-
NOTICEWhen handling supplemental restraint system components
(removal,installation or inspection, etc.), always follow the
direction given in the repairmanuals listed above to prevent
accidents and supplemental restraintsystem malfunction.
FOREWORDThis wiring diagram manual has been prepared to
provideinformation on the electrical system of the 2004
COROLLA.
Applicable models: ZZE130 Series
For service specifications and repair procedures of the
abovemodels other than those listed in this manual, refer to
thefollowing manuals;
Manual Name Pub. No. 2004 COROLLA Repair Manual
Volume 1Volume 2
2004 COROLLA New Car FeaturesSupplement
RM1037U1RM1037U2
NCF249U
All information in this manual is based on the latest
productinformation at the time of publication. However,
specificationsand procedures are subject to change without
notice.
-
2003All rights reserved. This book may not bereproduced or
copied, in whole or in part, withoutthe written permission of
Toyota MotorCorporation.
2004 COROLLA (EWD533U)1
2004 COROLLAELECTRICAL WIRING DIAGRAM
Section Code Page
INTRODUCTION A. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 2
HOW TO USE THIS MANUAL B. . . . . . . . . . . . . . . . . .
3
TROUBLESHOOTING C. . . . . . . . . . . . . . . . . . . . . . . .
. 12
ABBREVIATIONS D. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 17
GLOSSARY OF TERMS AND SYMBOLS E. . . . . . . . 18
RELAY LOCATIONS F. . . . . . . . . . . . . . . . . . . . . . . .
. . . 20
ELECTRICAL WIRING ROUTING G. . . . . . . . . . . . . . . 32
SYSTEM CIRCUITS H. . . . . . . . . . . . . . . . . . . . . . . .
. . . 47
GROUND POINT I. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 194
POWER SOURCE (Current Flow Chart) J. . . . . . . . .
198CONNECTOR LIST K. . . . . . . . . . . . . . . . . . . . . . . .
. . . . 204
PART NUMBER OF CONNECTORS L. . . . . . . . . . . . . 210
OVERALL ELECTRICAL WIRING DIAGRAM M. . . . . 214
-
2004 COROLLA (EWD533U)2
A INTRODUCTIONThis manual consists of the following 13
sections:
No. Section Description
AINDEX Index of the contents of this manual.
AINTRODUCTION Brief explanation of each section.
B HOW TO USE THISMANUAL Instructions on how to use this
manual.
C TROUBLESHOOTING Describes the basic inspection procedures for
electrical circuits.
D ABBREVIATIONS Defines the abbreviations used in this
manual.
EGLOSSARY OFTERMS ANDSYMBOLS
Defines the symbols and functions of major parts.
F RELAY LOCATIONS Shows position of the Electronic Control Unit,
Relays, Relay Block, etc.This section is closely related to the
system circuit.
G ELECTRICALWIRING ROUTINGDescribes position of Parts
Connectors, Splice points, Ground points, etc.This section is
closely related to the system circuit.
INDEX Index of the system circuits.
HSYSTEM CIRCUITS
Electrical circuits of each system are shown from the power
supply through groundpoints. Wiring connections and their positions
are shown and classified by codeaccording to the connection method.
(Refer to the section, How to use this manual).The System Outline
and Service Hints useful for troubleshooting are also containedin
this section.
I GROUND POINT Shows ground positions of all parts described in
this manual.
J POWER SOURCE(Current Flow Chart) Describes power distribution
from the power supply to various electrical loads.
K CONNECTOR LIST Describes the form of the connectors for the
parts appeared in this book.This section is closely related to the
system circuit.
L PART NUMBER OFCONNECTORS Indicates the part number of the
connectors used in this manual.
MOVERALLELECTRICALWIRING DIAGRAM
Provides circuit diagrams showing the circuit connections.
-
2004 COROLLA (EWD533U)3
HOW TO USE THIS MANUAL B
This manual provides information on the electrical circuits
installed on vehicles bydividing them into a circuit for each
system.
The actual wiring of each system circuit is shown from the point
where the powersource is received from the battery as far as each
ground point. (All circuitdiagrams are shown with the switches in
the OFF position.)
When troubleshooting any problem, first understand the operation
of the circuitwhere the problem was detected (see System Circuit
section), the power sourcesupplying power to that circuit (see
Power Source section), and the ground points(see Ground Point
section). See the System Outline to understand the
circuitoperation.
When the circuit operation is understood, begin troubleshooting
of the problemcircuit to isolate the cause. Use Relay Location and
Electrical Wiring Routingsections to find each part, junction block
and wiring harness connectors, wiringharness and wiring harness
connectors, splice points, and ground points of eachsystem circuit.
Internal wiring for each junction block is also provided for
betterunderstanding of connection within a junction block.Wiring
related to each system is indicated in each system circuit by
arrows(from__, to__). When overall connections are required, see
the Overall ElectricalWiring Diagram at the end of this manual.
-
[A]
[B]
[H]
[D]
[F]
[E]
[ I ]
[L][M]
[J]
[K]
[G][C]
1
2
IB
IB
3
4
47
2 1 11
13
4
1
2
6
3
1
2
B18
BL
R LG
R
B18G R
3
4
Rear
Com
bina
tion
Ligh
t RH
R 7
Rear
Com
bina
tion
Ligh
t LH
R 6
High MountedStop Light
H17
Light Failure Sensor
Stop Light SW
ABS ECU
S 6
CombinationMeter
C 7
BV11 W B
(Shielded)
BV11
I 5G W
IB2
IB1
IE114
BO
50
8L 4
15ASTOP
7.5AGAUGE
From Power Source System (See Page 66)
Stop Light
GR
WB
WB
WB
WB
GB
YG
RL
R
GR
WR
GW
WB
GW
W/G
)
( S/D
)L
L
( ( S/D
)
Stop
Stop
Rear
Li
ghts
2004 COROLLA (EWD533U)4
B HOW TO USE THIS MANUAL* The system shown here is an EXAMPLE
ONLY. It is different to the actual
circuit shown in the SYSTEM CIRCUITS SECTION.
-
2004 COROLLA (EWD533U)5
B[A] : System Title[B] : Indicates a Relay Block. No shading is
used and
only the Relay Block No. is shown to distinguish itfrom the
J/BExample: Indicates Relay Block No.1
[C] : ( ) is used to indicate different wiring andconnector,
etc. when the vehicle model, enginetype, or specification is
different.
[D] : Indicates related system.[E] : Indicates the wiring
harness and wiring harness
connector. The wiring harness with male terminal isshown with
arrows ( ).Outside numerals are pin numbers.
Female Male ( )The first letter of the code for each wiring
harnessand wiring harness connector(s) indicates thecomponents
location, e.g, E for the EngineCompartment, I for the Instrument
Panel andSurrounding area, and B for the Body andSurrounding
area.When more than one code has the first and secondletters in
common, followed by numbers (e.g, IH1,IH2), this indicates the same
type of wiring harnessand wiring harness connector.
[F] : Represents a part (all parts are shown in sky blue).The
code is the same as the code used in partsposition.
[G] : Junction Block (The number in the circle is the J/BNo. and
the connector code is shown beside it).Junction Blocks are shaded
to clearly separatethem from other parts.
3C indicates thatit is insideJunction BlockNo.3
Example:
[H] : Indicates the wiring color.Wire colors are indicated by an
alphabetical code.B = Black W = White BR = BrownL = Blue V = Violet
SB = Sky BlueR = Red G = Green LG = Light GreenP = Pink Y = Yellow
GR = GrayO = OrangeThe first letter indicates the basic wire color
and thesecond letter indicates the color of the stripe.
Example: L Y
L(Blue)
Y(Yellow)
[I] : Indicates a wiring Splice Point (Codes are E for theEngine
Room, I for the Instrument Panel, and Bfor the Body).
The Location of splice Point I 5 is indicated by theshaded
section.
[J] : Indicates a shielded cable.
[K] : Indicates the pin number of the connector.The numbering
system is different for female andmale connectors.
Example: Numbered in orderfrom upper left tolower right
Numbered in orderfrom upper right tolower left
Female Male[L] : Indicates a ground point.
The first letter of the code for each ground point(s)indicates
the components location, e.g, E for theEngine Compartment, I for
the Instrument Paneland Surrounding area, and B for the Body
andSurrounding area.
[M] : Page No.
-
[N]
[O]
[P]
[Q]
[R]
[S]
[T]
[U]
2004 COROLLA (EWD533U)6
B HOW TO USE THIS MANUAL
Current is applied at all times through the STOP fuse to
TERMINAL 2 of the stop light SW.When the ignition SW is turned on,
current flows from the GAUGE fuse to TERMINAL 8 of the light
failure sensor, and also flowsthrough the rear lights warning light
to TERMINAL 4 of the light failure sensor.Stop Light Disconnection
WarningWhen the ignition SW is turned on and the brake pedal is
pressed (Stop light SW on), if the stop light circuit is open, the
currentflowing from TERMINAL 7 of the light failure sensor to
TERMINALS 1, 2 changes, so the light failure sensor detects
thedisconnection and the warning circuit of the light failure
sensor is activated.As a result, the current flows from TERMINAL 4
of the light failure sensor to TERMINAL 11 to GROUND and turns the
rear lightswarning light on. By pressing the brake pedal, the
current flowing to TERMINAL 8 of the light failure sensor keeps the
warningcircuit on and holds the warning light on until the ignition
SW is turned off.
S6 Stop Light SW21 : Closed with the brake pedal depressed
L4 Light Failure Sensor1, 2, 7Ground : Approx. 12 volts with the
stop light SW on
4, 8Ground : Approx. 12 volts with the ignition SW at ON
position11Ground : Always continuity
: Parts Location
Code See Page Code See Page Code See PageC7 34 L4 36 R7 37H17 36
R6 37 S6 35
: Relay Blocks
Code See Page Relay Blocks (Relay Block Location)1 18 R/B No.1
(Instrument Panel Brace LH)
: Junction Block and Wire Harness Connector
Code See Page Junction Block and Wire Harness (Connector
Location)IB 20 Instrument Panel Wire and Instrument Panel J/B
(Lower Finish Panel)3C 22 Instrument Panel Wire and J/B No.3
(Instrument Panel Brace LH)
: Connector Joining Wire Harness and Wire Harness
Code See Page Joining Wire Harness and Wire Harness (Connector
Location)IE1 42 Floor Wire and Instrument Panel Wire (Left Kick
Panel)BV1 50 Luggage Room Wire and Floor Wire (Luggage Room
Left)
: Ground Points
Code See Page Ground Points LocationBL 50 Under the Left Center
PillarBO 50 Back Panel Center
: Splice Points
Code See Page Wire Harness with Splice Points Code See Page Wire
Harness with Splice PointsI5 44 Cowl Wire B18 50 Luggage Room
Wire
System Outline
Service Hints
-
2004 COROLLA (EWD533U)7
B
[N] : Explains the system outline.
[O] : Indicates values or explains the function for reference
during troubleshooting.
[P] : Indicates the reference page showing the position on the
vehicle of the parts in the system circuit.Example : Part L4 (Light
Failure Sensor) is on page 36 of the manual.
* The letter in the code is from the first letter of the part,
and the number indicates its order in partsstarting with that
letter.
Example : L 4
Parts is 4th in orderLight Failure Sensor
[Q] : Indicates the reference page showing the position on the
vehicle of Relay Block Connectors in the system circuit.Example :
Connector 1 is described on page 18 of this manual and is installed
on the left side of the instrument
panel.
[R] : Indicates the reference page showing the position on the
vehicle of J/B and Wire Harness in the system circuit.Example :
Connector 3C connects the Instrument Panel Wire and J/B No.3. It is
described on page 22 of this
manual, and is installed on the instrument panel left side.
[S] : Indicates the reference page describing the wiring harness
and wiring harness connector (the female wiringharness is shown
first, followed by the male wiring harness).Example : Connector IE1
connects the floor wire (female) and Instrument panel wire (male).
It is described on
page 42 of this manual, and is installed on the left side kick
panel.
[T] : Indicates the reference page showing the position of the
ground points on the vehicle.Example : Ground point BO is described
on page 50 of this manual and is installed on the back panel
center.
[U] : Indicates the reference page showing the position of the
splice points on the vehicle.Example : Splice point I5 is on the
Cowl Wire Harness and is described on page 44 of this manual.
-
2004 COROLLA (EWD533U)8
B HOW TO USE THIS MANUALThe ground points circuit diagram shows
the connections from all major parts to the respective ground
points. Whentroubleshooting a faulty ground point, checking the
system circuits which use a common ground may help you identifythe
problem ground quickly. The relationship between ground points ( EA
, IB and IC shown below) can also bechecked this way.
5
5
5
5
4
4
4
4
4BA15
IB18
EA2
ID115
IC33
IA12
E 3
WB
WB
WB
WB
WB
WB
WB
WB
WB WB
WB
WB WB
WB
WB WB WB
WB
WB
WB
WB
WB
WB
WB
WB WB WB
WB
BR
WB
BR BR
WB
WBWB
WB
WB
WB
WBWB WB
WB
WB
WB
WB
WB
BR
WB
BRBR
BR
WB (4AGZE)
WBWB
I 2
I 2
B 5I 5
I 5
I 5
B 5
B 5
B 5
I 5
I 5
I 3I 3
E 3
E 3
E 3
E 2
E 4
E 5
E 4
E 5
E 6E 4
E 4
B 4
EA
I 4
B 4
B 4
I 4 I 8
IB IC
4
4
3E5
3E6
3G13
3F3
3D1
3B7
WB
WB
WBWB
WB
WB
WB
WB
WB
WB
WB
WB
WB
WB
WB
I 6
I 6
I 23C7
10
A
A
A
A
A
A
JunctionConnector
J 1
WB
WB
WB
W
B
BRWB
WB
WB
WB
WB
WB
I GROUND POINT
FAN MAIN Relay
FAN MAIN Relay
A/C Relay No.2
A/C Relay No.3
Radiator Fan Motor
Headlight Cleaner Relay
Headlight LH
Headlight RH
Front Fog Light LH
Brake Fluid Level SW
Front Fog Light RHFront Turn Signal Light RH
Front Clearance Light RH
Front Turn Signal Light LH
Front Clearance Light LH
Door Lock Control SW
Door Courtesy SW RH
Door Lock Motor RH
Door Lock Control Relay
Blower Resistor
IdleUp SW
A/C Amplifier
Radio and Player
HEATER Relay
Auto Antenna Motor
A/C Control Assembly
Blower Motor
Blower SW
Parking Brake SW
Combination Meter
Combination SW
Cruise Control ECU
Remote Control Mirror SW
Turn Signal Flasher
Defogger SW
Unlock Warning SW
Power Window Master SW
Power Window ControlRelay
Door Courtesy SW LH
Door Lock Control SW
Door Lock Motor LH
Fuel Control SW
Woofer Speaker Amplifier
Combination Meter
Combination Meter
Fuel Sender
Cigarette Lighter
O/D Main SW
Clock
Combination SW
* The system shown here is an EXAMPLE ONLY. It is different to
the actual circuit shown in the SYSTEM CIRCUITS SECTION.
-
2004 COROLLA (EWD533U)9
BThe Current Flow Chart section, describes which parts each
power source (fuses, fusible links, and circuit breakers)transmits
current to. In the Power Source circuit diagram, the conditions
when battery power is supplied to each systemare explained. Since
all System Circuit diagrams start from the power source, the power
source system must be fullyunderstood.
ACC
S 2
6
6 5
2
2
2
Battery 30A AM2
Starter
Short Pin
100A ALT
Fusible Link Block
60A ABS
10A ECUB
7.5A DOME
15A EFI
10A HAZARD
20A RADIO NO.1
10A HORN
20A
10A
Fuse Page
214230112122
194187180166210
ABS
Cigarette LighterCombination Meter
Key Reminder and Seat Belt WarningLight Auto Turn OffTheft
Deterrent and Door Lock Control
ABS and Traction ControlCruise ControlElectronically Controlled
TransmissionMultiplex Communication System
STOP
System
DOMEHeadlightInterior Light
3 EA2 1 EA1
E 6
E 7
E 7
2
2
22
2
2
2
2
INJECTION Relay
STARTER Relay
B
B
B
BO 1
1
2
2
3
4
3
4
WB
WB
BW
BW
E 7
E 7
B
B
W 1.25B FL MAIN
50A MAIN
7.5A AM2
15A HAZRADIO
2
2
2
2
2
W
W
EB1
EB1
7
6WR
I 2 I 2
I 2
W W
W
W
W
1
1
1
1
40A DOOR LOCK CB
7.5A DOME
1 WL
R
1
1
2
4 3
1
11
1
1 1
1
G
G
WR
15A TAIL
20A DEFOGBY
8 4
3 2
Ignition SWI 8
BY1 1
PL
Battery
15A RAD CIG
2
TAILRelay
Power Source
J POWER SOURCE (Current Flow Chart)
Engine Room R/B (See Page 20)
2
WW
BB
BB
B
WR
WW
W
GWA
M2
AM1
IG2
IG1
W
W
The chart below shows the route by which current flows from the
battery to each electrical source(Fusible Link, Circuit Breaker,
Fuse, etc.) and other parts.
* The system shown here is an EXAMPLE ONLY. It is different to
the actual circuit shown in the SYSTEM CIRCUITS SECTION.
-
Black
[D]
K CONNECTOR LIST
J4 K1 K2 L1
L2 L3 L4 M1 M2 M3
M4 N1 N2 O1 O2
Dark Gray
Gray
Dark GrayBlackGrayGray
A B BA A B C C C
D DD D
AA
AA
AAA A 1 1 2 1 2
1 12 1
2
1 2 36 7 8 9 101112
4 57
1 23 45 6 8
4321
1 2 3 2 3 48 9 105 6
17 1 2 1
1
[A]
[C]
[B]J3
1 2 1 2
6 7 81 2
AA
AAA A
A B BA A B C C C
D DD D
I14 I15 I16 J1 J2Dark Gray Gray Black
2004 COROLLA (EWD533U)10
B HOW TO USE THIS MANUAL
[A] : Indicates connector to be connected to a part. (The
numeral indicates the pin No.)[B] : Junction Connector
Indicates a connector which is connected to a short
terminal.Junction Connector
Short TerminalSame Color
Junction connector in this manual include a short terminal which
isconnected to a number of wire harnesses. Always performinspection
with the short terminal installed. (When installing thewire
harnesses, the harnesses can be connected to any positionwithin the
short terminal grouping. Accordingly, in other vehicles,the same
position in the short terminal may be connected to a wireharness
from a different part.)Wire harness sharing the same short terminal
grouping have thesame color.
[C] : Parts CodeThe first letter of the code is taken from the
first letter of part, and the numbers indicates its order in parts
whichstart with the same letter.
[D] : Connector ColorConnectors not indicated are milky white in
color.
-
A 1
L PART NUMBER OF CONNECTORS
A/C Ambient Temp. Sensor
Code
9098011070
Part Number
D 4 Diode (Courtesy)Code
9098011608
A 2 A/C Condenser Fan Motor 9098011237 D 5 Diode (Interior
Light) 9098010962A 3 A/C Condenser Fan Relay 9098010940 D 6 Diode
(Moon Roof) 9098011608A 4 A/C Condenser Fan Resistor 9098010928
9098011271
D 7 Door Lock Control Relay 9098010848
A 5 A/C Magnetic Clutch
9098011413
D 8 Door Lock Control SW LH9098011148
A 6 A/T Oil Temp. Sensor
9098011151
D 9 Door Lock Control SW RH
A 7 ABS Actuator
9098011009
Door Courtesy SW LH9098011097
A 8 ABS Actuator
9098010941
Door Courtesy SW RH
A 9 ABS Speed Sensor Front LH
9098011002
Door Courtesy SW Front LH
ABS Speed Sensor Front RH
9098011856
Door Courtesy SW Front RH9098011156
Airbag Sensor Front LH Door Courtesy SW Rear LH
Airbag Sensor Front RH Door Courtesy SW Rear RH
A10
A11
A12
A13 Airbag Squib 9098011194 Door Key Lock and Unlock SW
LH9098011170
9098011070
D10
D11
D12
D13
D14
D15
D16
D17 Door Key Lock and Unlock SW RH
Part NumberPart NamePart Name
[A] [B] [C]
2004 COROLLA (EWD533U)11
B
[A] : Part Code[B] : Part Name[C] : Part Number
Toyota Part Number are indicated.
Not all of the above part numbers of the connector are
established for the supply.
-
To Ignition SWIG Terminal
Fuse
VoltmeterSW 1
Relay
SW 2 Solenoid
[A]
[B]
[C]
Ohmmeter
SW
Ohmmeter
Diode
Digital Type Analog Type
2004 COROLLA (EWD533U)12
C TROUBLESHOOTINGVOLTAGE CHECK
(a) Establish conditions in which voltage is present at the
checkpoint.Example:
[A] Ignition SW on[B] Ignition SW and SW 1 on[C] Ignition SW, SW
1 and Relay on (SW 2 off)
(b) Using a voltmeter, connect the negative lead to a good
groundpoint or negative battery terminal, and the positive lead to
theconnector or component terminal.This check can be done with a
test light instead of a voltmeter.
CONTINUITY AND RESISTANCE CHECK(a) Disconnect the battery
terminal or wire so there is no voltage
between the check points.(b) Contact the two leads of an
ohmmeter to each of the check
points.
If the circuit has diodes, reverse the two leads and
checkagain.When contacting the negative lead to the diode positive
sideand the positive lead to the negative side, there should
becontinuity.When contacting the two leads in reverse, there should
be nocontinuity.
(c) Use a volt/ohmmeter with high impedance (10 k W /Vminimum)
for troubleshooting of the electrical circuit.
-
To Ignition SWIG Terminal
Test Light
RelayLight
SW 2 Solenoid
Disconnect
Short [A]
DisconnectDisconnect
SW 1
Fuse Case
Short [B]
Short [C]
Pull Up
Press Down Press Down
Pull Up
2004 COROLLA (EWD533U)13
CFINDING A SHORT CIRCUIT
(a) Remove the blown fuse and disconnect all loads of the
fuse.(b) Connect a test light in place of the fuse.(c) Establish
conditions in which the test light comes on.
Example:[A] Ignition SW on[B] Ignition SW and SW 1 on[C]
Ignition SW, SW 1 and Relay on (Connect the
Relay) and SW 2 off (or Disconnect SW 2)(d) Disconnect and
reconnect the connectors while watching the
test light.The short lies between the connector where the test
lightstays lit and the connector where the light goes out.
(e) Find the exact location of the short by lightly shaking
theproblem wire along the body.
CAUTION:(a) Do not open the cover or the case of the ECU
unless
absolutely necessary. (If the IC terminals are touched,the IC
may be destroyed by static electricity.)
(b) When replacing the internal mechanism (ECU part) ofthe
digital meter, be careful that no part of your body orclothing
comes in contact with the terminals of leadsfrom the IC, etc. of
the replacement part (spare part).
DISCONNECTION OF MALE AND FEMALECONNECTORS
To pull apart the connectors, pull on the connector itself,
notthe wire harness.
HINT : Check to see what kind of connector you aredisconnecting
before pulling apart.
-
10
3
0.21
1
(mm)
Reference:
ToolUpExample:(Case 1)
Terminal Retainer
Terminal Retainer
[Retainer at Full Lock Position]
[Retainer at Temporary Lock Position]
StopperTerminalRetainer
SecondaryLocking Device
Example:(Case 2)
2004 COROLLA (EWD533U)14
C TROUBLESHOOTINGHOW TO REPLACE TERMINAL(with terminal retainer
or secondary locking device)1. PREPARE THE SPECIAL TOOL
HINT : To remove the terminal from the connector,
pleaseconstruct and use the special tool or like object shown onthe
left.
2. DISCONNECT CONNECTOR
3. DISENGAGE THE SECONDARY LOCKING DEVICE ORTERMINAL
RETAINER.
(a) Locking device must be disengaged before the terminallocking
clip can be released and the terminal removed fromthe
connector.
(b) Use a special tool or the terminal pick to unlock the
secondarylocking device or terminal retainer.
NOTICE:Do not remove the terminal retainer from connector
body.
[A] For NonWaterproof Type Connector
HINT : The needle insertion position varies according to
theconnectors shape (number of terminals etc.), socheck the
position before inserting it.
Case 1Raise the terminal retainer up to the temporary
lockposition.
Case 2Open the secondary locking device.
-
ToolTab
Tab
TerminalRetainer
Access Hole( Mark)
Tool
Tool
[Female]
Example:
[Male]
(Case 1)
[Male] [Female]
Retainerat Full Lock Position
Retainerat Temporary Lock Position
Terminal Retainer
[Male] Press Down [Female]Press Down
ToolTool
Example:(Case 2)
2004 COROLLA (EWD533U)15
C
[B] For Waterproof Type ConnectorHINT : Terminal retainer color
is different
according to connector body.Example:Terminal Retainer :
Connector BodyBlack or White : GrayBlack or White : Dark GrayGray
or White : Black
Case 1Type where terminal retainer is pulledup to the temporary
lock position (PullType).Insert the special tool into the
terminalretainer access hole (Mark) and pullthe terminal retainer
up to thetemporary lock position.
HINT : The needle insertion position variesaccording to the
connectors shape(Number of terminals etc.), so checkthe position
before inserting it.
Case 2Type which cannot be pulled as far asPower Lock insert the
tool straight intothe access hole of terminal retainer asshown.
-
Retainer atFull Lock Position
[Male] [Female]Retainer atTemporary Lock Position
Locking Lug
Tool
2004 COROLLA (EWD533U)16
C TROUBLESHOOTINGPush the terminal retainer down to the
temporary lock position.
(c) Release the locking lug from terminal and pull the terminal
outfrom rear.
4. INSTALL TERMINAL TO CONNECTOR
(a) Insert the terminal.HINT:1. Make sure the terminal is
positioned correctly.2. Insert the terminal until the locking lug
locks firmly.3. Insert the terminal with terminal retainer in the
temporary lock
position.
(b) Push the secondary locking device or terminal retainer in
tothe full lock position.
5. CONNECT CONNECTOR
-
* The titles given inside the components are the names of the
terminals (terminal codes) and are not treated as
beingabbreviations.
2004 COROLLA (EWD533U)17
ABBREVIATIONS D
ABBREVIATIONSThe following abbreviations are used in this
manual.
A/C = Air Conditioning
A/T = Automatic Transaxle
ABS = AntiLock Brake System
ECU = Electronic Control Unit
ESA = Electronic Spark Advance
EVAP = Evaporative Emission
IAC = Idle Air Control
IC = Integrated Circuit
J/B = Junction Block
LED = Light Emitting Diode
LH = LeftHand
M/T = Manual Transaxle
O/D = Overdrive
R/B = Relay Block
RH = RightHand
SFI = Sequential Multiport Fuel InjectionSRS = Supplemental
Restraint System
SW = Switch
TEMP. = Temperature
TVIP = TOYOTA Vehicle Intrusion Protection
VSV = Vacuum Switching Valve
VVT = Variable Valve Timing
w/ = With
w/o = Without
-
2004 COROLLA (EWD533U)18
E GLOSSARY OF TERMS AND SYMBOLS
BATTERYStores chemical energy andconverts it into electrical
energy.Provides DC current for the autosvarious electrical
circuits.
GROUNDThe point at which wiring attaches tothe Body, thereby
providing a returnpath for an electrical circuit; without aground,
current cannot flow.
CAPACITOR (Condenser)A small holding unit for temporarystorage
of electrical voltage.
HEADLIGHTSCurrent flow causes a headlightfilament to heat up and
emit light. Aheadlight may have either a single(1) filament or a
double (2) filament
1. SINGLE FILAMENT
CIGARETTE LIGHTERAn electric resistance heatingelement.
2. DOUBLE FILAMENT
CIRCUIT BREAKERBasically a reusable fuse, a circuitbreaker will
heat and open if toomuch current flows through it.Some units
automatically reset whencool, others must be manually reset.
HORNAn electric device which sounds aloud audible signal.
DIODEA semiconductor which allowscurrent flow in only one
direction.
IGNITION COILConverts lowvoltage DC currentinto highvoltage
ignition current forfiring the spark plugs.
DIODE, ZENERA diode which allows current flow in onedirection
but blocks reverse flow only upto a specific voltage. Above that
potential,it passes the excess voltage. This acts asa simple
voltage regulator.
LIGHTCurrent flow through a filamentcauses the filament to heat
up andemit light.
PHOTODIODEThe photodiode is a semiconductorwhich controls the
current flowaccording to the amount of light.
LED (LIGHT EMITTING DIODE)Upon current flow, these diodes
emitlight without producing the heat of acomparable light.
DISTRIBUTOR, IIAChannels highvoltage current fromthe ignition
coil to the individualspark plugs.
METER, ANALOGCurrent flow activates a magneticcoil which causes
a needle to move,thereby providing a relative displayagainst a
background calibration.
FUSEA thin metal strip which burns throughwhen too much current
flows through it,thereby stopping current flow andprotecting a
circuit from damage.
FUSIBLE LINK
METER, DIGITALCurrent flow activates one or manyLEDs, LCDs, or
fluorescentdisplays, which provide a relative ordigital
display.
FUEL
FUSIBLE LINKA heavygauge wire placed in highamperage circuits
which burns through onoverloads, thereby protecting the circuit.The
numbers indicate the crosssectionsurface area of the wires.
(for Medium Current Fuse)
(for High Current Fuse or Fusible Link)
MOTORA power unit which convertselectrical energy into
mechanicalenergy, especially rotary motion.M
-
2004 COROLLA (EWD533U)19
ERELAY
Basically, an electrically operatedswitch which may be
normallyclosed (1) or open (2).Current flow through a small
coilcreates a magnetic field which eitheropens or closes an
attached switch.
1. NORMALLY CLOSED
2. NORMALLY OPEN
SWITCH, MANUALOpens and closesi it th b
SPEAKERAn electromechanical device whichcreates sound waves from
currentflow.
RELAY, DOUBLE THROWA relay which passes currentthrough one set
of contacts or theother.
circuits, therebystopping (1) orallowing (2) currentflow.
1. NORMALLY OPEN
2. NORMALLY CLOSED
RESISTORAn electrical component with a fixedresistance, placed
in a circuit toreduce voltage to a specific value.
SWITCH, DOUBLE THROWA switch which continuously passescurrent
through one set of contactsor the other.
RESISTOR, TAPPEDA resistor which supplies two ormore different
non adjustableresistance values.
SWITCH, IGNITIONA key operated switch with severalpositions
which allows variouscircuits, particularly the primaryignition
circuit, to becomeoperational.
RESISTOR, VARIABLE or RHEOSTATA controllable resistor with a
variablerate of resistance.Also called a potentiometer
orrheostat.
SENSOR (Thermistor)A resistor which varies its resistancewith
temperature.
SWITCH, WIPER PARKAutomatically returns wipers to thestop
position when the wiper switchis turned off.
(Reed Switch Type)
SENSOR, SPEEDUses magnetic impulses to openand close a switch to
create a signalfor activation of other components.
TRANSISTORA solidstate device typically used asan electronic
relay; stops or passescurrent depending on the voltageapplied at
base.
SHORT PINUsed to provide an unbrokenconnection within a junction
block.
WIRESWires are always drawn asstraight lines on
wiringdiagrams.Crossed wires (1) without ablack dot at the junction
are
t j i d
(1) NOT CONNECTED
SOLENOIDAn electromagnetic coil which formsa magnetic field when
current flows,to move a plunger, etc.
jnot joined;crossed wires (2) with ablack dot or octagonal (
)mark at the junction arespliced (joined)connections.
(2) SPLICED
-
2004 COROLLA (EWD533U)20
F RELAY LOCATIONS[Engine Compartment]
[Body]
-
2004 COROLLA (EWD533U)21
F[Instrument Panel]
-
2004 COROLLA (EWD533U)22
F RELAY LOCATIONS1 : Engine Room R/B
Engine Compartment Left (See Page 20): Engine Room J/B Engine
Compartment Left (See Page 20)
-
2004 COROLLA (EWD533U)23
Memo
-
2004 COROLLA (EWD533U)24
F RELAY LOCATIONS
: Instrument Panel J/B Lower Finish Panel (See Page 21)
-
2004 COROLLA (EWD533U)25
F
-
2004 COROLLA (EWD533U)26
F RELAY LOCATIONS[Instrument Panel J/B Inner Circuit]
-
2004 COROLLA (EWD533U)27
F
-
2004 COROLLA (EWD533U)28
F RELAY LOCATIONS3 : RH R/B Right Side of the Instrument Panel
Reinforcement
: RH J/BRight Side of the Instrument Panel Reinforcement (See
Page 21)
-
2004 COROLLA (EWD533U)29
F[RH J/B Inner Circuit]
-
2004 COROLLA (EWD533U)30
F RELAY LOCATIONS
: Center J/B Behind the Combination Meter (See Page 21)
-
2004 COROLLA (EWD533U)31
F[Center J/B Inner Circuit]
-
2004 COROLLA (EWD533U)32
G ELECTRICAL WIRING ROUTINGPosition of Parts in Engine
Compartment
A 1 A/C Magnetic ClutchA 2 A/T Shift Lever Position SW
BackUp Light SWPark/Neutral Position SW
A 3 ABS Speed Sensor Front LHA 4 ABS Speed Sensor Front RHA 5
Airbag Sensor Front LHA 6 Airbag Sensor Front RHA 7 Ambient Temp.
Sensor
B 1 BackUp Light SWB 2 Brake Fluid Level Warning SW
C 1 Camshaft Position SensorC 2 Camshaft Timing Oil Control
Valve (VVT)C 3 Crankshaft Position SensorC 4 Cruise Control
Actuator
E 1 Electronically Controlled Transmission SolenoidE 2 Engine
Coolant Temp. Sensor
F 1 Front Fog Light LHF 2 Front Fog Light RHF 3 Front Parking
Light LH
Front Turn Signal Light LHF 4 Front Parking Light RH
Front Turn Signal Light RHF 5 Front Washer MotorF 6 Front Wiper
Motor
G 1 GeneratorG 2 Generator
H 1 Headlight LH (High)H 2 Headlight LH (Low)H 3 Headlight RH
(High)H 4 Headlight RH (Low)H 5 Heated Oxygen Sensor (Bank 1 Sensor
1)H 6 Horn
-
2004 COROLLA (EWD533U)33
GPosition of Parts in Engine Compartment
I 1 Idle Air Control ValveI 2 Ignition Coil and Igniter No.1I 3
Ignition Coil and Igniter No.2I 4 Ignition Coil and Igniter No.3I 5
Ignition Coil and Igniter No.4I 6 Injector No.1I 7 Injector No.2I 8
Injector No.3I 9 Injector No.4
J 1 Junction Connector
K 1 Knock Sensor
M 1 Mass Air Flow Meter
N 1 Noise Filter (Ignition)
O 1 Oil Pressure SW
P 1 Power Steering Oil Pressure SWP 2 Pressure SW
R 1 Radiator Fan MotorR 2 Radiator Fan Resistor
S 1 Skid Control ECU with ActuatorS 2 StarterS 3 Starter
T 1 Throttle Position Sensor
V 1 Vehicle Speed Sensor (Combination Meter)V 2 VSV (Canister
Closed Valve)V 3 VSV (EVAP)
W 1 Washer Level Sensor
-
2004 COROLLA (EWD533U)34
G ELECTRICAL WIRING ROUTINGPosition of Parts in Instrument
Panel
A 8 A/C SWAir Inlet Control SWDefroster Mode Detection SW
A10 A/T Shift Lever IlluminationO/D Main SW
A 11 Air Inlet Control Servo MotorA12 Airbag Sensor AssemblyA13
Airbag Sensor AssemblyA14 Airbag Sensor AssemblyA15 Airbag Squib
(Front Passenger Airbag Assembly)A16 Airbag Squib (Steering Wheel
Pad)A17 Antenna AmplifierA18 Automatic Light Control Sensor
B 3 Blower MotorB 4 Blower ResistorB 5 Blower SWB 6 Buckle SW
LH
Seat Position SensorB 7 Buckle SW RH
Occupant Detection Sensor
C 5 Cigarette LighterPower Outlet (Front)
C 6 Cigarette Lighter IlluminationC 7 ClockC 8 Clutch Start SWC
9 Combination MeterC10 Combination SWC11 Combination SWC12
Combination SWC13 Cruise Control Clutch SWC14 Cruise Control
ECU
D 1 Data Link Connector 3D 2 Daytime Running Light Relay
E 3 Engine Control ModuleE 4 Engine Control ModuleE 5 Engine
Control ModuleE 6 Engine Control Module
-
2004 COROLLA (EWD533U)35
GPosition of Parts in Instrument Panel
F 7 Front Passenger Seat Belt Warning Light
G 3 Glass Breakage Sensor ECU
H 7 Hazard SWH 8 Heated Oxygen Sensor (Bank 1 Sensor 2)
I 10 Ignition SWI 11 Integration Relay
J 2 Junction ConnectorJ 3 Junction ConnectorJ 4 Junction
ConnectorJ 5 Junction ConnectorJ 6 Junction ConnectorJ 7 Junction
Connector
P 3 Parking Brake SWP 4 Power Outlet (Rear)
R 3 Radio and PlayerR 4 Radio and PlayerR 5 Rear Window Defogger
SWR 6 Remote Control Mirror SWR 7 Rheostat
S 4 Security IndicatorS 5 Shift Lock Control ECUS 6 Side Airbag
Squib LHS 7 Side Airbag Squib RHS 8 Starter Cut RelayS 9 Stop Light
SW
T 2 Turn Signal Flasher RelayT 3 TVIP ECU
U 1 Unlock Warning SW
-
2004 COROLLA (EWD533U)36
G ELECTRICAL WIRING ROUTINGPosition of Parts in Body
A19 ABS Speed Sensor Rear LHA20 ABS Speed Sensor Rear RH
D 3 Door Control ReceiverD 4 Door Courtesy SW Front LHD 5 Door
Courtesy SW Front RHD 6 Door Courtesy SW Rear LHD 7 Door Courtesy
SW Rear RHD 8 Door Key Lock and Unlock SW Front LH
Door Lock Motor Front LHDoor Unlock Detection SW Front LH
D 9 Door Key Lock and Unlock SW Front RHDoor Lock Motor Front
RHDoor Unlock Detection SW Front RH
D10 Door Lock Control SW Front LHD11 Door Lock Control SW Front
LH
Power Window Master SWD12 Door Lock Control SW Front RHD13 Door
Lock Motor Rear LHD14 Door Lock Motor Rear RH
F 8 Front Door Speaker LHF 9 Front Door Speaker RHF 10 Fuel
Pump
Fuel Sender
H 9 High Mounted Stop Light
I 12 Inner MirrorPersonal Light
I 13 Interior Light
J 8 Junction ConnectorJ 9 Junction ConnectorJ 10 Junction
Connector
L 1 License Plate Light LHL 2 License Plate Light RHL 3 Luggage
Compartment LightL 4 Luggage Compartment Light SW
-
2004 COROLLA (EWD533U)37
GPosition of Parts in Body
M 2 Moon Roof Control Relay and SWPersonal Light
M 3 Moon Roof Motor and Limit SW
N 2 Noise Filter (Rear Window Defogger)
P 5 Power Window Control SW Front RHP 6 Power Window Control SW
Rear LHP 7 Power Window Control SW Rear RHP 8 Power Window Motor
Front LHP 9 Power Window Motor Front RHP10 Power Window Motor Rear
LHP 11 Power Window Motor Rear RHP12 Pretensioner LHP13
Pretensioner RH
R 9 Rear Combination Light LHR10 Rear Combination Light LHR11
Rear Combination Light RHR12 Rear Combination Light RHR13 Rear
Speaker LHR14 Rear Speaker RHR15 Rear Window DefoggerR16 Rear
Window DefoggerR17 Remote Control Mirror LHR18 Remote Control
Mirror RH
S10 Side Airbag Sensor LHS 11 Side Airbag Sensor RH
T 4 Tweeter LHT 5 Tweeter RH
V 4 Vapor Pressure SensorV 5 VSV (Vapor Pressure Sensor)
-
2004 COROLLA (EWD533U)38
G ELECTRICAL WIRING ROUTING: Location of Connector Joining Wire
Harness and Wire Harness: Location of Ground Points
: Location of Splice Points
-
2004 COROLLA (EWD533U)39
GConnector Joining Wire Harness and Wire Harness
1 2 3 4 56 7 8 9 10
5 4 3 2 110 9 8 7 6
EA1
Code Joining Wire Harness and Wire Harness (Connector
Location)EA1 Engine Wire and Engine Room Main Wire (Inside of the
Engine Room R/B)
-
2004 COROLLA (EWD533U)40
G ELECTRICAL WIRING ROUTING: Location of Connector Joining Wire
Harness and Wire Harness
: Location of Ground Points
-
2004 COROLLA (EWD533U)41
GConnector Joining Wire Harness and Wire Harness
Code Joining Wire Harness and Wire Harness (Connector
Location)IA1IA2IA4 Engine Room Main Wire and Instrument Panel Wire
(Left Side of the Instrument Panel Reinforcement)IA5
g ( )
IA6IB1 Engine Room Main Wire and Floor Wire (Cowl Side Panel
LH)IC1IC2 Front Door LH Wire and Instrument Panel Wire (Left Kick
Panel)IC3
( )
-
2004 COROLLA (EWD533U)42
G ELECTRICAL WIRING ROUTING: Location of Connector Joining Wire
Harness and Wire Harness
: Location of Splice Points
-
2004 COROLLA (EWD533U)43
GConnector Joining Wire Harness and Wire Harness
Code Joining Wire Harness and Wire Harness (Connector
Location)ID1
Instrument Panel Wire and Floor Wire (Left Kick Panel)ID2
Instrument Panel Wire and Floor Wire (Left Kick Panel)IE1
Instrument Panel Wire and Instrument Panel No.4 Wire (Behind the
Combination Meter)IF1 Console Box Wire and Instrument Panel Wire
(Under the Instrument Panel Center)IG1 Instrument Panel Wire and
Instrument Panel No.3 Wire (Front Side of the Parking Brake
Lever)IH1 Instrument Panel Wire and A/C Sub Wire (Left Upper Side
of the Blower Unit)II1
Engine Wire and Instrument Panel Wire (Blower Unit RH)II2 Engine
Wire and Instrument Panel Wire (Blower Unit RH)IJ1
Front Door RH Wire and Instrument Panel Wire (Right Kick
Panel)IJ2 Front Door RH Wire and Instrument Panel Wire (Right Kick
Panel)IK1 Roof Wire and Instrument Panel Wire (Left Side of the
Instrument Panel)
-
2004 COROLLA (EWD533U)44
G ELECTRICAL WIRING ROUTING: Location of Connector Joining Wire
Harness and Wire Harness: Location of Ground Points
: Location of Splice Points
-
2004 COROLLA (EWD533U)45
GConnector Joining Wire Harness and Wire Harness
1 2 34 5 6 7 8
1238 7 6 5 4
1 2 34 5 6 7 8
1238 7 6 5 4 1 2 2 1
1 2 12 1 2 12 1 2 12
BA1 BB1 BC1
BD1
Gray
BE1 BF1
Code Joining Wire Harness and Wire Harness (Connector
Location)BA1 Rear Door LH Wire and Floor Wire (Left Center
Pillar)BB1 Rear Door RH Wire and Instrument Panel Wire (Right
Center Pillar)BC1 Skid Control Sensor Wire LH and Floor Wire
(Quarter Wheel House LH)BD1 Skid Control Sensor Wire RH and Floor
Wire (Quarter Wheel House RH)BE1 Speaker Tweeter LH Wire and Front
Door LH Wire (Inside of the Front Door LH)BF1 Speaker Tweeter RH
Wire and Front Door RH Wire (Inside of the Front Door RH)
-
2004 COROLLA (EWD533U)46
Memo
-
2004 COROLLA (EWD533U)47
SYSTEM CIRCUITS H
2004 COROLLAELECTRICAL WIRING DIAGRAM
SYSTEM CIRCUITSPage
ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
154Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
188Automatic GlareResistant EC Mirror with Compass . . . . . . . .
. . . . . . . . . . . 112BackUp Light . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 96Charging . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 56Cigarette Lighter . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
104Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
106Combination Meter . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . 180Cruise
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . 148Door Lock
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 118Electronically
Controlled Transmission . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 142Engine Control . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 58Fog Light . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 76Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
192Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
102Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52Illumination . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
86Interior Light . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Key
Reminder Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 168Light Reminder
Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 168Moon Roof . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 140Power Outlet . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 108Power Source . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 48Power Window . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
114Radiator Fan . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
186Radio and Player . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 176Rear
Window Defogger . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 174Remote Control Mirror .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 110Seat Belt Warning . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 172Shift Lock . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 166SRS . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 159Starting . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 52Stop Light . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94Taillight . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82Turn Signal and Hazard Warning Light . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 78TVIP System . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 134Wiper and Washer . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 98Wireless Door Lock Control . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
-
2004 COROLLA (EWD533U)48
Power Source
1A1 1 2
1 2
1 2
1 2
1 2
1 2
1 2
1 2
1 2
1 2
1 21
1
1
1
1
1
1
1C1
1
1
1
1 2
IB1
IF12
1B1 G 2
IA42
IM3 6
IM
1D1
1
3
2
5
3
1
5
2
1
1
1
1
1
1
1
1
1 21
30A ABS NO. 1
40A ABS NO. 2
30A RDI FAN
15A FOG
100A ALT
5A ALTS
15A EFI
30A MAIN
10A HAZARD
40A HEAD MAIN
10A HORN
15A DOME
HEAD Relay
DIMMER Relay
30A POWER
15A AM2
25A DOOR
15A TAIL
15A STOP
15A P/POINT
10A ECUB
7. 5A OBD
25A AM1
R
L
BW
G
W
W
RW
BR
GW
BR
R
RY
WR
RB
R
RB
BW
LW
B
W
B
WW
BG
B
RR
B
FL M
AIN
2. 0L
Batte
ry1
B Generator
-
2004 COROLLA (EWD533U)49
1
5
3
2
6
4
AM2
AM1
ACC
IG1
IG2
ST2
IF6
IA1
1
1
10A HEAD RH LWR
10A HEAD LH LWR
1
1
1
1
2
2
10A HEAD RH UPR
10A HEAD LH UPR
1
1
1
1
2
2
1 2
1 2 5
1
3
2
IF2
5
1
3
2
IF4 IH10
IE IG
J 7J 6
IM2
2
5
1
3
4
3
3
3
3 3
IM5
30A DEFOG
40A HEATER
IG1 Relay
DEF Relay
I10
HTR Relay
10A MHTR/DEF IUP
10A A/C
10A GAUGE
10A ECUIG
15A WASHER
25A WIPER
RW
R
RW
R
RB
R
W
B BW
R
BY
LR
LWRW
15A CIG
W
AA
A
WB
WB
WB
BW
WB B
Ignition SW
JunctionConnector
JunctionConnector
21Noise Filter
-
2004 COROLLA (EWD533U)50
Power Source
HEAD Relay35 : Closed with the light control SW at Head position
or the dimmer SW at Flash position
: Closed with the engine running and the parking brake lever is
released (Parking brake SW off)I10 Ignition SW
13 : Closed with the ignition SW at ACC or ON position12 :
Closed with the ignition SW at ON or ST position56 : Closed with
the ignition SW at ON or ST position54 : Closed with the ignition
SW at ST position
: Parts LocationCode See Page Code See Page Code See PageG2 32
J6 35I10 35 J7 35
: Relay Blocks
Code See Page Relay Blocks (Relay Block Location)1 22 Engine
Room R/B (Engine Compartment Left)3 28 RH R/B (Right Side of the
Instrument Panel Reinforcement)
: Junction Block and Wire Harness Connector
Code See Page Junction Block and Wire Harness (Connector
Location)IA
25 Engine Room Main Wire and Instrument Panel J/B (Lower Finish
Panel)IB 25 Engine Room Main Wire and Instrument Panel J/B (Lower
Finish Panel)IF
25IH 25 Instrument Panel Wire and Instrument Panel J/B (Lower
Finish Panel)IM 24
( )
1A22 Engine Wire and Engine Room J/B (Engine Compartment Left)1B
22 Engine Wire and Engine Room J/B (Engine Compartment Left)
1C22 Engine Room Main Wire and Engine Room J/B (Engine
Compartment Left)1D 22 Engine Room Main Wire and Engine Room J/B
(Engine Compartment Left)
: Connector Joining Wire Harness and Wire HarnessCode See Page
Joining Wire Harness and Wire Harness (Connector Location)IA4 40
Engine Room Main Wire and Instrument Panel Wire (Left Side of the
Instrument Panel Reinforcement)
: Ground Points
Code See Page Ground Points LocationIE 40 Behind the Combination
MeterIG 40 Right Kick Panel
Service Hints
-
2004 COROLLA (EWD533U)51
Memo
-
2004 COROLLA (EWD533U)52
Starting and Ignition
1A1
30AMAIN
1
2
1
5 6
4
AM2 IG2
ST2
I10
IM6
15AAM2
IM3
IA42
5 1
3 2
IM1 IL11
MA1
B1
II17
4 2
3 1
IF4
IE
S 8
A
I 7
IA23 II212
AA AA
BE
P
N
9
6
I 9
I 2
IA510
BR
21
T 3
2
1
II211
AGAG
AG
J 6
S 2(A), S 3(B)
C 8
A 2
J 2( A
) , J 3( B
)
J 2( A
)
R
BWBW
R
BR B B
B
B B B B
B B B
R
B
R R
R R
(A/T)
( M/T
)
( A/T)
( A/T
)
( M/T
)
R ( A/T
)( A
/T)B
R
BW BR(*1)(*1)
( *2)
SRLY
STRelay
Battery
FL MAIN2. 0L
B
B
B B
B
B
B
B
B
B(*1)
(*1)
(*2)
( *1 M
/T)
(* 1)
(*2)
( *1)
( *2 M
/T)
( *2)
( M/T
)
( A/T
)
(M/T)
(A/T)
( A/T
)
( A/T
)
( M/T
)
WB
( *1)
R(A/T)
WB
B
Park
/Neu
tral P
ositio
n SW
Clut
ch St
art
SW
Ignition SW
Junc
tion
Conn
ecto
r
Junc
tion
Conn
ecto
r
JunctionConnector
Starter
Sta
rter
Cut
Rela
y TVIP
EC
U
-
2004 COROLLA (EWD533U)53
EC
B8
E 2
GND4
IGT3
IGF2
A11
1
+B
GND4
IGF2
IGT3
1
+B
GND4
IGF2
IGT3
1
+B
GND4
IGF2
IGT3
1
+B
B9
B
B
(A/T)
(M/T)
1
A8 A9 A10
E 3 E 3 E 3
EA110
IC12
IL5
E 2 E 2
AF AF
BH
AF AF
I 5I 4I 3I 2
A23
N 1
J 2(A), J 3(B)
E 3(A), E 4(B)
BW
R ( A/T
)
BW
BW
BW
BW
BW
BW
BW
BW
BW BW BW
WB
LY W W
B
LY
GR
WB
LY
YG
WB
LY
RL
YG
GR
LY
WRLR
LY
LY
LY
WB
WBWBWB
WB
( A/T
)
LY
* 1 : w/ TVIP System* 2 : w/o TVIP System
Engine Control Module
Ignition Coil andIgniter No. 1
Ignition Coil andIgniter No. 2
Ignition Coil andIgniter No. 3
Ignition Coil andIgniter No. 4
Junction Connector
Noise
Fi
lter
( Ignit
ion)
IGFIGT1 IGT2 IGT3 IGT4
STA
NSW
-
2004 COROLLA (EWD533U)54
Starting and Ignition
I10 Ignition SW54 : Closed with the ignition SW at ST position56
: Closed with the ignition SW at ON or ST position
S2 (A), S3 (B) StarterPoints closed with the shift lever at P or
N position and the ignition SW at ST position (A/T)Points closed
with the clutch pedal depressed and the ignition SW at ST position
(M/T)
: Parts LocationCode See Page Code See Page Code See Page
A2 32 I4 33 N1 33C8 34 I5 33 S2 A 33
E3 A 34 I10 35 S3 B 33E4 B 34 J2 A 35 S8 35
I2 33 J3 B 35 T3 35I3 33 J6 35
: Relay Blocks
Code See Page Relay Blocks (Relay Block Location)1 22 Engine
Room R/B (Engine Compartment Left)
: Junction Block and Wire Harness Connector
Code See Page Junction Block and Wire Harness (Connector
Location)IC 25 Engine Room Main Wire and Instrument Panel J/B
(Lower Finish Panel)IF 25IL
24Instrument Panel Wire and Instrument Panel J/B (Lower Finish
Panel)
IM 24( )
1A 22 Engine Wire and Engine Room J/B (Engine Compartment
Left)
: Connector Joining Wire Harness and Wire HarnessCode See Page
Joining Wire Harness and Wire Harness (Connector Location)EA1 38
Engine Wire and Engine Room Main Wire (Inside of the Engine Room
R/B)IA2IA4 40 Engine Room Main Wire and Instrument Panel Wire (Left
Side of the Instrument Panel Reinforcement)IA5
g ( )
II142 Engine Wire and Instrument Panel Wire (Blower Unit RH)II2
42 Engine Wire and Instrument Panel Wire (Blower Unit RH)
: Ground Points
Code See Page Ground Points LocationEC 38 Left Side of the
Cylinder HeadIE 40 Behind the Combination Meter
: Splice Points
Code See Page Wire Harness with Splice Points Code See Page Wire
Harness with Splice PointsE2
38 Engine WireI7
42 Instrument Panel WireE3 38 Engine Wire I9 42 Instrument Panel
Wire
I2 42 Instrument Panel Wire
Service Hints
-
2004 COROLLA (EWD533U)55
Memo
-
2004 COROLLA (EWD533U)56
Charging
1A1
B
100A
AL
T
1
2
1B1
5A AL
TS
1
2
1
30A
MAI
N
1
2
1
BR
IA42
BR
IM3
15AAM2
IM6
5 6AM2 IG2
ST2B
WBG
I10
IG L S B
IC REGULATOR
A2 A1 A3 B1
IL5
IK8
Char
ge
32
31
C 9
3B9
3B10
II22
AB
BC
3B22
3B20
II214
10AGAUGE
From Power Source System(See Page 48)
IG2
RW
RW
Y
RW
YB
O
J 4(A), J 5(B)
G 1(A), G 2(B)
RW Y
W
BG
Battery
FL MAIN2. 0L
EA15
W
BW
W
BG
Com
binat
ion
Met
er
Generator
Ignition SW
JunctionConnector
-
2004 COROLLA (EWD533U)57
G1 (A) Generator(A) 3Ground : 13.214.0 volts with the engine
running at 5000 rpm and 115C (239F)(A) 1Ground : 04 volts with the
ignition SW at ON position and the engine not running
: Parts LocationCode See Page Code See Page Code See PageC9 34
G2 B 32 J4 A 35
G1 A 32 I10 35 J5 B 35
: Relay Blocks
Code See Page Relay Blocks (Relay Block Location)1 22 Engine
Room R/B (Engine Compartment Left)
: Junction Block and Wire Harness Connector
Code See Page Junction Block and Wire Harness (Connector
Location)IG 25IK
Instrument Panel Wire and Instrument Panel J/B (Lower Finish
Panel)IL 24 Instrument Panel Wire and Instrument Panel J/B (Lower
Finish Panel)IM1A
22 Engine Wire and Engine Room J/B (Engine Compartment Left)1B
22 Engine Wire and Engine Room J/B (Engine Compartment Left)3B 28
Instrument Panel Wire and RH J/B (Right Side of the Instrument
Panel Reinforcement)
: Connector Joining Wire Harness and Wire HarnessCode See Page
Joining Wire Harness and Wire Harness (Connector Location)EA1 38
Engine Wire and Engine Room Main Wire (Inside of the Engine Room
R/B)IA4 40 Engine Room Main Wire and Instrument Panel Wire (Left
Side of the Instrument Panel Reinforcement)II2 42 Engine Wire and
Instrument Panel Wire (Blower Unit RH)
Service Hints
-
2004 COROLLA (EWD533U)58
Engine Control
Battery
1A1
30A
MAI
N
15A
EFI
1 1
IA42
IM3
15A
AM2
IM6
5 6
4
AM2 IG2
ST2
3 2
5 1
3 2
5 1
1 1 IL5 IK8IC12
EA13 EA110
E 3
IG4 ID19 IG1
1 1
5
4
BH
II19EA19
I10
ED
I 7
IA23 II212
2
1
AA AA
BE
IA510
II211
AG
AG
P
N
9
6
IA21
I10
FL MAIN2. 0L
B
B
WB
B
BB B
R
GR
WB
B
GR
B
B
R
RW
BW
BO
BW
R
RW
R R
R R
R
BB
B
B
BW
BW
BW
BO
BW
RW
RW
RW
BR
BR
B
2 2
1 1
BWBW
EFI R
elay
BW
( M/T
)
( A/T
)
( M/T
)
( A/T
)
( M/T
)( M
/T)
( A/T
)
( A/T)
( M/T
)
(A/T)
(M/T)
(A/T)
C/O
PN R
elay
F10
J 2( A
)
A 2
J 2( A
) , J 3( B
)
C 8
Park
/Neu
tral
Posit
ion
SW
Clut
ch St
art S
W
Fuel
Pu
mp
Ignition SW
Junc
tion
Conn
ecto
r
Junc
tion
Conn
ect
or
M
-
2004 COROLLA (EWD533U)59
E 3
EC
E 2
E 3 E 3
E 2 E 2
AF AF AF
BH
AF
BB BB
AC AC
I10
2
1
I10
BO
BW
RW
R
B
B
GR
B
BW
(A/T)
(M/T)
(A/T)
+B GND +B GND +B GND +B GND
DUTY
IGT IGF IGT IGF IGF IGT IGF IGT
GND VISC
1
1 4 1 4 1 4 1 4
3 2
3 2 3 2 2 3 2 3
R ( A/T
)
RW
RL
YG
LY
GR LY W
RL
LY
LY
GR
LY
WW
B
BW
WB
BW
WB
BW
WB
BW
WB
BO
BW
WB
BW
WB
BW
BBB
WB
B ( A/T
)
B ( M/T
)G
R
WB
WB
WB
WB
WB
BL
LB
BB
WB
I 2 I 3 I 4 I 5
LY
YG
J 2(A), J 3(B)
J 4( A
) , J 5( B
)
I 1 V 3
Idle
Ai
r Con
trol V
alve
Igni
tion
Co
il and
Ignite
r No.
1
Igni
tion
Co
il and
Ignite
r No.
2
Igni
tion
Co
il and
Ignite
r No.
3
Igni
tion
Co
il and
Ignite
r No.
4
Junction Connector
Jun
ctio
n Co
nnec
tor
VSV
( EVA
P)
B8
B9 D10
D3 A8 A11A10A9 A23
B5 A7 A6 A5 A12
IGT3 IGT4
E03 E01 E02
E 3(A), E 4(B), E 5(C), E 6(D)Engine Control Module
FCSTA RSO
BATT IGT1 IGT2 IGFNSW
EVP
-
2004 COROLLA (EWD533U)60
Engine Control
2
1
2
1
2
1
2
1
I10 I10 I10
II18
2
1
10AMHTR/DEF IUP
From Power Source System (See Page 48)
IL8
II217 II210
2
1
I10
IG
A
1
I10
1
2
BO
BW
B B B
BR
BR
BO
BW BW
BW
BW
BW
BW
BW
W
BYYLWBY
L
WB
LR G LW
YB
W
LB
WB B BR
3 2 4
1 5
I 6 I 7 I 8 I 9 C 2
V 2
P 1
M 1
E 2
J 7
Cam
shaf
t Tim
ing
Oil
Cont
rol V
alve
( VVT
)
Engin
e Co
olant
Te
mp.
Se
nso
r
Injec
tor
No. 1
Injec
tor
No. 2
Injec
tor
No. 3
Injec
tor
No. 4
JunctionConnector
Mas
s Ai
r Fl
ow M
eter
Pow
er St
eerin
g O
ilPr
essu
re SW
VSV
( Can
ister
Cl
ose
d Va
lve)
VG E2G THA
+B E2
A1 A2 A3 A4 A15 A14 D13
C1 B28 B29 B24 B32 A20 A19
OCVOCV+
CCV EC THW
E 3(A), E 4(B), E 5(C), E 6(D)Engine Control Module
THAEVGVGPSW
#10 #20 #30 #40 ELS2
-
2004 COROLLA (EWD533U)61
AH AH
BF BF
AH
ID21 ID22
ID26
BD
AB AB
II216
2
1
ID28
ID27
15ATAIL
From Power Source System (See Page 48)
IH7
OFF
Tail
Head
Ligh
tCo
ntro
l SW
2 5
1 3
3 3
3 3
I 4
15ASTOP
IC14
1
2
IC5 IL1
3C13 3C11
II7
IJ6
BO
BR
BR
B B
B
BO
GW GW
G
Y
Y
BR
B
BR BR
Y
Y
BR LL
Y LG
BR
RR
B
GW
GB G
GG
W
Y
LW
Y
1 2 1 3
3 2
23 13
GSW2 IDL
BR
II27
BR
BR
J 2( A
) , J 3( B
)
V 4
J 2( A
) , J 3( B
)
T 1
V 5
( Can
ada)
(Canada)
( USA
)
( USA
)(USA) (USA)
C12
TAIL
Re
lay
GW
GW
RW
( w/ C
ruise
Co
ntro
l)
A13
C14
S 9
13
10
Airb
ag S
enso
r As
sem
bly
Combination SW
Crui
se Co
ntro
l ECU
Junc
tion
Conn
ecto
r
Junc
tion
Conn
ect
or
Stop
Li
ght S
W
Thro
ttle
Po
sitio
n Se
nsor
Vapo
r Pre
ssur
e Se
nsor
VSV
( Vap
or Pr
ess
ure
Se
nsor
)
A28 D21 A18 A21 D4
D12 C19 D14 D16
E2
E 3(A), E 4(B), E 5(C), E 6(D)Engine Control Module
ELS F/PS IDLO
VC VTA TBPPTNK
STP
-
2004 COROLLA (EWD533U)62
Engine Control
4B2 4B1 4B4
4B3
II16
I10
II218 II29
H 5
H 8
I11
FAN
NO. 2
Rela
yLG
B
FAN
NO. 1
Rela
yLG
A/C
SWG
W
M/G
CL
T Re
lay
YB
Pres
sure
SW
Y
A/C
The
rmist
orB
L
1
2
AE AE
BA
2
1
BO BO
(*1)
(*1)
BR
BR
B
B B
B W
W W W W( *1)
( *1)
B
2 4
1 3
2 4
1 3
B BR
B B B
( *1)
B BR ( *1)
( *1)
W
( *1)
W
PB
P
B
+B E1
+B E1
HT OX
HT OX
C 3
C 1
J 2( A
) , J 3( B
)
BR
* 1 : Shielded
B( *1)
(* 1)
Cam
shaf
t Pos
ition
Sens
or
Cran
ksha
ft Po
sitio
n Se
nso
r
Heat
ed O
xyge
n Se
nsor
( Ban
k 1
Sens
or 1)
Hea
ted
Oxyg
en Se
nso
r( B
ank
1 Se
nso
r 2)
Junc
tion
Conn
ecto
r
Def
rost
er M
ode
Dete
ctio
n SW
YA/
C SW
Def
rost
er M
ode
Dete
ctio
n SW
D1B4 B23 C4 B21
D7 D6 C33A/CS
31 CC2 A13 C32 27 A A34 A26NE+
+BE 3(A), E 4(B), E 5(C), E 6(D)Engine Control Module
CFFAN ACLDACMG PRS THR NE G22+
HT1A OX1A OX1BHT1B
-
2004 COROLLA (EWD533U)63
II28
AA AA
BA BA BA BA
AA AA AA
EB
3B2 4C3
3B3 4C4
II11
IE
4B21
4B16
7. 5AOBD
From Power Source System (See Page 48)
IJ7
BO BO
RY
YR
B
VW
(*1)
(*1)
BR
BR
BR
LR
PB P
LR
PB P BR W
B
RB
RB
( *1)
BR B W VW B YR
( *1)
( *1)
( *1)
BR
WB
RY
BR
BR
BR
BR
BR
BR
2
7 13 15 5 4 16
SIL TC WFSE SG CG BAT
D 1
A
J 4( A
) , J 5( B
)
J 6
WB
1
K 1
Data Link Connector 3
Junc
tion
Conn
ecto
r
Junc
tion
Conn
ecto
r
Kno
ck Se
nso
r
B7 B1 B2
D18 D20 D19
D11C14D5C17E1 EKNK TACH
E 3(A), E 4(B), E 5(C), E 6(D)Engine Control Module
THWO W
SIL TC WFSE
KNK1 SPD
-
2004 COROLLA (EWD533U)64
Engine Control
10AGAUGE
From Power Source System (See Page 48)
IG2
3B22
3B203B16
II214
AB
BC
4C8
4C9
I 2
IA614 II24
AC
BC
EB
Spee
dom
eter
Tach
omet
er
32 4
33 8 19 10 9
17 3 1 2
YR B
VW
WG
RW
RW
BO
RW
BO
RY
YR
B
VW
Mal
func
tion
Indic
ator
La
mp
( w/o
AB
S)R
W
( w/o
AB
S)R
W
( w/o
AB
S)
SP1
BR
( w/o
AB
S)
( w/o
AB
S)BR
( w/o
AB
S)W
G( w
/o AB
S)W
G
( w/ A
BS)
WG
( w/ A
BS)
WG
V 1
S 1
J 2( A
) , J 3( B
)
J 4( A
) , J 5( B
)
C 9
Skid Control ECUwith Actuator
Com
binat
ion
Me
ter
Junc
tion
Conn
ecto
r
Junc
tion
Conn
ecto
r
Vehicle Speed Sensor(Combination Meter)
-
2004 COROLLA (EWD533U)65
The engine control system utilizes a microcomputer and maintains
overall control of the engine, etc. An outline of enginecontrol is
given here.
1. Input Signals(1) Engine coolant temp. signal system
The engine coolant temp. sensor detects the engine coolant temp.
and has a builtin thermistor with a resistance whichvaries
according to the engine coolant temp. Thus the engine coolant temp.
is input as a control signal to TERMINALTHW of the engine control
module.
(2) Intake air temp. signal systemThe intake air temp. sensor is
installed in the mass air flow meter and detects the intake air
temp., which is input as acontrol signal to TERMINAL THA of the
engine control module.
(3) Power steering oil pressure signal systemPower steering oil
pressure is detected by the power steering oil pressure SW and is
input as a control signal toTERMINAL PSW of the engine control
module.
(4) RPM signal systemCamshaft position and crankshaft position
are detected by the camshaft position sensor and crankshaft
position sensor.Camshaft position is input as a control signal to
TERMINAL G2+ of the engine control module, and engine RPM is
inputinto TERMINAL NE+.
(5) Throttle signal systemThe throttle position sensor detects
the throttle valve opening angle, which is input as a control
signal to TERMINAL VTAof the engine control module.
(6) Vehicle speed signal systemThe vehicle speed is detected by
the ABS speed sensor and the signal is input to TERMINAL SPD of the
engine controlmodule via the comb. meter and the skid control ECU
with actuator. (w/ ABS)The vehicle speed is detected by the vehicle
speed sensor installed in the transaxle and the signal is input
toTERMINAL SPD of the engine control module via the comb. meter.
(w/o ABS)
(7) NSW signal system (A/T)The Park/Neutral position SW detects
whether the shift position is in neutral or not, and inputs a
control signal toTERMINAL NSW of the engine control module.
(8) A/C SW signal systemThe operating voltage of the A/C SW is
detected and is input as a control signal to TERMINAL A/CS of the
enginecontrol module.
(9) Battery signal systemVoltage is constantly applied to
TERMINAL BATT of the engine control module. When the ignition SW is
turned to on,voltage for engine control module operation is applied
via the EFI relay to TERMINAL +B of the engine control module.
(10) Intake air volume signal systemIntake air volume is
detected by the mass air flow meter, and is input as a control
signal to TERMINAL VG of the enginecontrol module.
(11) STA signal systemTo confirm that the engine is cranking,
the voltage applied to the starter motor during cranking is
detected and is input asa control signal to TERMINAL STA of the
engine control module.
(12)Oxygen sensor signal systemThe oxygen density in the exhaust
gases is detected and is input as a control signal into TERMINALS
OX1A and OX1Bof the engine control module. To maintain stable
detection performance by the oxygen sensor, a heater is used
forwarming the sensor. The heater is also controlled by the engine
control module (HT1A and HT1B).
(13)Engine knock signal systemEngine knocking is detected by the
knock sensor and input as a control signal to TERMINAL KNK1 of the
engine controlmodule.
(14)Electrical load signal systemWhen systems which cause a high
electrical load such as the rear window defogger, taillight are
turned on, a signal isinput to TERMINALS ELS and ELS2 as a control
signal.
(15)Vapor pressure signal systemVapor pressure is detected by
the vapor pressure sensor and is input as a control signal to
TERMINAL PTNK of theengine control module.
System Outline
-
2004 COROLLA (EWD533U)66
Engine Control
2. Control System* SFI system
The SFI system monitors the engine conditions through the
signals, which are input from each sensor to the enginecontrol
module. Based on this data and the program memorized in the engine
control module, the most appropriate fuelinjection timing is
decided and current is output to TERMINALS #10, #20, #30 and #40 of
the engine control module,operating the injectors (to inject fuel).
This is the system which finely controls the fuel injection in
response to the drivingconditions, through the engine control
module.
* ESA systemThe ESA system monitors the engine conditions using
the signals, which are input to the engine control module from
eachsensor. Based on this data and the program memorized in the
engine control module, the most appropriate ignition timingis
decided and current is output to TERMINALS IGT1, IGT2, IGT3 and
IGT4 of the engine control module. This outputcontrols the ignition
coil and igniter No. 1 , No. 2 , No. 3 and No. 4 to produce the
most appropriate ignition timing for thedriving conditions.
* IAC systemThe IAC system increases the RPM and provides idle
stability for fast idleup when the engine is cold, and when the
idlespeed has dropped due to electrical load and so on. The engine
control module evaluates the signals from each sensor,and outputs
current to TERMINAL RSO to control the idle air control valve.
* Knock control systemKnock control system controls the gate
based on the engine rotation speed and detects knocking by the peak
value of theknock sensor output during the gate open period, and
then controls it to the most suitable ignition timing in proportion
tothe driving condition.
* Evapoparge control systemThis system leads the vapor stuck to
the canister to the serge tank in order not to agitate the air fuel
by adjusting the fuelinjection volume.The signal at this time will
be output from TERMINAL EVP of the engine control module to VSV
(EVAP).
3. Diagnosis SystemWith the diagnosis system, when there is a
malfunctioning in the engine control module signal system,the
malfunctionsystem is recorded in the memory. The malfunctioning
system can be found by reading the display (Code) of the
malfunctionindicator lamp.
4. FailSafe SystemWhen a malfunction occurs in any system, if
there is a possibility of engine trouble being caused by continued
control basedon the signals from that system, the failsafe system
either controls the system by using the data (Standard
values)recorded in the engine control module memory or else stops
the engine.
-
2004 COROLLA (EWD533U)67
C/OPN Relay53 : Closed with the starter running and the engine
running
EFI Relay53 : Closed with the ignition SW at ON or ST
position
E2 Engine Coolant Temp. Sensor12 : Approx. 15.04 kW (20C,
4F)
Approx. 5.74 kW ( 0C, 32F)Approx. 2.45 kW (20C, 68F)Approx.
0.318 kW (80C, 176F)
E3 (A), E4 (B), E5 (C), E6 (D) Engine Control ModuleVoltage at
engine control module wiring connectors
+BE1 : 914 volts (Ignition SW at ON position)VCE1 : 4.55.5 volts
(Ignition SW at ON position)
VTAE1 : 0.30.8 volts (Ignition SW on and throttle valve fully
closed): 3.24.9 volts (Ignition SW on and throttle valve fully
open)
EVGE1 : 3.33.9 volts (Ignition SW at ON position)THAE1 : 0.53.4
volts (Engine idling and intake air temp. 080C, 32176F)THWE1 :
0.21.0 volts (Engine idling and engine coolant temp. 60120C,
140248F)STAE1 : 614 volts (Engine cranking)
IGT1, IGT2, IGT3, IGT4E1 : Pulse generation (Engine idling)IGFE1
: Pulse generation (Engine idling)FCE1 : 914 volts (Ignition SW on
and engine stopping)
03 volts (Engine idling)WE1 : 914 volts (Engine idling and
warning light off)
A/CSE1 : 914 volts (Ignition SW on and A/C SW off)SPDE1 : Pulse
generation (Driving approx. 20 km/h)ELSE1 : 7.514 volts (Ignition
SW on and taillight on)
ELS2E1 : 7.514 volts (Ignition SW on and rear window defogger
on)NSWE1 : 03 volts (Engine cranking)
#10, #20, #30, #40E1 : Pulse generation (Engine idling)NE+ NE :
Pulse generation (Engine idling)
RSOE1 : Pulse generation (Engine idling)G2+ NE : Pulse
generation (Engine idling)
TBPE1 : 9.014.0 volts (Ignition SW on)PTNKE1 : 3.03.6 volts
(Ignition SW at ON position and remove fuel cap)
OX1A, OX1BE1 : Pulse generation (Maintain engine speed at 2500
rpm for two minutes after warming up.)HT1A, HT1BE1 : 9.014.0 volts
(Ignition SW at ON position)
03.0 volts (Engine idling)KNK1E1 : Pulse generation (Engine
idling)
EVPE1 : 9.014.0 volts (Ignition SW at ON position)TACHE1 : Pulse
generation (Engine idling)
Service Hints
-
2004 COROLLA (EWD533U)68
Engine Control : Parts Location
Code See Page Code See Page Code See PageA2 32 F10 36 J4 A 35A13
34 H5 32 J5 B 35C1 32 H8 35 J6 35C2 32 I1 33 J7 35C3 32 I2 33 K1
33C8 34 I3 33 M1 33C9 34 I4 33 P1 33C12 34 I5 33 S1 33C14 34 I6 33
S9 35D1 34 I7 33 T1 33E2 32 I8 33 V1 33
E3 A 34 I9 33 V2 33E4 B 34 I10 35 V3 33E5 C 34 J2 A 35 V4 37E6 D
34 J3 B 35 V5 37
: Relay Blocks
Code See Page Relay Blocks (Relay Block Location)1 22 Engine
Room R/B (Engine Compartment Left)3 28 RH R/B (Right Side of the
Instrument Panel Reinforcement)
: Junction Block and Wire Harness Connector
Code See Page Junction Block and Wire Harness (Connector
Location)IC 25 Engine Room Main Wire and Instrument Panel J/B
(Lower Finish Panel)ID 25 Floor Wire and Instrument Panel J/B
(Lower Finish Panel)IGIH
25II 25
IJ Instrument Panel Wire and Instrument Panel J/B (Lower Finish
Panel)IK
( )
IL 24IM1A 22 Engine Wire and Engine Room J/B (Engine Compartment
Left)3B
28 Instrument Panel Wire and RH J/B (Right Side of the
Instrument Panel Reinforcement)3C 28 Instrument Panel Wire and RH
J/B (Right Side of the Instrument Panel Reinforcement)4B
30 Instrument Panel Wire and Center J/B (Behind the Combination
Meter)4C 30 Instrument Panel Wire and Center J/B (Behind the
Combination Meter)
: Connector Joining Wire Harness and Wire HarnessCode See Page
Joining Wire Harness and Wire Harness (Connector Location)EA1 38
Engine Wire and Engine Room Main Wire (Inside of the Engine Room
R/B)IA2IA4
40 Engine Room Main Wire and Instrument Panel Wire (Left Side of
the Instrument Panel Reinforcement)IA5 40 Engine Room Main Wire and
Instrument Panel Wire (Left Side of the Instrument Panel
Reinforcement)IA6ID2 42 Instrument Panel Wire and Floor Wire (Left
Kick Panel)II1
42 Engine Wire and Instrument Panel Wire (Blower Unit RH)II2 42
Engine Wire and Instrument Panel Wire (Blower Unit RH)
-
2004 COROLLA (EWD533U)69
: Ground Points
Code See Page Ground Points LocationEB
38 Left Side of the Cylinder HeadEC 38 Left Side of the Cylinder
Head
ED 38 Front Left Suspension TowerIE 40 Behind the Combination
MeterIG 40 Right Kick PanelBH 44 Under the Left Quarter Pillar
: Splice Points
Code See Page Wire Harness with Splice Points Code See Page Wire
Harness with Splice PointsE2
38 Engine WireI7 42 Instrument Panel Wire
E3 38 Engine Wire I1042 Engine WireI2
42 Instrument Panel WireI11 42 Engine Wire
I4 42 Instrument Panel Wire
-
2004 COROLLA (EWD533U)70
Headlight
From Power Source System (See Page 48)
IG2
3B8
3B10
3B16
RW
10A
GAUG
E
RW
12
8
II22
L
1
3B22
3B12
OFF Low
Head
High
Dim
mer
SW
Tail
Flash
Ligh
tCo
ntro
l SW
3C6
3C4
Y R
3C5
IE
AA
IA43
ED
C12
15 7 2
13 12 8
IE11 IE13 IE12
20 19 18
A18
1 4 3
GY
GB
GW
GY
GO GR
Y R
Y
WB
WB
WB
10 11
R
GW WB
WB
D 2
G 1
A
WBWB
RW
J 6
RW
3
RB
10A
ECU
B
IH1
RB
( *1)
( *1)
( *1)
( *1)
( *1)
( *1)
CSB CSO CSE
ER
Y
RY
16
( *1)
(* 1)
9
( *1)
1
15A
DOM
E
LW
LW
1
2
CLTB CLTS CLTE
Automatic LightControl Sensor
Combination SW
Daytime Running Light Relay
Gen
erat
or
JunctionConnector
T H HI
IG+B
CHG
4B11
4B21
-
2004 COROLLA (EWD533U)71
From Power Source System (See Page 48)
40AHEADMAIN
1
1
11
RB
RB
P 3
2 5
1 3
1 1
1 1
IA24 1
10AHEAD LHLWR
1
2
1
10AHEAD RHLWR
1
2
1
1
2
1
2IA41
61101314
IA515 IA515
B
B
2
1
B 2
J 1
GB
WR
RW
RW
RB
RY
RW
RW
RW
WB
WB
WR
GB(*1)
WB
RW
RY
RY
RB
RW R
RB
RB
RB
WB
RW
D 2
RB
RB
R R
HEADRelay
RB
DRL
H 2
H 4
( *2)
( *2)
( *3)
( *3)
( *1)
* 1 : USA* 2 : w/ ABS* 3 : w/o ABS
LW LW
2
1
I 3
Brak
e Fl
uid
Leve
lW
arn
ing
SW
Daytime Running Light Relay
Hea
dligh
t LH
( Low
)
Hea
dligh
t RH
( Low
)Jun
ctio
nCo
nnec
tor
ParkingBrake SW
4
GO
FOG
Com
binat
ion
SW
PKB
TAIL DIM HLPBRK
(*4)
* 4 : w/ Fog Light
12
S 1
Skid
Co
ntro
l ECU
with
Ac
tuat
orPKB
-
2004 COROLLA (EWD533U)72
Headlight
1
10AHEAD LHUPR
1
2
1
10AHEAD RHUPR
1
2
1
5 2
3 1
1 1
1 1
IA210IA66
ED EA
1
2
1
2
14
13
5 4 18
High
Bea
m
5 2
3 1
3 3
3 3
15ATAIL
From Power Source System (See Page 48)
IH7
RW
LW
RB
4C19
4C20
IL4
IC7GWRB G
W
R
WR G GB
R LW
RW G
LW
RB
LW
RR
RW
R
WB
WB
WB
WR
WB
WB
RW R
WB
WR
GB(*1)
WB
C 9H 1
H 3
( *1)
( *1)
( *1)
(* 1)
( *1)
WB
* 1 : USA
TAIL
Re
lay
DIM
MER
Re
lay
E 4
Combination Meter
Head
light
LH
( High
)
Head
light
RH
( High
)
-
2004 COROLLA (EWD533U)73
The current is always flowing from the HEAD MAIN fuse to HEAD
relay (Coil side) to TERMINAL 6 of the daytime runninglight relay,
from ECUB fuse to TERMINAL 3 of the daytime running light relay and
from the TAIL fuse to TAIL relay (Coilside) to TERMINAL 14 of the
daytime running light relay (USA).When the ignition SW is turned
on, the current flowing through the GAUGE fuse flows to TERMINAL 12
of the daytimerunning light relay.
1. Daytime Running Light OperationWhen the engine is started,
voltage generated at TERMINAL L of the generator is applied to
TERMINAL 8 of the daytimerunning light relay. If the parking brake
lever is pulled up (Parking brake SW on) at this time, the relay is
not activated so thedaytime running light system does not operate.
If the parking brake lever is then released (Parking brake SW off),
a signal isinput to TERMINAL 11 of the relay.This activates the
daytime running light relay and the HEAD relay is turned to on, so
the current flows from the HEAD MAINfuse to the HEAD relay (Point
side) to HEAD LH LWR, HEAD RH LWR fuses to TERMINAL 2 of the
headlights to TERMINAL1 to TERMINAL 1 of the daytime running light
relay to TERMINAL 2 to GROUND, causing the headlights to light
up(Headlights light up dimmer than normal brightness.). Once the
daytime running light system operates and the headlightslight up,
the headlights remain on even if the parking brake lever is pulled
up (Parking brake SW on).If the engine stalls and the ignition SW
remains on, the headlights remain light up even through current is
no longer outputfrom TERMINAL L of the generator. If the ignition
SW is then turned off, the headlights go off.If the engine is
started with the parking brake lever released (Parking brake SW
off), the daytime running light systemoperates and headlights light
up when the engine starts.
2. Headlight OperationWhen the light control SW is switched to
Head position and the dimmer SW is set to Low position, causing the
daytimerunning light relay and the HEAD relay to turn on, so the
current flows from the HEAD MAIN fuse to HEAD relay (Coil side)
toTERMINAL 6 of the daytime running light relay to TERMINAL 7 to
TERMINAL 12 of the light control SW to TERMINAL 11 toGROUND. The
current to HEAD relay (Point side) then flows to HEAD LH LWR, HEAD
RH LWR fuses to TERMINAL 2 of theheadlights (Low) to TERMINAL 1 to
TERMINAL 1 of the daytime running light relay to TERMINAL 2 to
GROUND, causingthe headlights to light up at normal intensity.When
the light control SW is switched to Head position and the dimmer SW
is set to High position, the signal from thedimmer SW is input to
the daytime running light relay. This activates the daytime running
light relay and the HEAD relay isturned on, so the current flows
from the HEAD MAIN fuse to HEAD relay (Point side) to TERMINAL 1 of
the DIMMER relay toTERMINAL 2 to TERMINAL 13 of the daytime running
light relay, activating the DIMMER relay. This causes current to
flowfrom TERMINAL 3 of the DIMMER relay to TERMINAL 5 to HEAD LH
UPR, HEAD RHUPR fuses to TERMINAL 2 of theheadlights (High) to
TERMINAL 1 to GROUND, causing the headlights to light up at high
beam and the high beam indicatorlight to light up.When the dimmer
SW is switched to Flash position, the signal from the dimmer SW is
input to the daytime running light relay.This activates the daytime
running light relay and the HEAD relay is turned on, so the current
flows from the HEAD MAINfuse to HEAD relay (Point side) to TERMINAL
1 of the DIMMER relay to TERMINAL 2 to TERMINAL 13 of the
daytimerunning light relay, activating the DIMMER relay, and also
flows from the HEAD LH UPR, HEAD RH UPR fuses toTERMINAL 2 of the
headlights to TERMINAL 1 to GROUND, causing the headlights to light
up at high beam and the highbeam indicator light to light up.
3. Automatic Light Control Operation (USA)When the daytime
running light is operating and the Automatic control sensor detects
a decrease in the ambient light, theautomatic light co