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A-1 SPECIALTY Index SECTION A SPECIALTY PRODUCTS PRODUCT PAGE INDEX ................................................................................... A-1 MTO SPECIALTY PRODUCTS ................................................................ A-2 IDLER SPROCKETS Bronze Bushed ...................................................................... A-3 Ball Bearing ........................................................................ A-4 Ball Bearing - Non-Metallic .............................................................A-4 Needle Bearing ......................................................................A-3 Bronze Bearing ......................................................................A-3 Chain Tightener ..................................................................... A-5 800 SERIES CONVEYOR SPROCKETS QRS ® SPLITS ...........................................................................A-7 815 .......................................................................... A-8, A-11 820 ..........................................................................A-8, A-10 821 ............................................................................... A-9 880 ............................................................................... A-9 881 ............................................................................... A-9 882 .............................................................................. A-12 815 Guide Rings .................................................................... A-12 Semi-Finished Weld-On Hubs ............................................................. A-13 CUSTOM CAPABILITIES ..............................................................A-14 – A-16 Forgings ...............................................................................A-14 Castings ...............................................................................A-14 Sintered Metal ..........................................................................A-15 Injection Molding ........................................................................A-16
1113
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Index SECTION ASPECIALTY PRODUCTS

PRODUCT

PAGE

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 MTO SPECIALTY PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 IDLER SPROCKETS Bronze Bushed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 Ball Bearing - Non-Metallic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4 Needle Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3 Bronze Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3 Chain Tightener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5 800 SERIES CONVEYOR SPROCKETS QRS SPLITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7 815 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8, A-11 820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8, A-10 821 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9 881 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9 882 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12 815 Guide Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12 Semi-Finished Weld-On Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13 CUSTOM CAPABILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14 A-16 Forgings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14 Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14 Sintered Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-15 Injection Molding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-16

A-1

SPECIALTY

SPECIALTY

Made To Order Specialty Products

SPLIT S820 SPROCKET

TAPER BUSHED ADJUSTABLE HUB

SPECIAL BEARING HOUSING

Martin Semi-Steel 800 Series Conveyor Sprockets areA-2Available for All your Flat Top Chain Needs.

The Most Complete Line of Idler Sprockets.

Idler SprocketsBronze Bushed Type1

Bronze Bushed Idler SprocketsNo. Teeth Catalog Number Chain Size O.D. Stock Bore1 1 1 1

20 15 15 141

31E20 41E15 51E15 61E14

35 41-40 50 60-60H

2.60 2.65 3.32 3.74

2 2 2 2

Wt. Lbs.

.46 .50 .70 .92

2 1 21

Above idlers have oil impregnated sintered bronze bearings and are mounted on steel journals. Idler RPM to 2500. Radial load rating to 50 pounds.

1

2

Bronze Bearing Idler Sprocket Bronze Bearing TypeWNo. Teeth Catalog Number Bearing Type Chain Size O.D. Stock Bore Length Thru Bore W Hub Diameter Wt. Lbs.

O.D.

HUB DIAMETER

15 21 13 19 13 19 13 17 15 17 15

35BR15 1/2 35BR21 7/8 41BR13 1/2 41BR19 7/8 40BR13 1/2 40BR19 7/8 50BR13 1/2 50BR17 7/8 60BR15 7/8 60BR17 1 1/8 80BR15 1 1/8

Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze

35 35 41 41 40 40 50 50 60 60 80

1.99 1/2 2.71 7/8 2.33 1/2 3.29 7/8 2.33 1/2 3.29 7/8 2.91 1/2 3.72 7/8 3.98 7/8 4.46 1 1/8 5.30 1 1/8

0.94 1.06 0.94 1.06 0.94 1.06 0.94 1.06 1.06 1.56 1.56

0.168 0.168 0.227 0.227 0.284 0.284 0.343 0.343 0.459 0.459 0.575

1.35 2.00 1.56 2.50 1.56 2.50 1.87 2.62 2.62 3.25 3.50

0.30 0.75 0.50 1.00 0.50 1.25 0.90 1.50 1.75 2.75 4.25

BORE

7/8 & 1-1/8 bore have double loop grease groove.

Radial Load Capacity in Pounds at Various Speeds Needle BearingsLENGTH THRU BORERPM Idler Size 100 500 1000 1500 2000 2500

1/2 Bore 1021 630 512 453 416 389 1 Bore 2751 1698 1379 1221 1120 1048 1-1/2 Bore 6306 3891 3160 2798 2567 Ratings shown above are based on an average bearing life of 2500 hours.

Needle Bearing TypeLENGTH THRU BORE W

Needle Bearing Idler Sprocket - Hardened TeethNo. Teeth Catalog Number Bearing Type Chain Size O.D. Stock Bore Length Thru Bore W Hub Diameter Wt. Lbs.

19 13 19 19 19 17 17 13 11 11 11 9

25NB19H 1/2 35NB13H 1/2 35NB19H 1 41NB19H 1 40NB19H 1 50NB17H 1 60NB17H 1 80NB13H 1 100NB11H 1 1/2 120NB11H 1 1/2 140NB11H 1 1/2 160NB9H 1 1/2

Needle Needle Needle Needle Needle Needle Needle Needle Needle Needle Needle Needle

25 35 35 41 40 50 60 80 100 120 140 160

1.65 1.75 2.47 3.29 3.29 3.72 4.46 4.66 5.01 6.01 7.01 6.70

0.50 0.50 1.00 1.00 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50

0.75 0.75 1.00 1.00 1.00 1.00 1.00 1.25 1.88 2.13 2.25 2.25

0.110 0.168 0.168 0.227 0.284 0.343 0.459 0.575 0.692 0.924 0.924 1.156

1.22 1.18 1.84 2.50 2.50 2.25 3.00 2.63 3.56 3.56 4.25 3.63

0.10 0.20 0.50 1.00 1.10 1.30 2.60 2.90 3.60 7.00 10.90 9.60

HUB DIAMETER

BORE

O.D.

A-3 E-3

SPECIALTY SPECIALTY

SPECIALTY

Idler SprocketsBall Bearing TypeW

Ball Bearing Idler Sprocket - Hardened TeethNo. Teeth Discontinued Part Number Catalog Number Bearing Type Chain Size O.D. Stock Bore Length Thru Bore W Wt. Lbs.

BORE O.D.

LENGTH THRU BORE

20 19 19 20 18 18 17 18 18 25 35 48 15 17 17 25 39 12 13 15 15 17 12

35BB20H

40BB17H 40BB18H

50BB15H 50BB17H

60BB13H 60BB15H 80BB12H

25BB20 3/8 * 35BB19H 3/8 35BB19H 1/2 35BB20H 5/8 41BB18H 1/2 41BB18H 5/8 40BB17H 5/8 40BB18H 1/2 40BB18H 5/8 40BB25H 5/8 40BB35H 5/8 40BB48H 5/8 50BB15H 5/8 50BB17H 1/2 50BB17H 5/8 50BB25H 3/4 50BB39H 3/4 60BB12H 5/8 60BB13H 5/8 60BB15H 1/2 60BB15H 5/8 60BB17H 5/8 80BB12H 3/4

Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball Ball

25 35 35 35 41 41 40 40 40 40 40 40 50 50 50 50 50 60 60 60 60 60 80

1.73 2.47 2.47 2.59 3.14 3.14 2.97 3.14 3.14 4.26 5.86 7.93 3.32 3.72 3.72 5.32 8.12 3.25 3.49 3.98 3.98 4.46 4.33

0.394 0.394 0.510 0.638 0.510 0.638 0.638 0.510 0.638 0.638 0.638 0.638 0.638 0.510 0.638 0.750 0.750 0.638 0.638 0.510 0.638 0.638 0.750

0.35 0.38 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.61 0.61 0.72 0.72 0.72 0.72 0.72 0.61

0.110 0.168 0.168 0.168 0.227 0.227 0.284 0.284 0.284 0.284 0.284 0.284 0.343 0.343 0.343 0.343 0.343 0.459 0.459 0.459 0.459 0.459 0.575

0.10 0.35 0.35 0.38 0.51 0.51 0.52 0.53 0.53 0.90 1.77 3.37 0.75 0.78 0.78 1.66 4.09 0.72 0.76 1.06 1.06 1.10 1.50

Note: .394 Stock Bore is +.000 -.0003; .510 Stock Bore is +.005 -.000; .638 Stock Bore is +.005 -.000; .750 Stock Bore is +.005 -.000. Discontinued Part Numbers will be replaced with Catalog Number when existing inventory is exhausted. * Unhardened Teeth

Non-Metallic Teeth -Ball Bearing TypeLENGTH THRU BORE W

Ball Bearing Idler Sprockets - Non Metallic TeethNo. Teeth Catalog Number Bearing Type Chain Size O.D. Stock Bore Length Thru Bore W Wt. Lbs.

BORE

O.D.

17 40BB17NM 1/2 Ball 40 2.97 0.510 0.72 18 40BB18NM 5/8 Ball 40 3.14 0.638 0.72 17 50BB17NM 1/2 Ball 50 3.72 0.510 0.72 18 50BB18NM 5/8 Ball 50 3.92 0.638 0.72 15 60BB15NM 1/2 Ball 60 3.98 0.510 0.72 16 60BB16NM 5/8 Ball 60 4.22 0.638 0.72 12 80BB12NM 3/4 Ball 80 4.33 0.750 0.61 Note: .510 Stock Bore is +.005 -.000; .638 Stock Bore Is +.005 -.000; .750 Stock Bore Is +.005 -.000

0.284 0.284 0.343 0.343 0.459 0.459 0.575

0.24 0.23 0.29 0.29 0.32 0.33 0.44

Radial Load Capacity in Pounds at Various Speeds Ball BearingsRPM Idler Size 100 500 1000 1500 2000 2500

3/8 Bore 1/2 & 5/8 Bore 3/4 Bore

620 800 1290

363 460 755

288 360 600

252 320 523

229 290 478

212 270 440

Ratings shown above are based on an average bearing life of 2500 hours.

A-4

Idler SprocketsDiameter Ground Hardened Steel Journal Oil-Impregnated Sintered Bronze Bushing

Chain Tightener(Less Idler Sprocket) NO. E-5006

118 11132 8

7

5 83

TYPICAL 6

5

Adapter for 8 Bore Idler

Attachment Bolts Not Furnished

Attachments Holes for 516 Bolts

Martin Chain Tighteners are economical to use . . . they provide everything needed for a quick, easy installation . . . they save time and money . . . there is no need to design, procure or custom make and assemble separate parts . . . they accomodate mounting in several different positions . . . parallel or at 90 to the mounting surface . . . as cantilever or attached each end.

Features of Martin IdlersSmooth-running, oil-impregnated, sintered bronze, extra-duty bearing press-tted in sprocket. Steel journal case hardened . . . for maximum resistance to wear . . . diameter ground surface for free running under load. Steel sprockets used in Martin Idlers . . . are accurately machined (not stamped) the same as sprockets normally supplied for power transmission use.

A-5

SPECIALTY

SPECIALTY

800 Series Conveyor Sprockets

Martin Series 800 Conveyor SprocketsManufactured From High Quality Semi-SteelTHE NEW QRS SPLIT

815 Solid Face with Guide Ring Holes for Straight Running Chains

820 Grooved Face for Straight Running Chain

PAT. # 4,964,842

Split 815/820 Solid and Grooved Face with Guide Ring Holes Steel and Thermoplastic

821 Heavy Duty for Wide Hinged Chain Straight Running

880 and 882 Single Duty for Side Flex Chains

881 for Side Flex Chain

Sprockets for 815, 820, and 881 are all double duty. Sprockets with odd numbers of teeth are recommended for longer wear since a given tooth engages the chain every other revolution. Sprockets with 19, 21, 23, and 25 teeth are preferred. Sprockets with even number of teeth should be advanced one tooth periodically to attain even wear.

A-6

800 Series Split Conveyor Sprockets

Martin QRS Split SprocketSeries 815/820 Split Sprockets for Flat Top Conveyor ChainsSplit Sprockets Manufactured from Steel and Thermoplastic Material Stocked in 21, 23, 25, and 27 Tooth Sizes

Martins Quick Replacement Split Sprocket eliminates the time consuming and costly dismounting of shafts and pillow blocks to remove worn sprockets all thats required is a wrenchQRS Split Thermoplastic Sprocket Advantages: Lightweight Service Temp. to 300F Low Temp. Toughness Excellent Resistance to Oils, Grease, Soaps, and Detergents Outstanding Abrasion and Impact Resistance Available with solid and grooved face and furnished with rust resistant plated steel bolts and nutsSplit (plated carbon steel and stainless) Guide Rings available, if necessary, for easy assembly

Proudly made in the U.S.A.

PAT. # 4,964,842

Call your

Martin DistributorA-7

SPECIALTY

SPECIALTY

Split Steel and Thermoplastic Stock BoreSeries 815 Sprockets Split SteelCatalog Number No. Teeth Actual Effective Pitch Diameter Outside Diameter Bore Stock Maximun Weight

11116

QRS815A21 QRS815A23 QRS815A25 QRS815A27

21 23 25 27

1012 1112 1212 1312

5.089 (129.26) 5.560 (141.22) 6.032 (153.21) 6.504 (165.20)

5.12 (130.0) 5.59 (142.0) 6.07 (154.2) 6.56 (166.6)

4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1)3

1 2 (38.1) 112 (38.1) 112 (38.1) 112 (38.1)1

5.0 (2.27) 5.6 (2.54) 6.6 (3.0) 7.8 (3.54)

O.D.

# NOTE: Supplied with 516 - 18 standard setscrew @ 90 to split.

Solid Face

Series 815 Sprockets Split ThermoplasticCatalog Number No. Teeth Actual Effective Pitch Diameter Outside Diameter Bore Stock Maximum Weight

QRS815A21P QRS815A23P QRS815A25P QRS815A27P

21 23 25 27

1012 1112 1212 1312

5.089 (129.26) 5.560 (141.22) 6.032 (153.21) 6.504 (165.20)

5.12 (130.0) 5.59 (142.0) 6.07 (154.2) 6.56 (166.6)

4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1)3

1 2 (38.1) 112 (38.1) 112 (38.1) 112 (38.1)1

.94 (.43) 1.00 (.45) 1.10 (.50) 1.25 (.57)

Thermoplastic temperature operating range 20F to +300F # NOTE: Supplied with 516 - 18 plated setscrew @ 90 to split.PAT. #4,964,842

Series 820 Sprockets Split SteelCatalog Number No. Teeth Actual Effective Pitch Diameter Outside Diameter Bore Stock3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1)

Maximum

Weight

QRS820A21 QRS820A23 QRS820A25 QRS820A27

21 23 25 27

1012 1112 1212 1312

5.089 (129.26) 5.560 (141.22) 6.032 (153.21) 6.504 (165.20)

5.12 (130.0) 5.59 (142.0) 6.07 (154.2) 6.56 (166.6)

112 (38.1) 112 (38.1) 112 (38.1) 112 (38.1)

5.0 (2.27) 5.6 (2.54) 6.6 (3.0) 7.8 (3.54)

# NOTE: Supplied with 516 - 18 standard setscrew @ 90 to split.

Series 820 Sprockets Split ThermoplasticCatalog Number No. Teeth Actual Effective Pitch Diameter Outside Diameter Bore Stock Maximum Weight

11116

QRS820A21P QRS820A23P QRS820A25P QRS820A27P

21 23 25 27

1012 1112 1212 1312

5.089 (129.26) 5.560 (141.22) 6.032 (153.21) 6.504 (165.20)

5.12 (130.0) 5.59 (142.0) 6.07 (154.2) 6.56 (166.6)

4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1)3

112 (38.1) 112 (38.1) 112 (38.1) 112 (38.1)

.94 (.43) 1.00 (.45) 1.10 (.50) 1.25 (.57)

O.D.

# NOTE: Supplied with 516 - 18 plated setscrew @ 90 to split. Inches/mm For Guide Ring Specications See page A-12

Grooved Face A-8

800 Series Conveyor SprocketsSeries 821 Sprockets Semi-Steel Stock BoreCatalog Number No. Teeth Actual Effective Pitch Diameter Outside Diameter Bore Stock Maximum Weight

821A21 821A23 821A25 821A27 821A29

21 23 25 27 29

1012 1112 1212 1312 1412

5.089 (129.26) 5.560 (141.22) 6.032 (153.21) 6.504 (165.20) 6.978 (177.24)

5.12 (130.1) 5.59 (142.0) 5.07 (154.2) 6.56 (166.6) 7.05 (179.1)

1 (25.4) 1 (25.4) 1 (25.4) 1 (25.4) 1 (25.4)

1 4 (44.5) 134 (44.5) 134 (44.5) 134 (44.5) 134 (44.5)3

6.7 (3.0) 7 (3.2) 7.3 (3.3) 7.6 (3.4) 8.0 (3.6)

318

158

O.D.

NOTE: Inches/mm 821 Series also runs with 815 H chain.

Series 880 Sprockets Semi-Steel Stock BoreCatalog Number No. Teeth Actual Effective Pitch Diameter Outside Diameter Bore Stock Maximum Weight

880C9 880C10 880C11 880C12 880C15

9 10 11 12 15

9 10 11 12 15

4.386 (111.40) 4.854 (123.29) 5.324 (135.22) 5.796 (147.22) 7.215 (182.26)

4.33 (110.0) 4.82 (122.4) 5.31 (134.9) 5.80 (147.3) 7.26 (184.4)

4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1)3

134 (44.5) 114 (31.8) 134 (44.5) 134 (44.5) 134 (44.5)

2.8 (1.3) 3.2 (1.4) 3.4 (1.5) 3.6 (1.6) 4.2 (1.9)

158

NOTE: Block Body Other sizes are arm body Inches/mm

O.D.

5

8

Series 881 Sprockets Semi-Steel Stock BoreCatalog Number No. Teeth Actual Effective Pitch Diameter Outside Diameter Bore Stock Maximum Weight

881C21 881C23 881C25 NOTE: Inches/mm

21 23 25

1012 1112 1212

5.089 (129.26) 5.560 (141.22) 6.032 (153.21)

5.120 (130.05) 5.590 (141.99) 6.070 (154.18)

4 (19.1) 3 4 (19.1) 3 4 (19.1)3

1 4 (44.5) 134 (44.5) 134 (44.5)3

4.2 (1.9) 4.6 (2.1) 5.0 (2.3)

158 114

O.D.

E-9

SPECIALTY

SPECIALTY

800 Series Conveyor Sprockets

Series 820 Sprockets Semi-Steel Stock BoreCatalog Number No. Teeth Actual Effective Pitch Diameter Outside Diameter Bore Stock Maximum Weight

820A13B 820A15B 820A17B 820A19 820A20 820A21 820A21B 820A22 820A23 820A24 820A25 820A25B 820A27 820A29 820A31 820A41

13 15 17 19 20 21 21 22 23 24 25 25 27 29 31 41

612 712 812 912 10 1012 1012 11 1112 12 1212 1212 1312 1412 1512 2012

3.228 (81.99) 3.688 (93.68) 4.153 (105.49) 4.620 (117.35) 4.854 (123.29) 5.089 (129.26) 5.089 (129.26) 5.324 (135.23) 5.560 (141.22) 5.796 (147.22) 6.032 (153.21) 6.032 (153.21) 6.504 (165.20) 6.978 (177.24) 7.452 (189.28) 9.826 (249.58)

3.11 (79.0) 3.63 (92.2) 4.12 (104.7) 4.61 (117.1) 4.86 (123.4) 5.12 (130.0) 5.12 (130.0) 5.35 (135.9) 5.59 (142.0) 5.83 (148.1) 6.07 (154.2) 6.07 (154.2) 6.56 (166.6) 7.05 (179.1) 7.53 (191.3) 9.93 (252.2)

4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1)3

1 4 (31.8) 114 (31.8) 11116 (42.9) 114 (31.8) 114 (31.8) 134 (44.5) 212 (63.5) 134 (44.5) 134 (44.5) 134 (44.5) 2 (50.8) 3316 (81.0) 2 (50.8) 2 (50.8) 2 (50.8) 212 (64)1

2.4 (1.1) 3.6 (1.6) 4.7 (2.1) 3.1 (1.5) 3.8 (1.7) 4.6 (2.1) 7.1 (3.3) 4.2 (1.9) 5.3 (2.4) 4.4 (2.0) 5.6 (2.4) 9.6 (4.4) 6.5 (2.8) 6.8 (3.1) 6.9 (3.1) 16.00 (7.1)

11116

O.D.

Steel

NOTE: Block Body Other sizes are arm body Inches/mm Max. bore shown is with Standard Keyway and Setscrew. 820 Series stocked grooved. (Guide ring holes in 21, 23, 25, and 27 tooth sizes can be provided upon request). 11116

Series 820 Sprockets Semi-Steel Bored to SizeCatalog Number Inch/Metric Stock Finished Bores With Standard Keyway and Setscrew

820BS19 820BS21 820BS23 820BS25 820BS27

7

8 (22.2)

1 (25.4) 1 (25.4) 1 (25.4) 1 (25.4) 1 (25.4)

O.D. 118 (28.6) 1316 (30.2) 1316 (30.2) 114 (31.8) 114 (31.8)

Stock grooved without guide ring holes. All arm body.

Cast

E-10

800 Series Conveyor SprocketsSeries 815 Sprockets Semi-Steel Stock BoreCatalog Number No. Teeth Actual Effective Pitch Diameter Outside Diameter Bore Stock Maximum Weight

815A13B 815A15B 815A17B 815A19 815A20 815A21 815A21B 815A22 815A23 815A24 815A25 815A25B 815A27 815A29 815A31 815A41

13 15 17 19 20 21 21 22 23 24 25 25 27 29 31 41

612 712 812 912 10 1012 1012 11 1112 12 1212 1212 1312 1412 1512 2012

3.228 (81.99) 3.688 (93.68) 4.153 (105.49) 4.620 (117.35) 4.854 (123.29) 5.089 (129.26) 5.089 (129.26) 5.324 (135.23) 5.560 (141.22) 5.796 (147.22) 6.032 (153.21) 6.032 (153.21) 6.504 (165.20) 6.978 (177.24) 7.452 (189.28) 9.826 (249.58)

3.11 (79.0) 3.63 (92.2) 4.12 (104.7) 4.61 (117.1) 4.86 (123.4) 5.12 (130.0) 5.12 (130.0) 5.35 (135.9) 5.59 (142.0) 5.83 (148.1) 6.07 (154.2) 6.07 (154.2) 6.56 (166.6) 7.05 (179.1) 7.53 (191.3) 9.93 (252.2)

4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1)3

114 (31.8) 114 (31.8) 11116 (42.9) 114 (31.8) 114 (31.8) 134 (44.5) 212 (63.5) 134 (44.5) 134 (44.5) 134 (44.5) 2 (50.8) 3316 (81.0) 2 (50.8) 2 (50.8) 2 (50.8) 212 (64)

2.4 (1.1) 3.6 (1.6) 4.7 (2.1) 3.1 (1.5) 3.8 (1.7) 4.6 (2.1) 7.1 (3.3) 4.2 (1.9) 5.3 (2.4) 4.4 (2.0) 5.6 (2.4) 9.6 (4.4) 6.5 (2.8) 6.8 (3.1) 6.9 (3.1) 16.00 (7.1)

11116

O.D.

NOTE: Block Body Other sizes are arm body Inches/mm Max. bore shown is with Standard Keyway and Setscrew. 815 Series stocked not grooved, with guide ring holes.

11116

Series 815 Sprockets Semi-Steel Bored to SizeCatalog Number Inch/Metric Stock Finished Bores With Standard Keyway and Setscrew

O.D.

815BS19 815BS21 815BS23 815BS25 815BS27

7

8 (22.2)

1 (25.4) 1 (25.4) 1 (25.4) 1 (25.4) 1 (25.4)

118 (28.6)

1316 (30.2) 1316 (30.2)

114 (31.8) 114 (31.8)

Stock not grooved but with guide ring holes. All arm body.

E-11

SPECIALTY

SPECIALTY

Series 800 Conveyor Sprockets

Series 882 Sprockets Semi-Steel Stock BoreCatalog Number No. Teeth Actual Effective Pitch Diameter Outside Diameter Bore Stock Maximum Weight

882C9 882C10 882C11 882C12

9 10 11 12

9 10 11 12

4.386 (111.40) 4.854 (123.29) 5.325 (135.25) 5.796 (147.21)

4.430 (112.5) 4.920 (125.0) 5.410 (137.40) 5.90 (149.90)

4 (19.1) 3 4 (19.1) 3 4 (19.1) 3 4 (19.1)3

1 4 (44.5) 134 (44.5) 134 (44.5) 134 (44.5)3

3.8 (1.8) 4.2 (1.9) 4.4 (2.1) 4.6 (2.2) 158

NOTE: Arm Body Other sizes are block body Inches/mm

D.E.

815 Guide Rings Steel and Stainless SteelCatalog Number# O.D. Inches (mm) Thick Inches (mm)1 16 (1.6) 1 16 (1.6) 1 8 (3.2) 1 8 (3.2) 1 8 (3.2) 1 8 (3.2) 1 8 (3.2) 1 8 (3.2) 1 8 (3.2) 1 8 (3.2)

7

8

Weight Per Set

GR15-16 GR15-16SS GR17-18 GR17-18SS GR19-20 GR19-20SS GR21-22 GR21-22SS GR23-24 GR23-24SS GR25-26 GR25-26SS GR27-28 GR27-28SS GR29-30 GR29-30SS GR31-32 GR31-32SS GR41-42 GR41-42SS # Carbon Steel Stainless Steel

3.62 (91.9) 4.11 (104.4) 4.58 (116.3) 5.09 (129.3) 5.56 (141.2) 6.04 (153.4) 6.53 (165.9) 7.02 (178.3) 7.50 (190.5) 9.89 (251.2)

.23 (.10) .26 (.120) .37 (.17) .44 (.20) .46 (.21) .47 (.21) .53 (.24) .56 (.25) .67 (.30) .92 (.42)

E-12

Semi-Finished Weld-On HubsStock Semi-Finished Weld-On HubsDimensions Catalog No. Outside Diameter Length Inside Diameter Approx. Wt. Lbs. Catalog No. Outside Diameter Dimensions Length Inside Diameter Approx. Wt. Lbs. Catalog No. Outside Diameter Dimensions Length Inside Diameter Approx. Wt. Lbs.

225-28-19 225-28-23 225-32-00 250-30-00 250-40-00 300-25-19 300-30-23 300-30-30 300-32-00 300-38-00 300-40-30 325-25-19 325-30-23 350-30-00 350-34-00 350-38-00 356-28-23 356-28-30 356-31-23 375-30-00 375-30-30 375-45-30 400-26-00 400-26-23 400-26-30 400-31-30 400-32-23 400-36-00 400-48-30 425-26-00 425-26-30 425-30-30 425-38-30 425-42-40 425-45-30 425-50-40 450-34-00 450-36-40 450-44-40 450-44-48 450-48-48 475-12-40 475-22-30 475-22-40 475-26-40 475-30-30 475-36-00 475-36-30 475-44-48 475-48-38 475-48-40 475-50-00 475-50-40 475-54-00 500-42-40 500-50-00 500-50-40 500-58-40 500-58-48 525-24-32 525-34-00 525-36-40 525-42-00 525-48-40 525-48-48 525-62-32 525-72-32 550-34-00 550-44-40 550-44-48

214 214 214 212 212 3 3 3 3 3 3 314 314 312 312 312 3916 3916 3916 334 334 334 4 4 4 4 4 4 4 414 414 414 414 414 414 414 412 412 412 412 412 434 434 434 434 434 434 434 434 434 434 434 434 434 5 5 5 5 5 514 514 514 514 514 514 514 514 512 512 512

8 8 1 15 16 114 25 32 15 16 15 16 1 1316 114 25 32 15 16 15 16 1 1 16 3 1 16 7 8 7 8 31 32 15 16 15 16 11332 13 16 13 16 13 16 31 32 1 118 112 13 16 13 16 15 16 1316 1516 11332 1916 1116 118 138 138 112 3 8 11 16 11 16 13 16 15 16 118 118 138 112 112 1916 1916 11116 1516 1916 1916 11316 11316 3 4 1116 118 1516 112 112 11516 214 1116 138 1387 7

32 32 19 32 23 32 15 16 15 16 19 32 23 32 23 32 15 16 23 32 15 16 15 16 23 32 15 16 15 16 23 32 15 16 15 16 15 16 15 16 114 15 16 114 114 114 112 112 114 15 16 114 114 15 16 15 16 112 1316 114 114 114 114 114 112 1 114 114 112 1 1 114 11219 23

.9 .9 1.1 1.3 1.7 1.2 1.6 1.6 2.0 2.4 2.3 1.8 2.1 2.6 2.9 3.2 2.4 2.3 2.6 2.9 2.8 4.1 2.9 2.8 2.7 3.3 3.5 3.5 5.1 3.3 3.1 3.6 4.5 4.8 5.4 5.7 4.8 4.7 5.7 5.7 6.0 1.8 3.3 3.3 4.0 4.5 5.7 5.5 6.2 7.0 7.0 7.8 7.8 8.5 6.8 8.7 8.7 9.5 9.4 4.4 6.5 6.5 8.1 8.7 8.7 11.5 13.3 7.2 8.6 8.6

550-48-40 550-48-48 550-58-40 550-58-48 550-64-48 575-24-32 575-32-00 575-42-00 575-42-48 575-44-36 575-52-00 575-52-48 575-72-32 600-41-48 600-46-48 600-52-48 600-58-48 600-62-00 600-62-40 600-62-48 600-68-48 600-80-48 625-16-40 625-16-48 625-24-32 625-24-40 625-24-48 625-28-48 625-30-48 625-32-40 625-34-48 625-38-40 625-38-48 625-48-48 625-52-48 625-68-48 625-80-32 650-44-00 650-44-48 650-52-48 650-72-48 650-96-48 675-36-40 675-38-48 675-44-48 675-61-48 675-72-48 675-94-40 700-24-48 700-26-48 700-28-48 700-30-48 700-32-48 700-36-48 700-38-48 700-44-48 700-52-48 700-58-48 700-61-48 700-62-48 700-68-48 700-112-48 725-36-40 725-94-40 750-24-48 750-44-48 750-50-48 750-58-48 750-66-48 750-68-48

512 512 512 512 512 534 534 534 534 534 534 534 534 6 6 6 6 6 6 6 6 6 614 614 614 614 614 614 614 614 614 614 614 614 614 614 614 612 612 612 612 612 634 634 634 634 634 634 7 7 7 7 7 7 7 7 7 7 7 7 7 7 714 714 712 712 712 712 712 712

112 112 11316 11316 2 3 4 1 1516 1516 138 158 158 214 1932 1716 158 11316 11516 11516 11516 218 212 1 2 1 2 3 4 3 4 3 4 7 8 15 16 1 1116 1316 1316 112 158 218 212 138 138 158 214 3 118 1316 138 12932 214 21516 3 4 13 16 7 8 15 16 1 118 1316 138 158 11316 12932 11516 218 312 118 21516 3 4 138 1916 11316 2116 218

114 112 114 112 112 1 112 118 112 1 112 112 112 112 114 112 112 112 114 112 1 114 112 112 112 114 112 114 112 112 112 112 1 112 112 112 112 114 112 112 112 112 114 112 112 112 112 112 112 112 112 112 112 112 112 112 112 114 114 112 112 112 112 112 112

9.3 9.3 11.6 11.6 12.5 5.4 7.4 9.7 9.7 10.9 12.0 12.0 16.1 9.6 10.8 12.2 13.6 15.5 15.5 15.5 16.0 18.8 4.4 4.4 6.4 6.4 6.4 7.2 8.1 8.3 9.3 10.0 9.7 12.3 13.3 17.4 21.1 12.9 12.9 14.5 20.0 26.7 11.0 11.4 13.3 19.4 21.7 28.3 8.2 8.9 8.9 9.2 9.8 12.3 13.0 14.3 16.9 18.9 19.8 21.1 22.1 36.4 12.8 33.3 9.0 16.5 18.8 21.8 24.8 25.5

750-70-48 750-72-48 750-74-48 750-84-48 750-94-48 775-36-48 775-58-48 775-66-48 775-74-48 775-94-48 800-54-48 800-62-48 800-72-48 800-78-48 800-112-48 850-50-48 850-52-48 850-72-48 850-84-48 850-124-48 900-58-48 900-60-48 900-72-48 900-112-48 950-52-188 950-54-48 950-60-188 950-60-48 950-66-48 950-70-188 950-70-48 950-74-188 950-74-48 950-78-188 950-78-48 950-80-48 950-82-188 950-82-48 950-86-188 950-86-48 950-88-48 950-96-48 100-80-48 100-100-48 100-116-48 100-124-48 105-56-200 105-58-200 105-100-200 105-106-200 110-128-48

712 712 712 712 712 734 734 734 734 734 8 8 8 8 8 812 812 812 812 812 9 9 9 9 912 912 912 912 912 912 912 912 912 912 912 912 912 912 912 912 912 912 10 10 10 10 1012 1012 1012 1012 11

2316 214 2516 258 21516 118 11316 2116 2516 21516 11116 11516 214 2716 312 1916 158 214 258 378 11316 178 214 312 158 11116 178 178 2116 2732 2316 2516 2516 2716 2716 212 2916 2916 21116 21116 234 3 212 318 358 378 134 11316 318 3516 4

112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 5 78 112 5 78 112 112 5 78 112 5 78 112 5 78 112 112 5 78 112 5 78 112 112 112 112 112 112 112 614 614 6 14 614 112

26.3 27.0 18.5 31.5 35.0 23.0 25.0 26.0 31.0 36.0 23.2 26.6 30.9 33.5 48.1 24.3 24.3 35.0 40.8 50.0 32.0 32.9 39.4 61.3 20.2 33.1 23.3 36.8 40.4 27.5 44.0 28.7 45.3 30.3 49.0 49.0 31.8 50.2 33.4 54.0 53.9 58.7 54.4 68.0 78.8 84.3 27.8 28.7 49.6 52.5 105.7

LENGTH

OUTSIDE DIAMETER INSIDE DIAMETER

E-13

SPECIALTY

SPECIALTY

Custom Capabilities Forgings & CastingsForgingsKnow how garnered through decades provides unsurpassed benet for the industrial user of custom forgings. This includes all phases in the forging process - die design and engineering, forging, coining, heat treating, and polishing. Hammers ranging in size from 1,000 to 5,000 pounds produce nished parts from a few ounces to 50 pounds. Various alloys, the use of multicavity dies, expansive capacity, and secondary machining capability enable Martin to deliver near 100% density requirements in a cost effective manner. Application: Counter weight on unit handling equipment. Problem: Parts were being milled in-house from purchased burned plate. Process was expensive, but low volumes had prevented consideration of alternate methods of manufacture. Solution: Instead of utilizating their expensive CNC milling equipment on relatively low-tech part, Martin designed a simple die for a forged part, which worked well for medium quantity production runs. When compared to sourcing costs, production time, and scrap, the forged part was less expensive than the milled part. The real savings has resulted from the enhanced utilization of the CNC milling equipment for other, more protable work. One of the many hammers capable of producing forgings up to 50 lbs.

CastingsOperating its own foundry enables Martin to provide its customers with quality assurance, quick lead times, and application engineering assistance on cast and ductile iron parts. With an upper range of 96 in diameter and 10,000 pounds, our own pattern shop, and streamlined access to secondary machining, Martins comprehensive capabilities serve a broad spectrum of industrial uses. Application: Conveyor. Problem: Redesign of equipment required ywheel and synchronous drive to be used in more compact area. The two separate components had clearance problems. Solution: Martin designed a one piece casting which allowed machining of a duplex drive to t in tight area. Equipment is more compact, one nal part rather than two saves costs, and installation time is reduced.

E-14

Custom Capabilities Sintered MetalSintered MetalCommonly associated with large quantity runs of fairly simple products, the sintered metal process also effectively addresses small quantities for many complex and multi-level parts where intricate machining or milling was required. Smooth surface nishes, self-lubrication, and tolerance repeatability are just a few of the attributes resulting from this technology. Using a wide range of alloys, Martin produces custom sintered parts for many industries and applications. Application: Timing plate on an agricultural implement. Problem: Production of parts required several steps. Purchase of disc blanks . . . Initial rough machining . . . Drilling holes . . . Milling slots and teeth . . . Application of rust inhibitor . . . Use of several outside sources. All these factors led to inconsistent tolerances, difculty in coordination of lead times, scrapped parts and production interruptions. Solution: Martin reviewed sample parts and prints. Martin met with OEM engineering and service personnel to better understand the application. The Martin sintered component reduced the total cost of each part by an average of 54%, slashed acquisition costs and allowed for deliveries using staged release dates. Sintered metal is an excellent choice for a wide variety of products especially those with irregular shapes that would be difcult to manufacture using conventional methods.

Presses delivering more than 880 tons of pressure form parts from bronze, iron, copper, manganese, etc.

E-15

SPECIALTY

SPECIALTY

Custom Capabilities Injection MoldingInjection MoldingSince the inception of our line of injection molded plastic components, Martin has emerged as a leading supplier of cost effective nonmetallic products. A combination of polymers are used to achieve desired wear, corrosion resistance, and color characteristics. Injection molded plastic is also advantageous in non-sparking and sanitary applications. While the nal form of most components is achieved directly from the press, Martin is able to perform secondary machining on molded parts if necessary. Application: Packaging equipment. Problem: A sticky product required cleaning with a caustic solution which led to corrosion based fatigue of a threaded collar. In addition, high maintenance costs in the eld were encountered due to difculty of replacing the seized collar. Solution: A Martin manufactured part made of glass lled nylon was produced. The Martin part withstood constant exposure to the caustic solution and prevented the seizing of threads which provided a longer part life. Unit price was reduced by approximately 34%, warranty claims dropped signicantly and the user logo stamped on the part aided in capturing replacement part sales.

One of the many injection molding machines used to manufacture a variety of products.

E-16

Martin manufactures plastic products for both power transmission and non-power transmission applications.For more information on our custom capabilities, please call Martin.

INTERCHANGEABLE BUSHINGSPRODUCT PAGE INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 QD Installation/Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 Steel Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Standard Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4 Weld-On Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 QD Short Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6 TAPER BUSHINGS Installation/Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7 1008 3030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8 3535 5050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9 6050 120100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10 Weld-On Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11 Reborable Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12 MST BUSHINGS Bushing Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13 Installation & Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14 Weld-On Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15 IDLER BUSHINGS; QD, MST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16

B-1

BUSHINGS

Index SECTION B

Stock QD BushingsIMPORTANT BE SURE TAPERED CONE SURFACES OF QD BUSHING AND INSIDE OF SHEAVE OR SPROCKET HUB ARE DRY AND FREE OF ALL FOREIGN SUBSTANCES SUCH AS PAINT, GREASE, OR DIRT.

BUSHINGS

Martin MOUNTING PROCEDURE QD BUSHINGSMOUNTING

STANDARD Mounting Assembly FOR QD SHEAVES AND SPROCKETSDISMOUNTING1. Remove pull-up bolts and screw them into TAPPED holes in sheave or sprocket and against ange of QD bushing to break cone grip. 2. Loosen set screw and slide QD bushing from shaft. 1. Be sure the tapered cone surfaces of the bushing and the inside of the driven product are clean and free of anti-seize lubricants. 2. Slide QD bushing on shaft, ange end rst. Assemble key. 3. Position QD bushing on shaft. Tighten set screw over key "hand tight" with standard Allen wrench only. Do not use excessive force. 4. Slide large end of sheave or sprocket taper bore into position over cone aligning drilled bolt holes in sheave or sprocket with tapped holes in ange of bushing. Assemble pull-up bolts and lock washers. NOTE: Install M thru S bushings in the hub so that the two extra holes in the hub are located as far as possible from the bushing's saw cut. 5. Tighten pull-up bolts alternately and evenly to tightness indicated in torque table on back. Do not use extensions on wrench handles. There should be a gap between the face of the sheave or sprocket hub and the ange of the QD bushing to insure a satisfactory cone grip and press t. CAUTION: THIS GAP MUST NOT BE CLOSED.

WARNING: Because of the possible danger to person(s) or property from accidents which may result from the improper use of products, it is important that correct procedures be followed: Products must be used in accordance with the engineering information specied in the catalog. Proper installation, maintenance and operation procedures must be observed. The instructions given above must be followed. Inspections should be made as necessary to assure safe operation under prevailing conditions. All rotating power transmission products when used in a drive are potentially dangerous and must be guarded by the user as required by applicable laws, regulations, standards, and good safety practice. (Refer to ANSI Standard B15.1.)

REVERSE Mounting AssemblyFOR QD SHEAVES AND SPROCKETS USING JA, SH, SD, SDS, SK, SF, E, F, & J BUSHINGS These bushings, as well as the sprockets and sheaves for them, are each drilled with six holes (three drilled and three tapped) to allow pull-up bolts to be inserted from either side. This enables variations of mounting characteristics to suit a particular installation.

1. Be sure the tapered cone surfaces of the bushing and the inside of the driven product are clean and free of antiseize lubricants. 2. Assemble sheave or sprocket with bolts inserted (But not tightened) through DRILLED holes in bushing ange into TAPPED holes in sheave, sprocket, or other Martin QD part. 3. With key in shaft keyseat, slide assembly into approximate position on shaft with ange end of bushing away from bearing. 4. Position QD bushing on shaft by tightening set screw over key "hand tight" with standard Allen wrench only. Do not use excessive force. 5. Tighten pull-up bolts alternately and evenly to tightness indicated in torque table below. Do not use extensions on wrench handles. There should be a gap between the face of the sheave or sprocket hub and the ange of the QD bushing to insure a satisfactory cone grip and press t. CAUTION: THIS GAP MUST NOT BE CLOSED.

A A C C B B

1. Remove pull-up bolts and screw them into TAPPED holes in bushing ange and against hub of sheave or sprocket to break cone grip. 2. Loosen set screw in bushing ange and slide QD bushing from shaft.

B-2

#F = Length of Mating Bore

##G = Gap Between QD Bushing and Mating Hub

QD Bushings SteelDimensions (Inches) Bushing A B D E F G1

L

Cap Bolt Circle

Screws Required

Stock Bore Range Maximum Standard Shallow Minimum Keyway Keyway

Average Weight (Approx.)

SF-STL E-STL F-STL J-STL M-STL N-STL

16 4 13 16 1 114 1129 3

3.125 3.834 4.437 5.148 6.500 7.000

458 6 658 714 9 10

112 178 21316 312 512 658

114 158 212 3316 5316 614

88

1 3

16 16 3 16 7 183

2116 258 358 412 634 818

378 5 558 614 778 812

338 x 2 312 x 234 3916 x 358 358 x 412 434 x 634 478 x 812

2 8 1 1716 2 2121 7

2516 278 3516 334 434 518

21316 312 4 412 512 578

3.0 10.0 11.5 18.0 37.0 57.0

Bushing

Bores

Keyway

SF-STL

E-STL

F-STL

J-STL M-STL N-STL

238 - 2916 258 - 234 21316 - 278 21516 7 8 - 278 21516 - 314 3516 - 312 1 - 3516 338 - 334 378 - 31516 4 3716 - 334 31316 - 412 2 - 434 41316 - 512 212 - 518 5316 - 512 5916 - 578

8 x 316 5 8 x 116 3 4 x 116 3 4 x 132 STD. 3 4 x 18 7 8 x 116 STD. 7 8 x 316 1 x 18 NONE STD. 1 x 18 STD. 114 x 14 STD. 114 x 14 112 x 145

Key Seat

Shallow Key Dimension Standard Key Keyway

Key

Bores7

Standard Keyway and Key Dimension Keyway

Key

4 x 132 1 4 x 116 3 8 x 132 3 8 x 116 3 8 x 18 1 2 x 132 1 2 x 116 1 2 x 18 5 8 x 116 3 4 x 1161

4 x 532 1 4 x 316 3 8 x 732 3 8 x 14 3 8 x 516 1 2 x 932 1 2 x 516 1 2 x 38 5 8 x 38 3 4 x 7161

4 x 18 7 8 x 116 7 8 x 316 1 x 18 114 x 14 112 x 18 112 x 14 134 x 18 134 x 14 2 x 143

4 x 12 7 8 x 12 7 8 x 58 1 x 58 114 x 78 112 x 78 112 x 1 134 x 34 134 x 78 2x13

Key Seat

Shallow Key Dimension Steel Key Keyway

8 15 16 - 114 1516 - 138 1716 - 134 11316 - 214 2516 - 234 21316 - 314 3516 - 334 31316 - 412 4916 - 512 5916 - 612 6916 - 712 7916 - 9 9116 - 11 11116 - 13

16 x 332 1 4 x 18 5 16 x 532 3 8 x 316 1 2 x 14 5 8 x 516 3 4 x 38 7 8 x 716 1 x 12 114 x 58 112 x 34 134 x 34 2 x 34 212 x 78 3x13

16 x 316 1 4 x 14 5 16 x 516 3 8 x 38 1 2 x 12 5 8 x 58 3 4 x 34 7 8 x 78 1x1 114 x 114 112 x 112 134 x 112 212 x 112 3

Key

Bushing

Plain Bores Not Split

SH-STL SD-STL SK-STL SF-STL E-STL F-STL J-STL M-STL N-STL

2 2 1 2 11516 7 8 - 11516 1 - 2716 - 21516 1716 - 21516 2 - 21516 2716 - 415161 1

4 x 132 1 4 x 116 3 8 x 132 3 8 x 116 3 8 x 18 1 2 x 132 1 2 x 116 1 2 x 18 5 8 x 116 5 8 x 3161

4 x 532 1 4 x 316 3 8 x 732 3 8 x 14 3 8 x 516 1 2 x 332 1 2 x 516 1 2 x 38 5 8 x 38 5 8 x 121

4 x 116 3 4 x 18 7 8 x 116 7 8 x 316 1 x 18 114 x 14 112 x 14 134 x 18 134 x 38 2 x 143

4 x 716 3 4 x 12 7 8 x 12 7 8 x 58 1 x 58 114 x 78 112 x 1 134 x 34 134 x 1 2x13

Reborable QD bushings made of Stainless Steel are available in many sizes. Non stock sizes are available on MTO basis.

B-3

BUSHINGS

All Steel QD Bushings

Standard QD BushingsDimensions (Inches) Bushing A B D E F G L Bolt Circle Cap Screws Required Stock Bore Range Maximum Standard Shallow Minimum Keyway Keyway Set Screw Size Average Weight (Approx.)

BUSHINGS

JA SH SDS SD SK SF E F J M N P W S

8 16 1 2 1 2 9 16 9 16 3 4 13 16 1 114 112 134 2 3143 7

1.375 1.871 2.187 2.187 2.812 3.125 3.834 4.437 5.148 6.500 7.000 8.250 10.437 12.125

2 21116 3316 3316 378 458 6 658 714 9 1014 1134 15 1734

16 8 7 8 1516 138 112 178 21316 312 512 658 758 938 121211 7

16 16 3 4 114 114 114 158 212 3316 5316 614 714 9 129 13

8 8 1 8 1 8 1 8 1 8 1 8 3 16 3 16 3 16 1 4 1 4 1 4 3 81 1

1116 1516 138 11316 11516 2116 258 358 412 634 818 938 1138 1534

1.665 214 21116 21116 3516 378 5 558 614 778 812 10 1234 15

3-10 x 1 3-14 x 138 3-14 x 138 3-14 x 178 3-516 x 2 3-38 x 2 3-12 x 234 3-916 x 358 3-58 x 412 4-34 x 634 4-78 x 812 4-1 x 912 4-118 x 1112 5-114 x 1512

8 2 1 2 1 2 1 2 1 2 7 8 1 1716 11516 2716 21516 4 63 1

1 138 11116 11116 218 2516 278 3516 334 434 518 51516 712 814

114 11116 2 11516 212 21316 312 31516 412 512 6 7 812 10

10-24 1 4 1 4 1 4 5 16 5 16 3 8 1 2 5 8 3 4 3 4 7 8 1 114

.9 1 1 1.5 2 3 10 11.5 18 37 57 120 250 400

Inch BoreBushing Bores Keyway

Millimeter Bore8 - 716 1 2 - 1 1118 - 118 1316 114 1 2 - 138 1716 - 112 1916 - 158 11116 1 2 - 11116 134 11316 178 - 11516 2 1 2 - 11116 134 11316 178 11516 2 1 2 - 218 2316 - 214 2516 - 212 2916 - 258 1 2 - 214 2516 - 212 2916 - 234 21316 - 278 21516 7 8 - 278 21516 - 314 338 - 312 3516 1 - 3516 338 - 334 378 - 31516 4 114 - 334 31316 - 412 2 - 434 41316 - 512 2716 - 5 518 - 512 5916 - 6 21516 - 51516 6 - 612 6916 - 7 4 - 712 7916 - 8123

JA

SH

SDS

SD

SK

SF

E

F J M N

P W

NO K.W. STD. 1 4 - 116 1 4 - 116 NO K.W. STD 3 8 x 116 3 8 - 116 NO K.W. STD. 3 8 x 18 1 2 x 18 1 2 x 116 NO K.W. STD. 3 8 x 18 1 2 x 18 1 2 x 116 1 2 x 116 NO K.W. STD. 1 2 x 18 5 8 x 116 NO K.W. STD. 5 8 x 316 5 8 x 116 3 4 x 116 3 4 x 132 STD. 3 4 x 18 7 8 x 116 7 8 x 18 STD. 7 8 x 316 1 x 18 NONE STD. 1 x 18 STD. 114 x 14 STD. 114 x 14 112 x 14 STD. 112 x 14 134 x 18 STD. 2 x 14

Bushing

Bore MM

Key# WXT

SH

SDS

SD

SK

#Important The metric system does not refer to keyseat or keyway dimensions as does the English system; instead dimensions are given for the key itself which is rectangular in shape, not square as in the English system. NOTE: .03937=1mm Ex24 mm = 0.94488 TO ORDER: SH 24 mm

SF

E

F

J

24, 25 28, 30 32, 35 24, 25 28, 30 32, 35 38 40, 42 24, 25 28, 30 32, 35 38 40, 42 24, 25 28, 30 32, 35 38 40, 42 48, 50 55 28, 30 32, 35 38 40, 42 48, 50 55 60 35, 38 40, 42 48, 50 55 60, 65 70, 75 48, 50 55 60, 65 70, 75 80, 85 90 50 55 60, 65 70, 75 80, 85 90, 95 100

8x7 10x8 8x7 10x8 12x8 8x7 10x8 12x8 8x7 10x8 12x8 14x9 16x10 8x7 10x8 12x8 14x9 16x10 18x11 10x8 12x8 14x9 16x10 18x11 20x12 14x9 16x10 18x11 20x12 22x14 25x14 14x9 16x10 18x11 20x12 22x14 25x14 28x16

Keystock provided for nonstandard keyways.

B-4

QD Weld-On HubsMartin QD Weld-On Hubs are suitable for use inmany applications, such as welding to plate steel sprockets. QD Weld-On Hubs are made of steel, drilled, tapped and taper bored for QD bushings

45

35

15

L L1 D D

L

P B B

TYPE 1Catalog Number

BC

BC

TYPE 2L

TYPE 3Dimensions Inches B (nom) P

BCType Drilling Weight Pounds

D#

L1

BC

Mounting

9 JA-A 2.250 16 1.37 13 SH-A 3.000 16 1.87 3 SDS-A 3.500 4 2.18 SK-A 4.375 114 2.81 1 SF-A 5.000 1 4 3.12 E-A 6.250 158 3.83 F-A 7.000 212 4.44 3 J-A 7.750 3 16 5.14 M-A 9.500 5316 6.49 1 N-A 10.500 6 4 6.99 1 P-A 13.000 7 4 8.24 W-A 15.500 9 10.43 S-A 19.500 12 12.12 #Tolerance of D Dimension (or P dimension where applicable)

3 2.125 16 9.250 3916 10.250 412 18.750 712 JA-A Thru J-A = (+.000-.002)

12132 1 214 1 11 2 16 1 3516 1 7 3 8 1 5 1 558 1 1 6 4 1 778 2 1 8 2 2 10 2 1234 2 15 3 M-A Thru S-A = (+.000-.003)

.4 1 1.2 3 4 9 16 22.5 50 75 155 300 558

STD or Reverse Mount

STD Mount Only

QD Short Weld-On HubsL1 L

D

Martin QD ShortWeld-On Hubs are designed for use in conveyor pulleys.BC BC BC

B

P

TYPE 1Catalog Number D L Dimensions Inches B (nom) P*

TYPE 2L1 BC

TYPE 3Type Drilling Weight Pounds Mounting

SFS-A ES-A FS-A JS-A MS-A NS-A PS-A WS-A SS-A

5.000 6.250 7.000 8.250 9.500 10.250 12.250 15.250 17.500

1 118 114 158 238 238 278 338 378

3.12 3.83 4.44 5.14 6.49 6.99 8.24 10.43 12.12

4.750 6.000 6.750 8.000 9.250 10.000 12.000 14.875 17.000

16 5 8 11 16 1 158 1916 2 2 716 2349

378 5 558 614 778 8 12 10 1234 15

1 1 1 1 2 2 2 2 3

3.0 5.5 7.4 13.8 22.9 26.8 47.9 84.2 121.8

Reverse Mount Only

#Tolerance of P Dimension

SFS-A Thru MS-A = (+.000-.004)

NS-A Thru PS-A = (+.000-.005)

WS-A Thru SS-A = (+.000-.006)

B-5

BUSHINGS

QD & QD Short Weld-On Hubs

QD Short Bushings

BUSHINGS

Inch BoreBushing Bores Keyway5

Weight

Martin QD Short Bushingsare suitable for use in belt conveyor applications wherever the short hubs of a conveyor pulley require the QD Short Bushing style.

JS

MS

NS

PS

WS

2716 21516 3716 312 31516 4716 3716 312 31516 4716 41516 5716 512 31516 4716 41516 5716 512 51516 6 41516 5716 51516 6 6716 612 61516 7 5716 51516 6 6716 612 61516 7 712 71516 8 8716 812

3

8 x 516 4 x 38 x 716

78

1 x 187

8 x 716

1 x 12

114 x 14

1 x 12 114 x 58 114 x 14 112 x 14 1 4 x 81 5

112 x 34 112 x 14

134 x 18 114 x 58 112 x 34

134 x 34

2 x 14

19 17 15 15 13 10 38 37 34 30 26 21 20 54 49 43 38 37 31 30 76 70 62 62 55 54 47 45 154 145 144 136 135 126 125 114 106 105 94 93

DimensionsDimensions (Inches) Bushing A B D E L Bolt Circle Cap Screws Requirred5

Set Screw Size5

JS MS NS PS WS

1.00 1.19 1.50 1.50 1.75

5.1484 6.5000 7.0000 8.2500 10.4370

7.25 9.00 10.00 11.75 15.00

2.38 3.62 4.50 5.00 5.50

3.38 4.81 6.00 6.50 7.25

6.25 7.88 8.50 10.00 12.75

8 x 212 (3)3

8 4 4 8

4 x 3 (4)

3

7

8 x 312 (4) 1 x 4 (4)

3

7

118 x 5 (4)

1

All dimensions are in inches, weight in pounds.

B-6

IMPORTANT NOTE: Please follow the instructions on this sheet in order for the Martin bushing to perform satisfactorily.

1 2 3. 4. 5. 6. 7.

INSTALLATION Clean all oil, dirt, and paint from shaft, bushing bore, outside of bushing and component (sprocket, sheave...etc.) bore. Insert bushing into component. Match the hole pattern, not the threaded holes (each hole will be threaded on one side only.) Thread set or cap screws into those half threaded holes indicated by H on above diagram. Mount assembly on shaft. Alternately torque set or cap screws* to recommended torque setting in chart below. On 3535 and larger bushings use a block, sleeve or drift and hammer large end of bushing (do not hammer bushing directly). Repeat steps 4 and 5 until torque wrench reading, after hammering, is the same as before hammering. Fill all unoccupied holes with grease. REMOVAL 1. Remove all set or cap screws. 2. Insert set or cap screws in holes indicated by G on drawing. Loosen bushing by alternately tightening set or cap screws. 3. To reinstall, complete all seven (7) installation instructions.

WARNING: Because of the possible danger to person(s) or property from accidents which may result from the improper use of products, it is important that correct procedures be followed: Products must be used in accordance with the engineering information specied in the catalog. Proper installation, maintenance and operation procedures must be observed. The instructions given above must be followed. Inspections should be made as necessary to assure safe operation under prevailing conditions. All rotating power transmission products when used in a drive are potentially dangerous and must be guarded by the user as required by applicable laws, regulations, standards, and good safety practice. (Refer to ANSI Standard B15.1.)B-7

BUSHINGS

Taper Bushings

Taper Bushings DimensionsNo. 1008 to 3030 Taper BushingsBushing Number1

BUSHINGS

Bore

Wt.

Bushing Keyseat

Shaft Keyseat

1008

1108

1210

1215

1310

1610

1615

2012

2517

2525

3020

3030

2 to 16 8 to 78 15 16 to 1 1 2 to 916 5 8 to 78 15 16 to 1 1116 to 118 1 2 to 916 5 8 to 78 15 16 to 114 1 2 to 916 5 8 to 78 15 16 to 114 1 2 to 916 5 8 to 78 15 16 to 114 1516 to 138 1 2 to 916 5 8 to 78 15 16 to 114 1516 to 138 1716 to 112 1916 to 158 1 2 to 916 5 8 to 78 15 16 to 114 1516 to 138 1716 to 112 1916 to 158 1 2 to 916 5 8 to 78 15 16 to 114 1516 to 138 1716 to 134 11316 to 178 11516 to 2 1 2 to 916 5 8 to 78 15 16 to 114 1516 to 138 1716 to 134 11316 to 214 2516 to 212 3 4 to 78 15 16 to 114 1516 to 138 1716 to 134 11316 to 214 2516 to 212 15 16 to 114 1516 to 138 1716 to 134 11316 to 214 2516 to 234 21316 to 3 15 16 to 114 1516 to 138 1716 to 134 11316 to 214 2516 to 234 21316 to 39 5

.27 .21 .16 .33 .27 .22 .17 .61 .55 .49 .8 .7 .6 .7 .7 .6 .6 .9 .8 .7 .7 .6 .5 1.2 1.1 1.0 .8 .7 .6 1.7 1.6 1.5 1.4 1.2 1.0 1.0 3.5 3.4 3.3 3.2 3.0 2.4 1.9 4.9 4.7 4.5 4.2 3.3 2.5 6.5 6.3 6.0 5.3 4.5 3.9 9.2 8.9 8.6 7.6 6.2 5.0

8 x 16 16 x 332 1 4 x 116 1 8 x 116 3 16 x 332 1 4 x 18 1 4 x 116 1 8 x 116 3 16 x 332 1 4 x 18 1 8 x 116 3 16 x 332 1 4 x 18 1 8 x 116 3 16 x 332 1 4 x 18 5 16 x 532 1 8 x 116 3 16 332 1 4 x 18 5 16 x 532 3 8 x 316 3 8 x 18 1 8 x 116 3 16 x 332 1 4 x 18 5 16 x 532 3 8 x 316 3 8 x 18 1 8 x 116 3 16 x 332 1 4 x 18 5 16 x 532 3 8 x 316 1 2 x 14 1 2 x 316 1 8 x 116 3 16 x 332 1 4 x 18 5 16 x 532 3 8 x 316 1 2 x 14 5 8 x 316 3 16 x 332 1 4 x 18 5 16 x 532 3 8 x 316 1 2 x 14 5 8 x 316 1 4 x 18 5 16 x 532 3 8 x 316 1 2 x 14 5 8 x 516 3 4 x 14 1 4 x 18 5 16 x 532 3 8 x 316 1 2 x 14 5 8 x 516 3 4 x 14 1 1 3

8 x 116 16 x 332 1 4 x 18 1 8 x 116 3 16 x 332 1 4 x 18 1 4 x 18 1 8 x 116 3 16 x 332 1 4 x 18 1 8 x 116 3 16 x 332 1 4 x 18 1 8 x 116 3 16 x 332 1 4 x 18 5 16 x 532 1 8 x 116 3 16 332 1 4 x 18 5 16 x 532 3 8 x 316 3 8 x 316 1 8 x 116 3 16 x 332 1 4 x 18 5 16 x 532 3 8 x 316 3 8 x 316 1 8 x 116 3 16 x 332 1 4 x 18 5 16 x 532 3 8 x 316 1 2 x 14 1 2 x 14 1 8 x 116 3 16 x 332 1 4 x 18 5 16 x 532 3 8 x 316 1 2 x 14 5 8 x 516 3 16 x 332 1 4 x 18 5 16 x 532 3 8 x 316 1 2 x 14 5 8 x 516 1 4 x 18 5 16 x 532 3 8 x 316 1 2 x 14 5 8 x 516 3 4 x 38 1 4 x 18 5 16 x 532 3 8 x 316 1 2 x 14 5 8 x 516 3 4 x 381 3

DimensionsBushing Number A B Class 20 Gray Iron C Class 30 Gray Iron Steel D F L# Standard Hex. Short Key Key M## Standard Hex. Short Key Key

1008 1108 1210 1215 1310 1610 1615 2012 2517 2525 3020 3030

1.386 1.511 178 178 2 214 214 234 338 338 414 414

8 8 1 112 1 1 112 114 134 212 2 37 7

238 212 358 318 334 4 312 434 512 434 7 614

2316 2516 314 278 338 358 314 438 478 412 614 534

11516 2116 278 258 3 314 3 378 438 414 558 538

12164 12964 134 134 178 218 218 258 314 314 4 4

4 x 12 4 x 12 3 8 x 58 3 8 x 58 3 8 x 58 3 8 x 58 3 8 x 58 7 16 x 78 1 2 x 1 1 2 x 1 5 8 x 114 5 8 x 1141 1

118 118 138 138 138 138 138 1916 158 158 11316 11316

8 8 13 16 13 16 13 16 13 16 13 16 15 16 1 1 1316 13165 5

114 114 158 158 158 158 158 2 214 214 21116 21116

4 4 1116 1116 1116 1116 1116 138 158 158 2116 21163 3

Bushings cannot be bored larger than largest bore listed. For detail dimensions required for machining hubs, consult factory. Key furnished for these sizes only. For general reference. Severe conditions may require larger hub. Heavy well-located web may permit smaller hub. Hub diameter required depends on the particular application. Consult Martin giving full information on the proposed design. Hub diameters shown are based on 20,000, 30,000, and 50,000 P.S.I. minumum ultimate tensile strength respectively for Class 20 gray iron, Class 30 gray iron, and steel hubs. 2 screws required. Use in positions shown for tightening bushing on shaft. In removing bushing from shaft, remove screws and use one of them in the other hole. Bushing price includes screws. Space required to tighten bushing. Also space required to loosen screws to permit removal of hub by puller.

#

## Space required to loosen bushing using one screw as jackscrew no puller required. Standard hex key cut to minimum usable length.

B-8

No. 3535 to 5050 BushingsBushing Number Bore Weight1

Bushing Keyseat

Shaft Keyseat5

A

B

Class 20 Gray Iron

C Class 30 Gray Iron

Steel

D

F

G

R

3535

4040

4545

5050

1 16 to 1 4 1516 to 138 1716 to 134 11316 to 214 2516 to 234 21316 to 314 3516 to 312 1716 to 134 11316 to 214 2516 to 234 21316 to 314 3516 to 358 31116 to 334 31316 to 4 11516 to 214 2516 to 234 21316 to 314 3516 to 334 31316 to 414 4516 to 412 2516 to 234 21316 to 314 3516 to 334 31316 to 412 4916 to 53

14 14 13 12 11 9 8 22 21 19 17 15 14 13 30 28 26 23 20 18 38 35 32 27 24

4 x 8 16 x 532 8 x 316 1 2 x 14 5 8 x 516 3 4 x 38 7 8 x 14 3 8 x 316 1 2 x 14 5 8 x 516 3 4 x 38 7 8 x 716 7 8 x 716 x 14 1 1 2 x 14 5 8 x 516 3 4 x 38 7 8 x 716 1 x 12 x 14 1 5 8 x 516 3 4 x 38 7 8 x 716 1 x 12 14 x 716 11 1 5 3

4 x 8 16 x 532 8 x 316 1 2 x 14 5 8 x 516 3 4 x 38 7 8 x 716 3 8 x 316 1 2 x 14 5 8 x 516 3 4 x 38 7 8 x 716 7 8 x 716 1 x 12 1 2 x 14 5 8 x 516 3 4 x 38 7 8 x 716 1 x 12 1 x 12 5 8 x 516 3 4 x 38 7 8 x 716 1 x 12 114 x 581 1 3

5

312

734

7

612

4.83

1

2 x 112

39

L

534

4

912

812

734

5.54

5

8 x 134

40

L

638

412

1012

912

834

6.13

3

4 x 2

40

L

7

5

1112

1012

912

6.72

7

8 x 214

37

L

Bushings cannot be bored larger than largest bore listed. For detail dimensions required for machining hubs, consult factory. Key furnished for these sizes only. For general reference. Severe conditions may require larger hub. Heavy welllocated web may permit smaller hub. Hub diameter required depends on the particular application. Consult factory giving full information on the proposed design. Hub diameters shown are based on 20,000, 30,000, and 50,000 P.S.I. minumum ultimate tensile strength respectively for Class 20 gray iron, Class 30 gray iron, and steel hubs.

3 screws required. Use in positions shown for tightening bushing on shaft. In removing bushing from shaft, remove screws and use two of them in the other two holes. Bushing price includes screws. See following footnote. L Provide sufcient space to tighten and loosen bushing. Width across ats of screw head is same as screw diameter which is shown in column F.

B-9

BUSHINGS

Taper Bushings Dimensions

Taper Bushings Dimensions

BUSHINGS

NO. 120100

6050

7060 TO 10085

No 6050 to 120100 Taper BushingsBush Number Bore Weight Bushing Keyseat Shaft Keyseat A B Class 20 Gray Iron C Class 30 Gray Iron Steel D E F L# M##

6050

7060 8065

10085 120100

31316 to 412 4916 to 512 5916 to 6 4916 to 512 5916 to 612 6916 to 7 5116 to 512 5916 to 612 6916 to 712 7916 to 8 6916 to 712 7916 to 9 9116 to 10 7916 to 9 9116 to 11 11116 to 12

60 55 50 85 75 65 120 105 90 75 260 230 190 410 360 290

1 x 12 114 x 58 112 x 34 114 x 58 112 x 34 134 x 34 114 x 58 112 x 34 134 x 34 2 x 34 134 x 34 2 x 34 212 x 78 2 x 34 212 x 78 3x1

1 x 12 114 x 58 112 x 34 114 x 58 112 x 34 134 x 34 114 x 58 112 x 34 134 x 34 2 x 34 134 x 34 2 x 34 212 x 78 2 x 34 212 x 78 3x1

914

5

17

1512

1312

9

634

114 x 312

158

438

1014

6

1812

17

1434

10

734

114 x 312

158

438

1114

612

19

1712

1512

11

834

114 x 312

158

438

1434

812

2312

22

1912

1412

1134

112 x 414

2

538

1714

10

28

26

23

17

1414

112 x 414

2

538

Bushings cannot be bored larger than largest bore listed. For detail dimensions required for machining hubs, consult Martin. For general reference. Severe conditions may require larger hub. Heavy well- located web may permit smaller hub. Hub diameter required depends on the particular application. Consult Martin giving full information on the proposed design. Hub diameters shown are based on 20,000, 30,000, and 50,000 P.S.I. minumum ultimate tensile strength respectively for Class 20 gray iron, Class 30 gray iron, and steel hubs. 3 screws for 6050; four for 7060 to 10085; six for 120100. Use in positions shown for tightening bushing on shaft. In loosening bushing, remove

screws and use all except one in the other holes. Bushing price includes screws. # Space required to tighten bushing. Also space required to loosen screws to permit removal of hub by puller. ##Space required to loosen bushing using screws as jackscrews no puller required. Not currently stocked Available on order.

B-10

Martin Taper Bushed Type S Weld-On Hubs are suitable for use in many applications such as for welding to plate steel sprockets. The outside diameters of these hubs have been reduced to a minimum. This is permissible because of the reinforcing strength of the items to which they are to be welded. Cases where the attached item is of small dimensions should be referred to Martin.Type S Weld-On Hubs are made of steel, drilled, tapped, and taper bored for Tapered Bushings. Their small size and the convenience and advantages of Taper Bushed construction make them of great value on many devices for use on shafts.

Type S

Taper Bushed Type S Weld-On HubsHub Number For Use with Bushing Number Max. Bore of Bushing Weight A B C## D G J

S16-4 S16-6 S20-6 S20-8 S25-6 S25-8 S25-10 S25-16 S30-10 S30-16 S35

1610 1610 2012 2012 2517 2517 2517 2517 3020 3020 3535

158 158 2 2 212 212 212 212 3 3 312

.9 .9 1.8 1.4 2.6 2.6 2.5 2.4 4.3 4.2 12.8

3 3 3916 3916 414 414 414 414 514 514 612

1 1 114 114 134 134 134 134 2 2 312

.275 .450 .450 .570 .450 .565 .685 1.090 .675 1.090 1.160

.725 .550 .800 .680 1.300 1.185 1.065 .660 1.325 .910 2.340

278 278 3716 3716 418 418 418 418 518 518 638

214 214 234 234 338 338 338 338 414 414 5

See dimension tables on preceeding page for bushing data and wrench space required. + .000-.002 + .005-.010 + .001-.003 + .000-.005 ## + .010-.010

Type WAType W Weld-On Hubs are made of steel, drilled, tapped, and taper bored to receive Tapered Bushings. They are very useful for welding into fan rotors, pulleys, plate sprockets, impellers, agitators, and many other devices which must be rmly fastened to the shaft.

Taper Bushed Type WA Weld-On HubsHub Number For Use with Max. Bushing Bore of Weight Number Bushing A B C D F G H J K

WA12 WA16 WA25 WA30 WA35 WA40 WA45 WA50 WA60 WA70 WA80 WA100

1215 1615 2517 3030 3535 4040 4545 5050 6050 7060 8065 10085

114 158 212 3 312 4 412 5 6 7 8 10

1.3 1.5 4.0 8.6 15 29 42 57 115 155 180 340

278 314 478 512 634 734 834 912 1314 1412 1514 1934

112 112 134 3 312 4 412 5 5 6 612 812

8 8 1 2 3 4 114 112 134 134 134 214 214 3123 3

8 8 3 4 3 4 1 1 1 1 114 114 114 1125 5

8 8 3 8 1 4 3 8 3 8 3 8 3 83 3

212 278 438 518 614 714 8 834 1214# 1312# 1414# 1834#

238 234 414 41316 51516 678 758 838 1178 1314 14 1814

178 214 338 418 5 534 638 7 914 1014 1114 1434

258 3 458 5 6 7 8 834

See dimension tables on preceeding page for bushing data and wrench space required. + .000-.002 + .000-.003 # + .000-.004

WA12 To WA50

WA60 To WA100

B-11

BUSHINGS

Taper Bushed Type S-Type W Weld-On Hubs Dimensions

Taper Bushings Metric and ReborableStock Taper Bushings With Metric Bores and Keyways#Metric Bores #Metric Keyway Taper Bushing Number

BUSHINGS

14, 16 18, 19 20, 22 24 25 28, 30 32 35 38 40, 42 45, 48 50 55

5 x 2.3 6 x 2.8 8 x 3.3 8 x 3.3 8 x 3.3 10 x 3.3 10 x 3.3 10 x 3.3 12 x 3.3 14 x 3.8 14 x 3.8 16 x 4.3

1008 1215 1008 1610 1108 1610 1210 1615 1210 1615 1610 2012 1610 2012 1610 2012 2012 2517 2012 2517 2517 2517

1108 1610 1108 1615 1210 1615 1215 2012 1215 2012 1615 2517 1615 2517 1615 2517 3020 3020 3020 3020

1210 1615 1210 2012 1215 2012 1610 2517 1610 2517 3020 3020 3020

1215 2517 2517

3020

# Millimeter Bores and Keyways from ISO Std. R773. 1= 25.4 millimeters NOTE: For other metric bore sizes consult factory.

Stock Reborable Taper Bushings With No KeywaysSintered Steel Gray Iron Steel Stainless Steel

1008 1108 1210 1215 1310 1610 1615 2012 2517 3020

16 1 2 9 16 1 2 1 2 1 2 1516 1 2 1516 1 2 1 2 19169 15

16 11116

2525 3020 3030 3535 4040 4545 5050 6050 7060 8065 10085 120100

218 16 1716 21516 15 16 2716 21516 1316 2716 21516 1716 3716 31516 31516 4716 2716 31516 3716 5716 31516 4716 7 815

1008 1108 1210 1215 1310 1610 1615 2012 2517 2525 3020 3030 3535 4040 4545

2 1 2 1 2 1 21

2 2 1 2 1 21 1 15

16

1008 1108 1210 1215 1310 1610 1615 2012 2517 2525 3020 3030 3535 4040 4545

1

2 2

1

1

2 2 2

1 1

15

16

# Not currently stocked. Consult factory for availability and pricing.

B-12

Bushing SpecicationsPart No. G H P1 P2 P3 Q1 Q2 Q3 R1 R2 S1 S2 UO UO U1 U2 W1 W2 D 2.00 2.50 3.00 3.00 3.00 4.12 4.12 4.12 5.38 5.38 6.38 6.38 8.38 8.38 8.38 8.38 12.50 12.50 L 1.00 1.25 1.94 2.94 4.44 2.50 3.50 5.00 2.88 4.88 4.38 6.75 5.25 4.94 7.12 10.12 8.25 11.25 A 0.25 0.25 0.41 0.41 0.41 0.53 0.53 0.53 0.62 0.62 0.75 0.75 1.06 0.75 1.06 1.06 1.44 1.44 Dimensions B Large End 1.1720 1.6250 1.9375 1.9375 1.9375 2.8750 2.8750 2.8750 4.0000 4.0000 4.6250 4.6250 6.0000 6.0000 6.0000 6.0000 8.5000 8.5000 Stock Bore Range G 0.19 0.19 0.22 0.22 0.22 0.22 0.22 0.22 0.25 0.25 0.31 0.31 0.44 0.44 0.44 0.44 0.44 0.44 B.C. 1.56 2.00 2.44 2.44 2.44 3.38 3.38 3.38 4.62 4.62 5.38 5.38 7.00 7.00 7.00 7.00 10.00 10.00 W 0.375 0.375 0.375 0.500 0.500 0.500 0.750 0.750 0.750 0.750 1.250 1.250 1.250 1.250 1.250 1.250 Type 1 3/8 - 15/16 3/8 - 1-3/8 1/2 - 1-7/16 3/4 - 1-7/16 1-1/8 - 1-3/8 3/4 - 2-1/16 1 - 2-1/16 1-3/8 - 2-1/16 1-1/8 - 2-13/16 1-3/8 - 2-13/16 1-11/16 - 3-3/16 1-7/8 - 3-3/16 2-3/8 - 3-1/16 3-1/4 - 4-1/4 2-3/8 - 4-1/4 2-7/16 - 4-1/4 3-3/8 - 6-3/16 3-3/8 - 6-3/16 Type 2 1 1-7/16 - 1-1/2 1-1/2 - 1-3/4 1-1/2 - 1-3/4 1-5/8 2-1/8 - 2-11/16 2-1/8 - 2-5/8 2-1/8 - 2-1/2 2-7/8 - 3-3/4 2-7/8 - 3-5/8 3-1/4 - 4-1/4 3-1/4 - 4-3/16 4-3/8 - 5-1/2 4-3/8 - 5-1/2 4-3/8 - 5 6-1/4 - 7-7/16 6-1/4 - 7-7/16 Cap Screws No. 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 Size 1/4X5/8 1/4X3/4 5/16X1 5/16X1 5/16X1 3/8X1-1/4 3/8X1-1/4 3/8X1-1/4 3/8X1-3/4 3/8X1-3/4 1/2X2-1/4 1/2X2-1/4 5/8X2-3/4 5/8X2-3/4 5/8X2-3/4 5/8X2-3/4 3/4X3 3/4X3 Wrench Av. Wt. Torque Lbs. In. / lbs. 0.5 0.8 1.3 1.5 2 3.5 4.5 5.5 7.5 11 13.5 19 30 27 40 50 104 133 95 95 192 192 192 348 348 348 348 348 840 840 1680 1680 1680 1680 3000 3000

All tapers are 3/4 per 12" on Dia. All dimensions are in inches except, as noted. All bushings are cast iron, ductile iron, sintered steel, or steel. Consult manufacturer for clarication. Metric bushings also available.

B-13

BUSHINGS

MST Bushings

MST Bushings

BUSHINGS

MST Bushing Size

Size of Cap Screw

Wrench Torque in. / lbs.

G

B-14

B.C.

ALL TAPERS 3/4 PER FT. ON DIAMETER

"H" HUBS B.C.

"P", "Q", "R", "S", Y "U" HUBS B.C.

"W" HUBS

Steel Hub SpecicationsPart No. HH1 HCH1 HP1 HCP1 HP2 HQ1 HCQ1 HQ2 HR1 HR2 HS1 HS2 HU0 HU1 HU2 HW1 For Bushing H H P1 P1 P2 Q1 Q1 Q2 R1 R2 S1 S2 UO U1 U2 W1 D 2.50 2.50 3.00 3.00 3.00 4.50 4.50 4.50 5.75 5.75 6.75 6.75 8.50 8.50 8.50 12.50 L 0.88 0.88 1.31 1.31 2.31 1.75 1.75 2.75 2.00 4.00 3.31 5.69 3.75 5.62 8.62 6.38 P 2.375 2.375 2.875 2.875 2.875 4.375 4.375 4.375 5.625 5.625 6.500 6.500 8.250 8.250 8.250 12.250 L1 Dimensions B 1.6210 1.6210 1.9375 1.9375 1.9375 2.8750 2.8750 2.8750 4.0000 4.0000 4.6250 4.6250 6.0000 6.0000 6.0000 8.5000 K 1.094 1.094 1.094 1.562 1.562 1.562 2.188 2.188 2.562 2.562 3.250 3.250 3.250 4.562 B.C. 2.000 2.000 2.438 2.438 2.438 3.375 3.375 3.375 4.625 4.625 5.375 5.375 7.000 7.000 7.000 10.000 W 0.375 0.375 0.375 0.500 0.500 0.500 0.750 0.750 0.750 0.750 1.250 1.250 1.250 1.250 ao 60 60 60 60 60 60 60 60 60 60 60 60 60 22.5 Tapped Holes No. Size 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 4 1/4 - 20 1/4 - 20 5/16 - 18 5/16 - 18 5/16 - 18 3/8 - 16 3/8 - 16 3/8 - 16 3/8 - 16 3/8 - 16 1/2 - 13 1/2 - 13 5/8 - 11 5/8 - 11 5/8 - 11 3/4 -10 Wt. Lbs. 0.6 0.7 1.4 1.1 2.5 4.4 4.4 6.9 7.3 15.4 17.3 30.4 32.0 44.6 69.0 130.0

0.174 0.625 0.292 1.000 1.100 0.709 1.250 1.606 0.709 1.606 0.946 2.963 2.000 2.963 6.016 2.963

All tapers are 3/4 per 12 on Dia. All dimensions are in inches, except as noted.

B-15

BUSHINGS

MST Hubs

QD & MST Idler BushingsMartin Idler Bushings are designed to accomodate stock V-belt drives, sprockets, timing belt pulleys, or other products that use QD or MST type bushings.They are equipped with two electric motor grade, permanently lubricated ball bearings, mounted on a precision shoulder bolt. Shoulder bolt and two hex jam nuts are zinc plated. Installation is made by slipping the threaded shaft through a hole bored in support structure, and tightening the locking nut. Sheaves, sprockets, or other products can be removed without dismounting the idler bushing. Available in sizes as shown below. Boxed complete with all mounting hardware and instructions.

BUSHINGS

OL L F A H D B M J

N Taper 34 per foot on diameter.

QD Radial Load Ratings (Lbs.) 2500 Hours Service LifePart Number 100 500 RPM 1000 1200 1800

MST Radial Load Ratings (Lbs.) 2500 Hours Service LifePart Number 100 500 RPM 1000 1200 1800

SH-BB SD-BB SK-BB SF-BB E-BB

1260 1740 2370 2550 4640

740 1020 1360 1500 2720

580 800 1070 1180 2140

540 760 1000 1100 2020

480 660 880 980 1780

H-BB 1/2 P1-BB 5/8 Q1-BB 3/4 Q1-BB 1

1411 1752 2344 2555

825 1024 1371 1494

655 813 1088 1186

616 765 1024 1116

538 668 894 975

Service Temperature Range 40 F Minimum +248 F Maximum

Service Temperature Range 40 F Minimum +248 F Maximum

Part Number

Dimensions A B D F H J L M N OL

SH-BB SD-BB SK-BB SF-BB E-BB H-BB 1/2 P1-BB 5/8 Q1-BB 3/4 Q1-BB 1

16 1 2 9 16 9 16 3 4 1 4 13 32 17 32 17 327

1.871 2.187 2.812 3.125 3.834 1.625 1.937 2.875 2.875

21116 3316 378 458 6 212 3 418 418

4 114 114 114 158 1 11732 11516 115163

8 11 16 3 4 3 4 1716 3 8 17 32 5 16 9 325

16 1116 1316 1516 2316 11 16 59 64 25 32 57 6415

1516 11316 11516 2116 258 114 11516 212 212

1516 1916 134 218 3316 1 1516 114 112

16 5 8 3 4 7 8 138 1 2 5 8 3 4 17

3116 378 4916 5 678 2 916 34164 4732 43964

B-16

Index SECTION CCOUPLINGS

PRODUCT

PAGE

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1 COUPLING COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 QUADRA-FLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 C-24 Sleeve Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 C-8 Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14 Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15 C-19 Keyseat Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 Spacer Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20 C-23 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 CHAIN COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-25 C-27 Bored-To-Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26 QD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26 Taper Bushed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26 Coupling Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 Plain Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 JAW COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-28 C-30 Horsepower Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-29 ML & MS Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30 ML & MS Spiders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30

Martin-FLEX

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-31 C-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-31

Stock Sizes

Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-32 C-1

COUPLINGS

Coupling Comparison

COUPLINGSType Connecting Medium Max. H. P. Per 100 RPM

CouplingsComparison ChartMax. RPM Bore Range3

Allowable Misalignment Angle Parallel

CHAIN JAW

ROLLER CHAIN ELASTOMERIC SPIDER

700 3.6 14.4 115

5000 3600 4500 9200

8 618 8 258 8 312 2 6

2 1 4 .330

.015 .0151

1

Martin FLEX

ELASTOMERIC TIRE ELASTOMERIC SLEEVE

3

8

QUADRA FLEX

1

.062

Type

Shock Load Capacity

Vibration Dampening

Temperature Range Fahrenheit

CHAIN JAW

NONE MODERATE

NONE MODERATE EXCELLENT EXCELLENT MODERATE

-30 -60 -45 -50 -30

225 250 210 275 275#1

Martin FLEX

EXCELLENT

#2

#3 #4

QUADRA-FLEX #1 #2 #3 #4 With Hytrel Spider Neoprene Element TPR Sleeve With EPDM Sleeve

EXCELLENT

C-2

CouplingsWhatever Your Need For Couplings Martin Has ThemMartin Offers Two Complete Lines of Jaw Couplings One for Greater Horsepower and One for Interchngeability.

Martin-Flex exible couplingssmoothly transmit power while compensating for shaft misalignment to 4, parallel misalignment to 1/8 and end oat to 5/16. The two piece ange design provides quick and easy installation and the elastomeric element absorbs shock and torsional vibration through a wide temperature range.

ML Type

MS Type

For the Most Complete Line of Chain Couplings Available.

S/B

BS

TB

QD

Aluminum

Plastic

Martin QUADRA-FLEX

A Proven Design Which Offers Long Life, Torsional Flexibility, Ease of Installation, and Withstands Misalignment, Shock, and Vibration.

C-3

COUPLINGS

QUADRA-FLEX 4-Way Flexing

COUPLINGS C-4

Quadra-Flex FLEXIBLE COUPLINGS

Stocked Nationwide In Sizes 3 Through 16 Styles J, S, B, and SC Spacers

QUADRA-FLEX 4-Way Flexing

Martin QUADRA-FLEX

Couplings, Non Lubricated, Maintenance Free, Easy and Quick Installation

Handles All Combinations of Shock, Vibration, and Misalignment

ParallelQUADRA-FLEX couplings absorb parallel misalignment without wear and with minimal loss of energy. The amount of parallel offset handled varies by size from .015 on the size 5 up to .062 on the size 16. This minimizes the radial loads on bearings when parallel misalignment occurs.

AngularDue to the exing characteristics of the sleeve and the locking action of the teeth, QUADRA-FLEX couplings easily handle angular misalignment up to 1 degree without any appreciable wear.

TorsionalQUADRA-FLEX sleeves are torsionally resilient and are well suited to absorbing shocks and dampening vibrations that would otherwise be transmitted between the equipment.

AxialThe axial exibility of the sleeve allows the QUADRAFLEX coupling to accept a limited amount of end oat. This serves to reduce thrust loads transferred to bearings. QUADRA-FLEX units will accept axial movement of approximately 1/8.

C-5

COUPLINGS

StylesAvailable in Three StylesType J and S FlangesBored-to-size anges are manufactured for a slip t on standard shafting. Available from stock in a wide range of shaft sizes.

COUPLINGS

Type B FlangesManufactured from high strength cast iron to t standard QD bushings in sizes 6 thru 16.

Fast Coupling DisassemblyMartin offers the rst true drop-out spacer assembly for the4JSC spacer coupling. The center portion of the spacer can be taken out, just as in the 5SC thru 14SC, by simply removing four cap screws in each hub. The couplings center section can then be lifted out and the pump gaskets exposed. Flats on the spacer hubs facilitate turning shafts with a wrench.

Type SC Spacer FlangeQUADRA-FLEX SC Spacer Couplings feature all standard spacing requirements for the pump industry. Spacer sizes range from sizes 4 thru 14.

C-6

Sleeve SelectionQUADRA-FLEX NomenclatureCOUPLINGSBushing SH

FlangesType Description

SleevesType Description

J# S B SC

SINTERED STEEL, BORED-TO-SIZE CAST IRON, BORED-TO-SIZE CAST IRON, QD BUSHED SPACER COUPLING FLANGES

# #6 Currently Supplied in Cast Iron

Hubs (For SC anges)Type Description

JEM JEMS EM E N H HS

TPR 1-PIECE SOLID, THERMOPLASTIC TPR 1-PIECE SPLIT, THERMOPLASTIC TPR 2-PIECE W/RETAINING RING EPDM 2-PIECE W/RETAINING RING NEOPRENE 2-PIECE W/RETAINING RING HYTREL 1-PIECE SOLID HYTREL 2-PIECE

H HS

REGULAR LENGTH SHORT LENGTH

QUADRA-FLEX couplings come in a variety of styles and designs to meet specic customer needs. These include anges and sleeves of various types and materials. The total product line includes 13 sizes varying in torque ratings up to 72,000 in-lbs. When ordering QUADRA-FLEX couplings, the following basic procedure should help expedite order processing. For coupling anges, give the basic coupling size, then the letter for the type ange followed by the bore size required. For coupling sleeves, give the coupling size followed by the letter(s) designating the type and material required. (See above) The following are various examples for reference: Example: Type J Flange Size 5 7 Flange J S Bore 3 4 30mm

Example: Type B Flange Size 8 Flange B

8B SH

(Note: The SH bushing with required bore size should be specied separately.) Example: Sleeves Size 8 13 Style & Material Solid, TPR 2 Piece, EPDM

8JEM 13E

(Note: Unless specied, TPR (3 thru 12) or EPDM (13 thru 16) will be supplied.) Example: Complete spacer coupling 1 2 1 1 6EM 6SC35 6H x 1 6H x 11/8 (6 TPR 2 Piece Sleeve) (Flanges for 31/2 dropout) (6 Spacer Hub for 1 Bore) (6 Spacer Hub for 11/8 Bore)

5J x 3/4 7S x 30mm

(Note: Bored-to-size anges are furnished with standard keyway and 2 setscrews unless specied otherwise.)

C-7

Sleeve SelectionQUADRA-FLEX coupling sleeves are available in four different types of compounds. These include TPR (ThermoPlastic Rubber) in types JEM, JEMS, EM; EPDM Rubber in type E; Neoprene in type N; Hytrel in type H and HS. To determine the sleeve best suited for the application, the material characteristics are given below.

COUPLINGS

TPR(Sizes 3-12)QUADRA-FLEX couplings are usually supplied with TPR sleeves in sizes 3-12. TPR is a general use sleeve which combines the characteristics of both EPDM & Neoprene into one. These sleeves operate within a temperature range from -50 F to +275 F (-46 C to +135 C). Torsional exibility is 15.

EPDM(Sizes 13-16)QUADRA-FLEX couplings are usually supplied with EPDM rubber sleeves in sizes 13-16. EPDM is a general use sleeve and can operate within a temperature range from -30 F to +275 F (-34 C to +135 C). Torsional exibility is 15.

NEOPRENE(Sizes 11-16)Neoprene exible sleeves are also available in sizes 11-14. These sleeves offer a higher resistance than EPDM and are self-extinguishing. Operating temperature range for this sleeve is 0 F to +200 F (-18 C to +93 C). Torsional exibility is 15.

*HYTREL(Sizes 6-14)Hytrel sleeves are molded specically for high torque applications. The type H will transmit approximately four times as much power as an equivalent TPR, EPDM, or Neoprene sleeve. Hytrel has an operating temperature from -65 F to +250 F (-54 C to +121 C). Torsional exibility is 7. Note: Do not use a Hytrel sleeve as a replacement for a TPR, EPDM, or Neoprene sleeve.

Sleeve Chemical ResistanceResistance To: TPR EPDM Neoprene# Hytrel# Resistance To: TPR EPDM Neoprene# Hytrel#

Acetone Ammonia, Anhydrous Ammonium Hydroxide Solutions ASTM hydrocarbon test uid ASTM oil no. 1 ASTM oil no. 3 ASTM reference fuel A ASTM reference fuel B ASTM reference fuel C Benzene Butane Carbon Tetrachloride Chlorobenzene Chloroform Chromic Acid, 10-50% Dowtherm A Solvent Ethyl Alcohol Ethylene Glycol Fuel Oil Gasoline Glycerine Hydraulic Oils Hydrochloric Acid, 20% Hydrogen Peroxide, 88%

A B T N B B B B B C B X C X T X A A B B A B A N

A T A C C C C C X C B C X C T N A A X B-C T N T T

B A A(158F) X A B(158F) A C C C A C X C C B A(158F) A(158F) A B A(158F) A A B

B N T A A A A A B B A C X C N N A A A A A A B T

Isopropyl Kerosene Lacquer Solvents Lubricating Oils Methyl Alcohol Mineral Oil Naphtha Nitric Acid, 10% Nitrobenzene Phenol Phosphoric Acid, 20% Phosphate Esters Pickling Solution (20% Nitric Acid, 4% HF) Soap Solutions Sodium Hydroxide, 20% Stearic Acid Sulfuric Acid, up to 50% Sulfuric Acid, up to 80% Tannic Acid, 10% Toluene Trichloroethylene Turpentine Water Xylene N No evaluation has been attempted. T No data; likely to be compatible X No data; not likely to be compatible

A B T B A B B A T T A A N A A T A A T C C B A C

T X ... X T X C T A T T A X T A T T T T C X C A(158F) C

A B C B(158F) A(158F) A C B C B T C B-C A(158F) A B(158F) A(158F) B-C A C C C A(212F) X

A T B A A A A B C C N A X A A T A C T B C N A(158F) B

A Fluid has little or no effect B Fluid has minor to moderate effect C Fluid has severe effect

*Hytrel is a Registered Trademark of Dupont

C-8

Selection ProcedureSelection ProcedureWhen the driver is an electric motor with standard speed. Step 1. Determine Service Factor (SF) Symbol based on equipment listed on page C-10. Step 2. Determine proper Service Factor from chart at top of page C-10. Step 3. Refer to page C-12 and C-13 for proper selection of coupling. Based on chemical resistance and operating environment found on page C-8, select from chart the type of sleeve material. Find RPM of motor, then, in the column for service factor determined in Step 2, read down to the corresponding horsepower of motor being used as the driver. The number listed is the correct coupling size. Example: A coupling is needed to connect a 25 HP standard electric motor to a lumber log haul at 1750 RPM. 1. Service Factor Symbol H 2. Service Factor 2.0 3. Coupling Size 9 with TPR sleeve or 6 with Hytrel Sleeve Step 4. Select anges from pages C-15 thru C-19, check coupling bore size range for proper shaft t. # NOTE: Do not oversize coupling hub will cause premature wear of element. Step 1. Follow steps 1 & 2 in previous procedure. Step 2. Calculate Horsepower at 100 RPM as follows: HP at 100 RPM = HP x Service Factor x 100coupling RPM

Step 3. Select coupling size from Tables A or C. Find a HP equal to or greater than the HP/100 RPM Step 4. Check Maximum bore to be sure that both shaft sizes do not exceed gure listed for size selected in step 4. If maximum is exceeded select the next largest size which will allow for bore size. Do not exceed maximum RPM for new size selected. Example: A bucket elevator is driven by a motor/reducer and requires a coupling to transmit 14 HP at 1300 RPM. 1. Service Factor Symbol M 2. Service Factor 1.5 3. HP at 100 RPM = 14 x1.5 x 100 = 1.61 HP/100 RPM1300

4. Refer to page C-11; under column for 100 RPM the required 1.61 HP falls between the size 7 (1.2) and the size 8 (1.8). Correct selection is size 8 with TPR sleeve. Check bore sizes for anges on pages C-15 thru C-19.

Maximum RPM and Allowable MisalignmentSize Maximum RPM Types JEM, JEMS, EM, E and N Parallel Angular Types H and HS Parallel Angular

3 4 5 6 7 8 9 10 11 12 13 14 16

9200 7600 7600 6000 5250 4500 3750 3600 3600 2800 2400 2200 1500

.010 .010 .015 .015 .020 .020 .025 .025 .032 .032 .040 .045 .062

.035 .043 .056 .070 .081 .094 .109 .128 .151 .175 .195 .242 .330

.010 .012 .015 .017 .020 .022 .025 .030 .035

.016 .020 .025 .028 .032 .037 .042 .050 .060

Note: Values shown above apply if the actual torque transmitted is more than 14 the coupling rating. For lesser torque, reduce the above values by 12.

C-9

COUPLINGS

When the driver is other than an electric motor or the speeds are different than those shown in the chart on page C-11.

Service FactorsService Factors For QUADRA-FLEX CouplingsService Factor Symbol Electric Motor Standard Torque Electric Motor High Torque Turbines Reciprocating Engines

COUPLINGSApplication

L (LIGHT) M (MEDIUM) H (HEAVY)

1.25 1.5 2.0

1.5 2.0 2.5

1.0 1.25 1.5

1.5 2.0 2.5

Table 1SF Symbols Application SF Symbols Application MILLS Ball, Pebble, Rod, Tube . . . . . . . . . . . . . . . H Rubber, Tumbling. . . . . . . . . . . . . . . . . . . . H Dryer and Cooler . . . . . . . . . . . . . . . . . . . . M MIXER Concrete, Muller . . . . . . . . . . . . . . . . . . . . M Banbury . . . . . . . . . . . . . . . . . . . . . . . . . . . H ORE CRUSHER . . . . . . . . . . . . . . . . . . . . . . . . . . . H OVEN CONVEYOR . . . . . . . . . . . . . . . . . . . . . . . . . L PLANER (metal or wood) . . . . . . . . . . . . . . . . . . . . M PRESSES Brick, Brlquette Machine . . . . . . . . . . . . . . H Notchlng, Paper, Punch, Printing . . . . . . . M PUG MILL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M PULP GRINDER (paper) . . . . . . . . . . . . . . . . . . . . . H PULVERIZERS Hammermill light duty, Roller . . . . . . . . M Hammermill heavy duty, Hog. . . . . . . . . H PUMPS Centrifugal, Axial . . . . . . . . . . . . . . . . . . . . L Gear, Lobe, Vane . . . . . . . . . . . . . . . . . . . M Reciprocating sgl. or dbl. acting . . . . . . * REEL, REWINDER (paper) CABLE . . . . . . . . . . . . M ROD MILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H SAWDUST CONVEYOR . . . . . . . . . . . . . . . . . . . . . L SCREENS Air Washing, Water . . . . . . . . . . . . . . . . . . L Rotary for coal or sand . . . . . . . . . . . . . . . M Vibrating . . . . . . . . . . . . . . . . . . . . . . . . . . H SCREW CONVEYOR . . . . . . . . . . . . . . . . . . . . . . . L SLAB CONVEYOR (lumber) . . . . . . . . . . . . . . . . . M SLITTERS (metal) . . . . . . . . . . . . . . . . . . . . . . . . . . M SOAPERS (textile) . . . . . . . . . . . . . . . . . . . . . . . . . . L SORTING TABLE (lumber) . . . . . . . . . . . . . . . . . . . M SPINNER (textile) . . . . . . . . . . . . . . . . . . . . . . . . . M STOKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L SUCTION ROLL (paper) . . . . . . . . . . . . . . . . . . . . M TENTER FRAMES (textile) . . . . . . . . . . . . . . . . . . . M TIRE BUILDING MACHINES. . . . . . . . . . . . . . . . . . H TIRE & TUBE PRESS OPENER . . . . . . . . . . . . . . . L TUMBLING BARRELS . . . . . . . . . . . . . . . . . . . . . . H WASHER and THICKENER (paper) . . . . . . . . . . . . M WINCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M WINDERS, Paper, Textile, Wire . . . . . . . . . . . . . . . M WINDLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M WIRE Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . H Winding . . . . . . . . . . . . . . . . . . . . . . . . . . . M WOODWORKING MACHINERY . . . . . . . . . . . . . . . L SF Symbols AGITATORS - Paddle, Propeller, Screw . . . . . . . . . L BAND RESAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . M BARGE HAUL PULLER. . . . . . . . . . . . . . . . . . . . . . H BARKING (Lumber). . . . . . . . . . . . . . . . . . . . . . . . . H BAR SCREEN (sewage). . . . . . . . . . . . . . . . . . . . . . L BATCHES (textile) . . . . . . . . . . . . . . . . . . . . . . . . . . L BEATER AND PULPER (paper) . . . . . . . . . . . . . . . M BENDING ROLL (metal) . . . . . . . . . . . . . . . . . . . . . M BLEACHER (paper) . . . . . . . . . . . . . . . . . . . . . . . . . L BLOWERS Centrifugal, Vane . . . . . . . . . . . . . . . . . . . . L Lobe. . . . . . . . . . . . . . .