Marine Atlantic and NRC Partnership in Strategic Research to Improve Ship Efficiency Ocean, Coastal and River Engineering (OCRE) Keith Castonguay (Marine Atlantic) Lawrence Mak (NRC) May, 2015
Marine Atlantic and NRC Partnership in
Strategic Research to Improve Ship
Efficiency
Ocean, Coastal and River Engineering (OCRE)
Keith Castonguay (Marine Atlantic)
Lawrence Mak (NRC)
May, 2015
Ocean, Coastal and River Engineering (OCRE)
Marine Atlantic Goal
• Environmental Leadership
• Competitive Advantage
Ocean, Coastal and River Engineering (OCRE)
Historic Marine Fuel Price
Ocean, Coastal and River Engineering (OCRE)
Forecasted Marine Fuel Price
Ocean, Coastal and River Engineering (OCRE)
NRC Marine Vehicles Program and Investment
Ocean, Coastal and River Engineering (OCRE)
NRC Competency
Ocean, Coastal and River Engineering (OCRE)
The Need for A Holistic Approach
Ocean, Coastal and River Engineering (OCRE)
An Example: NRC Strategic Research with MAI
Ocean, Coastal and River Engineering (OCRE)
NRC Multi-Phase Holistic Approach
• Focus – Promote awareness - Minimize energy waste
– Minimize energy usage - Implement energy efficient operation
• Performance Monitoring – Data monitoring and analysis - Establish baseline
– Define data products, KPI - Operational requirements
– High Value Goals - Human factor
• Performance Management – Introduce technology - Automate KPI computation
– Cloud storage - Interactive feedback and predictive tools
• Operational Optimization – Fleet implementation - Fleet benchmarking
– Continuous improvement - Interactive feedback and predictive tools
Ocean, Coastal and River Engineering (OCRE)
Fuel Efficient Operation – Speed Optimization
(Example 1 of NRC Technology)
• Description: Speed and propeller pitch are optimized to save fuel.
• Method: Performance model of fuel, payload, speed, distance, weather condition No ship modification. Need only GPS.
• Payback: Fast.
Ocean, Coastal and River Engineering (OCRE)
Fuel Efficient Operation – Speed Optimization
(Example 1 of NRC Technology)
Ocean, Coastal and River Engineering (OCRE)
Fuel Efficient Operation – Pressure Ice and Ship
Performance Models (Example 2 of NRC Technology)
• Description: Addresses ship route optimization in planning navigation and operation in ice infested waters
• Method: NRC ice model can predict ice concentration, thickness, pressure and ridge thickness. NRC discrete element model can simulate ship maneuvering in ice and other complicated tactical operations in ice infested water.
• Payback: Moderately fast. The technology is less mature. Need validation.
Ocean, Coastal and River Engineering (OCRE)
Optimized Ship Handling – Optimized Trim
(Example 3 of NRC Technology)
• Description: Optimizing fore/aft trim can have a significant effect on fuel consumption for a given draft and speed.
• Method: NRC uses StarCCM+ RANSE CFD software to identify the optimal static trim for a given speed and displacement.
• Payback: Fast.
Ocean, Coastal and River Engineering (OCRE)
Optimized Ship Handling – Optimized Trim
(Example 3 of NRC Technology)
Ocean, Coastal and River Engineering (OCRE)
Optimized Ship Handling – Autopilot tuning
(Example 4 of NRC Technology)
• Description: Poorly designed or tuned autopilot system can increase fuel consumption due to added resistance and distance travelled off track.
• Method: Measure rudder angle, GPS position to compare the actual track achieved and the ideal track through all the waypoints and. Determine the latency and accuracy of the rudder by comparing the command signal with the actual rudder motion to assess lag and deviation. Assess the frequency and extent of rudder corrections.
• Payback: Fast.
Ocean, Coastal and River Engineering (OCRE)
Optimized Ship Handling – Autopilot tuning
(Example 4 of NRC Technology)
• Course-Keeping and Track/Way-Point Following
• Rudder-Roll Stabilization
• Preserve vessel dynamics
• Optimal state estimation
• Filtering of wave frequency
• Gain Scheduling
• Sliding Gain Control and Heading Reference
State Estimator
Kp
Ky
+
Actual Vessel
Or
Simulation
uy
Yaw
Estimate
HF Roll
Estimate
+
Yaw
Reference
Controller
+
_
+
+
0 500 1000 1500 2000 2500 3000 3500 4000
-500
0
500
1000
1500
2000
2500
Trajectory of Ship Centre
X coord. (m)
Y c
oord
. (m
)
Optimal Tuning
Way-Point
Poor Tuning
0 200 400 600 800 1000 1200 1400-40
-30
-20
-10
0
10
20
30
40
50
60
Time (s)
Rudder
Angle
(deg)
Rudder Motion (Optimal)
Rudder Motion (Poor)
Ocean, Coastal and River Engineering (OCRE)
Maintenance – Advisory model for hull cleaning and
propeller polishing (Example 5 of NRC Technology)
• Description: Hull maintenance includes cleaning, repair and painting of the hull to reduce roughness; and propeller cleaning and polishing.
• Method: Monitor and build a database of resistance and power versus time before and after dry dock to develop an advisory model for hull cleaning and propeller polishing. Need to install optical thrust-torque meter and GPS data.
• Payback: Fast
Ocean, Coastal and River Engineering (OCRE)
Strategy – Optimizing overall efficiency
(Example 6 of NRC Technology)
• Description: Optimizing ship overall efficiency include engine, transmission, hull, bow and propeller efficiencies.
• Method: NRC models for efficient propeller design, reduce cavitation, optimize rotational speed and pitch to minimize fuel consumption, and hull modeling to minimize resistance.
• Payback: Moderately fast
Ocean, Coastal and River Engineering (OCRE)
Strategy – Dynamic Model of Ship Behaviour
(Example 7 of NRC Technology)
• Description: Assess efficiency by compare the actual and ideal route, configuration and fuel consumption of a ship. Optimize bow, hull and propulsion system
• Method: NRC has a maneuvering model, which simulates the motion of a ship (surge, sway, yaw) using standard maneuvering equations. NRC uses StarCCM+ CFD software to simulate the calm water resistance, thrust, torque, sinkage and trim, and conceptualized a method to simulate added resistance due to waves. The two models complement each other to provide near real-time simulation of the dynamic behavior of the ship in waves, wind and current and estimates resistance, delivered power etc.
• Payback: Moderately Fast.
Ocean, Coastal and River Engineering (OCRE)
Strategy – Dynamic Model of Ship Behaviour
(Example 7 of NRC Technology)
Ocean, Coastal and River Engineering (OCRE)
Questions?
Keith Castonguay
Lawrence Mak [email protected]