Palmer Engineering Lab 2 was in need of a large CNC Router for student and faculty use for larger part fabrication. The CNC router with a large working area was dismantled due to electrical damaged. Nearly of the electrical components were damaged, but all the mechanical components were still intact. Also, the previous design was primarily used to fabricate skis; therefore, it was grossly limited in z-axis movement, despite it’s long z-travel screw. Initially thought only one driver was damaged; however, the Proof of Concept showed that all drivers were damaged when only the replaced driver was replaced. Challenging to complete PoC on time due to Palmer Engineering Lab renovation. Router was crammed into the 80°F boiler room. • Increase Z-axis travel • Replace and reinstall cooling system • Store electronics in control box • Add circuitry protection to components • Ease of use • User friendly software/set-up • USB Connectivity • T-Tracks and Clamps • Control box layout and mounting • Push-pull fan configuration for cooling • Temporary coolant reservoir during installation • Radiator mounted on side for liquid cooling • T-slots installed by carving slots in table top with working router • Length of cut finished manually due to table limitations Initial router test to ensure everything was wired correctly. Burn hole from to high a spindle speed. Running router to determine good cutting depth and speed. Slower spindle speed stopped burning. • With trial software: only 50 lines of g- code. Logo finished manually. • With full software: Fully carved logo Finished Master Miller’s Logo cut into an Acrylic block. Overall quality is good. Minimal tool vibration. Vibration due to too high a cut speed. Other drawings cut into acrylic as well. Completed router with working software and nearly limitless fabrication possibilities. • T-slots installed along x-axis. • Material secured using t-clamps and slots.