MatchIT Color Inspection System Copyright 2003 – 2006 Vision Machines Inc. .

MatchIT Color Inspection MatchIT Color Inspection SystemSystem

Copyright 2003 – 2006Copyright 2003 – 2006

Vision Machines Inc.Vision Machines Inc.www.vision-machines.comwww.vision-machines.com

What is MatchIT?What is MatchIT?

● MatchIT is a unique new system for the MatchIT is a unique new system for the inspection of inspection of multicoloredmulticolored, , patternedpatterned, and , and texturedtextured materials. materials.

● Designed with advanced digital imaging Designed with advanced digital imaging technology, MatchIT is ideal for measuring technology, MatchIT is ideal for measuring and controlling the and controlling the appearanceappearance of natural and of natural and man-made multicolored objects of all sorts.man-made multicolored objects of all sorts.

Why Is MatchIT Important?Why Is MatchIT Important?

● MatchIT can automatically image, inspect, MatchIT can automatically image, inspect, and monitor the appearance of objects that and monitor the appearance of objects that were were previously unmeasureable!previously unmeasureable!

● MatchIT examines colors and textures – MatchIT examines colors and textures – often the most critical characteristics of often the most critical characteristics of consumer productsconsumer products

● MatchIT judges objects objectively, faster MatchIT judges objects objectively, faster and more accurately than human inspectorsand more accurately than human inspectors

Traditional monochrome inspection

Color appearance analysis

What Can MatchIT Do?What Can MatchIT Do?● Accurately match samples based upon color Accurately match samples based upon color

and texture patternsand texture patterns● Classify, grade, and sortClassify, grade, and sort● Verify product appearanceVerify product appearance● Find defectsFind defects● Assess visual similarityAssess visual similarity

ALL WITHOUT ANY PROGRAMMING!ALL WITHOUT ANY PROGRAMMING!

What Does MatchIT Consist of?What Does MatchIT Consist of?

MatchIT systems include a color video MatchIT systems include a color video camera, illumination unit, PC, and special camera, illumination unit, PC, and special image analysis software. Configurations are image analysis software. Configurations are available for online and offline inspection available for online and offline inspection tasks and microscopy applications. tasks and microscopy applications.

How Does MatchIT Work?How Does MatchIT Work?

● MatchIT is trained, much like a human, to MatchIT is trained, much like a human, to recognize patterns of colors and textures. recognize patterns of colors and textures. ReferencesReferences (single or averaged) are stored (single or averaged) are stored for comparison to new images.for comparison to new images.

● Image analysis uses pattern matching and Image analysis uses pattern matching and true-colortrue-color processing processing

● Calibration and supervised learning ensure Calibration and supervised learning ensure robust performancerobust performance

Matching ColorsMatching Colors

● Matching occurs in Matching occurs in a 3D color space a 3D color space (RGB, HSI, or LAB)(RGB, HSI, or LAB)

● Inspect Inspect complex complex and irregularand irregular color color patternspatterns

● Results are Results are independent of independent of sample orientation, sample orientation, spatial patterns, spatial patterns, and image and image complexitycomplexity

Matching TexturesMatching Textures

● Involves the spatial Involves the spatial arrangement of colors and arrangement of colors and intensitiesintensities

● Handles homogeneous and Handles homogeneous and non-homogeneous texturesnon-homogeneous textures

● Operates in either Operates in either grayscalegrayscale or or color texturecolor texture mode mode

● Defects detected using color Defects detected using color and/or textureand/or texture

The relative importance of color vs. texture is user-definable!The relative importance of color vs. texture is user-definable!

MatchIT ApplicationsMatchIT Applications

Control or Sort Mixtures of Control or Sort Mixtures of Colors and PatternsColors and Patterns

● Manufacturing Manufacturing process controlprocess control

● Natural productsNatural products● Achieve accurate Achieve accurate

product mix by colorproduct mix by color

Cereal inspection

Find Defects in Color Texture Find Defects in Color Texture PatternsPatterns

● Not possible with Not possible with grayscale processinggrayscale processing

● Manual review may Manual review may miss subtle color and miss subtle color and texture changestexture changes

● Specific defect types Specific defect types may be trained and may be trained and locatedlocated

Fabric inspectionDo you see the color defect on the right side?

Grade ProductsGrade Products

● Grading based on Grading based on color and texturecolor and texture

● Quantify variationQuantify variation● Rank order samplesRank order samples● Agrees with human Agrees with human

visual perceptionvisual perception

Leather inspection

Analyze TextureAnalyze Texture

● Ensure Ensure homogeneity and homogeneity and percent coveragepercent coverage

● Measure surface Measure surface roughnessroughness

● Correlate visual Correlate visual with physical with physical texturetexture

Cement inspection

MatchIT SoftwareMatchIT Software

Grading ground beef

MatchIT in ActionMatchIT in Action

● Objective: Objective: Locate defect(s) Locate defect(s) in textured in textured materialmaterial

● Challenge: Challenge: Defects may be Defects may be subtle variations subtle variations in color and/or in color and/or texture, within a texture, within a highly textured highly textured imageimage

Note the two defects

MatchIT In Action (continued)MatchIT In Action (continued)

Results of defect detection

MatchIT CalibrationMatchIT Calibration

Color target

● Color calibration Color calibration ensures ensures repeatable results repeatable results despite changes in despite changes in illumination and/or illumination and/or image capture image capture hardwarehardware

● Traceable Traceable standardstandard

Typical ApplicationsTypical Applications● MaterialsMaterials – textiles, leather, paper, plastics – textiles, leather, paper, plastics

● BuildingBuilding – tile, carpet, granite, marble, wood, countertops, – tile, carpet, granite, marble, wood, countertops, wallpaperwallpaper

● FoodFood – meats, fruits, vegetables, cheese, baked goods, – meats, fruits, vegetables, cheese, baked goods, contaminantscontaminants

● MedicalMedical – dermatology, pathology, dentistry, pharmaceuticals – dermatology, pathology, dentistry, pharmaceuticals

● ManufacturingManufacturing – thin films, thermal analysis, lot matching, – thin films, thermal analysis, lot matching, material optimization, wear testing, abrasives, filters, and fibrous material optimization, wear testing, abrasives, filters, and fibrous materialmaterial

● Graphic ArtsGraphic Arts – color printing and reproduction, proofing – color printing and reproduction, proofing

● ConsumerConsumer – cosmetics, jewelry, packaging, paint and stain – cosmetics, jewelry, packaging, paint and stain

● ScientificScientific – microscopy, fluorescence, material analysis – microscopy, fluorescence, material analysis

● MiscellaneousMiscellaneous – agriculture, forensics, museum artwork – agriculture, forensics, museum artwork

More Inspection ExamplesMore Inspection Examples

Stained Wood

CorianTM

Human Skin

Food

Fabric

Marble

Wallpaper

Thin Film

Key BenefitsKey Benefits

● Inspect multicolored, textured, and patterned Inspect multicolored, textured, and patterned objects with easeobjects with ease

● No programmingNo programming● Train in minutes by showing examplesTrain in minutes by showing examples● Fast processing of a large areaFast processing of a large area

Key Benefits (continued)Key Benefits (continued)

● Built-in pattern recognition and learning Built-in pattern recognition and learning capabilitiescapabilities

● No user data analysisNo user data analysis● Handle complex or noisy imagesHandle complex or noisy images ● No restrictions on sample size or viewing No restrictions on sample size or viewing

geometrygeometry

ConfigurationsConfigurations

● Offline system (standard)Offline system (standard)● Online system (customized)Online system (customized)● Microscope-based systemsMicroscope-based systems● OEM kits (customized)OEM kits (customized)● End-user software packageEnd-user software package

Microscope system performing thin film analysisMicroscope system performing thin film analysis

The MatchIT AdvantageThe MatchIT Advantage

● Inspection and measurement capability not Inspection and measurement capability not previously availablepreviously available

● Ideal tool for Quality Control and R&DIdeal tool for Quality Control and R&D● Adaptable for multi-purpose useAdaptable for multi-purpose use● Faster and more accurate than human Faster and more accurate than human

inspectorsinspectors● Extremely short learning curve – pushbutton Extremely short learning curve – pushbutton

operation!operation!● Low cost and quick ROILow cost and quick ROI

MatchIT Color Inspection MatchIT Color Inspection SystemSystem

The Next Generation in Color-Based Automated InspectionThe Next Generation in Color-Based Automated Inspection

From Vision MachinesFrom Vision Machines

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www.vision-machines.comwww.vision-machines.com