Manufacturing and Shop Floor Control in Infor LN

8/18/2019 Manufacturing and Shop Floor Control in Infor LN

1/80

Manufacturing and Shop Floor Control

MFG- SFC-01

ERP LN


2/80

2

a

Chapter 0 –Getting Started

Manufacturing Master ata

!ersion


3/80

3

Course Goals

Define Item Data for Manufactured Items

Create work centers and warehouses for manufacturing

Define Bills of Material and Routings

Calculate Cost Prices for items

Define Calendars and Periods for use in Shop FloorControl

Understand Unit Effectiit! for Production "rders Create Production "rders and Process orders

#ppl! Masks$ Seriali%ed Items$ and &ot Control toProduction "rders


4/80

4

Course "#$ecti%e

Proide an understanding of the application$

functionalit!$ and e'ecution of the master data and

production order process for the Manufacturing

package(


5/80

5

Prere&uisites

Before attending this course$ participants should haecompleted)

ERP&* +e,top *aigation

ERP&* Common Data


6/80

6

Education Le%els

Na%igation and Co''on ata

Pac(age Specific )*+E 'anufacturing

,d%ancedProduct

or(shops

,d%anced.Product-specific

/noledge

General

ERPLN/noledge


7/80 7

Course Methodolog

Lecture and iscussion

234

5ands-onPractice

304

MeasureResults

34

Practical E6ercises

e'onstrations

,pplicationof Concepts

7usinessConcepts

Re%ie 8uestions


8/80

Manufacturing Master ata


ERP LN


9/80 9

"#$ecti%es

Define Item Data

Create Entities for Manufacturing Module

Define Bills of Material and Routings

Define Calendars and Periods


10/80 10

*te' Structures

Item data

Bill of Material

Routing

Cost Price Calculation


11/80 11

Plan ite' data

-eneral Data

Item or Product famil!

Default suppl! source

production

purchase

distri,ution

Planning hori%on

.ime fence

Forecast time fence

Planning /ori%on

"rder /ori%on

Master plan


12/80 12

*te' ash#oard


13/80 13

*ew work center t!pe) cost work center Fle'i,le work center selection after free%ing estimates 0also for ad

hoc su,contracting1

2 Costing workcenter collects costs related to

operations

2 Calculation "ffice collects costs$ results$

surcharges related to an production order

2 Costing workcenter collects costs related to

operations

2 Calculation "ffice collects costs$ results$

surcharges related to an production order

Costing 9 Planning or( centers

+C3 +C4

+C5 Cost or( center

Planningor( centers

Fle6i#leselectionforproduction

order planning


14/80 14

*te' structures*te' Production ata

B"M Unit 6 .he num,er of manufactured items which theB"M relates to(

Scrap Factor 6 .he percentage of an item e'pected to ,elost during the manufacturing process(

Scrap 7uantit! 6 .he actual num,er of items e'pected to,e lost during the manufacturing process(

Routing Unit


15/80 15

7ill of Material

2&ist of components for the main item(

2&ists the 8uantit! of each component

re8uired to ,uild the main item(

2Ma! ,e multi6leel containing other

manufactured items with B"M9s

efinition

# Bill of Material is a listing of all

components and releant data 0su,6

assem,lies and raw materials1 that comprise

a manufactured item( .he B"M esta,lishes

the parent6child relationship ,etween a

manufactured item and its components(


16/80 16

7ill of Material

2Position lists the components

2Defines 7uantit! re8uired

2:oom in and %oom out capa,ilit! from Specific Menu


17/80 17

7i(e

7ill of MaterialSingle Le%el

Fra'e )1:heel );:

,Pos+10


18/80 18

7ills "f Material'ulti-le%el

Components

Sub Assembly

Components

Level 1 - Sub Assemblies (Manufactured or Purchased)

Level 2 - Components (Purchased nly)

Level ! - "inished Product (Manufactured nly)

Sub Assembly

"inal Assembly


19/80 19

Loops in Production 7"Ms

C5,*R+==

SE,>+==SE,>

8>?1

7,C/+==7,C/

8>?1

P@RC5,SE

FR,ME+==

FR,ME

8>?;

F,7+0002

F,7R*C

8>?0+3

F*=+"""1

,5ES*!E

8>?0+1

F*=+"""1

,5ES*!E

8>? 0+;

F,7+0001

F",M

8>?1

R,-+""";

S>EEL >@7E

8>?;+0

F,7+0002

F,7R*C

8>?0+A

F,7+0001

F",M

8>?1

R,-+""";

S>EEL >@7E

8>?B+0

F*=+"""B

7"L>S

R,-+""";

S>EEL >@7E


20/80

20

Routings

efine an 'achines used

Machines

)tirou010;'000:

efine the %arious tas(s

>as(s

)tirou010B'000:

efine the routing codes per ite'

*te's - Routings)tirou1101'000:

efine the operations per routing

Routing "perations

)tirou110;'000:

efine the or( centers

or( Centers

)tirou0101'000:

Start

End

Routings)

Determine how to ,uild the main item

Define the re8uired operations

re8uired to ,uild the main item(

Define which work centers and which

machines are inoled with the

manufacturing of the end item(

Indicate the time re8uired to complete

each operation(


21/80

21

RoutingCo'ponents of an "peration

or(Centers Machines

>as(s

"peration

5 n

5

n m

n

5


22/80

22

Routing Setup

Machine

#or$ Centers

Basic Components

%outin& code

%outin& per routin& code

'as$s


23/80

23

Routing"perations

Saing elding

,sse'#ling

Routing Fra'e

Routing 7i(e0+3 hrs 0+B hrs

1+0 hrs


24/80

24

Routing>pes

drillin& assembly

efault routin& p to *uantity

+++++++

drillin& Line 1

Line 2

,ty dep %ou

p to *uantity

1!!!!!+++++++


25/80

25

Routing>pes

drillin&

assembly

paintin&

Standard

routin&

drillin&

assembly

paintin&

.tem

specif ic

routin&

/ item A / item 0 / item C / item


26/80

26

Routing "perations

"peration *um,er

Step si%e

Operation

10

Operation

30

Operation

40

Operation

60

Operation

50

Operation

20


27/80

27

Routing "perations

Routing Code and Item create a uni8ue com,ination ofoperations(


28/80

28

Calendars and Periods

Calendar 5ierarch

Calendars are selected for use ,ased on a prescri,ed hierarch!(

For the +ork Center the order of searching for a alid calendar is)

Calendar attached to the Department that e8uals the +ork Center

Calendar attached to the Enterprise Unit of the of Department

2Compan! Calendar 0from the Companies session

tcemm55;


29/80

29

Calendar Flo

efine the a%aila#ilit tpes+

,%aila#ilit >pes

)tcccp0101'000:

efine or(ing 5our tpes

or(ing 5our >pes

)tcccp010B'000:

efine Calendar Codes for ne

calendar

Calendar Codes

)tcccp0110'000:

Lin( ,%aila#ilit >pes to calendar

Calendar ,%aila#ilit >pes

)tcccp0130'000:

Stop

Start

efine the a%aila#ilit tpes for the

Standard Calendar for each da of

the ee(+Standard Calendar

)tcccp00120'000:

@pdate Calendar to effect changes

@pdate Calendar

)tcccp0;;'000:

efine Calendar e6ceptions

Calendar or(ing 5ours

)tcccp01;0'000:

Lin( Calendar to resource


30/80

30

Re%ie 8uestions and ,nsers


31/80

31

Guided >as(D title

Step 5(

Step 3(

Etc(


32/80

Lesson ; – *te' Control


ERP LN


33/80

33

"#$ecti%es

#fter completing this lesson !ou will ,e a,le to)

2Identif! Master Data and Parameters for Unit Effectiit!

2Define effectiit! Units2Identif! Item Effectiit! Re8uirements

2Define Mask Data

2Create Seriali%ed and &ot Control Items


34/80

34

@nit Effecti%it

efine the para'eters for @nit

Effecti%it+

@nit Effecti%it Para'eters

)tcuef0300'000:

Create ite's for @nit Effecti%it

*te's - General

)tci#d0301'000:

efine the Effecti%it @nits

Effecti%it @nits

)tcuef030;'000:

Stop

Start

Create Effecti%it Series

*te's - Effecti%it Series

)tcuef0101'000:

,ppl @nit Effecti%it to

Production. Sales. or Planning

efine an e6ceptions to the

re&uire'ents

E6ceptions

)tcuef0103'000:

efine the %arious re&uire'ents

Re&uire'ents

)tcuef010'000:


35/80

36

+hat does Unit Effectiit! offer =

Model > Use modifications and ariations in E6B"M$P6B"M$ R"U$ Sourcing Strategies$ Item PurchaseData( 0a &ean Configurator of the production process1

Pegging all Materials to Sales "rders

@nit Effecti%it


36/80

37

Effectiit! Unit 0num,er1

#n ID for a specific model ? ariation of an end Item 0used for configuringthe product structure1

# peg to a sales order line 0used for tracking and tracing of materials1

E'ception

&inked to an @o,Aect9 0 record in B"M$ R"U$ Sourcing Strateg!$ etc ta,le1

Defines if B"M6line$ etc( is alid or not for a specific EU

Is used to @customi%e9 processes like B"M6e'plosion$ Selection of SourcingStrateg!

0@e'plode B"M of item B for Effectiit! Unit 5


37/80

38

7ill of Material )1:

,

C;C17

Standard production of ite' , D use co'ponents 7 and C1

)ithout effecti%it unit:Specific production of ite' , D use co'ponents 7 and C;)for effecti%it unit 666H:Specific production of ite' , D use co'ponents 7. C1 and C;)for effecti%it unit H:

Unit Effectie

B"M lines


38/80

39

Routing and "perations );:

,

C;C17

Routing 001Doperation 10 )asse'#l:operation ;0 )finishing:operation B0 )paint red:

Standard production of , D use operations 10 9 ;0)ithout effecti%it unit:Specific production of , D use operations 10. ;0 and B0)for effecti%it unit 666H:

.he routing 0instead of the indiidual operations1

can ,e unit effectie


39/80

41


40/80

42

Mas(s

efine the 'as(s that ill #e used

Mas(s

)tci#d210;'000:

efine the seg'ents that ill 'a(e

the 'as( code

Mas( Seg'ents

)tci#d230B'000:

Stop

Start

efine the >ranslation >a#les

>ranslation >a#les

)tci#d2302'000:

?es

No

@se >ranslation>a#lesI

efine the >ranslation >a#le!alues

!alues # >ranslation >a#le

)tci#d210'000:


41/80

43

SerialiJed ite's concept

Seriali%ed items replace lot ,! unit of SS# Baan I0or SS# SS# ERP (


42/80

45

SerialiJed ite's para'eters


43/80

46

Register Serials during ,s #uilt )1:

If alue is es$ the registration of the serial num,ers used inproduction is carried out onl! in the Serial End Item - As-BuiltComponents

session G it is regarded as part of the manufacturingprocess(

If the alue of this field is *o$ the serial num,ers are recorded themoment the components are issued from the warehouse(


44/80

Lesson B – Cost Price ata


ERP LN


45/80

48


Lesson ObjectivesAfter completin& this lesson you 3ill be able to4

— Set up cost prices(

— iew cost price parameters(

— Define cost components(

— Create operation rate codes(— Define price calculation codes(

— Define cost price calculation data(

— Define an operation rate(

— #dd an item surcharge(

— Define su,contracting rates(— Define item surcharges for an item(

— Simulate a purchase price for an item(

— Calculate the cost and the aluation price for an item(


46/80

49

Cost 7rea(don to Produce *te'

Material K 0

0,ased on

Bill of Material

and item data

"%erhead K 10

0,ased on

Item data$ Routing

and Bill of Material

La#or K 30

0,ased on

Bill of Material

and Routing

>otal *te' Cost K 1;0


47/80

50

Entering Re&uired *nfor'ation

Maintain Cost Price

Co'ponents

Maintain Cost Price

Ccalculation Codes

Maintain "peration

Rate Codes

Maintain CPR

Para'eters

Maintain Si'ulatedPurchase Prices

Maintain Cost Price

Calculation Codes

Maintain 7"M

Maintain *te' ata

Maintain "peration

Rates

Maintain or( Centers Maintain >as(

Maintain Surcharges

# *te'

Maintain Surcharges

# *te' Group

Maintain

Su#contracting Rates

Maintain Routing

Calculate Cost Prices

Maintain Surcharges

# *te'

Maintain Surcharges

# *te' Group

"peration Costs

Para'eter ependent

"R

"R

*f operation is

su#contracted

"R

Material Costs

Purchased *te' Manufactured *te'


48/80

51

Cost Price Master ata

efine Cost Price Para'eters


Para'eters

)ticpr0100'000:

efine Cost Co'ponets used to

capture costs

Cost Co'ponents

)tc'cs012A'000:

Set up Cost Co'ponent charts

Cost Co'ponent Charts

)ticpr010'000:

Start

End

efine "peration Rate Codes

"peration Rate Codes

)ticpr0130'000:

efine Price Calculation Codes

Price Calculation Codes

)ticpr1100'000:

@se Chart

etails ?es

No


49/80

52

CPR Para'eters

Define the Standard PriceCalculation Code(

Determine if Fi'ed Costs

are applied(


50/80

53

Cost Price >er's

Cost Components: Used to categori%e production costsinto specific groups called cost t!pes(

Operation rate codes: Used to categori%e la,or$ machine$oerhead$ and su,contracting costs associated with the

production of an item(

Price calculation codes: Used to define how a cost orsales price is calculated( "ne is used for costingpurposed and all others are simulation codes(


51/80

54


Determines the priorit! of the purchase price

calculation for purchased items(


52/80

55


— Si )Si'ulated Purch+ Pr+:) # price calculationcode can ,e created and used to simulate a

purchase price( .hese prices are for a uni8ue item

and cost price calculation code in the Simulated

Purchase Prices 0ticpr5;


53/80

56


Calculate the standard cost for anite'

Caclulate Cost and !aluation

Prices)ticpr;;10'000:

@pdte the standard cost price

,ctualiJe Cost and !aluationPrices

)ticpr;;;0'000:

Start

Print 'ultile%el cost prices

Print Multile%el Cost and !aluationPrices

)ticpr;2;0'000:

End


54/80

57

Cost Price s aluation Price

2 B! price calculation code

Based on the structure information

2 Situation independent) ,! logistic compan!

2 Simulation?#nal!sis purposes

2 Fie aluation methods

2 Based on actual purchase or production cost

2 Situation dependent) inentor! alue$ issue$

receipt$ transfer

2 Inentor! aluation > financial accounting

Cost Price !aluation Price


55/80

58

!aluation 'ethods

Last in First out )L*F":First in First out )F*F":Mo%ing a%erage unit cost )M,@C:

Lot costing

Fi6ed transfer price )F>P:

,ctual%aluation

'ethods

Esti'atedin%entor %alue

7aan 2


56/80

Lesson 2- Shop Floor Control


ERP LN


57/80

61

"#$ecti%es

Lesson "#$ecti%es

#fter completing this lesson$ !ou will ,e a,le to)

2Define Default Production "rder Data

2Define Production "rder date

2Create Production "rders

2Issue Production "rder Materials

2Process Production "rders

2Understand Production "rder Costing

2Create and Process Unit Effectie "rders

2Process Su,contract Production orders

P d i " d S


58/80

62

Production "rder Status

.he status of the production order determines

the actions that can ,e performed on the

production order( .he aaila,le production

order status9s are)

2Planned

2ocu'ents Printed

2Released

2,cti%e

2>o 7e Co'pleted2Co'pleted

2Closed

2,rchi%ed


59/80

63

Shop Floor Control"rder Grouping

#ctiities ,! "rder -roup)SFC

Print Production "rder Documents

Release Production "rders

Report "rders Completed -lo,all!

Backflush Materials and /ours

Cancel Production "rders

Print Inentor! ,! Production "rder

Print Shortages ,! Production "rder

Utili%ation Reports Update Ph!sical &ocation

Report "perations Complete -lo,all!

arehousing

Process "ut,ound #dice

-enerate "ut,ound #dice

Release "ut,ound #dice

-enerate Picking &ist

Enterprise Planning

Confirm planned production orders

transfer planned production orders

Se%eral Reporting Sessions

7 i P d ti " d Fl


60/80

64

7asic Production "rder Flo

Create a production order ith

su#contract operation included

Production "rders

)tisfc0301'000:



)tisfc0;02'000:

Report operations co'pleted for

Production "rders

Report "perations Co'pleted

)tisfc01B0'000:

Report Production "rders

co'pleted

Report "rders Co'pleted

)tisfc030;'000:

Stop

Start

*ssue production order co'ponent

'aterials

Material to *ssue for

Production "rders

)ticst1301'000:

Basic Process for

Production "rders

P d ti " d


61/80

65

Production "rders

Can enter orders manuall!$ or iew orders that hae

,een transferred to Shop Floor Control

R l P d ti " d


62/80

66


+hen !ou release a production order$ the s!stem

performs the following actions)

2+arehousing orders are created in +arehouse

Management( .hrough these warehousing orders$ theissue of materials and receipt into inentor! of end

products are handled(

2 #llocations of materials are moed to the shop floor

warehouse(

2Inspection orders are created in 7ualit!Management if applica,le(

Production orders can #e released # using theRelease Production "rders tisfc0;02'000:session+

M t i l * f P d ti " d


63/80

67

Material *ssue for Production "rders

.he Direct Process +arehouse "rder &ine check ,o' in the Items G

Production 0tiipd


64/80

68

Esti'ated Materials

Before a production order is released the Estimated Materials 0ticst


65/80

69

*ssuing Materials

ou can onl! change the 8uantit! if the

production order has one of the following

statuses)

— Released

—

#ctie

— .o ,e Completed

— Completed

7ac(flushing


66/80

70

7ac(flushing

7ac(flushing


67/80

71

7ac(flushing

7ac(flushing


68/80

72

7ac(flushing

Su#contract Production "rders


69/80

73

Su#contract Production "rders

Su,contracting is the use of outside ,usiness partners to

complete specific operations or serices for !our production

process that !ou ma! not ,e a,le to coer from a capacit!

standpoint or are not capa,le of e'ecuting in house(

.wo t!pes of su,contracting can ,e performed(

— Unplanned su,contracting) "perations of a production

order are su,contracted in the Su,contract "perations session(

.he su,contracting costs are part of the estimated and?or actual

production order costs(

— Planned su,contracting) +ork centers of the Su,contract

+ork Center t!pe are attached to the item routing and include a

Su,contracting Rate and task( .he e'pected su,contracting

costs are part of the standard cost price(

Su#contracting "rder Flo


70/80

74

Su#contracting "rder Flo

efine #usiness partner for

su#contracting

7usiness Partners

)tcco'2300'000:

efine a Su#contract or( Center

or( Centers

)tirou0301'000:

Create a su#contracting tas(

>as(s

)tirou010B'000:

Lin( su#contracting #usiness

partner and tas( to a rate

Su#contracting Rates)ticpr110'000:

efine su#contracting ite'

General *te' ata

)tci#d0301'000:

Start

Lin( su#contracting tas( to ite'

routing

Routing "perations

)tirou110;'000:

Continued

Continue

Create a production order ith

su#contract operation included

Production "rders

)tisfc0301'000:



)tisfc0;02'000:

,ppro%e Purchase "rder for

Su#contracting ite'

Purchase "rders)tdpur2300'000:

Recei%e the co'pleted

su#contracting goods

arhouse Receipts

)thinhB31;'000:

Su#contracting

"peations

Report operations co'pleted for Production "rders

Report "perations Co'pleted

)tisfc01B0'000:

Report Production "rders

co'pleted

Report "rders Co'pleted

)tisfc030;'000:

?ES

N"

Generate Purchase "rder for

Su#contracting ite'

Generate Su#contracting

Purchase "rders

)tisfc;;30'000:

Stop

7ac(flushing


71/80

75

7ac(flushing

Shop efficienc


72/80

76

p "rder Grouping

&a!er on production orders 0SFC1$ which groupsproduction orders ,ased on characteristics

E'ecute ,usiness procedures ,! "rder -roup

Reduction in process time for operations?orders reporting complete

-roup ID) 53SFC) 3 SFC)

SFC "rders -rouped SFC "rdersSFC) 5

SFC) 3

SFC) H

SFC)

SFC) 53

SFC) J

SFC)

SFC) 5 SFC) SFC) 53-roup ID) 534

SFC) H SFC) J

-roup ID) 53

Sh Fl C t l


73/80

77

Shop Floor Control"rder Grouping

#ctiities ,! "rder -roup)SFC

Print Production "rder Documents


Report "rders Completed -lo,all!

Backflush Materials and /ours

Cancel Production "rders

Print Inentor! ,! Production "rder

Print Shortages ,! Production "rder

Utili%ation Reports

Update Ph!sical &ocation

Report "perations Complete -lo,all!

arehousing

Process "ut,ound #dice

-enerate "ut,ound #dice

Release "ut,ound #dice

-enerate Picking &ist

Enterprise Planning

Confirm planned production orders

transfer planned production orders

Se%eral Reporting Sessions

Sh Fl C t l


74/80

78

Shop Floor Control "rder Grouping

Create EP order group

Confirm? transfer per order group Create SFC order group

-rouped SFC orders

-rouped planned orders

E'ecute actiities

,! order group

0related to SFC

procedure1

+arehouse

"ut,ound

and Picking


75/80

79

Education

to Move

Forward, Faster

sa'ple #ullet slide


76/80

80

sa'ple #ullet slide

First leel ,ullet$ 3H pt #rial roman sample te't continueshere and on

First leel ,ullet$ 3H pt #rial roman sample te't continueshere and on

Second leel ,ullet$ 3< pt #rial roman sample te't continues hereand on

Second leel ,ullet$ 3< pt #rial roman sample te't continues here

and on First leel ,ullet$ 3H pt #rial roman sample te't continues

here and on

Sample su,head

*nstructor e'onstrationD title


77/80

81

*nstructor e'onstrationD title

Step 5(

Step 3(

Etc(

Production "rders


78/80

82

Production "rders

Definition$ Planning and Release of Production "rders

Production "rder Materials and Back flushing

Su,contracting of Production "rder 0"perations1

Production "rder Costing 0Materials$ "perations1) #ctual s(Planned

*ew)

Bu!?Make settings 0Date Eff( Item .!pe1

Shared work centers

Input?output control

"rder grouping Micro routing

sa'ple organiJation chart


79/80

83

sa'ple organiJation chart

Kane Doe

Kane Doe Kane Doe Kane Doe

Kane Doe

Kane Doe

Kane Doe

Kane Doe

Kane Doe

sa'ple te6t and single &uote


80/80

sa'ple te6t and single &uote

Section introduction

First ,ullet leel$ initial line cap$3< points$ #rial


Section introduction


First ,ullet leel$ initial line cap$3< points #rial

This is the quote style

nostrud exervitation

ullamcorper suscipit loboris

nisl ut aliquip ex. Lorem

ipsum dolor sit cosectetuer

adipiscing.”

– #ttri,ution st!le