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artensite is our friend,” so sayeth the heat treater, but what is martensite, really? And why is a tem- pered martensitic structure the single-minded goal of every heat treater when hardening steel? Let’s learn more. Martensite Formation In order to form martensite we need to heat steel into the aus- tenite field (above Ac 3 ) and quench rapidly enough from the austenite phase to avoid pearlite formation. The rate must be fast enough to avoid the nose of the Time-Tem- perature-Transformation (TTT) curve – the so-called critical cooling rate for the given steel. The formation of martensite involves the structural rearrangement (by shear dis- placement) of the atoms from face-centered cubic (FCC) austenite into a body-centered tetragonal (BCT) martensitic structure. This change is accompa- nied by a large increase in volume and results in a highly stressed condition. This is why martensite has a higher hardness than aus- tenite for the exact same chemistry. The martensite transformation, while not instantaneous, is sig- nificantly faster than diffusion-controlled processes such as ferrite and pearlite formation that have different chemical compositions than the austenite from which they came. Thus, martensite is a meta-stable, strain-induced state that steel finds itself in. The re- sultant steel hardness is (primarily) a function of its carbon con- tent (Fig. 1). Martensite Morphology Morphology is a term used by metallurgists to describe the study of the shape, size, texture and phase distribution of physical ob- jects. Martensite can be observed in the microstructure of steel in two distinctly different forms – lath or plate – depending on the carbon content of the steel (Fig. 2). In general, lath martensite is associated with high toughness and ductility but low strength, while plate martensite structures are much higher in strength but tend to be more brittle and non-ductile. [2] For alloys containing less than approximately 0.60 wt.% car- bon, lath martensite appears as long, thin plates often grouped in packets (Fig. 3). Plate (or lenticular) martensite is found in alloys containing greater than approximately 0.60 wt.% carbon. The mi- crostructure is needle-like or plate-like in appearance across the complete austenite grain (Fig. 4). With carbon contents between 0.60 and 1.00 wt.% carbon, the martensite present is a mixture of lath and plate types. As the carbon content increases, so-called high-carbon mar- tensite twins begin to replace dislocations within the plates. This transformation is accompanied by the volumetric expansion men- tioned earlier, creating (residual) stress in addition to the strains due to interstitial solute atoms. At high carbon levels these stresses can become so severe that the material cracks during transforma- tion when a growing plate impinges on an existing plate. [3] Thus, coarse martensite (Fig. 5) and plate martensite are less desirable structures in most applications. M s and M f Temperatures The martensite transformation begins at the martensite start (M s ) temperature and ends at the martensite finish (M f ) temperature and is influenced by carbon content. Increasing the carbon con- tent of the austenite depresses the M s and M f temperatures, which leads to difficulties in converting all of the austenite to martensite. M s and M f temperatures are also important in welding, as they influence the residual stress state. [5] M s and M f temperatures can be calculated, and if you need to know them for a particular steel, one source for this data is at www.thomas-sourmail.org/martens- ite.html, which lists over 1,000 different steel types. Martensite Daniel H. Herring | 630-834-3017 | [email protected] The Heat Treat Doctor M M 18 June 2011 - IndustrialHeating.com 900 800 700 600 500 400 300 200 100 68 65 60 50 40 30 20 10 0 Marder (27) Hodge and Orehoski (28) Burns et al. (29) Irvine et al. (30) Kelly and Nutting (31) Kurjumov (32) Litwinchuk et al. (33) Bain and Paxton (34) Jaffe and Gordon (35) Materkowski (36) Hardness, DPH Carbon, wt % 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 Hardness, Rockwell C Fig. 1. As-quenched hardness vs. carbon content [1]
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"Martensite is our friend,” so sayeth the heat treater, but what is martensite, really? And why is a tempered martensitic structure the single-minded goal of every heat treater when hardening steel? Let’s learn more.
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  • artensite is our friend, so sayeth the heat treater, but what is martensite, really? And why is a tem-pered martensitic structure the single-minded goal of every heat treater when hardening steel?

    Lets learn more.

    Martensite FormationIn order to form martensite we need to heat steel into the aus-

    tenite eld (above Ac3) and quench rapidly enough from the austenite phase to avoid pearlite formation. The rate must be fast enough to avoid the nose of the Time-Tem-perature-Transformation (TTT) curve the so-called critical cooling rate for the given steel. The formation of martensite involves the structural rearrangement (by shear dis-placement) of the atoms from face-centered cubic (FCC) austenite into a body-centered

    tetragonal (BCT) martensitic structure. This change is accompa-nied by a large increase in volume and results in a highly stressed condition. This is why martensite has a higher hardness than aus-tenite for the exact same chemistry. The martensite transformation, while not instantaneous, is sig-ni cantly faster than diffusion-controlled processes such as ferrite and pearlite formation that have different chemical compositions than the austenite from which they came. Thus, martensite is a meta-stable, strain-induced state that steel nds itself in. The re-sultant steel hardness is (primarily) a function of its carbon con-tent (Fig. 1).

    Martensite MorphologyMorphology is a term used by metallurgists to describe the study of the shape, size, texture and phase distribution of physical ob-jects. Martensite can be observed in the microstructure of steel in two distinctly different forms lath or plate depending on the carbon content of the steel (Fig. 2). In general, lath martensite is associated with high toughness and ductility but low strength, while plate martensite structures are much higher in strength but tend to be more brittle and non-ductile.[2]

    For alloys containing less than approximately 0.60 wt.% car-bon, lath martensite appears as long, thin plates often grouped in packets (Fig. 3). Plate (or lenticular) martensite is found in alloys containing greater than approximately 0.60 wt.% carbon. The mi-crostructure is needle-like or plate-like in appearance across the complete austenite grain (Fig. 4). With carbon contents between 0.60 and 1.00 wt.% carbon, the martensite present is a mixture of

    lath and plate types. As the carbon content increases, so-called high-carbon mar-tensite twins begin to replace dislocations within the plates. This transformation is accompanied by the volumetric expansion men-tioned earlier, creating (residual) stress in addition to the strains due to interstitial solute atoms. At high carbon levels these stresses can become so severe that the material cracks during transforma-tion when a growing plate impinges on an existing plate.[3] Thus, coarse martensite (Fig. 5) and plate martensite are less desirable structures in most applications.

    Ms and Mf TemperaturesThe martensite transformation begins at the martensite start (Ms) temperature and ends at the martensite nish (Mf) temperature and is in uenced by carbon content. Increasing the carbon con-tent of the austenite depresses the Ms and Mf temperatures, which leads to dif culties in converting all of the austenite to martensite. Ms and Mf temperatures are also important in welding, as they in uence the residual stress state.[5] Ms and Mf temperatures can be calculated, and if you need to know them for a particular steel, one source for this data is at www.thomas-sourmail.org/martens-ite.html, which lists over 1,000 different steel types.

    Martensite

    Daniel H. Herring | 630-834-3017 | [email protected]

    The Heat Treat Doctor

    MM

    18 June 2011 - IndustrialHeating.com

    900

    800

    700

    600

    500

    400

    300

    200

    100

    68

    65

    60

    50

    40

    30

    20

    100

    Marder (27)Hodge and Orehoski (28)Burns et al. (29)Irvine et al. (30)Kelly and Nutting (31)Kurjumov (32)Litwinchuk et al. (33)Bain and Paxton (34)Jaffe and Gordon (35)Materkowski (36)

    Hard

    ness

    , DPH

    Carbon, wt %0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3

    Hard

    ness

    , Roc

    kwel

    l C

    Fig. 1. As-quenched hardness vs. carbon content[1]

  • Tempered MartensiteAll steels containing martensite should be tempered. As heat treaters, we need to know that martensite in steel produces a hard, brittle microstructure that must be tempered to provide the deli-cate balance necessary between strength and toughness needed to produce a useful engineering material. When martensite is tem-pered, it partially decomposes into ferrite and cementite. Tem-pered martensite is not as hard as just-quenched martensite, but it is much tougher and is ner-grained as well.

    Final Thoughts about MartensiteThe heat treater might be interested to know that martensite for-mation is not restricted just to steels because other alloy systems produce crystallographic changes of a similar nature (Table 1). Learning more about martensite is an essential part of what we need to do as heat treaters since it is one of the de ning character-istics of our industry. IH

    References1. Krauss, G., Martensitic Transformation, Structure and Properties in

    Hardenable Steels, in Hardenability Concepts with Applications to

    Steel, D.V. Doane and J.S. Kirkaldy [Eds.], AIME, Warrendale, PA, 1978,

    pp. 229-248.

    2. Vander Voort, George F., Martensite and Retained Austenite,

    Industrial Heating, April 2009.

    3. Elements of Metallurgy and Engineering Alloys, F. C. Campbell [Ed.],

    ASM International, 2008, pp. 169 173.

    4. Vander Voort, George F., Microstructures of Ferrous Alloys,

    Industrial Heating, January 2001.

    5. Payares-Asprino, M. C., H Katsumot and S. Liu, Effect of Martensite

    Start and Finish Temperature on Residual Stress Development in

    Structural Steel Welds, Welding Journal, Vol. 87, November 2008.

    6. Zackary, V. F., M. W. Justusson and D. J. Schmatz, Strengthening

    Mechanisms in Solids, ASM International, 1962, p. 179.

    7. G. B. Olson and W. S. Owen [Eds.], Martensite, ASM International,

    1992.

    8. Krauss, George, Steels Processing, Structure and Performance, ASM

    International, 2005.

    TH

    rial H

    20 June 2011 - IndustrialHeating.com

    Use this Mobile Tag to view the Vander Voort article on martensite

    and retained austenite

    Table 1. Crystal structures formed in martensite or quasi-mar-tensite transformations[6]

    Alloy system Crystal structure change[a]

    Co, Fe-Mn, Fe-Cr-Ni FCC to HCP

    Fe-Ni FCC to BCC

    Fe-C, Fe-Ni-C, Fe-Cr-C, Fe-Mn-C FCC to BCT

    In-Ti, Mn-Cu FCC to BCT

    Li, Zr, Ti, Ti-Mo, Ti-Mn BCC to HCP

    Cu-Zn, Cu-Sn BCC to FCT

    Cu-Al BCC to HCP (distorted)

    Au-Cd BCC to Orthorhombic

    ZrO2 Tetragonal to Monoclinic

    Notes: [a]FCC = face-centered cubic; BCC = body-centered cubic; HCP = hexagonal close packed; BCT = body-centered tetragonal; FCT = face-centered tetragonal;

    1600

    1400

    1200

    1000

    800

    600

    400

    200

    0

    871

    760

    649

    538

    427

    316

    204

    93

    0 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6

    Greninger (8)Toriano and Greninger (10)Cohen et al (24)Digges (25)Greninger and Troiano (26)Kaufman and Cohen (27)Esser et al (28)Bibby and Parr (29)

    Ms T

    empe

    ratu

    re,

    F

    Tem

    pera

    ture

    , C

    Lath PlateMixed

    Carbon, wt %

    Fig. 2. Formation of lath and plate martensite[1]

    Fig. 3. Lath martensite example (carburized 8620)[4]

    Fig. 4. Plate martensite example (carburized 8620)[4]

    10m 10m

    Fig. 5. Coarse martensite (carburized SAE 9310)