Markus Schluep. CIP4 Tutorial and Developer Sessions Oct. 7th 2007 Postpress operations in JDF Introduction Postpress processes in an overview Building.

Markus Schluep

CIP4 Tutorial and Developer Sessions Oct. 7th 2007

Postpress operations in JDF

• Introduction

•Postpress processes in an overview

•Building a postpress JDF job ticket

• ICS in conventional postpress

Introduction

•The role of postpress is– to finish “loose sheets” into a final product

e.g books, magazines, newspapers...

•Postpress consumes output resources– conventional printing or digital printing

e.g. printed sheets, printed web, ... etc.

•To describe this operations there are– more than 40 postpress processes in JDF 1.2

Process Categories

•Packing processes

•Enhancement processes Final product

•Block joining processes (Binding)

•Sheet / web finishing process

•Block compiling processes

Sheet/Web Processes

• Sheet processes:– Cutting– Folding

• Web finishing processes– Creasing, Perforating, Gluing, …– Cutting, Folding– Stacking-Bundling-Palletizing– or PrintRolling

• Partial product enhancement : HoleMaking, Laminating, ShapeCutting, ...

Block Compiling Processes

• Feeding / PrintRolling

• Inserting, …

• Gathering/ Collecting

CollectingGathering

Block Joining Processes I

•ChannelBinding

•CoilBinding

•PlasticCombBinding

•WireCombBinding

•RingBinding

Typically for single-leaf sheets

Block Joining Processes II

• Stitching

• Softcover•SpinePreparation, CoverApplication

• Hardcover•EndSheetGluing, SpineTaping,

ThreadSewing, BlockPreparation, CaseMaking, CasingIn, HeadBandApplication, Jacketing, …

Enhancement Processes

•Trimming / Cutting / ShapeCutting

•Laminating

•Gluing

•HoleMaking

• Inserting

•Labeling

• ... etc.

Packing Processes

•BoxPacking

•Bundling

•Shrinking

•Stacking

•Strapping

•Palletizing

•Wrapping

Building a postpress JDF

Folding order:1

2

F8-7

4 1

5 8

Folding JDF Example

< FoldingParams

ID=“Par04013“ Class="Parameter“ Status …

FoldCatalog="F8-7“ />

C Folding C

P

C

P

Component

Parameter

1

2

F8-7

4 1

5 8

Stitching JDF Example

C1

Collecting

C2

Cx Stitching

P

Trimming

P

Stacking C

P

StitchingParams

<StitchingParams

ID="Res10“ Class="Parameter“ Status="Available“

NumberOfStitches=“2“

StitchWidth="28.34"

StitchPositions="320 547"

StapleShape="Butted“/>

TrimmingParams

<TrimmingParams

ID="Res11“ Class="Parameter“ Status="Available“

Height="841.890“

Width="595.276“

TrimmingOffset="14“ />

<TrimmingParams

ID="Res11“ Class="Parameter“ Status="Available“

Height="841.890“

Width="595.276“

TrimmingOffset="14“ />

Width

Height

Trimming Offsetorigin of

operation coordinate

system

Binding

Blockbefore

trimming

Trimmed

Softcover Example

• Gathering

• SpinePreparation

• Coverapplication

• Trimming

• Stacking

Hardcover Example

• CaseMaking

• Gathering

• ThreadSewing

• EndSheetGluing

• SpineTaping • Trimming

• BlockPreparation

• CasingIn

• Jacketing

ICS for Postpress

• ICS stands for “Interface Conformance Specification”

• Defines the use of certain JDF elements or attributes for specific domain applications.

• Published ICS Documents for JDF 1.2:

– ICS Sheet Finishing• Signature manufacturing

e.g. cutting, folding, …

– ICS Binding• Saddle stitching

• Softcover binding

• Hardcover binding

ICS Documents for JDF 1.3

• ICS MIS - Finishing Common document with „Gray Boxes“ describing incomplete production orders for – Signature mfg.– Saddle stitching– Softcover binding– Hardcover binding– Packaging production

Pending ICS

• ICS Sheet Finishing - Signature manufacturing

• ICS Binding – Stitching and Binding

ICS Documents and roles

Postpress Device

M I S

PostpressController

PrepressController

MIS to Finishing ICS

Sheet Finishing ICSBinding ICS…

Pre - Fin

ICS Stack (Inheriting)

more domain specific with each higher layer

Base ICS

Binding ICSSheetFin ICS

JMF ICS

MIS ICS

JDF Spezifikation

MISFin ICS

Example: Binding ICS

Example: MIS–Finishing ICS

Example: MIS–Finishing App

Questions

Markus SchluepProject Manager Workflow

Thank you foryour attention!

Questions ?

Markus SchluepProject Manager

Thank You !