBOWS SHALL BE USED. THE USE OF BENDING WILL BE MINIMIZED AND SUBJECT TO COMPANY APPROVAL. - FOR BENDING OF PIPE SEE 25418-1000-3PS-P000-P0002. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 038 - PWHT IS REQUIRED AS PER ASME B31.3. __________________________________________________________________ CARBON STEEL, LT PLANT : RUWAIS REFINERY CLASS NO. : 61174MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 48 of 85
PROJECT CLASS 61175MR, 25418-1000-3PS-P000-P0021 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 TABLE OF SCHEDULES 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV RUN REV NOTES SIZE SCHEDULE -50 0 50 75 100 150 SIZE (PLAIN/BEVELED) --- ----- ---------------------------------------------------- --- ------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 1/2- 24 50.5 50.5 50.5 50.5 50.5 50.5 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 80 16 C C C C E E E E B B B B A 1 1/2 80 14 C C C C E E E E B B B A 2 80 12 C C C C E E E B B B A 3 40 10 C C C C E E E B B A 4 40 8 C C C C E E B B A 6 40 REV NOTES SERVICE 6 C C C C E B B A 8 40 4 C C C C B B A 10 40 --- ------ --------------------------------------------------- 3 C C C C B A 12 40 P LPG 2 C C C C A 14 40 1 1/2 B B B A 16 40 1 B B A 18 XS 3/4 B A 20 40 1/2 A 24 40 REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS ---- ------------------------- A EQUAL TEE REV NOTES SIZE SCHEDULE - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, B REDUCING TEE (THREADED) AND HYDROTESTING) FOR LPG AND/OR LOW TEMP SERVICE SHALL BE IN ACCORDANCE C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- ---------- WITH 25418-1000-3PS-NWP0-N0001. E BRANCH OUTLET REDUCING BUTT-WELD. THREADING NOT ALLOWED 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). 300 - BENDING OF PIPES SHALL ONLY BE DONE WHERE INDICATED IN THE PDS ELECTRONIC FILE, OTHERWISE WELDING ELBOWS SHALL BE USED. THE USE OF BENDING WILL BE MINIMIZED AND SUBJECT TO COMPANY APPROVAL. - FOR BENDING OF PIPE SEE 25418-1000-3PS-P000-P0002. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 005 - FOR HYDRO-STATIC VENT/DRAIN USE SOCKOLET, NIPPLE, FLANGE, AND BLIND 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE __________________________________________________________________ CARBON STEEL, LT PLANT : RUWAIS REFINERY CLASS NO. : 61175MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : NO REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 50 of 85
PROJECT CLASS 61176MR, 25418-1000-3PS-P000-P0021 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 TABLE OF SCHEDULES 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV RUN REV NOTES SIZE SCHEDULE -50 0 50 75 100 200 250 295 SIZE (PLAIN/BEVELED) --- ----- ----------------------------------------------------------------- --- ------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 003 1/2- 24 41.8 41.8 41.8 41.8 41.8 41.8 41.8 41.8 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 80 16 C C C C E E E E B B B B A 1 1/2 80 14 C C C C E E E E B B B A 2 80 12 C C C C E E E B B B A 3 40 10 C C C C E E E B B A 4 40 8 C C C C E E B B A 6 40 REV NOTES SERVICE 6 C C C C E B B A 8 40 4 C C C C B B A 10 40 --- ------ ---------------------------------------------------------------- 3 C C C C B A 12 STD P C4 CUT 2 C C C C A 14 40 1 1/2 B B B A 16 40 1 B B A 18 XS 3/4 B A 20 40 1/2 A 24 40 REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS ---- ------------------------- - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, A EQUAL TEE REV NOTES SIZE SCHEDULE AND HYDROTESTING) FOR LOW TEMP SERVICE SHALL BE IN ACCORDANCE WITH B REDUCING TEE (THREADED) 25418-1000-3PS-NWP0-N0001. C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- ---------- 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 XXS 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 3/4 XXS 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED 1 160 TO BALL VALVES. 1 1/2 160 - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). 300 - BENDING OF PIPES SHALL ONLY BE DONE WHERE INDICATED IN THE PDS ELECTRONIC FILE, OTHERWISE WELDING ELBOWS SHALL BE USED. THE USE OF BENDING WILL BE MINIMIZED AND SUBJECT TO COMPANY APPROVAL. - FOR BENDING OF PIPE SEE 25418-1000-3PS-P000-P0002. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. __________________________________________________________________ CARBON STEEL, LT PLANT : RUWAIS REFINERY CLASS NO. : 61176MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : NO REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 52 of 85
PROJECT CLASS 61845MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 1 1/2 3 6 10 14 18 24 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 425 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E B B B B B A 020 1 -24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 58.6 20 E E E E E E E B B B B B A 18 E E E E E E E B B B B A 1 XXS 16 E E E E E E B B B B A 1 1/2 XXS 14 E E E E E E B B B A 2 XXS 12 E E E E E B B B A 3 160 REV NOTES SERVICE 10 E E E E E B B A 4 160 8 E E E E B B A 6 120 --- ------ ------------------------------------------------------------------------------------- 6 E E E B B A 8 120 P HYDROCARBONS W/ WET H2S (50 - 3000 PPM H2S) 4 E E B B A 10 120 P HYDROCARBONS W H2 (PP ≥ 7.1 KG/CM2) 3 E E B A 12 100 WA SOUR WATER 2 E E A 14 100 1 1/2 B A 16 100 1 A 18 100 20 100 24 100 REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS ---- ------------------------- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1 AND API 941 (SEE NOTE 020). A EQUAL TEE REV NOTES SIZE SCHEDULE - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, B REDUCING TEE (THREADED) AND HYDROTESTING) FOR HYDROGEN SERVICE SHALL BE IN ACCORDANCE WITH E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- --------------- 25418-1000-3PS-NWP0-N0001. THREADING NOT ALLOWED - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) FOR SEVERE SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. 101 - PISTON TYPE CHECK VALVES (1" -1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 020 - FOR LINES IN HYDROGEN SERVICE, CONFIRM HYDROGEN PARTIAL PRESSURES DOES NOT EXCEED API 941 FIG.1. 021 - PWHT IS REQUIRED FOR UOP UNITS 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM LSS (50-3000 PPM H2S), HYDROGEN (PP ≥ 7.1 KG/CM2) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61845MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 6 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 021 & 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 54 of 85
PROJECT CLASS 61845YR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 75 100 125 150 175 200 SIZE (PLAIN/BEVELED) --- ------ ---------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 XXS 003 1/2-24 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 20 C C C C E E E E E B B B B B A 3/4 XXS 18 C C C C E E E E E B B B B A 1 160 16 C C C C E E E E B B B B A 1 1/2 160 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 80 8 C C C C E E B B A 6 80 --- ------ ---------------------------------------------------------------- 6 C C C C E B B A 8 60 P HYDROCARBONS W/ WET H2S (H2S > 3000 PPM) 4 C C C C B B A 10 60 WA SOUR WATER 3 C C C C B A 12 XS 2 C C C C A 14 60 1 1/2 B B B A 16 60 1 B B A 18 60 3/4 B A 20 60 1/2 A 24 60 CODE EXPLANATION OF CHARACTERS ---- ------------------------- REV NOTES SIZE SCHEDULE A EQUAL TEE (THREADED) REV NOTES B REDUCING TEE --- ----- ----- --------------- --- ----- C BRANCH FITTING PLAIN-END OUTLET. THREADING NOT ALLOWED - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, E BRANCH OUTLET REDUCING BUTT-WELD. AND HYDROTESTING) FOR TOXIC SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NWP0-N0001. - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) FOR SEVERE SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. 101 - PISTON TYPE CHECK VALVES (1/2"-1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED. 406 - F6 (NACE) TRIM IS AN ACCEPTABLE ALTERNATE. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 005 - FOR HYDRO-STATIC VENT/DRAIN USE SOCKOLET, NIPPLE, FLANGE, AND BLIND 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE LSS/TOXIC (H2S > 3000 PPM) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61845YR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 4.5 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 56 of 85
PROJECT CLASS 61850MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 1 1/2 3 6 10 14 18 24 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 425 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E B B B B B A 020 1 -24 104.0 102.1 95.0 91.9 89.3 85.5 81.1 78.9 76.5 74.1 70.7 58.6 20 E E E E E E E B B B B B A 18 E E E E E E E B B B B A 1 XXS 16 E E E E E E B B B B A 1 1/2 XXS 14 E E E E E E B B B A 2 XXS 12 E E E E E B B B A 3 160 REV NOTES SERVICE 10 E E E E E B B A 4 160 8 E E E E B B A 6 120 --- ------ ------------------------------------------------------------------------------------- 6 E E E B B A 8 120 P HYDROCARBONS W/ WET H2S (H2S > 3000 PPM) 4 E E B B A 10 120 P HYDROCARBONS W H2 (PP ≥ 7.1 KG/CM2) 3 E E B A 12 100 2 E E A 14 100 1 1/2 B A 16 100 1 A 18 100 20 100 24 100 REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS ---- ------------------------- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.1 AND API 941 (SEE NOTE 020). A EQUAL TEE REV NOTES SIZE SCHEDULE - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, B REDUCING TEE (THREADED) AND HYDROTESTING) FOR TOXIC AND/OR HYDROGEN SERVICE SHALL BE IN ACCORDANCE E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- --------------- WITH 25418-1000-3PS-NWP0-N0001. THREADING NOT ALLOWED - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, AND FABRICATION) FOR SEVERE SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NW00-N0004. 101 - PISTON TYPE CHECK VALVES (1” -1 1/2"), FOR HORIZONTAL MOUNTING ONLY. 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED TO BALL VALVES. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - BENDING OF PIPES IS NOT ALLOWED 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 006 - LTCS SHALL BE IMPACT TESTED AT MINUS 50 DEGC TO GIVE 27J MINIMUM AVERAGE, 19J MINIMUM INDIVIDUAL. 020 - FOR LINES IN HYDROGEN SERVICE, CONFIRM HYDROGEN PARTIAL PRESSURES DOES NOT EXCEED API 941 FIG.1 021 - PWHT IS REQUIRED FOR UOP UNITS 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 038 - PWHT IS REQUIRED AS PER ASME B31.3. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM LSS/TOXIC (H2S > 3000 PPM), HYDROGEN (PP ≥ 7.1 KG/CM2) ____________________________________________________________________ CARBON STEEL LSS PLANT : RUWAIS REFINERY CLASS NO. : 61850MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 6 mm COMPANY : TAKREER PWHT : YES/NO (NOTE 021 & 038) REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 58 of 85
PROJECT CLASS 62050MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 50 100 150 200 250 300 325 350 375 400 425 SIZE (PLAIN/BEVELED) --- ----- ------------------------------------------------------------------------------- ---- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 1/2- 24 45.8 45.8 45.8 45.8 45.8 45.8 45.8 45.8 45.8 45.8 45.8 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 80 16 C C C C E E E E B B B B A 1 1/2 80 14 C C C C E E E E B B B A 2 80 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 80 8 C C C C E E B B A 6 80 --- ------ ------------------------------------------------------------------------------ 6 C C C C E B B A 8 60 P HYDROCARBONS 4 C C C C B B A 10 60 3 C C C C B A 12 XS 2 C C C C A 14 60 1 1/2 B B B A 16 60 1 B B A 18 60 3/4 B A 20 60 1/2 A 24 60 REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS ---- ------------------------- 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. A EQUAL TEE REV NOTES SIZE SCHEDULE - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. B REDUCING TEE (THREADED) - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- --------------- ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 XXS 300 - BENDING OF PIPES SHALL ONLY BE DONE WHERE INDICATED IN THE PDS ELECTRONIC 3/4 XXS FILE, OTHERWISE WELDING ELBOWS SHALL BE USED. THE USE OF BENDING WILL BE 1 XXS MINIMIZED AND SUBJECT TO COMPANY APPROVAL. 1 1/2 160 - FOR BENDING OF PIPE SEE 25418-1000-3PS-P000-P0002. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 ____________________________________________________________________ ALLOY STEEL (5CR-0.5MO) PLANT : RUWAIS REFINERY CLASS NO. : 62050MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
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PROJECT CLASS 62060MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 30 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 50 100 150 200 250 300 325 350 360 SIZE (PLAIN/BEVELED) --- ----- ------------------------------------------------------------------- ---- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 30 C C E E E E E E B B B B B B A 1/2- 24 105.4 105.0 102.2 99.0 94.5 87.3 84.2 81.9 80.8 24 C C C C E E E E E E B B B B B A 1/2 160 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 160 16 C C C C E E E E B B B B A 1 1/2 160 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 120 8 C C C C E E B B A 6 120 --- ------ ------------------------------------------------------------------ 6 C C C C E B B A 8 100 P HCO/ SLURRY SERVICE 4 C C C C B B A 10 100 3 C C C C B A 12 100 2 C C C C A 14 100 1 1/2 B B B A 16 100 1 B B A 18 100 3/4 B A 20 100 1/2 A 24 100 ≥30 SEE NOTE BELOW REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.13. ---- ------------------------- 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. A EQUAL TEE REV NOTES SIZE SCHEDULE - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. B REDUCING TEE (THREADED) - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- --------------- ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 XXS 300 - BENDING OF PIPES SHALL ONLY BE DONE WHERE INDICATED IN THE PDS ELECTRONIC 3/4 XXS FILE, OTHERWISE WELDING ELBOWS SHALL BE USED. THE USE OF BENDING WILL BE 1 XXS MINIMIZED AND SUBJECT TO COMPANY APPROVAL. 1 1/2 XXS - FOR BENDING OF PIPE SEE 25418-1000-3PS-P000-P0002. 301 - FOR 1 1/2" AND SMALLER SIZES, USE 5-D COLD BENDS. USE 45 AND 90 DEGREE ELBOWS WHERE BENDS ARE LIMITED BY SPACE OR ARE IMPRACTICABLE. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 017 - WHERE VALVES ARE REQUIRED ABOVE 24”, THEY WILL BE ADDED DURING EPC STAGE. ____________________________________________________________________ ALLOY STEEL (5CR-0.5MO) PLANT : RUWAIS REFINERY CLASS NO. : 62060MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
THE WALL THICKNESS AND MAXIMUM PRESSURE AND TEMPERATURE FOR SIZES ABOVE 24” SHALL BE AS FOLLOWS: SIZE WALL THICKNESS MAXIMUM DESIGN PRESSURE/TEMPERATURE 30 1.688" TO ASME B16.5 GRP. 1.13
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
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PROJECT CLASS 62065MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 1 1/2 3 6 10 14 18 24 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 50 100 150 200 250 300 325 350 360 SIZE (PLAIN/BEVELED) --- ----- ------------------------------------------------------------------- ---- ----- ------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C E E E E E E B B B B B A 1 - 24 105.4 105.0 102.2 99.0 94.5 87.3 84.2 81.9 80.8 20 C C E E E E E B B B B B A 18 C C E E E E E B B B B A 1 XXS 16 C C E E E E B B B B A 1 1/2 XXS 14 C C E E E E B B B A 2 XXS 12 C C E E E B B B A 3 160 REV NOTES SERVICE 10 C C E E E B B A 4 160 8 C C E E B B A 6 160 --- ------ ------------------------------------------------------------------ 6 C C E B B A 8 120 P SLURRY SERVICE 4 C C B B A 10 120 3 C C B A 12 120 2 C C A 14 100 1 1/2 B A 16 100 1 A 18 100 20 100 24 100 REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.13. ---- ------------------------- 101 - PISTON TYPE CHECK VALVES (1" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. A EQUAL TEE REV NOTES SIZE SCHEDULE - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. B REDUCING TEE (THREADED) - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- --------------- ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). E BRANCH OUTLET REDUCING BUTT-WELD. THREADING NOT ALLOWED - BENDING OF PIPES IS NOT ALLOWED 301 - FOR 1 1/2" AND SMALLER SIZES, USE 5-D COLD BENDS. USE 45 AND 90 DEGREE ELBOWS WHERE BENDS ARE LIMITED BY SPACE OR ARE IMPRACTICABLE. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE ____________________________________________________________________ ALLOY STEEL (5CR-0.5MO) PLANT : RUWAIS REFINERY CLASS NO. : 62065MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 6 mm COMPANY : TAKREER PWHT : YES REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
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PROJECT CLASS 62070R, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 50 100 150 200 250 300 325 350 375 400 425 450 SIZE (PLAIN/BEVELED) --- ----- ---------------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 160 1/2-24 105.4 105.0 102.2 99.0 94.5 87.3 84.2 81.9 79.1 74.7 71.3 69.0 20 C C C C E E E E E B B B B B A 3/4 160 18 C C C C E E E E E B B B B A 1 160 16 C C C C E E E E B B B B A 1 1/2 160 14 C C C C E E E E B B B A 2 160 12 C C C C E E E B B B A 3 80 REV NOTES SERVICE 10 C C C C E E E B B A 4 120 8 C C C C E E B B A 6 120 --- ------ -------------------------------------------------------------------------------- 6 C C C C E B B A 8 100 P HYDROCARBONS 4 C C C C B B A 10 100 P HYDROCARBONS W/ H2S (H2S =< 3000 PPM) 3 C C C C B A 12 100 P HYDROCARBONS W/ H2 (PP < 7.1 KG/CM2) 2 C C C C A 14 100 1 1/2 B B B A 16 100 1 B B A 18 100 3/4 B A 20 100 1/2 A 24 100 REV NOTES --- ----- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.14. CODE EXPLANATION OF CHARACTERS - FOR 9 CHROME PIPING, USE OF P91(OR F91) MATERIAL IN LIEU OF P9(OR F9) IS NOT PERMITTED ---- ------------------------- 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. A EQUAL TEE REV NOTES SIZE SCHEDULE - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. B REDUCING TEE (THREADED) - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- --------------- ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 XXS 300 - BENDING OF PIPES SHALL ONLY BE DONE WHERE INDICATED IN THE PDS ELECTRONIC 3/4 XXS FILE, OTHERWISE WELDING ELBOWS SHALL BE USED. THE USE OF BENDING WILL BE 1 XXS MINIMIZED AND SUBJECT TO COMPANY APPROVAL. 1 1/2 XXS - FOR BENDING OF PIPE SEE 25418-1000-3PS-P000-P0002. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 ____________________________________________________________________ ALLOY STEEL (9CR-1MO) PLANT : RUWAIS REFINERY CLASS NO. : 62070R ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
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PROJECT CLASS 62176MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 50 100 150 200 250 300 325 350 375 400 425 SIZE (PLAIN/BEVELED) --- ----- ------------------------------------------------------------------------------ --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 80 1/2-24 105.4 105.0 101.4 97.7 94.5 87.3 84.2 81.9 79.1 74.7 71.3 20 C C C C E E E E E B B B B B A 3/4 80 18 C C C C E E E E E B B B B A 1 80 TEMPERATURE IN DEGREES CELSIUS 16 C C C C E E E E B B B B A 1 1/2 80 450 475 500 538 550 575 590 14 C C C C E E E E B B B A 2 80 ------------------------------------------------- 12 C C C C E E E B B B A 3 80 PRESSURE KG/CM2 GA 10 C C C C E E E B B A 4 80 1/2- 24 69.0 64.6 52.5 30.3 25.8 17.9 14.6 8 C C C C E E B B A 6 80 6 C C C C E B B A 8 80 4 C C C C B B A 10 80 REV NOTES SERVICE 3 C C C C B A 12 80 --- ------ ------------------------------------------------ 2 C C C C A 14 80 P HYDROCARBONS 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 REV NOTES 1/2 A 24 80 --- ----- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.9. 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. CODE EXPLANATION OF CHARACTERS - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. ---- ------------------------- - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN A EQUAL TEE REV NOTES SIZE SCHEDULE ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). B REDUCING TEE (THREADED) 300 - BENDING OF PIPES SHALL ONLY BE DONE WHERE INDICATED IN THE PDS ELECTRONIC C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- ----------- FILE, OTHERWISE WELDING ELBOWS SHALL BE USED. THE USE OF BENDING WILL BE E BRANCH OUTLET REDUCING BUTT-WELD. THREADING NOT ALLOWED MINIMIZED AND SUBJECT TO COMPANY APPROVAL. - FOR BENDING OF PIPE SEE 25418-1000-3PS-P000-P0002. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 010 - FOR OPERATING TEMPERATURES ABOVE 441°C THE EPC CONTRACTOR IS DIRECTED TO REVIEW THE CONTROLS THAT HAVE BEEN SPECIFIED IN 25418-1000-3PS-P000-P0016, FOR 1 1/4 CR 1/2 MO MATERIALS, TO PREVENT REHEAT CRACKING, AND TO REQUEST FROM SUPPLIERS SUCH EVIDENCE THAT DEMONSTRATES SATISFACTORY OPERATION ABOVE THIS TEMPERATURE. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE ____________________________________________________________________ ALLOY STEEL 1-1/4CR-0.5MO (NOTE 010) PLANT : RUWAIS REFINERY CLASS NO. : 62176MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 1.5 mm COMPANY : TAKREER PWHT : YES REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
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TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 68 of 85
PROJECT CLASS 62176R, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 50 100 150 200 250 300 325 350 375 400 SIZE (PLAIN/BEVELED) --- ----- ------------------------------------------------------------------------ --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E E E B B B B B A 1/2 160 020 1/2-24 105.4 105.0 101.4 97.7 94.5 87.3 84.2 81.9 79.1 74.7 20 E E E E E E E E E B B B B B A 3/4 160 18 E E E E E E E E E B B B B A 1 160 16 E E E E E E E E B B B B A 1 1/2 160 14 E E E E E E E E B B B A 2 160 12 E E E E E E E B B B A 3 80 REV NOTES SERVICE 10 E E E E E E E B B A 4 80 8 E E E E E E B B A 6 80 --- ------ ----------------------------------------------------------------------- 6 E E E E E B B A 8 100 P HYDROCARBONS W/ WET H2S (H2S > 3000 PPM) 4 E E E E B B A 10 100 P HYDROCARBONS W/ H2 (PP ≥ 7.1 KG/CM2) 3 E E E E B A 12 100 2 E E E E A 14 100 1 1/2 B B B A 16 100 1 B B A 18 80 3/4 B A 20 80 REV NOTES 1/2 A 24 80 --- ----- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.1.9. - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, AND HYDROTESTING) FOR TOXIC AND/OR HYDROGEN SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NWP0-N0001. 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. CODE EXPLANATION OF CHARACTERS - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. ---- ------------------------- - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN A EQUAL TEE REV NOTES SIZE SCHEDULE ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). B REDUCING TEE (THREADED) - BENDING OF PIPES IS NOT ALLOWED E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- ----------- THREADING IS NOT ALLOWED 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 020 - FOR LINES IN HYDROGEN SERVICE, CONFIRM HYDROGEN PARTIAL PRESSURES DOES NOT EXCEED API 941 FIG.1 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 037 - ALL MATERIALS AND FABRICATION SHALL BE IN ACCORDANCE WITH NACE MR0103. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM SOUR/TOXIC (H2S > 3000 PPM), HYDROGEN(PP ≥ 7.1 KG/CM2) ____________________________________________________________________ ALLOY STEEL 1-1/4CR-0.5MO (NOTE 037) PLANT : RUWAIS REFINERY CLASS NO. : 62176R ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 3 mm COMPANY : TAKREER PWHT : YES REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 70 of 85
PROJECT CLASS 62176XR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE TABLE OF SCHEDULES DESIGN LIMITS 1 1/2 3 6 10 14 18 24 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 50 100 150 200 250 300 325 350 375 SIZE (PLAIN/BEVELED) --- ----- -------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E B B B B B A 020 1 -24 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 20 E E E E E E E B B B B B A 18 E E E E E E E B B B B A 1 XXS 16 E E E E E E B B B B A 1 1/2 XXS 14 E E E E E E B B B A 2 XXS 12 E E E E E B B B A 3 160 REV NOTES SERVICE 10 E E E E E B B A 4 120 8 E E E E B B A 6 120 --- ------ ------------------------------------------------------------------ 6 E E E B B A 8 100 P HYDROCARBONS W/ WET H2S (H2S > 3000 PPM) 4 E E B B A 10 100 P HYDROCARBONS W/ H2 (PP ≥ 7.1 KG/CM2) 3 E E B A 12 100 2 E E A 14 100 1 1/2 B A 16 100 1 A 18 80 20 80 REV NOTES 24 80 --- ----- - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, AND HYDROTESTING) FOR TOXIC AND/OR HYDROGEN SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NWP0-N0001. 101 - PISTON TYPE CHECK VALVES (1" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. CODE EXPLANATION OF CHARACTERS - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. ---- ------------------------- - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN A EQUAL TEE REV NOTES SIZE SCHEDULE ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). B REDUCING TEE (THREADED) - BENDING OF PIPES IS NOT ALLOWED E BRANCH OUTLET REDUCING BUTT-WELD. --- ----- ----- ----------- THREADING NOT ALLOWED 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 020 - FOR LINES IN HYDROGEN SERVICE, CONFIRM HYDROGEN PARTIAL PRESSURES DOES NOT EXCEED API 941 FIG.1 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 037 - ALL MATERIALS AND FABRICATION SHALL BE IN ACCORDANCE WITH NACE MR0103. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM SOUR/TOXIC (H2S > 3000 PPM), HYDROGEN (PP ≥ 7.1 KG/CM2) ____________________________________________________________________ ALLOY STEEL 1-1/4CR-0.5MO (NOTE 037) PLANT : RUWAIS REFINERY CLASS NO. : 62176XR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 6 mm COMPANY : TAKREER PWHT : YES REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 72 of 85
PROJECT CLASS 63020MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -104 0 50 65 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------ --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 40S 003 1/2-24 72.0 72.0 72.0 72.0 20 C C C C E E E E E B B B B B A 3/4 40S 18 C C C C E E E E E B B B B A 1 40S 16 C C C C E E E E B B B B A 1 1/2 40S 14 C C C C E E E E B B B A 2 10S 12 C C C C E E E B B B A 3 10S REV NOTES SERVICE 10 C C C C E E E B B A 4 40S 8 C C C C E E B B A 6 40S --- ------ ------------------------------------------------------ 6 C C C C E B B A 8 20 P HYDROCARBONS 4 C C C C B B A 10 40S 3 C C C C B A 12 40S 2 C C C C A 14 40 1 1/2 B B B A 16 40 1 B B A 18 40 3/4 B A 20 40 1/2 A 24 40
REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS REV NOTES SIZE SCHEDULE ---- ------------------------- (THREADED) 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. A EQUAL TEE --- ----- ----- ---------- 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. B REDUCING TEE THREADING NOT ALLOWED 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED C BRANCH FITTING PLAIN-END OUTLET. TO BALL VALVES. E BRANCH OUTLET REDUCING BUTT-WELD. - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012) - SPECTACLE BLINDS TO BE INSTALLED BETWEEN WELDING NECK FLANGES. - BENDING OF PIPES IS NOT ALLOWED 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 005 - FOR HYDRO-STATIC VENT/DRAIN USE SOCKOLET, NIPPLE, FLANGE, AND BLIND 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE ____________________________________________________________________ STAINLESS STEEL 316/316L PLANT : RUWAIS REFINERY CLASS NO. : 63020MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECTEL CORR. ALL. : 0 COMPANY : TAKREER PWHT : NO REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 74 of 85
PROJECT CLASS 63020XR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -50 0 50 100 150 175 200 SIZE (PLAIN/BEVELED) --- ------ ------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 80S 003 1/2-24 62.0 62.0 62.0 62.0 62.0 62.0 62.0 20 C C C C E E E E E B B B B B A 3/4 80S 18 C C C C E E E E E B B B B A 1 80S 16 C C C C E E E E B B B B A 1 1/2 80S 14 C C C C E E E E B B B A 2 10S 12 C C C C E E E B B B A 3 10S REV NOTES SERVICE 10 C C C C E E E B B A 4 10S 8 C C C C E E B B A 6 40S --- ------ ------------------------------------------------------- 6 C C C C E B B A 8 20 P HYDROCARBONS WITH WET H2S (H2S > 3000 PPM) 4 C C C C B B A 10 30 P HYDROCARBONS WITH H2 (PP < 7.1 KG/CM2) 3 C C C C B A 12 30 2 C C C C A 14 30 1 1/2 B B B A 16 40 1 B B A 18 XS 3/4 B A 20 40 1/2 A 24 40
REV NOTES --- ----- - ADDITIONAL REQUIREMENTS (I.E., MATERIAL, WELDING, NDE, HEAT TREATMENT, CODE EXPLANATION OF CHARACTERS REV NOTES SIZE SCHEDULE AND HYDROTESTING) FOR TOXIC SERVICE SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-NWP0-N0001. ---- ------------------------- (THREADED) 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. A EQUAL TEE --- ----- ----- ---------- 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. B REDUCING TEE THREADING NOT ALLOWED - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. C BRANCH FITTING PLAIN-END OUTLET. - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN E BRANCH OUTLET REDUCING BUTT-WELD. ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012) - SPECTACLE BLINDS TO BE INSTALLED BETWEEN WELDING NECK FLANGES. - BENDING OF PIPES IS NOT ALLOWED. 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C 005 - FOR HYDRO-STATIC VENT/DRAIN USE SOCKOLET, NIPPLE, FLANGE, AND BLIND 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 037 - ALL MATERIALS AND FABRICATION SHALL BE IN ACCORDANCE WITH NACE MR0103. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE SOUR/TOXIC (H2S > 3000 PPM) ____________________________________________________________________ STAINLESS STEEL 316/316L (NOTE 037) PLANT : RUWAIS REFINERY CLASS NO. : 63020XR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECTEL CORR. ALL. : 0 COMPANY : TAKREER PWHT : NO REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 76 of 85
PROJECT CLASS 63045MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -60 TO 38 50 100 150 200 250 300 325 350 375 400 425 SIZE (PLAIN/BEVELED) --- ----- ------------------------------------------------------------------------------------- --- ----- ----------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 40S 1/2- 24 101.2 97.4 83.2 75.4 70.3 66.2 63.0 61.5 60.4 59.2 58.0 57.0 20 C C C C E E E E E B B B B B A 3/4 40S 18 C C C C E E E E E B B B B A 1 40S TEMPERATURE IN DEGREES CELSIUS 16 C C C C E E E E B B B B A 1 1/2 80S 450 475 500 538 550 575 600 625 650 675 680 14 C C C C E E E E B B B A 2 40S ------------------------------------------------------------------------- 12 C C C C E E E B B B A 3 40S PRESSURE KG/CM2 GA 10 C C C C E E E B B A 4 40S 1/2- 24 55.8 54.9 54.0 49.8 48.0 15.4 15.4 15.4 15.4 15.4 15.4 8 C C C C E E B B A 6 40S 6 C C C C E B B A 8 60 4 C C C C B B A 10 80S REV NOTES SERVICE 3 C C C C B A 12 60 2 C C C C A 14 60 --- ----- ------------------------------------------------------------------------- 1 1/2 B B B A 16 60 P REGENERATION GAS 1 B B A 18 60 3/4 B A 20 60 1/2 A 24 60 CODE EXPLANATION OF CHARACTERS REV NOTES ---- ------------------------- --- ----- A EQUAL TEE REV NOTES SIZE SCHEDULE - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.2.1. B REDUCING TEE (THREADED) 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- ---------- - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. E BRANCH OUTLET REDUCING BUTT-WELD. THREADING NOT ALLOWED - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - SPECTACLE BLINDS TO BE INSTALLED BETWEEN WELDING NECK FLANGES. - BENDING OF PIPES IS NOT ALLOWED 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE ____________________________________________________________________ STAINLESS STEEL 304H PLANT : RUWAIS REFINERY CLASS NO. : 63045MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 0 COMPANY : TAKREER PWHT : NO REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 78 of 85
PROJECT CLASS 63057YR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 TABLE OF SCHEDULES 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 425 450 SIZE (PLAIN/BEVELED) --- ----- ---------------------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E E E B B B B B A 1/2 80S 1/2 -24 101.2 98.9 90.2 83.5 78.0 73.3 69.6 67.8 66.4 65.3 64.4 63.5 62.8 20 E E E E E E E E E B B B B B A 3/4 80S 18 E E E E E E E E E B B B B A 1 80S 16 E E E E E E E E B B B B A 1 1/2 80S 14 E E E E E E E E B B B A 2 80S 12 E E E E E E E B B B A 3 40S REV NOTES SERVICE 10 E E E E E E E B B A 4 80S 8 E E E E E E B B A 6 80S --- ------ --------------------------------------------------------------------------------------- 6 E E E E E B B A 8 80S P HYDROCARBONS W/ WET H2S (50-3000 PPM H2S) 4 E E E E B B A 10 80S P HYDROCARBONS W/ H2 (PP ≥ 7.1 KG/CM2) 3 E E E E B A 12 80 2 E E E E A 14 80 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 REV NOTES --- ----- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.2.4. 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. CODE EXPLANATION OF CHARACTERS - ADDITIONAL REQUIREMENTS (I.E. WELDING, NDE) FOR HYDROGEN SERVICE SHALL BE IN ---- ------------------------- REV NOTES SIZE SCHEDULE ACCORDANCE WITH 25418-1000-3PS-NWP0-N0001. A EQUAL TEE (THREADED) - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. B REDUCING TEE --- ----- ----- ---------- - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN E BRANCH OUTLET REDUCING BUTT-WELD. THREADING NOT ALLOWED ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - SPECTACLE BLINDS TO BE INSTALLED BETWEEN WELDING NECK FLANGES. - BENDING OF PIPES IS NOT ALLOWED 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 027 - WHERE SHOWN ON P&ID, ISOLATION VALVES SHALL BE DOUBLE BLOCK AND BLEED 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 030 - MATERIAL MAY BE SUPPLIED AS STAINLESS STEEL TYPE 321 OR 347. 035 - THE BOLTS AND NUTS SHALL NOT BE INSULATED 037 - ALL MATERIALS AND FABRICATION SHALL BE IN ACCORDANCE WITH NACE MR0103. 052 - VALVES SHALL BE PROVIDED WITH INCOLOY 825 DRAIN VALVES AND DRAIN PIPING. EPC CONTRACTOR TO CONFIRM REQUIREMENT. 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM SOUR (50-3000 PPM H2S), HYDROGEN (PP≥7.1 KG/CM2) ____________________________________________________________________ STAINLESS STEEL SS321/SS347 (NOTE 030, 037) PLANT : RUWAIS REFINERY CLASS NO. : 63057YR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 1.5 mm COMPANY : TAKREER PWHT : NO REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5570 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 80 of 85
PROJECT CLASS 63060MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 TABLE OF SCHEDULES 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -15 TO 38 50 100 150 200 250 300 325 350 375 400 SIZE (PLAIN/BEVELED) --- ----- ---------------------------------------------------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 E E E E E E E E E E B B B B B A 1/2 80S 1/2 -24 101.2 99.3 92.3 86.5 81.4 77.0 73.6 72.0 70.8 69.7 69.1 20 E E E E E E E E E B B B B B A 3/4 80S 18 E E E E E E E E E B B B B A 1 80S 16 E E E E E E E E B B B B A 1 1/2 80S 14 E E E E E E E E B B B A 2 80S 12 E E E E E E E B B B A 3 40S REV NOTES SERVICE 10 E E E E E E E B B A 4 80S 8 E E E E E E B B A 6 80S --- ------ --------------------------------------------------------------------------- 6 E E E E E B B A 8 80S P HYDROCARBONS W/ H2 (PP ≥ 7.1 KG/CM2) 4 E E E E B B A 10 80S 3 E E E E B A 12 80 2 E E E E A 14 80 1 1/2 B B B A 16 80 1 B B A 18 80 3/4 B A 20 80 1/2 A 24 80 REV NOTES --- ----- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.2.5. 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. CODE EXPLANATION OF CHARACTERS - ADDITIONAL REQUIREMENTS (I.E. WELDING, NDE) FOR HYDROGEN SERVICE SHALL BE IN ---- ------------------------- REV NOTES SIZE SCHEDULE ACCORDANCE WITH 25418-1000-3PS-NWP0-N0001. A EQUAL TEE (THREADED) - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN B REDUCING TEE --- ----- ----- ---------- ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). E BRANCH OUTLET REDUCING BUTT-WELD. THREADING NOT ALLOWED - SPECTACLE BLINDS TO BE INSTALLED BETWEEN WELDING NECK FLANGES. - BENDING OF PIPES IS NOT ALLOWED 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 029 - FOR HYDRO-STATIC VENT/DRAIN USE WELDOLET, FLANGE AND BLIND 045 - CONNECTIONS FOR INSTRUMENT FLOW EQUIPMENT (ORIFICE FLANGES, ETC.) SHALL BE DEVELOPED AT THE EPC STAGE 057 - FLANGES SHALL BE KEPT TO A MINIMUM 058 - TYPE 321 STAINLESS STEEL IS NOT AN ACCEPTABLE SUBSTITUTE 057 - FLANGES SHALL BE KEPT TO A MINIMUM HYDROGEN (PP≥7.1 KG/CM2) ____________________________________________________________________ STAINLESS STEEL SS347 (NOTE 058) PLANT : RUWAIS REFINERY CLASS NO. : 63060MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 1.5 mm COMPANY : TAKREER PWHT : NO REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5570 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 82 of 85
PROJECT CLASS 63174MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE -150 TO 38 50 100 150 175 200 204 SIZE (PLAIN/BEVELED) --- ----- ----------------------------------------------------------------- --- ----- --------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 40S 003 1/2- 24 101.2 98.0 86.0 78.4 75.5 72.6 72.2 20 C C C C E E E E E B B B B B A 3/4 40S 18 C C C C E E E E E B B B B A 1 40S 16 C C C C E E E E B B B B A 1 1/2 40S 14 C C C C E E E E B B B A 2 10S 12 C C C C E E E B B B A 3 40S 10 C C C C E E E B B A 4 40S 8 C C C C E E B B A 6 40S REV NOTES SERVICE 6 C C C C E B B A 8 60 4 C C C C B B A 10 80S --- ------ ---------------------------------------------------------------- 3 C C C C B A 12 60 P HYDROCARBONS C3 REFRIGERATION 2 C C C C A 14 60 CF COLD FLARE 1 1/2 B B B A 16 60 CBD COLD BLOWDOWN 1 B B A 18 60 P COLD LIQUID DRAIN 3/4 B A 20 60 1/2 A 24 60 REV NOTES CODE EXPLANATION OF CHARACTERS --- ----- ---- ------------------------- - DESIGN LIMITS ARE ACC. FLANGE RATING ASME B16.5 MAT.GRP.2.2 A EQUAL TEE REV NOTES SIZE SCHEDULE 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. B REDUCING TEE (THREADED) 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. C BRANCH FITTING PLAIN-END OUTLET. --- ----- ----- ---------- 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED E BRANCH OUTLET REDUCING BUTT-WELD. 1/2 40S TO BALL VALVES. 3/4 40S - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. 1 40S - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN 1 1/2 80S ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012). - SPECTACLE BLINDS TO BE INSTALLED BETWEEN WELDING NECK FLANGES. - BENDING OF PIPES IS NOT ALLOWED 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 003 - THE MAX. DESIGN TEMPERATURE FOR BALL VALVES SHALL BE LIMITED TO 175 DEG.C ____________________________________________________________________ STAINLESS STEEL 316/316L PLANT : RUWAIS REFINERY CLASS NO. : 63174MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECHTEL CORR. ALL. : 0 COMPANY : TAKREER PWHT : NO REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-
P0023 REV: 1 Date: April 2009 Page 84 of 85
PROJECT CLASS 63205MR, 25418-1000-3PS-P000-P0023 PAGE 1 BRANCH CONNECTIONS 90 DEGREES BRANCHSIZE DESIGN LIMITS 3/4 1 1/2 3 6 10 14 18 24 1/2 1 2 4 8 12 16 20 REV NOTES TEMPERATURE IN DEGREES CELSIUS REV NOTES RUN REV NOTES SIZE SCHEDULE 0 100 172 SIZE (PLAIN/BEVELED) --- ------ ------------------------------- --- ----- -------------------------------------------------------- --- ----- ----- --------------- PRESSURE KG/CM2 GA 24 C C C C E E E E E E B B B B B A 1/2 40S 1/2-24 45.8 45.8 45.8 20 C C C C E E E E E B B B B B A 3/4 40S 18 C C C C E E E E E B B B B A 1 40S 16 C C C C E E E E B B B B A 1 1/2 40S 14 C C C C E E E E B B B A 2 10S 12 C C C C E E E B B B A 3 10S REV NOTES SERVICE 10 C C C C E E E B B A 4 10S 8 C C C C E E B B A 6 10S --- ------ ------------------------------- 6 C C C C E B B A 8 10S P DESALTER WATER 4 C C C C B B A 10 10S 3 C C C C B A 12 10S 2 C C C C A 14 10S 1 1/2 B B B A 16 10S 1 B B A 18 10 3/4 B A 20 10S 1/2 A 24 20
REV NOTES --- ----- CODE EXPLANATION OF CHARACTERS REV NOTES SIZE SCHEDULE ---- ------------------------- (THREADED) 100 - IN THE AVAILABLE SIZE RANGE BALL VALVES ARE PREFERRED TO GATE VALVES. A EQUAL TEE --- ----- ----- ---------- 101 - PISTON TYPE CHECK VALVES (1/2" - 1 1/2"), FOR HORIZONTAL MOUNTING ONLY. B REDUCING TEE 1/2 80S 105 - IN LIEU OF GLOBE VALVES FOR SIZES NPS 8" AND LARGER, GATE VALVES ARE PREFERRED C BRANCH FITTING PLAIN-END OUTLET. 3/4 80S TO BALL VALVES. E BRANCH OUTLET REDUCING BUTT-WELD. 1 80S - 1 1/2" AND SMALLER FLANGED VALVES SHALL BE USED AGAINST FLANGED CONNECTIONS. 1 1/2 80S - USE OF SPECTACLE BLINDS, SPADE BLINDS AND SPACERS SHALL BE IN ACCORDANCE WITH 25418-1000-3PS-P000-P0016 (SPE 76/012) - SPECTACLE BLINDS TO BE INSTALLED BETWEEN WELDING NECK FLANGES. - BENDING OF PIPES IS NOT ALLOWED 412 - USE ONLY WHEN A FULL-PORT OPENING IN A BALL VALVE IS REQUIRED. 001 - VALVES SHALL BE IN ACCORDANCE WITH REFERENCED DATA SHEETS IN ‘VALVE MATERIAL SPECIFICATIONS’ 25418-1000-3PS-P000-P0201 ____________________________________________________________________ STAINLESS STEEL 25CR SUPER DUPLEX PLANT : RUWAIS REFINERY CLASS NO. : 63205MR ABU DHABI ASME RATING : CLASS 600 ENGINEERED BY : BECTEL CORR. ALL. : 0 COMPANY : TAKREER PWHT : NO REVISION : 1 CONTR.JOB NO. : 25418 REV.DATE : APR. 09 PROJECT NO. : 5578 ____________________________________________________________________
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS 25418-1000-3PS-P000-