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NOTICE When handling supplemental restraint system components (removal, installation or inspection, etc.), always follow the direction given in the repair manuals listed above to prevent accidents and supplemental restraint system malfunction. FOREWORD This wiring diagram manual has been prepared to provide information on the electrical system of the 2004 COROLLA. Applicable models: ZZE130 Series For service specifications and repair procedures of the above models other than those listed in this manual, refer to the following manuals; Manual Name Pub. No. Y 2004 COROLLA Repair Manual Volume 1 Volume 2 Y 2004 COROLLA New Car Features Supplement RM1037U1 RM1037U2 NCF249U All information in this manual is based on the latest product information at the time of publication. However, specifications and procedures are subject to change without notice.
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  • NOTICEWhen handling supplemental restraint system components (removal,installation or inspection, etc.), always follow the direction given in the repairmanuals listed above to prevent accidents and supplemental restraintsystem malfunction.

    FOREWORDThis wiring diagram manual has been prepared to provideinformation on the electrical system of the 2004 COROLLA.

    Applicable models: ZZE130 Series

    For service specifications and repair procedures of the abovemodels other than those listed in this manual, refer to thefollowing manuals;

    Manual Name Pub. No. 2004 COROLLA Repair Manual

    Volume 1Volume 2

    2004 COROLLA New Car FeaturesSupplement

    RM1037U1RM1037U2

    NCF249U

    All information in this manual is based on the latest productinformation at the time of publication. However, specificationsand procedures are subject to change without notice.

  • 2003All rights reserved. This book may not bereproduced or copied, in whole or in part, withoutthe written permission of Toyota MotorCorporation.

    2004 COROLLA (EWD533U)1

    2004 COROLLAELECTRICAL WIRING DIAGRAM

    Section Code Page

    INTRODUCTION A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

    HOW TO USE THIS MANUAL B. . . . . . . . . . . . . . . . . . 3

    TROUBLESHOOTING C. . . . . . . . . . . . . . . . . . . . . . . . . 12

    ABBREVIATIONS D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    GLOSSARY OF TERMS AND SYMBOLS E. . . . . . . . 18

    RELAY LOCATIONS F. . . . . . . . . . . . . . . . . . . . . . . . . . . 20

    ELECTRICAL WIRING ROUTING G. . . . . . . . . . . . . . . 32

    SYSTEM CIRCUITS H. . . . . . . . . . . . . . . . . . . . . . . . . . . 47

    GROUND POINT I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

    POWER SOURCE (Current Flow Chart) J. . . . . . . . . 198CONNECTOR LIST K. . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

    PART NUMBER OF CONNECTORS L. . . . . . . . . . . . . 210

    OVERALL ELECTRICAL WIRING DIAGRAM M. . . . . 214

  • 2004 COROLLA (EWD533U)2

    A INTRODUCTIONThis manual consists of the following 13 sections:

    No. Section Description

    AINDEX Index of the contents of this manual.

    AINTRODUCTION Brief explanation of each section.

    B HOW TO USE THISMANUAL Instructions on how to use this manual.

    C TROUBLESHOOTING Describes the basic inspection procedures for electrical circuits.

    D ABBREVIATIONS Defines the abbreviations used in this manual.

    EGLOSSARY OFTERMS ANDSYMBOLS

    Defines the symbols and functions of major parts.

    F RELAY LOCATIONS Shows position of the Electronic Control Unit, Relays, Relay Block, etc.This section is closely related to the system circuit.

    G ELECTRICALWIRING ROUTINGDescribes position of Parts Connectors, Splice points, Ground points, etc.This section is closely related to the system circuit.

    INDEX Index of the system circuits.

    HSYSTEM CIRCUITS

    Electrical circuits of each system are shown from the power supply through groundpoints. Wiring connections and their positions are shown and classified by codeaccording to the connection method. (Refer to the section, How to use this manual).The System Outline and Service Hints useful for troubleshooting are also containedin this section.

    I GROUND POINT Shows ground positions of all parts described in this manual.

    J POWER SOURCE(Current Flow Chart) Describes power distribution from the power supply to various electrical loads.

    K CONNECTOR LIST Describes the form of the connectors for the parts appeared in this book.This section is closely related to the system circuit.

    L PART NUMBER OFCONNECTORS Indicates the part number of the connectors used in this manual.

    MOVERALLELECTRICALWIRING DIAGRAM

    Provides circuit diagrams showing the circuit connections.

  • 2004 COROLLA (EWD533U)3

    HOW TO USE THIS MANUAL B

    This manual provides information on the electrical circuits installed on vehicles bydividing them into a circuit for each system.

    The actual wiring of each system circuit is shown from the point where the powersource is received from the battery as far as each ground point. (All circuitdiagrams are shown with the switches in the OFF position.)

    When troubleshooting any problem, first understand the operation of the circuitwhere the problem was detected (see System Circuit section), the power sourcesupplying power to that circuit (see Power Source section), and the ground points(see Ground Point section). See the System Outline to understand the circuitoperation.

    When the circuit operation is understood, begin troubleshooting of the problemcircuit to isolate the cause. Use Relay Location and Electrical Wiring Routingsections to find each part, junction block and wiring harness connectors, wiringharness and wiring harness connectors, splice points, and ground points of eachsystem circuit. Internal wiring for each junction block is also provided for betterunderstanding of connection within a junction block.Wiring related to each system is indicated in each system circuit by arrows(from__, to__). When overall connections are required, see the Overall ElectricalWiring Diagram at the end of this manual.

  • [A]

    [B]

    [H]

    [D]

    [F]

    [E]

    [ I ]

    [L][M]

    [J]

    [K]

    [G][C]

    1

    2

    IB

    IB

    3

    4

    47

    2 1 11

    13

    4

    1

    2

    6

    3

    1

    2

    B18

    BL

    R LG

    R

    B18G R

    3

    4

    Rear

    Com

    bina

    tion

    Ligh

    t RH

    R 7

    Rear

    Com

    bina

    tion

    Ligh

    t LH

    R 6

    High MountedStop Light

    H17

    Light Failure Sensor

    Stop Light SW

    ABS ECU

    S 6

    CombinationMeter

    C 7

    BV11 W B

    (Shielded)

    BV11

    I 5G W

    IB2

    IB1

    IE114

    BO

    50

    8L 4

    15ASTOP

    7.5AGAUGE

    From Power Source System (See Page 66)

    Stop Light

    GR

    WB

    WB

    WB

    WB

    GB

    YG

    RL

    R

    GR

    WR

    GW

    WB

    GW

    W/G

    )

    ( S/D

    )L

    L

    ( ( S/D

    )

    Stop

    Stop

    Rear

    Li

    ghts

    2004 COROLLA (EWD533U)4

    B HOW TO USE THIS MANUAL* The system shown here is an EXAMPLE ONLY. It is different to the actual

    circuit shown in the SYSTEM CIRCUITS SECTION.

  • 2004 COROLLA (EWD533U)5

    B[A] : System Title[B] : Indicates a Relay Block. No shading is used and

    only the Relay Block No. is shown to distinguish itfrom the J/BExample: Indicates Relay Block No.1

    [C] : ( ) is used to indicate different wiring andconnector, etc. when the vehicle model, enginetype, or specification is different.

    [D] : Indicates related system.[E] : Indicates the wiring harness and wiring harness

    connector. The wiring harness with male terminal isshown with arrows ( ).Outside numerals are pin numbers.

    Female Male ( )The first letter of the code for each wiring harnessand wiring harness connector(s) indicates thecomponents location, e.g, E for the EngineCompartment, I for the Instrument Panel andSurrounding area, and B for the Body andSurrounding area.When more than one code has the first and secondletters in common, followed by numbers (e.g, IH1,IH2), this indicates the same type of wiring harnessand wiring harness connector.

    [F] : Represents a part (all parts are shown in sky blue).The code is the same as the code used in partsposition.

    [G] : Junction Block (The number in the circle is the J/BNo. and the connector code is shown beside it).Junction Blocks are shaded to clearly separatethem from other parts.

    3C indicates thatit is insideJunction BlockNo.3

    Example:

    [H] : Indicates the wiring color.Wire colors are indicated by an alphabetical code.B = Black W = White BR = BrownL = Blue V = Violet SB = Sky BlueR = Red G = Green LG = Light GreenP = Pink Y = Yellow GR = GrayO = OrangeThe first letter indicates the basic wire color and thesecond letter indicates the color of the stripe.

    Example: L Y

    L(Blue)

    Y(Yellow)

    [I] : Indicates a wiring Splice Point (Codes are E for theEngine Room, I for the Instrument Panel, and Bfor the Body).

    The Location of splice Point I 5 is indicated by theshaded section.

    [J] : Indicates a shielded cable.

    [K] : Indicates the pin number of the connector.The numbering system is different for female andmale connectors.

    Example: Numbered in orderfrom upper left tolower right

    Numbered in orderfrom upper right tolower left

    Female Male[L] : Indicates a ground point.

    The first letter of the code for each ground point(s)indicates the components location, e.g, E for theEngine Compartment, I for the Instrument Paneland Surrounding area, and B for the Body andSurrounding area.

    [M] : Page No.

  • [N]

    [O]

    [P]

    [Q]

    [R]

    [S]

    [T]

    [U]

    2004 COROLLA (EWD533U)6

    B HOW TO USE THIS MANUAL

    Current is applied at all times through the STOP fuse to TERMINAL 2 of the stop light SW.When the ignition SW is turned on, current flows from the GAUGE fuse to TERMINAL 8 of the light failure sensor, and also flowsthrough the rear lights warning light to TERMINAL 4 of the light failure sensor.Stop Light Disconnection WarningWhen the ignition SW is turned on and the brake pedal is pressed (Stop light SW on), if the stop light circuit is open, the currentflowing from TERMINAL 7 of the light failure sensor to TERMINALS 1, 2 changes, so the light failure sensor detects thedisconnection and the warning circuit of the light failure sensor is activated.As a result, the current flows from TERMINAL 4 of the light failure sensor to TERMINAL 11 to GROUND and turns the rear lightswarning light on. By pressing the brake pedal, the current flowing to TERMINAL 8 of the light failure sensor keeps the warningcircuit on and holds the warning light on until the ignition SW is turned off.

    S6 Stop Light SW21 : Closed with the brake pedal depressed

    L4 Light Failure Sensor1, 2, 7Ground : Approx. 12 volts with the stop light SW on

    4, 8Ground : Approx. 12 volts with the ignition SW at ON position11Ground : Always continuity

    : Parts Location

    Code See Page Code See Page Code See PageC7 34 L4 36 R7 37H17 36 R6 37 S6 35

    : Relay Blocks

    Code See Page Relay Blocks (Relay Block Location)1 18 R/B No.1 (Instrument Panel Brace LH)

    : Junction Block and Wire Harness Connector

    Code See Page Junction Block and Wire Harness (Connector Location)IB 20 Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)3C 22 Instrument Panel Wire and J/B No.3 (Instrument Panel Brace LH)

    : Connector Joining Wire Harness and Wire Harness

    Code See Page Joining Wire Harness and Wire Harness (Connector Location)IE1 42 Floor Wire and Instrument Panel Wire (Left Kick Panel)BV1 50 Luggage Room Wire and Floor Wire (Luggage Room Left)

    : Ground Points

    Code See Page Ground Points LocationBL 50 Under the Left Center PillarBO 50 Back Panel Center

    : Splice Points

    Code See Page Wire Harness with Splice Points Code See Page Wire Harness with Splice PointsI5 44 Cowl Wire B18 50 Luggage Room Wire

    System Outline

    Service Hints

  • 2004 COROLLA (EWD533U)7

    B

    [N] : Explains the system outline.

    [O] : Indicates values or explains the function for reference during troubleshooting.

    [P] : Indicates the reference page showing the position on the vehicle of the parts in the system circuit.Example : Part L4 (Light Failure Sensor) is on page 36 of the manual.

    * The letter in the code is from the first letter of the part, and the number indicates its order in partsstarting with that letter.

    Example : L 4

    Parts is 4th in orderLight Failure Sensor

    [Q] : Indicates the reference page showing the position on the vehicle of Relay Block Connectors in the system circuit.Example : Connector 1 is described on page 18 of this manual and is installed on the left side of the instrument

    panel.

    [R] : Indicates the reference page showing the position on the vehicle of J/B and Wire Harness in the system circuit.Example : Connector 3C connects the Instrument Panel Wire and J/B No.3. It is described on page 22 of this

    manual, and is installed on the instrument panel left side.

    [S] : Indicates the reference page describing the wiring harness and wiring harness connector (the female wiringharness is shown first, followed by the male wiring harness).Example : Connector IE1 connects the floor wire (female) and Instrument panel wire (male). It is described on

    page 42 of this manual, and is installed on the left side kick panel.

    [T] : Indicates the reference page showing the position of the ground points on the vehicle.Example : Ground point BO is described on page 50 of this manual and is installed on the back panel center.

    [U] : Indicates the reference page showing the position of the splice points on the vehicle.Example : Splice point I5 is on the Cowl Wire Harness and is described on page 44 of this manual.

  • 2004 COROLLA (EWD533U)8

    B HOW TO USE THIS MANUALThe ground points circuit diagram shows the connections from all major parts to the respective ground points. Whentroubleshooting a faulty ground point, checking the system circuits which use a common ground may help you identifythe problem ground quickly. The relationship between ground points ( EA , IB and IC shown below) can also bechecked this way.

    5

    5

    5

    5

    4

    4

    4

    4

    4BA15

    IB18

    EA2

    ID115

    IC33

    IA12

    E 3

    WB

    WB

    WB

    WB

    WB

    WB

    WB

    WB

    WB WB

    WB

    WB WB

    WB

    WB WB WB

    WB

    WB

    WB

    WB

    WB

    WB

    WB

    WB WB WB

    WB

    BR

    WB

    BR BR

    WB

    WBWB

    WB

    WB

    WB

    WBWB WB

    WB

    WB

    WB

    WB

    WB

    BR

    WB

    BRBR

    BR

    WB (4AGZE)

    WBWB

    I 2

    I 2

    B 5I 5

    I 5

    I 5

    B 5

    B 5

    B 5

    I 5

    I 5

    I 3I 3

    E 3

    E 3

    E 3

    E 2

    E 4

    E 5

    E 4

    E 5

    E 6E 4

    E 4

    B 4

    EA

    I 4

    B 4

    B 4

    I 4 I 8

    IB IC

    4

    4

    3E5

    3E6

    3G13

    3F3

    3D1

    3B7

    WB

    WB

    WBWB

    WB

    WB

    WB

    WB

    WB

    WB

    WB

    WB

    WB

    WB

    WB

    I 6

    I 6

    I 23C7

    10

    A

    A

    A

    A

    A

    A

    JunctionConnector

    J 1

    WB

    WB

    WB

    W

    B

    BRWB

    WB

    WB

    WB

    WB

    WB

    I GROUND POINT

    FAN MAIN Relay

    FAN MAIN Relay

    A/C Relay No.2

    A/C Relay No.3

    Radiator Fan Motor

    Headlight Cleaner Relay

    Headlight LH

    Headlight RH

    Front Fog Light LH

    Brake Fluid Level SW

    Front Fog Light RHFront Turn Signal Light RH

    Front Clearance Light RH

    Front Turn Signal Light LH

    Front Clearance Light LH

    Door Lock Control SW

    Door Courtesy SW RH

    Door Lock Motor RH

    Door Lock Control Relay

    Blower Resistor

    IdleUp SW

    A/C Amplifier

    Radio and Player

    HEATER Relay

    Auto Antenna Motor

    A/C Control Assembly

    Blower Motor

    Blower SW

    Parking Brake SW

    Combination Meter

    Combination SW

    Cruise Control ECU

    Remote Control Mirror SW

    Turn Signal Flasher

    Defogger SW

    Unlock Warning SW

    Power Window Master SW

    Power Window ControlRelay

    Door Courtesy SW LH

    Door Lock Control SW

    Door Lock Motor LH

    Fuel Control SW

    Woofer Speaker Amplifier

    Combination Meter

    Combination Meter

    Fuel Sender

    Cigarette Lighter

    O/D Main SW

    Clock

    Combination SW

    * The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.

  • 2004 COROLLA (EWD533U)9

    BThe Current Flow Chart section, describes which parts each power source (fuses, fusible links, and circuit breakers)transmits current to. In the Power Source circuit diagram, the conditions when battery power is supplied to each systemare explained. Since all System Circuit diagrams start from the power source, the power source system must be fullyunderstood.

    ACC

    S 2

    6

    6 5

    2

    2

    2

    Battery 30A AM2

    Starter

    Short Pin

    100A ALT

    Fusible Link Block

    60A ABS

    10A ECUB

    7.5A DOME

    15A EFI

    10A HAZARD

    20A RADIO NO.1

    10A HORN

    20A

    10A

    Fuse Page

    214230112122

    194187180166210

    ABS

    Cigarette LighterCombination Meter

    Key Reminder and Seat Belt WarningLight Auto Turn OffTheft Deterrent and Door Lock Control

    ABS and Traction ControlCruise ControlElectronically Controlled TransmissionMultiplex Communication System

    STOP

    System

    DOMEHeadlightInterior Light

    3 EA2 1 EA1

    E 6

    E 7

    E 7

    2

    2

    22

    2

    2

    2

    2

    INJECTION Relay

    STARTER Relay

    B

    B

    B

    BO 1

    1

    2

    2

    3

    4

    3

    4

    WB

    WB

    BW

    BW

    E 7

    E 7

    B

    B

    W 1.25B FL MAIN

    50A MAIN

    7.5A AM2

    15A HAZRADIO

    2

    2

    2

    2

    2

    W

    W

    EB1

    EB1

    7

    6WR

    I 2 I 2

    I 2

    W W

    W

    W

    W

    1

    1

    1

    1

    40A DOOR LOCK CB

    7.5A DOME

    1 WL

    R

    1

    1

    2

    4 3

    1

    11

    1

    1 1

    1

    G

    G

    WR

    15A TAIL

    20A DEFOGBY

    8 4

    3 2

    Ignition SWI 8

    BY1 1

    PL

    Battery

    15A RAD CIG

    2

    TAILRelay

    Power Source

    J POWER SOURCE (Current Flow Chart)

    Engine Room R/B (See Page 20)

    2

    WW

    BB

    BB

    B

    WR

    WW

    W

    GWA

    M2

    AM1

    IG2

    IG1

    W

    W

    The chart below shows the route by which current flows from the battery to each electrical source(Fusible Link, Circuit Breaker, Fuse, etc.) and other parts.

    * The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.

  • Black

    [D]

    K CONNECTOR LIST

    J4 K1 K2 L1

    L2 L3 L4 M1 M2 M3

    M4 N1 N2 O1 O2

    Dark Gray

    Gray

    Dark GrayBlackGrayGray

    A B BA A B C C C

    D DD D

    AA

    AA

    AAA A 1 1 2 1 2

    1 12 1

    2

    1 2 36 7 8 9 101112

    4 57

    1 23 45 6 8

    4321

    1 2 3 2 3 48 9 105 6

    17 1 2 1

    1

    [A]

    [C]

    [B]J3

    1 2 1 2

    6 7 81 2

    AA

    AAA A

    A B BA A B C C C

    D DD D

    I14 I15 I16 J1 J2Dark Gray Gray Black

    2004 COROLLA (EWD533U)10

    B HOW TO USE THIS MANUAL

    [A] : Indicates connector to be connected to a part. (The numeral indicates the pin No.)[B] : Junction Connector

    Indicates a connector which is connected to a short terminal.Junction Connector

    Short TerminalSame Color

    Junction connector in this manual include a short terminal which isconnected to a number of wire harnesses. Always performinspection with the short terminal installed. (When installing thewire harnesses, the harnesses can be connected to any positionwithin the short terminal grouping. Accordingly, in other vehicles,the same position in the short terminal may be connected to a wireharness from a different part.)Wire harness sharing the same short terminal grouping have thesame color.

    [C] : Parts CodeThe first letter of the code is taken from the first letter of part, and the numbers indicates its order in parts whichstart with the same letter.

    [D] : Connector ColorConnectors not indicated are milky white in color.

  • A 1

    L PART NUMBER OF CONNECTORS

    A/C Ambient Temp. Sensor

    Code

    9098011070

    Part Number

    D 4 Diode (Courtesy)Code

    9098011608

    A 2 A/C Condenser Fan Motor 9098011237 D 5 Diode (Interior Light) 9098010962A 3 A/C Condenser Fan Relay 9098010940 D 6 Diode (Moon Roof) 9098011608A 4 A/C Condenser Fan Resistor 9098010928

    9098011271

    D 7 Door Lock Control Relay 9098010848

    A 5 A/C Magnetic Clutch

    9098011413

    D 8 Door Lock Control SW LH9098011148

    A 6 A/T Oil Temp. Sensor

    9098011151

    D 9 Door Lock Control SW RH

    A 7 ABS Actuator

    9098011009

    Door Courtesy SW LH9098011097

    A 8 ABS Actuator

    9098010941

    Door Courtesy SW RH

    A 9 ABS Speed Sensor Front LH

    9098011002

    Door Courtesy SW Front LH

    ABS Speed Sensor Front RH

    9098011856

    Door Courtesy SW Front RH9098011156

    Airbag Sensor Front LH Door Courtesy SW Rear LH

    Airbag Sensor Front RH Door Courtesy SW Rear RH

    A10

    A11

    A12

    A13 Airbag Squib 9098011194 Door Key Lock and Unlock SW LH9098011170

    9098011070

    D10

    D11

    D12

    D13

    D14

    D15

    D16

    D17 Door Key Lock and Unlock SW RH

    Part NumberPart NamePart Name

    [A] [B] [C]

    2004 COROLLA (EWD533U)11

    B

    [A] : Part Code[B] : Part Name[C] : Part Number

    Toyota Part Number are indicated.

    Not all of the above part numbers of the connector are established for the supply.

  • To Ignition SWIG Terminal

    Fuse

    VoltmeterSW 1

    Relay

    SW 2 Solenoid

    [A]

    [B]

    [C]

    Ohmmeter

    SW

    Ohmmeter

    Diode

    Digital Type Analog Type

    2004 COROLLA (EWD533U)12

    C TROUBLESHOOTINGVOLTAGE CHECK

    (a) Establish conditions in which voltage is present at the checkpoint.Example:

    [A] Ignition SW on[B] Ignition SW and SW 1 on[C] Ignition SW, SW 1 and Relay on (SW 2 off)

    (b) Using a voltmeter, connect the negative lead to a good groundpoint or negative battery terminal, and the positive lead to theconnector or component terminal.This check can be done with a test light instead of a voltmeter.

    CONTINUITY AND RESISTANCE CHECK(a) Disconnect the battery terminal or wire so there is no voltage

    between the check points.(b) Contact the two leads of an ohmmeter to each of the check

    points.

    If the circuit has diodes, reverse the two leads and checkagain.When contacting the negative lead to the diode positive sideand the positive lead to the negative side, there should becontinuity.When contacting the two leads in reverse, there should be nocontinuity.

    (c) Use a volt/ohmmeter with high impedance (10 k W /Vminimum) for troubleshooting of the electrical circuit.

  • To Ignition SWIG Terminal

    Test Light

    RelayLight

    SW 2 Solenoid

    Disconnect

    Short [A]

    DisconnectDisconnect

    SW 1

    Fuse Case

    Short [B]

    Short [C]

    Pull Up

    Press Down Press Down

    Pull Up

    2004 COROLLA (EWD533U)13

    CFINDING A SHORT CIRCUIT

    (a) Remove the blown fuse and disconnect all loads of the fuse.(b) Connect a test light in place of the fuse.(c) Establish conditions in which the test light comes on.

    Example:[A] Ignition SW on[B] Ignition SW and SW 1 on[C] Ignition SW, SW 1 and Relay on (Connect the

    Relay) and SW 2 off (or Disconnect SW 2)(d) Disconnect and reconnect the connectors while watching the

    test light.The short lies between the connector where the test lightstays lit and the connector where the light goes out.

    (e) Find the exact location of the short by lightly shaking theproblem wire along the body.

    CAUTION:(a) Do not open the cover or the case of the ECU unless

    absolutely necessary. (If the IC terminals are touched,the IC may be destroyed by static electricity.)

    (b) When replacing the internal mechanism (ECU part) ofthe digital meter, be careful that no part of your body orclothing comes in contact with the terminals of leadsfrom the IC, etc. of the replacement part (spare part).

    DISCONNECTION OF MALE AND FEMALECONNECTORS

    To pull apart the connectors, pull on the connector itself, notthe wire harness.

    HINT : Check to see what kind of connector you aredisconnecting before pulling apart.

  • 10

    3

    0.21

    1

    (mm)

    Reference:

    ToolUpExample:(Case 1)

    Terminal Retainer

    Terminal Retainer

    [Retainer at Full Lock Position]

    [Retainer at Temporary Lock Position]

    StopperTerminalRetainer

    SecondaryLocking Device

    Example:(Case 2)

    2004 COROLLA (EWD533U)14

    C TROUBLESHOOTINGHOW TO REPLACE TERMINAL(with terminal retainer or secondary locking device)1. PREPARE THE SPECIAL TOOL

    HINT : To remove the terminal from the connector, pleaseconstruct and use the special tool or like object shown onthe left.

    2. DISCONNECT CONNECTOR

    3. DISENGAGE THE SECONDARY LOCKING DEVICE ORTERMINAL RETAINER.

    (a) Locking device must be disengaged before the terminallocking clip can be released and the terminal removed fromthe connector.

    (b) Use a special tool or the terminal pick to unlock the secondarylocking device or terminal retainer.

    NOTICE:Do not remove the terminal retainer from connector body.

    [A] For NonWaterproof Type Connector

    HINT : The needle insertion position varies according to theconnectors shape (number of terminals etc.), socheck the position before inserting it.

    Case 1Raise the terminal retainer up to the temporary lockposition.

    Case 2Open the secondary locking device.

  • ToolTab

    Tab

    TerminalRetainer

    Access Hole( Mark)

    Tool

    Tool

    [Female]

    Example:

    [Male]

    (Case 1)

    [Male] [Female]

    Retainerat Full Lock Position

    Retainerat Temporary Lock Position

    Terminal Retainer

    [Male] Press Down [Female]Press Down

    ToolTool

    Example:(Case 2)

    2004 COROLLA (EWD533U)15

    C

    [B] For Waterproof Type ConnectorHINT : Terminal retainer color is different

    according to connector body.Example:Terminal Retainer : Connector BodyBlack or White : GrayBlack or White : Dark GrayGray or White : Black

    Case 1Type where terminal retainer is pulledup to the temporary lock position (PullType).Insert the special tool into the terminalretainer access hole (Mark) and pullthe terminal retainer up to thetemporary lock position.

    HINT : The needle insertion position variesaccording to the connectors shape(Number of terminals etc.), so checkthe position before inserting it.

    Case 2Type which cannot be pulled as far asPower Lock insert the tool straight intothe access hole of terminal retainer asshown.

  • Retainer atFull Lock Position

    [Male] [Female]Retainer atTemporary Lock Position

    Locking Lug

    Tool

    2004 COROLLA (EWD533U)16

    C TROUBLESHOOTINGPush the terminal retainer down to the temporary lock position.

    (c) Release the locking lug from terminal and pull the terminal outfrom rear.

    4. INSTALL TERMINAL TO CONNECTOR

    (a) Insert the terminal.HINT:1. Make sure the terminal is positioned correctly.2. Insert the terminal until the locking lug locks firmly.3. Insert the terminal with terminal retainer in the temporary lock

    position.

    (b) Push the secondary locking device or terminal retainer in tothe full lock position.

    5. CONNECT CONNECTOR

  • * The titles given inside the components are the names of the terminals (terminal codes) and are not treated as beingabbreviations.

    2004 COROLLA (EWD533U)17

    ABBREVIATIONS D

    ABBREVIATIONSThe following abbreviations are used in this manual.

    A/C = Air Conditioning

    A/T = Automatic Transaxle

    ABS = AntiLock Brake System

    ECU = Electronic Control Unit

    ESA = Electronic Spark Advance

    EVAP = Evaporative Emission

    IAC = Idle Air Control

    IC = Integrated Circuit

    J/B = Junction Block

    LED = Light Emitting Diode

    LH = LeftHand

    M/T = Manual Transaxle

    O/D = Overdrive

    R/B = Relay Block

    RH = RightHand

    SFI = Sequential Multiport Fuel InjectionSRS = Supplemental Restraint System

    SW = Switch

    TEMP. = Temperature

    TVIP = TOYOTA Vehicle Intrusion Protection

    VSV = Vacuum Switching Valve

    VVT = Variable Valve Timing

    w/ = With

    w/o = Without

  • 2004 COROLLA (EWD533U)18

    E GLOSSARY OF TERMS AND SYMBOLS

    BATTERYStores chemical energy andconverts it into electrical energy.Provides DC current for the autosvarious electrical circuits.

    GROUNDThe point at which wiring attaches tothe Body, thereby providing a returnpath for an electrical circuit; without aground, current cannot flow.

    CAPACITOR (Condenser)A small holding unit for temporarystorage of electrical voltage.

    HEADLIGHTSCurrent flow causes a headlightfilament to heat up and emit light. Aheadlight may have either a single(1) filament or a double (2) filament

    1. SINGLE FILAMENT

    CIGARETTE LIGHTERAn electric resistance heatingelement.

    2. DOUBLE FILAMENT

    CIRCUIT BREAKERBasically a reusable fuse, a circuitbreaker will heat and open if toomuch current flows through it.Some units automatically reset whencool, others must be manually reset.

    HORNAn electric device which sounds aloud audible signal.

    DIODEA semiconductor which allowscurrent flow in only one direction.

    IGNITION COILConverts lowvoltage DC currentinto highvoltage ignition current forfiring the spark plugs.

    DIODE, ZENERA diode which allows current flow in onedirection but blocks reverse flow only upto a specific voltage. Above that potential,it passes the excess voltage. This acts asa simple voltage regulator.

    LIGHTCurrent flow through a filamentcauses the filament to heat up andemit light.

    PHOTODIODEThe photodiode is a semiconductorwhich controls the current flowaccording to the amount of light.

    LED (LIGHT EMITTING DIODE)Upon current flow, these diodes emitlight without producing the heat of acomparable light.

    DISTRIBUTOR, IIAChannels highvoltage current fromthe ignition coil to the individualspark plugs.

    METER, ANALOGCurrent flow activates a magneticcoil which causes a needle to move,thereby providing a relative displayagainst a background calibration.

    FUSEA thin metal strip which burns throughwhen too much current flows through it,thereby stopping current flow andprotecting a circuit from damage.

    FUSIBLE LINK

    METER, DIGITALCurrent flow activates one or manyLEDs, LCDs, or fluorescentdisplays, which provide a relative ordigital display.

    FUEL

    FUSIBLE LINKA heavygauge wire placed in highamperage circuits which burns through onoverloads, thereby protecting the circuit.The numbers indicate the crosssectionsurface area of the wires.

    (for Medium Current Fuse)

    (for High Current Fuse or Fusible Link)

    MOTORA power unit which convertselectrical energy into mechanicalenergy, especially rotary motion.M

  • 2004 COROLLA (EWD533U)19

    ERELAY

    Basically, an electrically operatedswitch which may be normallyclosed (1) or open (2).Current flow through a small coilcreates a magnetic field which eitheropens or closes an attached switch.

    1. NORMALLY CLOSED

    2. NORMALLY OPEN

    SWITCH, MANUALOpens and closesi it th b

    SPEAKERAn electromechanical device whichcreates sound waves from currentflow.

    RELAY, DOUBLE THROWA relay which passes currentthrough one set of contacts or theother.

    circuits, therebystopping (1) orallowing (2) currentflow.

    1. NORMALLY OPEN

    2. NORMALLY CLOSED

    RESISTORAn electrical component with a fixedresistance, placed in a circuit toreduce voltage to a specific value.

    SWITCH, DOUBLE THROWA switch which continuously passescurrent through one set of contactsor the other.

    RESISTOR, TAPPEDA resistor which supplies two ormore different non adjustableresistance values.

    SWITCH, IGNITIONA key operated switch with severalpositions which allows variouscircuits, particularly the primaryignition circuit, to becomeoperational.

    RESISTOR, VARIABLE or RHEOSTATA controllable resistor with a variablerate of resistance.Also called a potentiometer orrheostat.

    SENSOR (Thermistor)A resistor which varies its resistancewith temperature.

    SWITCH, WIPER PARKAutomatically returns wipers to thestop position when the wiper switchis turned off.

    (Reed Switch Type)

    SENSOR, SPEEDUses magnetic impulses to openand close a switch to create a signalfor activation of other components.

    TRANSISTORA solidstate device typically used asan electronic relay; stops or passescurrent depending on the voltageapplied at base.

    SHORT PINUsed to provide an unbrokenconnection within a junction block.

    WIRESWires are always drawn asstraight lines on wiringdiagrams.Crossed wires (1) without ablack dot at the junction are

    t j i d

    (1) NOT CONNECTED

    SOLENOIDAn electromagnetic coil which formsa magnetic field when current flows,to move a plunger, etc.

    jnot joined;crossed wires (2) with ablack dot or octagonal ( )mark at the junction arespliced (joined)connections.

    (2) SPLICED

  • 2004 COROLLA (EWD533U)20

    F RELAY LOCATIONS[Engine Compartment]

    [Body]

  • 2004 COROLLA (EWD533U)21

    F[Instrument Panel]

  • 2004 COROLLA (EWD533U)22

    F RELAY LOCATIONS1 : Engine Room R/B

    Engine Compartment Left (See Page 20): Engine Room J/B Engine Compartment Left (See Page 20)

  • 2004 COROLLA (EWD533U)23

    Memo

  • 2004 COROLLA (EWD533U)24

    F RELAY LOCATIONS

    : Instrument Panel J/B Lower Finish Panel (See Page 21)

  • 2004 COROLLA (EWD533U)25

    F

  • 2004 COROLLA (EWD533U)26

    F RELAY LOCATIONS[Instrument Panel J/B Inner Circuit]

  • 2004 COROLLA (EWD533U)27

    F

  • 2004 COROLLA (EWD533U)28

    F RELAY LOCATIONS3 : RH R/B Right Side of the Instrument Panel Reinforcement

    : RH J/BRight Side of the Instrument Panel Reinforcement (See Page 21)

  • 2004 COROLLA (EWD533U)29

    F[RH J/B Inner Circuit]

  • 2004 COROLLA (EWD533U)30

    F RELAY LOCATIONS

    : Center J/B Behind the Combination Meter (See Page 21)

  • 2004 COROLLA (EWD533U)31

    F[Center J/B Inner Circuit]

  • 2004 COROLLA (EWD533U)32

    G ELECTRICAL WIRING ROUTINGPosition of Parts in Engine Compartment

    A 1 A/C Magnetic ClutchA 2 A/T Shift Lever Position SW

    BackUp Light SWPark/Neutral Position SW

    A 3 ABS Speed Sensor Front LHA 4 ABS Speed Sensor Front RHA 5 Airbag Sensor Front LHA 6 Airbag Sensor Front RHA 7 Ambient Temp. Sensor

    B 1 BackUp Light SWB 2 Brake Fluid Level Warning SW

    C 1 Camshaft Position SensorC 2 Camshaft Timing Oil Control Valve (VVT)C 3 Crankshaft Position SensorC 4 Cruise Control Actuator

    E 1 Electronically Controlled Transmission SolenoidE 2 Engine Coolant Temp. Sensor

    F 1 Front Fog Light LHF 2 Front Fog Light RHF 3 Front Parking Light LH

    Front Turn Signal Light LHF 4 Front Parking Light RH

    Front Turn Signal Light RHF 5 Front Washer MotorF 6 Front Wiper Motor

    G 1 GeneratorG 2 Generator

    H 1 Headlight LH (High)H 2 Headlight LH (Low)H 3 Headlight RH (High)H 4 Headlight RH (Low)H 5 Heated Oxygen Sensor (Bank 1 Sensor 1)H 6 Horn

  • 2004 COROLLA (EWD533U)33

    GPosition of Parts in Engine Compartment

    I 1 Idle Air Control ValveI 2 Ignition Coil and Igniter No.1I 3 Ignition Coil and Igniter No.2I 4 Ignition Coil and Igniter No.3I 5 Ignition Coil and Igniter No.4I 6 Injector No.1I 7 Injector No.2I 8 Injector No.3I 9 Injector No.4

    J 1 Junction Connector

    K 1 Knock Sensor

    M 1 Mass Air Flow Meter

    N 1 Noise Filter (Ignition)

    O 1 Oil Pressure SW

    P 1 Power Steering Oil Pressure SWP 2 Pressure SW

    R 1 Radiator Fan MotorR 2 Radiator Fan Resistor

    S 1 Skid Control ECU with ActuatorS 2 StarterS 3 Starter

    T 1 Throttle Position Sensor

    V 1 Vehicle Speed Sensor (Combination Meter)V 2 VSV (Canister Closed Valve)V 3 VSV (EVAP)

    W 1 Washer Level Sensor

  • 2004 COROLLA (EWD533U)34

    G ELECTRICAL WIRING ROUTINGPosition of Parts in Instrument Panel

    A 8 A/C SWAir Inlet Control SWDefroster Mode Detection SW

    A10 A/T Shift Lever IlluminationO/D Main SW

    A 11 Air Inlet Control Servo MotorA12 Airbag Sensor AssemblyA13 Airbag Sensor AssemblyA14 Airbag Sensor AssemblyA15 Airbag Squib (Front Passenger Airbag Assembly)A16 Airbag Squib (Steering Wheel Pad)A17 Antenna AmplifierA18 Automatic Light Control Sensor

    B 3 Blower MotorB 4 Blower ResistorB 5 Blower SWB 6 Buckle SW LH

    Seat Position SensorB 7 Buckle SW RH

    Occupant Detection Sensor

    C 5 Cigarette LighterPower Outlet (Front)

    C 6 Cigarette Lighter IlluminationC 7 ClockC 8 Clutch Start SWC 9 Combination MeterC10 Combination SWC11 Combination SWC12 Combination SWC13 Cruise Control Clutch SWC14 Cruise Control ECU

    D 1 Data Link Connector 3D 2 Daytime Running Light Relay

    E 3 Engine Control ModuleE 4 Engine Control ModuleE 5 Engine Control ModuleE 6 Engine Control Module

  • 2004 COROLLA (EWD533U)35

    GPosition of Parts in Instrument Panel

    F 7 Front Passenger Seat Belt Warning Light

    G 3 Glass Breakage Sensor ECU

    H 7 Hazard SWH 8 Heated Oxygen Sensor (Bank 1 Sensor 2)

    I 10 Ignition SWI 11 Integration Relay

    J 2 Junction ConnectorJ 3 Junction ConnectorJ 4 Junction ConnectorJ 5 Junction ConnectorJ 6 Junction ConnectorJ 7 Junction Connector

    P 3 Parking Brake SWP 4 Power Outlet (Rear)

    R 3 Radio and PlayerR 4 Radio and PlayerR 5 Rear Window Defogger SWR 6 Remote Control Mirror SWR 7 Rheostat

    S 4 Security IndicatorS 5 Shift Lock Control ECUS 6 Side Airbag Squib LHS 7 Side Airbag Squib RHS 8 Starter Cut RelayS 9 Stop Light SW

    T 2 Turn Signal Flasher RelayT 3 TVIP ECU

    U 1 Unlock Warning SW

  • 2004 COROLLA (EWD533U)36

    G ELECTRICAL WIRING ROUTINGPosition of Parts in Body

    A19 ABS Speed Sensor Rear LHA20 ABS Speed Sensor Rear RH

    D 3 Door Control ReceiverD 4 Door Courtesy SW Front LHD 5 Door Courtesy SW Front RHD 6 Door Courtesy SW Rear LHD 7 Door Courtesy SW Rear RHD 8 Door Key Lock and Unlock SW Front LH

    Door Lock Motor Front LHDoor Unlock Detection SW Front LH

    D 9 Door Key Lock and Unlock SW Front RHDoor Lock Motor Front RHDoor Unlock Detection SW Front RH

    D10 Door Lock Control SW Front LHD11 Door Lock Control SW Front LH

    Power Window Master SWD12 Door Lock Control SW Front RHD13 Door Lock Motor Rear LHD14 Door Lock Motor Rear RH

    F 8 Front Door Speaker LHF 9 Front Door Speaker RHF 10 Fuel Pump

    Fuel Sender

    H 9 High Mounted Stop Light

    I 12 Inner MirrorPersonal Light

    I 13 Interior Light

    J 8 Junction ConnectorJ 9 Junction ConnectorJ 10 Junction Connector

    L 1 License Plate Light LHL 2 License Plate Light RHL 3 Luggage Compartment LightL 4 Luggage Compartment Light SW

  • 2004 COROLLA (EWD533U)37

    GPosition of Parts in Body

    M 2 Moon Roof Control Relay and SWPersonal Light

    M 3 Moon Roof Motor and Limit SW

    N 2 Noise Filter (Rear Window Defogger)

    P 5 Power Window Control SW Front RHP 6 Power Window Control SW Rear LHP 7 Power Window Control SW Rear RHP 8 Power Window Motor Front LHP 9 Power Window Motor Front RHP10 Power Window Motor Rear LHP 11 Power Window Motor Rear RHP12 Pretensioner LHP13 Pretensioner RH

    R 9 Rear Combination Light LHR10 Rear Combination Light LHR11 Rear Combination Light RHR12 Rear Combination Light RHR13 Rear Speaker LHR14 Rear Speaker RHR15 Rear Window DefoggerR16 Rear Window DefoggerR17 Remote Control Mirror LHR18 Remote Control Mirror RH

    S10 Side Airbag Sensor LHS 11 Side Airbag Sensor RH

    T 4 Tweeter LHT 5 Tweeter RH

    V 4 Vapor Pressure SensorV 5 VSV (Vapor Pressure Sensor)

  • 2004 COROLLA (EWD533U)38

    G ELECTRICAL WIRING ROUTING: Location of Connector Joining Wire Harness and Wire Harness: Location of Ground Points

    : Location of Splice Points

  • 2004 COROLLA (EWD533U)39

    GConnector Joining Wire Harness and Wire Harness

    1 2 3 4 56 7 8 9 10

    5 4 3 2 110 9 8 7 6

    EA1

    Code Joining Wire Harness and Wire Harness (Connector Location)EA1 Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

  • 2004 COROLLA (EWD533U)40

    G ELECTRICAL WIRING ROUTING: Location of Connector Joining Wire Harness and Wire Harness

    : Location of Ground Points

  • 2004 COROLLA (EWD533U)41

    GConnector Joining Wire Harness and Wire Harness

    Code Joining Wire Harness and Wire Harness (Connector Location)IA1IA2IA4 Engine Room Main Wire and Instrument Panel Wire (Left Side of the Instrument Panel Reinforcement)IA5

    g ( )

    IA6IB1 Engine Room Main Wire and Floor Wire (Cowl Side Panel LH)IC1IC2 Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)IC3

    ( )

  • 2004 COROLLA (EWD533U)42

    G ELECTRICAL WIRING ROUTING: Location of Connector Joining Wire Harness and Wire Harness

    : Location of Splice Points

  • 2004 COROLLA (EWD533U)43

    GConnector Joining Wire Harness and Wire Harness

    Code Joining Wire Harness and Wire Harness (Connector Location)ID1

    Instrument Panel Wire and Floor Wire (Left Kick Panel)ID2 Instrument Panel Wire and Floor Wire (Left Kick Panel)IE1 Instrument Panel Wire and Instrument Panel No.4 Wire (Behind the Combination Meter)IF1 Console Box Wire and Instrument Panel Wire (Under the Instrument Panel Center)IG1 Instrument Panel Wire and Instrument Panel No.3 Wire (Front Side of the Parking Brake Lever)IH1 Instrument Panel Wire and A/C Sub Wire (Left Upper Side of the Blower Unit)II1

    Engine Wire and Instrument Panel Wire (Blower Unit RH)II2 Engine Wire and Instrument Panel Wire (Blower Unit RH)IJ1

    Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)IJ2 Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)IK1 Roof Wire and Instrument Panel Wire (Left Side of the Instrument Panel)

  • 2004 COROLLA (EWD533U)44

    G ELECTRICAL WIRING ROUTING: Location of Connector Joining Wire Harness and Wire Harness: Location of Ground Points

    : Location of Splice Points

  • 2004 COROLLA (EWD533U)45

    GConnector Joining Wire Harness and Wire Harness

    1 2 34 5 6 7 8

    1238 7 6 5 4

    1 2 34 5 6 7 8

    1238 7 6 5 4 1 2 2 1

    1 2 12 1 2 12 1 2 12

    BA1 BB1 BC1

    BD1

    Gray

    BE1 BF1

    Code Joining Wire Harness and Wire Harness (Connector Location)BA1 Rear Door LH Wire and Floor Wire (Left Center Pillar)BB1 Rear Door RH Wire and Instrument Panel Wire (Right Center Pillar)BC1 Skid Control Sensor Wire LH and Floor Wire (Quarter Wheel House LH)BD1 Skid Control Sensor Wire RH and Floor Wire (Quarter Wheel House RH)BE1 Speaker Tweeter LH Wire and Front Door LH Wire (Inside of the Front Door LH)BF1 Speaker Tweeter RH Wire and Front Door RH Wire (Inside of the Front Door RH)

  • 2004 COROLLA (EWD533U)46

    Memo

  • 2004 COROLLA (EWD533U)47

    SYSTEM CIRCUITS H

    2004 COROLLAELECTRICAL WIRING DIAGRAM

    SYSTEM CIRCUITSPage

    ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188Automatic GlareResistant EC Mirror with Compass . . . . . . . . . . . . . . . . . . . 112BackUp Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Cigarette Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106Combination Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148Door Lock Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118Electronically Controlled Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142Engine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Fog Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Interior Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Key Reminder Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168Light Reminder Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168Moon Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140Power Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Power Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114Radiator Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186Radio and Player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176Rear Window Defogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174Remote Control Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110Seat Belt Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172Shift Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166SRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Stop Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Taillight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Turn Signal and Hazard Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78TVIP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134Wiper and Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Wireless Door Lock Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

  • 2004 COROLLA (EWD533U)48

    Power Source

    1A1 1 2

    1 2

    1 2

    1 2

    1 2

    1 2

    1 2

    1 2

    1 2

    1 2

    1 21

    1

    1

    1

    1

    1

    1

    1C1

    1

    1

    1

    1 2

    IB1

    IF12

    1B1 G 2

    IA42

    IM3 6

    IM

    1D1

    1

    3

    2

    5

    3

    1

    5

    2

    1

    1

    1

    1

    1

    1

    1

    1

    1 21

    30A ABS NO. 1

    40A ABS NO. 2

    30A RDI FAN

    15A FOG

    100A ALT

    5A ALTS

    15A EFI

    30A MAIN

    10A HAZARD

    40A HEAD MAIN

    10A HORN

    15A DOME

    HEAD Relay

    DIMMER Relay

    30A POWER

    15A AM2

    25A DOOR

    15A TAIL

    15A STOP

    15A P/POINT

    10A ECUB

    7. 5A OBD

    25A AM1

    R

    L

    BW

    G

    W

    W

    RW

    BR

    GW

    BR

    R

    RY

    WR

    RB

    R

    RB

    BW

    LW

    B

    W

    B

    WW

    BG

    B

    RR

    B

    FL M

    AIN

    2. 0L

    Batte

    ry1

    B Generator

  • 2004 COROLLA (EWD533U)49

    1

    5

    3

    2

    6

    4

    AM2

    AM1

    ACC

    IG1

    IG2

    ST2

    IF6

    IA1

    1

    1

    10A HEAD RH LWR

    10A HEAD LH LWR

    1

    1

    1

    1

    2

    2

    10A HEAD RH UPR

    10A HEAD LH UPR

    1

    1

    1

    1

    2

    2

    1 2

    1 2 5

    1

    3

    2

    IF2

    5

    1

    3

    2

    IF4 IH10

    IE IG

    J 7J 6

    IM2

    2

    5

    1

    3

    4

    3

    3

    3

    3 3

    IM5

    30A DEFOG

    40A HEATER

    IG1 Relay

    DEF Relay

    I10

    HTR Relay

    10A MHTR/DEF IUP

    10A A/C

    10A GAUGE

    10A ECUIG

    15A WASHER

    25A WIPER

    RW

    R

    RW

    R

    RB

    R

    W

    B BW

    R

    BY

    LR

    LWRW

    15A CIG

    W

    AA

    A

    WB

    WB

    WB

    BW

    WB B

    Ignition SW

    JunctionConnector

    JunctionConnector

    21Noise Filter

  • 2004 COROLLA (EWD533U)50

    Power Source

    HEAD Relay35 : Closed with the light control SW at Head position or the dimmer SW at Flash position

    : Closed with the engine running and the parking brake lever is released (Parking brake SW off)I10 Ignition SW

    13 : Closed with the ignition SW at ACC or ON position12 : Closed with the ignition SW at ON or ST position56 : Closed with the ignition SW at ON or ST position54 : Closed with the ignition SW at ST position

    : Parts LocationCode See Page Code See Page Code See PageG2 32 J6 35I10 35 J7 35

    : Relay Blocks

    Code See Page Relay Blocks (Relay Block Location)1 22 Engine Room R/B (Engine Compartment Left)3 28 RH R/B (Right Side of the Instrument Panel Reinforcement)

    : Junction Block and Wire Harness Connector

    Code See Page Junction Block and Wire Harness (Connector Location)IA

    25 Engine Room Main Wire and Instrument Panel J/B (Lower Finish Panel)IB 25 Engine Room Main Wire and Instrument Panel J/B (Lower Finish Panel)IF

    25IH 25 Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)IM 24

    ( )

    1A22 Engine Wire and Engine Room J/B (Engine Compartment Left)1B 22 Engine Wire and Engine Room J/B (Engine Compartment Left)

    1C22 Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)1D 22 Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

    : Connector Joining Wire Harness and Wire HarnessCode See Page Joining Wire Harness and Wire Harness (Connector Location)IA4 40 Engine Room Main Wire and Instrument Panel Wire (Left Side of the Instrument Panel Reinforcement)

    : Ground Points

    Code See Page Ground Points LocationIE 40 Behind the Combination MeterIG 40 Right Kick Panel

    Service Hints

  • 2004 COROLLA (EWD533U)51

    Memo

  • 2004 COROLLA (EWD533U)52

    Starting and Ignition

    1A1

    30AMAIN

    1

    2

    1

    5 6

    4

    AM2 IG2

    ST2

    I10

    IM6

    15AAM2

    IM3

    IA42

    5 1

    3 2

    IM1 IL11

    MA1

    B1

    II17

    4 2

    3 1

    IF4

    IE

    S 8

    A

    I 7

    IA23 II212

    AA AA

    BE

    P

    N

    9

    6

    I 9

    I 2

    IA510

    BR

    21

    T 3

    2

    1

    II211

    AGAG

    AG

    J 6

    S 2(A), S 3(B)

    C 8

    A 2

    J 2( A

    ) , J 3( B

    )

    J 2( A

    )

    R

    BWBW

    R

    BR B B

    B

    B B B B

    B B B

    R

    B

    R R

    R R

    (A/T)

    ( M/T

    )

    ( A/T)

    ( A/T

    )

    ( M/T

    )

    R ( A/T

    )( A

    /T)B

    R

    BW BR(*1)(*1)

    ( *2)

    SRLY

    STRelay

    Battery

    FL MAIN2. 0L

    B

    B

    B B

    B

    B

    B

    B

    B

    B(*1)

    (*1)

    (*2)

    ( *1 M

    /T)

    (* 1)

    (*2)

    ( *1)

    ( *2 M

    /T)

    ( *2)

    ( M/T

    )

    ( A/T

    )

    (M/T)

    (A/T)

    ( A/T

    )

    ( A/T

    )

    ( M/T

    )

    WB

    ( *1)

    R(A/T)

    WB

    B

    Park

    /Neu

    tral P

    ositio

    n SW

    Clut

    ch St

    art

    SW

    Ignition SW

    Junc

    tion

    Conn

    ecto

    r

    Junc

    tion

    Conn

    ecto

    r

    JunctionConnector

    Starter

    Sta

    rter

    Cut

    Rela

    y TVIP

    EC

    U

  • 2004 COROLLA (EWD533U)53

    EC

    B8

    E 2

    GND4

    IGT3

    IGF2

    A11

    1

    +B

    GND4

    IGF2

    IGT3

    1

    +B

    GND4

    IGF2

    IGT3

    1

    +B

    GND4

    IGF2

    IGT3

    1

    +B

    B9

    B

    B

    (A/T)

    (M/T)

    1

    A8 A9 A10

    E 3 E 3 E 3

    EA110

    IC12

    IL5

    E 2 E 2

    AF AF

    BH

    AF AF

    I 5I 4I 3I 2

    A23

    N 1

    J 2(A), J 3(B)

    E 3(A), E 4(B)

    BW

    R ( A/T

    )

    BW

    BW

    BW

    BW

    BW

    BW

    BW

    BW

    BW BW BW

    WB

    LY W W

    B

    LY

    GR

    WB

    LY

    YG

    WB

    LY

    RL

    YG

    GR

    LY

    WRLR

    LY

    LY

    LY

    WB

    WBWBWB

    WB

    ( A/T

    )

    LY

    * 1 : w/ TVIP System* 2 : w/o TVIP System

    Engine Control Module

    Ignition Coil andIgniter No. 1

    Ignition Coil andIgniter No. 2

    Ignition Coil andIgniter No. 3

    Ignition Coil andIgniter No. 4

    Junction Connector

    Noise

    Fi

    lter

    ( Ignit

    ion)

    IGFIGT1 IGT2 IGT3 IGT4

    STA

    NSW

  • 2004 COROLLA (EWD533U)54

    Starting and Ignition

    I10 Ignition SW54 : Closed with the ignition SW at ST position56 : Closed with the ignition SW at ON or ST position

    S2 (A), S3 (B) StarterPoints closed with the shift lever at P or N position and the ignition SW at ST position (A/T)Points closed with the clutch pedal depressed and the ignition SW at ST position (M/T)

    : Parts LocationCode See Page Code See Page Code See Page

    A2 32 I4 33 N1 33C8 34 I5 33 S2 A 33

    E3 A 34 I10 35 S3 B 33E4 B 34 J2 A 35 S8 35

    I2 33 J3 B 35 T3 35I3 33 J6 35

    : Relay Blocks

    Code See Page Relay Blocks (Relay Block Location)1 22 Engine Room R/B (Engine Compartment Left)

    : Junction Block and Wire Harness Connector

    Code See Page Junction Block and Wire Harness (Connector Location)IC 25 Engine Room Main Wire and Instrument Panel J/B (Lower Finish Panel)IF 25IL

    24Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)

    IM 24( )

    1A 22 Engine Wire and Engine Room J/B (Engine Compartment Left)

    : Connector Joining Wire Harness and Wire HarnessCode See Page Joining Wire Harness and Wire Harness (Connector Location)EA1 38 Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)IA2IA4 40 Engine Room Main Wire and Instrument Panel Wire (Left Side of the Instrument Panel Reinforcement)IA5

    g ( )

    II142 Engine Wire and Instrument Panel Wire (Blower Unit RH)II2 42 Engine Wire and Instrument Panel Wire (Blower Unit RH)

    : Ground Points

    Code See Page Ground Points LocationEC 38 Left Side of the Cylinder HeadIE 40 Behind the Combination Meter

    : Splice Points

    Code See Page Wire Harness with Splice Points Code See Page Wire Harness with Splice PointsE2

    38 Engine WireI7

    42 Instrument Panel WireE3 38 Engine Wire I9 42 Instrument Panel Wire

    I2 42 Instrument Panel Wire

    Service Hints

  • 2004 COROLLA (EWD533U)55

    Memo

  • 2004 COROLLA (EWD533U)56

    Charging

    1A1

    B

    100A

    AL

    T

    1

    2

    1B1

    5A AL

    TS

    1

    2

    1

    30A

    MAI

    N

    1

    2

    1

    BR

    IA42

    BR

    IM3

    15AAM2

    IM6

    5 6AM2 IG2

    ST2B

    WBG

    I10

    IG L S B

    IC REGULATOR

    A2 A1 A3 B1

    IL5

    IK8

    Char

    ge

    32

    31

    C 9

    3B9

    3B10

    II22

    AB

    BC

    3B22

    3B20

    II214

    10AGAUGE

    From Power Source System(See Page 48)

    IG2

    RW

    RW

    Y

    RW

    YB

    O

    J 4(A), J 5(B)

    G 1(A), G 2(B)

    RW Y

    W

    BG

    Battery

    FL MAIN2. 0L

    EA15

    W

    BW

    W

    BG

    Com

    binat

    ion

    Met

    er

    Generator

    Ignition SW

    JunctionConnector

  • 2004 COROLLA (EWD533U)57

    G1 (A) Generator(A) 3Ground : 13.214.0 volts with the engine running at 5000 rpm and 115C (239F)(A) 1Ground : 04 volts with the ignition SW at ON position and the engine not running

    : Parts LocationCode See Page Code See Page Code See PageC9 34 G2 B 32 J4 A 35

    G1 A 32 I10 35 J5 B 35

    : Relay Blocks

    Code See Page Relay Blocks (Relay Block Location)1 22 Engine Room R/B (Engine Compartment Left)

    : Junction Block and Wire Harness Connector

    Code See Page Junction Block and Wire Harness (Connector Location)IG 25IK

    Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)IL 24 Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)IM1A

    22 Engine Wire and Engine Room J/B (Engine Compartment Left)1B 22 Engine Wire and Engine Room J/B (Engine Compartment Left)3B 28 Instrument Panel Wire and RH J/B (Right Side of the Instrument Panel Reinforcement)

    : Connector Joining Wire Harness and Wire HarnessCode See Page Joining Wire Harness and Wire Harness (Connector Location)EA1 38 Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)IA4 40 Engine Room Main Wire and Instrument Panel Wire (Left Side of the Instrument Panel Reinforcement)II2 42 Engine Wire and Instrument Panel Wire (Blower Unit RH)

    Service Hints

  • 2004 COROLLA (EWD533U)58

    Engine Control

    Battery

    1A1

    30A

    MAI

    N

    15A

    EFI

    1 1

    IA42

    IM3

    15A

    AM2

    IM6

    5 6

    4

    AM2 IG2

    ST2

    3 2

    5 1

    3 2

    5 1

    1 1 IL5 IK8IC12

    EA13 EA110

    E 3

    IG4 ID19 IG1

    1 1

    5

    4

    BH

    II19EA19

    I10

    ED

    I 7

    IA23 II212

    2

    1

    AA AA

    BE

    IA510

    II211

    AG

    AG

    P

    N

    9

    6

    IA21

    I10

    FL MAIN2. 0L

    B

    B

    WB

    B

    BB B

    R

    GR

    WB

    B

    GR

    B

    B

    R

    RW

    BW

    BO

    BW

    R

    RW

    R R

    R R

    R

    BB

    B

    B

    BW

    BW

    BW

    BO

    BW

    RW

    RW

    RW

    BR

    BR

    B

    2 2

    1 1

    BWBW

    EFI R

    elay

    BW

    ( M/T

    )

    ( A/T

    )

    ( M/T

    )

    ( A/T

    )

    ( M/T

    )( M

    /T)

    ( A/T

    )

    ( A/T)

    ( M/T

    )

    (A/T)

    (M/T)

    (A/T)

    C/O

    PN R

    elay

    F10

    J 2( A

    )

    A 2

    J 2( A

    ) , J 3( B

    )

    C 8

    Park

    /Neu

    tral

    Posit

    ion

    SW

    Clut

    ch St

    art S

    W

    Fuel

    Pu

    mp

    Ignition SW

    Junc

    tion

    Conn

    ecto

    r

    Junc

    tion

    Conn

    ect

    or

    M

  • 2004 COROLLA (EWD533U)59

    E 3

    EC

    E 2

    E 3 E 3

    E 2 E 2

    AF AF AF

    BH

    AF

    BB BB

    AC AC

    I10

    2

    1

    I10

    BO

    BW

    RW

    R

    B

    B

    GR

    B

    BW

    (A/T)

    (M/T)

    (A/T)

    +B GND +B GND +B GND +B GND

    DUTY

    IGT IGF IGT IGF IGF IGT IGF IGT

    GND VISC

    1

    1 4 1 4 1 4 1 4

    3 2

    3 2 3 2 2 3 2 3

    R ( A/T

    )

    RW

    RL

    YG

    LY

    GR LY W

    RL

    LY

    LY

    GR

    LY

    WW

    B

    BW

    WB

    BW

    WB

    BW

    WB

    BW

    WB

    BO

    BW

    WB

    BW

    WB

    BW

    BBB

    WB

    B ( A/T

    )

    B ( M/T

    )G

    R

    WB

    WB

    WB

    WB

    WB

    BL

    LB

    BB

    WB

    I 2 I 3 I 4 I 5

    LY

    YG

    J 2(A), J 3(B)

    J 4( A

    ) , J 5( B

    )

    I 1 V 3

    Idle

    Ai

    r Con

    trol V

    alve

    Igni

    tion

    Co

    il and

    Ignite

    r No.

    1

    Igni

    tion

    Co

    il and

    Ignite

    r No.

    2

    Igni

    tion

    Co

    il and

    Ignite

    r No.

    3

    Igni

    tion

    Co

    il and

    Ignite

    r No.

    4

    Junction Connector

    Jun

    ctio

    n Co

    nnec

    tor

    VSV

    ( EVA

    P)

    B8

    B9 D10

    D3 A8 A11A10A9 A23

    B5 A7 A6 A5 A12

    IGT3 IGT4

    E03 E01 E02

    E 3(A), E 4(B), E 5(C), E 6(D)Engine Control Module

    FCSTA RSO

    BATT IGT1 IGT2 IGFNSW

    EVP

  • 2004 COROLLA (EWD533U)60

    Engine Control

    2

    1

    2

    1

    2

    1

    2

    1

    I10 I10 I10

    II18

    2

    1

    10AMHTR/DEF IUP

    From Power Source System (See Page 48)

    IL8

    II217 II210

    2

    1

    I10

    IG

    A

    1

    I10

    1

    2

    BO

    BW

    B B B

    BR

    BR

    BO

    BW BW

    BW

    BW

    BW

    BW

    BW

    W

    BYYLWBY

    L

    WB

    LR G LW

    YB

    W

    LB

    WB B BR

    3 2 4

    1 5

    I 6 I 7 I 8 I 9 C 2

    V 2

    P 1

    M 1

    E 2

    J 7

    Cam

    shaf

    t Tim

    ing

    Oil

    Cont

    rol V

    alve

    ( VVT

    )

    Engin

    e Co

    olant

    Te

    mp.

    Se

    nso

    r

    Injec

    tor

    No. 1

    Injec

    tor

    No. 2

    Injec

    tor

    No. 3

    Injec

    tor

    No. 4

    JunctionConnector

    Mas

    s Ai

    r Fl

    ow M

    eter

    Pow

    er St

    eerin

    g O

    ilPr

    essu

    re SW

    VSV

    ( Can

    ister

    Cl

    ose

    d Va

    lve)

    VG E2G THA

    +B E2

    A1 A2 A3 A4 A15 A14 D13

    C1 B28 B29 B24 B32 A20 A19

    OCVOCV+

    CCV EC THW

    E 3(A), E 4(B), E 5(C), E 6(D)Engine Control Module

    THAEVGVGPSW

    #10 #20 #30 #40 ELS2

  • 2004 COROLLA (EWD533U)61

    AH AH

    BF BF

    AH

    ID21 ID22

    ID26

    BD

    AB AB

    II216

    2

    1

    ID28

    ID27

    15ATAIL

    From Power Source System (See Page 48)

    IH7

    OFF

    Tail

    Head

    Ligh

    tCo

    ntro

    l SW

    2 5

    1 3

    3 3

    3 3

    I 4

    15ASTOP

    IC14

    1

    2

    IC5 IL1

    3C13 3C11

    II7

    IJ6

    BO

    BR

    BR

    B B

    B

    BO

    GW GW

    G

    Y

    Y

    BR

    B

    BR BR

    Y

    Y

    BR LL

    Y LG

    BR

    RR

    B

    GW

    GB G

    GG

    W

    Y

    LW

    Y

    1 2 1 3

    3 2

    23 13

    GSW2 IDL

    BR

    II27

    BR

    BR

    J 2( A

    ) , J 3( B

    )

    V 4

    J 2( A

    ) , J 3( B

    )

    T 1

    V 5

    ( Can

    ada)

    (Canada)

    ( USA

    )

    ( USA

    )(USA) (USA)

    C12

    TAIL

    Re

    lay

    GW

    GW

    RW

    ( w/ C

    ruise

    Co

    ntro

    l)

    A13

    C14

    S 9

    13

    10

    Airb

    ag S

    enso

    r As

    sem

    bly

    Combination SW

    Crui

    se Co

    ntro

    l ECU

    Junc

    tion

    Conn

    ecto

    r

    Junc

    tion

    Conn

    ect

    or

    Stop

    Li

    ght S

    W

    Thro

    ttle

    Po

    sitio

    n Se

    nsor

    Vapo

    r Pre

    ssur

    e Se

    nsor

    VSV

    ( Vap

    or Pr

    ess

    ure

    Se

    nsor

    )

    A28 D21 A18 A21 D4

    D12 C19 D14 D16

    E2

    E 3(A), E 4(B), E 5(C), E 6(D)Engine Control Module

    ELS F/PS IDLO

    VC VTA TBPPTNK

    STP

  • 2004 COROLLA (EWD533U)62

    Engine Control

    4B2 4B1 4B4

    4B3

    II16

    I10

    II218 II29

    H 5

    H 8

    I11

    FAN

    NO. 2

    Rela

    yLG

    B

    FAN

    NO. 1

    Rela

    yLG

    A/C

    SWG

    W

    M/G

    CL

    T Re

    lay

    YB

    Pres

    sure

    SW

    Y

    A/C

    The

    rmist

    orB

    L

    1

    2

    AE AE

    BA

    2

    1

    BO BO

    (*1)

    (*1)

    BR

    BR

    B

    B B

    B W

    W W W W( *1)

    ( *1)

    B

    2 4

    1 3

    2 4

    1 3

    B BR

    B B B

    ( *1)

    B BR ( *1)

    ( *1)

    W

    ( *1)

    W

    PB

    P

    B

    +B E1

    +B E1

    HT OX

    HT OX

    C 3

    C 1

    J 2( A

    ) , J 3( B

    )

    BR

    * 1 : Shielded

    B( *1)

    (* 1)

    Cam

    shaf

    t Pos

    ition

    Sens

    or

    Cran

    ksha

    ft Po

    sitio

    n Se

    nso

    r

    Heat

    ed O

    xyge

    n Se

    nsor

    ( Ban

    k 1

    Sens

    or 1)

    Hea

    ted

    Oxyg

    en Se

    nso

    r( B

    ank

    1 Se

    nso

    r 2)

    Junc

    tion

    Conn

    ecto

    r

    Def

    rost

    er M

    ode

    Dete

    ctio

    n SW

    YA/

    C SW

    Def

    rost

    er M

    ode

    Dete

    ctio

    n SW

    D1B4 B23 C4 B21

    D7 D6 C33A/CS

    31 CC2 A13 C32 27 A A34 A26NE+

    +BE 3(A), E 4(B), E 5(C), E 6(D)Engine Control Module

    CFFAN ACLDACMG PRS THR NE G22+

    HT1A OX1A OX1BHT1B

  • 2004 COROLLA (EWD533U)63

    II28

    AA AA

    BA BA BA BA

    AA AA AA

    EB

    3B2 4C3

    3B3 4C4

    II11

    IE

    4B21

    4B16

    7. 5AOBD

    From Power Source System (See Page 48)

    IJ7

    BO BO

    RY

    YR

    B

    VW

    (*1)

    (*1)

    BR

    BR

    BR

    LR

    PB P

    LR

    PB P BR W

    B

    RB

    RB

    ( *1)

    BR B W VW B YR

    ( *1)

    ( *1)

    ( *1)

    BR

    WB

    RY

    BR

    BR

    BR

    BR

    BR

    BR

    2

    7 13 15 5 4 16

    SIL TC WFSE SG CG BAT

    D 1

    A

    J 4( A

    ) , J 5( B

    )

    J 6

    WB

    1

    K 1

    Data Link Connector 3

    Junc

    tion

    Conn

    ecto

    r

    Junc

    tion

    Conn

    ecto

    r

    Kno

    ck Se

    nso

    r

    B7 B1 B2

    D18 D20 D19

    D11C14D5C17E1 EKNK TACH

    E 3(A), E 4(B), E 5(C), E 6(D)Engine Control Module

    THWO W

    SIL TC WFSE

    KNK1 SPD

  • 2004 COROLLA (EWD533U)64

    Engine Control

    10AGAUGE

    From Power Source System (See Page 48)

    IG2

    3B22

    3B203B16

    II214

    AB

    BC

    4C8

    4C9

    I 2

    IA614 II24

    AC

    BC

    EB

    Spee

    dom

    eter

    Tach

    omet

    er

    32 4

    33 8 19 10 9

    17 3 1 2

    YR B

    VW

    WG

    RW

    RW

    BO

    RW

    BO

    RY

    YR

    B

    VW

    Mal

    func

    tion

    Indic

    ator

    La

    mp

    ( w/o

    AB

    S)R

    W

    ( w/o

    AB

    S)R

    W

    ( w/o

    AB

    S)

    SP1

    BR

    ( w/o

    AB

    S)

    ( w/o

    AB

    S)BR

    ( w/o

    AB

    S)W

    G( w

    /o AB

    S)W

    G

    ( w/ A

    BS)

    WG

    ( w/ A

    BS)

    WG

    V 1

    S 1

    J 2( A

    ) , J 3( B

    )

    J 4( A

    ) , J 5( B

    )

    C 9

    Skid Control ECUwith Actuator

    Com

    binat

    ion

    Me

    ter

    Junc

    tion

    Conn

    ecto

    r

    Junc

    tion

    Conn

    ecto

    r

    Vehicle Speed Sensor(Combination Meter)

  • 2004 COROLLA (EWD533U)65

    The engine control system utilizes a microcomputer and maintains overall control of the engine, etc. An outline of enginecontrol is given here.

    1. Input Signals(1) Engine coolant temp. signal system

    The engine coolant temp. sensor detects the engine coolant temp. and has a builtin thermistor with a resistance whichvaries according to the engine coolant temp. Thus the engine coolant temp. is input as a control signal to TERMINALTHW of the engine control module.

    (2) Intake air temp. signal systemThe intake air temp. sensor is installed in the mass air flow meter and detects the intake air temp., which is input as acontrol signal to TERMINAL THA of the engine control module.

    (3) Power steering oil pressure signal systemPower steering oil pressure is detected by the power steering oil pressure SW and is input as a control signal toTERMINAL PSW of the engine control module.

    (4) RPM signal systemCamshaft position and crankshaft position are detected by the camshaft position sensor and crankshaft position sensor.Camshaft position is input as a control signal to TERMINAL G2+ of the engine control module, and engine RPM is inputinto TERMINAL NE+.

    (5) Throttle signal systemThe throttle position sensor detects the throttle valve opening angle, which is input as a control signal to TERMINAL VTAof the engine control module.

    (6) Vehicle speed signal systemThe vehicle speed is detected by the ABS speed sensor and the signal is input to TERMINAL SPD of the engine controlmodule via the comb. meter and the skid control ECU with actuator. (w/ ABS)The vehicle speed is detected by the vehicle speed sensor installed in the transaxle and the signal is input toTERMINAL SPD of the engine control module via the comb. meter. (w/o ABS)

    (7) NSW signal system (A/T)The Park/Neutral position SW detects whether the shift position is in neutral or not, and inputs a control signal toTERMINAL NSW of the engine control module.

    (8) A/C SW signal systemThe operating voltage of the A/C SW is detected and is input as a control signal to TERMINAL A/CS of the enginecontrol module.

    (9) Battery signal systemVoltage is constantly applied to TERMINAL BATT of the engine control module. When the ignition SW is turned to on,voltage for engine control module operation is applied via the EFI relay to TERMINAL +B of the engine control module.

    (10) Intake air volume signal systemIntake air volume is detected by the mass air flow meter, and is input as a control signal to TERMINAL VG of the enginecontrol module.

    (11) STA signal systemTo confirm that the engine is cranking, the voltage applied to the starter motor during cranking is detected and is input asa control signal to TERMINAL STA of the engine control module.

    (12)Oxygen sensor signal systemThe oxygen density in the exhaust gases is detected and is input as a control signal into TERMINALS OX1A and OX1Bof the engine control module. To maintain stable detection performance by the oxygen sensor, a heater is used forwarming the sensor. The heater is also controlled by the engine control module (HT1A and HT1B).

    (13)Engine knock signal systemEngine knocking is detected by the knock sensor and input as a control signal to TERMINAL KNK1 of the engine controlmodule.

    (14)Electrical load signal systemWhen systems which cause a high electrical load such as the rear window defogger, taillight are turned on, a signal isinput to TERMINALS ELS and ELS2 as a control signal.

    (15)Vapor pressure signal systemVapor pressure is detected by the vapor pressure sensor and is input as a control signal to TERMINAL PTNK of theengine control module.

    System Outline

  • 2004 COROLLA (EWD533U)66

    Engine Control

    2. Control System* SFI system

    The SFI system monitors the engine conditions through the signals, which are input from each sensor to the enginecontrol module. Based on this data and the program memorized in the engine control module, the most appropriate fuelinjection timing is decided and current is output to TERMINALS #10, #20, #30 and #40 of the engine control module,operating the injectors (to inject fuel). This is the system which finely controls the fuel injection in response to the drivingconditions, through the engine control module.

    * ESA systemThe ESA system monitors the engine conditions using the signals, which are input to the engine control module from eachsensor. Based on this data and the program memorized in the engine control module, the most appropriate ignition timingis decided and current is output to TERMINALS IGT1, IGT2, IGT3 and IGT4 of the engine control module. This outputcontrols the ignition coil and igniter No. 1 , No. 2 , No. 3 and No. 4 to produce the most appropriate ignition timing for thedriving conditions.

    * IAC systemThe IAC system increases the RPM and provides idle stability for fast idleup when the engine is cold, and when the idlespeed has dropped due to electrical load and so on. The engine control module evaluates the signals from each sensor,and outputs current to TERMINAL RSO to control the idle air control valve.

    * Knock control systemKnock control system controls the gate based on the engine rotation speed and detects knocking by the peak value of theknock sensor output during the gate open period, and then controls it to the most suitable ignition timing in proportion tothe driving condition.

    * Evapoparge control systemThis system leads the vapor stuck to the canister to the serge tank in order not to agitate the air fuel by adjusting the fuelinjection volume.The signal at this time will be output from TERMINAL EVP of the engine control module to VSV (EVAP).

    3. Diagnosis SystemWith the diagnosis system, when there is a malfunctioning in the engine control module signal system,the malfunctionsystem is recorded in the memory. The malfunctioning system can be found by reading the display (Code) of the malfunctionindicator lamp.

    4. FailSafe SystemWhen a malfunction occurs in any system, if there is a possibility of engine trouble being caused by continued control basedon the signals from that system, the failsafe system either controls the system by using the data (Standard values)recorded in the engine control module memory or else stops the engine.

  • 2004 COROLLA (EWD533U)67

    C/OPN Relay53 : Closed with the starter running and the engine running

    EFI Relay53 : Closed with the ignition SW at ON or ST position

    E2 Engine Coolant Temp. Sensor12 : Approx. 15.04 kW (20C, 4F)

    Approx. 5.74 kW ( 0C, 32F)Approx. 2.45 kW (20C, 68F)Approx. 0.318 kW (80C, 176F)

    E3 (A), E4 (B), E5 (C), E6 (D) Engine Control ModuleVoltage at engine control module wiring connectors

    +BE1 : 914 volts (Ignition SW at ON position)VCE1 : 4.55.5 volts (Ignition SW at ON position)

    VTAE1 : 0.30.8 volts (Ignition SW on and throttle valve fully closed): 3.24.9 volts (Ignition SW on and throttle valve fully open)

    EVGE1 : 3.33.9 volts (Ignition SW at ON position)THAE1 : 0.53.4 volts (Engine idling and intake air temp. 080C, 32176F)THWE1 : 0.21.0 volts (Engine idling and engine coolant temp. 60120C, 140248F)STAE1 : 614 volts (Engine cranking)

    IGT1, IGT2, IGT3, IGT4E1 : Pulse generation (Engine idling)IGFE1 : Pulse generation (Engine idling)FCE1 : 914 volts (Ignition SW on and engine stopping)

    03 volts (Engine idling)WE1 : 914 volts (Engine idling and warning light off)

    A/CSE1 : 914 volts (Ignition SW on and A/C SW off)SPDE1 : Pulse generation (Driving approx. 20 km/h)ELSE1 : 7.514 volts (Ignition SW on and taillight on)

    ELS2E1 : 7.514 volts (Ignition SW on and rear window defogger on)NSWE1 : 03 volts (Engine cranking)

    #10, #20, #30, #40E1 : Pulse generation (Engine idling)NE+ NE : Pulse generation (Engine idling)

    RSOE1 : Pulse generation (Engine idling)G2+ NE : Pulse generation (Engine idling)

    TBPE1 : 9.014.0 volts (Ignition SW on)PTNKE1 : 3.03.6 volts (Ignition SW at ON position and remove fuel cap)

    OX1A, OX1BE1 : Pulse generation (Maintain engine speed at 2500 rpm for two minutes after warming up.)HT1A, HT1BE1 : 9.014.0 volts (Ignition SW at ON position)

    03.0 volts (Engine idling)KNK1E1 : Pulse generation (Engine idling)

    EVPE1 : 9.014.0 volts (Ignition SW at ON position)TACHE1 : Pulse generation (Engine idling)

    Service Hints

  • 2004 COROLLA (EWD533U)68

    Engine Control : Parts Location

    Code See Page Code See Page Code See PageA2 32 F10 36 J4 A 35A13 34 H5 32 J5 B 35C1 32 H8 35 J6 35C2 32 I1 33 J7 35C3 32 I2 33 K1 33C8 34 I3 33 M1 33C9 34 I4 33 P1 33C12 34 I5 33 S1 33C14 34 I6 33 S9 35D1 34 I7 33 T1 33E2 32 I8 33 V1 33

    E3 A 34 I9 33 V2 33E4 B 34 I10 35 V3 33E5 C 34 J2 A 35 V4 37E6 D 34 J3 B 35 V5 37

    : Relay Blocks

    Code See Page Relay Blocks (Relay Block Location)1 22 Engine Room R/B (Engine Compartment Left)3 28 RH R/B (Right Side of the Instrument Panel Reinforcement)

    : Junction Block and Wire Harness Connector

    Code See Page Junction Block and Wire Harness (Connector Location)IC 25 Engine Room Main Wire and Instrument Panel J/B (Lower Finish Panel)ID 25 Floor Wire and Instrument Panel J/B (Lower Finish Panel)IGIH

    25II 25

    IJ Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)IK

    ( )

    IL 24IM1A 22 Engine Wire and Engine Room J/B (Engine Compartment Left)3B

    28 Instrument Panel Wire and RH J/B (Right Side of the Instrument Panel Reinforcement)3C 28 Instrument Panel Wire and RH J/B (Right Side of the Instrument Panel Reinforcement)4B

    30 Instrument Panel Wire and Center J/B (Behind the Combination Meter)4C 30 Instrument Panel Wire and Center J/B (Behind the Combination Meter)

    : Connector Joining Wire Harness and Wire HarnessCode See Page Joining Wire Harness and Wire Harness (Connector Location)EA1 38 Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)IA2IA4

    40 Engine Room Main Wire and Instrument Panel Wire (Left Side of the Instrument Panel Reinforcement)IA5 40 Engine Room Main Wire and Instrument Panel Wire (Left Side of the Instrument Panel Reinforcement)IA6ID2 42 Instrument Panel Wire and Floor Wire (Left Kick Panel)II1

    42 Engine Wire and Instrument Panel Wire (Blower Unit RH)II2 42 Engine Wire and Instrument Panel Wire (Blower Unit RH)

  • 2004 COROLLA (EWD533U)69

    : Ground Points

    Code See Page Ground Points LocationEB

    38 Left Side of the Cylinder HeadEC 38 Left Side of the Cylinder Head

    ED 38 Front Left Suspension TowerIE 40 Behind the Combination MeterIG 40 Right Kick PanelBH 44 Under the Left Quarter Pillar

    : Splice Points

    Code See Page Wire Harness with Splice Points Code See Page Wire Harness with Splice PointsE2

    38 Engine WireI7 42 Instrument Panel Wire

    E3 38 Engine Wire I1042 Engine WireI2

    42 Instrument Panel WireI11 42 Engine Wire

    I4 42 Instrument Panel Wire

  • 2004 COROLLA (EWD533U)70

    Headlight

    From Power Source System (See Page 48)

    IG2

    3B8

    3B10

    3B16

    RW

    10A

    GAUG

    E

    RW

    12

    8

    II22

    L

    1

    3B22

    3B12

    OFF Low

    Head

    High

    Dim

    mer

    SW

    Tail

    Flash

    Ligh

    tCo

    ntro

    l SW

    3C6

    3C4

    Y R

    3C5

    IE

    AA

    IA43

    ED

    C12

    15 7 2

    13 12 8

    IE11 IE13 IE12

    20 19 18

    A18

    1 4 3

    GY

    GB

    GW

    GY

    GO GR

    Y R

    Y

    WB

    WB

    WB

    10 11

    R

    GW WB

    WB

    D 2

    G 1

    A

    WBWB

    RW

    J 6

    RW

    3

    RB

    10A

    ECU

    B

    IH1

    RB

    ( *1)

    ( *1)

    ( *1)

    ( *1)

    ( *1)

    ( *1)

    CSB CSO CSE

    ER

    Y

    RY

    16

    ( *1)

    (* 1)

    9

    ( *1)

    1

    15A

    DOM

    E

    LW

    LW

    1

    2

    CLTB CLTS CLTE

    Automatic LightControl Sensor

    Combination SW

    Daytime Running Light Relay

    Gen

    erat

    or

    JunctionConnector

    T H HI

    IG+B

    CHG

    4B11

    4B21

  • 2004 COROLLA (EWD533U)71

    From Power Source System (See Page 48)

    40AHEADMAIN

    1

    1

    11

    RB

    RB

    P 3

    2 5

    1 3

    1 1

    1 1

    IA24 1

    10AHEAD LHLWR

    1

    2

    1

    10AHEAD RHLWR

    1

    2

    1

    1

    2

    1

    2IA41

    61101314

    IA515 IA515

    B

    B

    2

    1

    B 2

    J 1

    GB

    WR

    RW

    RW

    RB

    RY

    RW

    RW

    RW

    WB

    WB

    WR

    GB(*1)

    WB

    RW

    RY

    RY

    RB

    RW R

    RB

    RB

    RB

    WB

    RW

    D 2

    RB

    RB

    R R

    HEADRelay

    RB

    DRL

    H 2

    H 4

    ( *2)

    ( *2)

    ( *3)

    ( *3)

    ( *1)

    * 1 : USA* 2 : w/ ABS* 3 : w/o ABS

    LW LW

    2

    1

    I 3

    Brak

    e Fl

    uid

    Leve

    lW

    arn

    ing

    SW

    Daytime Running Light Relay

    Hea

    dligh

    t LH

    ( Low

    )

    Hea

    dligh

    t RH

    ( Low

    )Jun

    ctio

    nCo

    nnec

    tor

    ParkingBrake SW

    4

    GO

    FOG

    Com

    binat

    ion

    SW

    PKB

    TAIL DIM HLPBRK

    (*4)

    * 4 : w/ Fog Light

    12

    S 1

    Skid

    Co

    ntro

    l ECU

    with

    Ac

    tuat

    orPKB

  • 2004 COROLLA (EWD533U)72

    Headlight

    1

    10AHEAD LHUPR

    1

    2

    1

    10AHEAD RHUPR

    1

    2

    1

    5 2

    3 1

    1 1

    1 1

    IA210IA66

    ED EA

    1

    2

    1

    2

    14

    13

    5 4 18

    High

    Bea

    m

    5 2

    3 1

    3 3

    3 3

    15ATAIL

    From Power Source System (See Page 48)

    IH7

    RW

    LW

    RB

    4C19

    4C20

    IL4

    IC7GWRB G

    W

    R

    WR G GB

    R LW

    RW G

    LW

    RB

    LW

    RR

    RW

    R

    WB

    WB

    WB

    WR

    WB

    WB

    RW R

    WB

    WR

    GB(*1)

    WB

    C 9H 1

    H 3

    ( *1)

    ( *1)

    ( *1)

    (* 1)

    ( *1)

    WB

    * 1 : USA

    TAIL

    Re

    lay

    DIM

    MER

    Re

    lay

    E 4

    Combination Meter

    Head

    light

    LH

    ( High

    )

    Head

    light

    RH

    ( High

    )

  • 2004 COROLLA (EWD533U)73

    The current is always flowing from the HEAD MAIN fuse to HEAD relay (Coil side) to TERMINAL 6 of the daytime runninglight relay, from ECUB fuse to TERMINAL 3 of the daytime running light relay and from the TAIL fuse to TAIL relay (Coilside) to TERMINAL 14 of the daytime running light relay (USA).When the ignition SW is turned on, the current flowing through the GAUGE fuse flows to TERMINAL 12 of the daytimerunning light relay.

    1. Daytime Running Light OperationWhen the engine is started, voltage generated at TERMINAL L of the generator is applied to TERMINAL 8 of the daytimerunning light relay. If the parking brake lever is pulled up (Parking brake SW on) at this time, the relay is not activated so thedaytime running light system does not operate. If the parking brake lever is then released (Parking brake SW off), a signal isinput to TERMINAL 11 of the relay.This activates the daytime running light relay and the HEAD relay is turned to on, so the current flows from the HEAD MAINfuse to the HEAD relay (Point side) to HEAD LH LWR, HEAD RH LWR fuses to TERMINAL 2 of the headlights to TERMINAL1 to TERMINAL 1 of the daytime running light relay to TERMINAL 2 to GROUND, causing the headlights to light up(Headlights light up dimmer than normal brightness.). Once the daytime running light system operates and the headlightslight up, the headlights remain on even if the parking brake lever is pulled up (Parking brake SW on).If the engine stalls and the ignition SW remains on, the headlights remain light up even through current is no longer outputfrom TERMINAL L of the generator. If the ignition SW is then turned off, the headlights go off.If the engine is started with the parking brake lever released (Parking brake SW off), the daytime running light systemoperates and headlights light up when the engine starts.

    2. Headlight OperationWhen the light control SW is switched to Head position and the dimmer SW is set to Low position, causing the daytimerunning light relay and the HEAD relay to turn on, so the current flows from the HEAD MAIN fuse to HEAD relay (Coil side) toTERMINAL 6 of the daytime running light relay to TERMINAL 7 to TERMINAL 12 of the light control SW to TERMINAL 11 toGROUND. The current to HEAD relay (Point side) then flows to HEAD LH LWR, HEAD RH LWR fuses to TERMINAL 2 of theheadlights (Low) to TERMINAL 1 to TERMINAL 1 of the daytime running light relay to TERMINAL 2 to GROUND, causingthe headlights to light up at normal intensity.When the light control SW is switched to Head position and the dimmer SW is set to High position, the signal from thedimmer SW is input to the daytime running light relay. This activates the daytime running light relay and the HEAD relay isturned on, so the current flows from the HEAD MAIN fuse to HEAD relay (Point side) to TERMINAL 1 of the DIMMER relay toTERMINAL 2 to TERMINAL 13 of the daytime running light relay, activating the DIMMER relay. This causes current to flowfrom TERMINAL 3 of the DIMMER relay to TERMINAL 5 to HEAD LH UPR, HEAD RHUPR fuses to TERMINAL 2 of theheadlights (High) to TERMINAL 1 to GROUND, causing the headlights to light up at high beam and the high beam indicatorlight to light up.When the dimmer SW is switched to Flash position, the signal from the dimmer SW is input to the daytime running light relay.This activates the daytime running light relay and the HEAD relay is turned on, so the current flows from the HEAD MAINfuse to HEAD relay (Point side) to TERMINAL 1 of the DIMMER relay to TERMINAL 2 to TERMINAL 13 of the daytimerunning light relay, activating the DIMMER relay, and also flows from the HEAD LH UPR, HEAD RH UPR fuses toTERMINAL 2 of the headlights to TERMINAL 1 to GROUND, causing the headlights to light up at high beam and the highbeam indicator light to light up.

    3. Automatic Light Control Operation (USA)When the daytime running light is operating and the Automatic control sensor detects a decrease in the ambient light, theautomatic light co