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User Guide – Standard Functionality IM/CM/S–EN Rev. M
ControlMaster CM10, CM30 and CM50Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
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Language
Operator Templates
Page 1 (4) TemplaOperator FunctionsAutoscrollSoft Key FunctionAuto Manual EnablLocal Remote EnabAlarm Ack. EnableSP Adjust Enable
SettingsBrightnessContrast*
Date & TimeDate FormatTime & DateDaylight SavingSP Adjust Enable
Basic Device Setup Display
Menu
Exit Select Exit Select Exit S
Initial SetupApp. TemplateLoop 1 Output Type
Loop 1 Split O/PInstrument TagMains Freq.Config ActionCustom TemplateReset to Defaults
Security SetupBasic PasswordAdvanced PasswordReset Passwords
Custom Config
Note. When in Advanced Level (configuration) mode, press and hold the key to return to the standard Operator page – see Fig. 3.1, page 5
*Enabled for CM30 and CM50 only
Refer to Section 7.2, page 39Refer to Section 6, page 27 Refer to Section 7.1, page 36
Menu Menu
Loop 1 Setpoints Local Setpoint 1 (4) RSP Ratio
RSP Bias Ramp Mode Ramp Rate
Loop 1 ControlOn/Off HysteresisModeAutotunePID
Loop 1 Mot Valve RatioBias
Deadband Travel Time
Loop 1 Time PropCycle Time 1Cycle Time 2
Alarm 1 (8)Trip
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
Contents
1 Safety .......................................................................... 3
1.1 Electrical Safety ..................................................... 31.2 Symbols ................................................................ 31.3 Health & Safety ..................................................... 4
2 Introduction ................................................................ 4
2.1 EC Directive 89 / 336 / EEC .................................. 42.2 End of Life Disposal ............................................... 4
3 Displays, Icons and Keys .......................................... 5
3.1 CM10 Operator Page, Icons and Keys .................. 5
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
7 Advanced Level ........................................................ 36
7.1 Device Setup ....................................................... 367.2 Display ................................................................ 39
7.3 Input/Output ........................................................437.4 Control ................................................................ 517.5 Process Alarm ..................................................... 637.6 Functions ............................................................ 667.7 Communication ................................................... 767.8 Diagnostics ..........................................................77
7.8.1 Diagnostic Messages ................................ 797.9 Device Info .......................................................... 83
8 Templates and Functionality ....................................848 1 Basic Templates 84
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A A
Ap
Ap
Ap
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
1.3 Health & Safety 2 This
CM
con
2.1
Health and Safety
To ensure that our products are safe and without risk to health,the following points must be noted: The relevant sections of these instructions must be read
carefully before proceeding. Warning labels on containers and packages must be
observed. Installation, operation, maintenance and servicing must
be carried out only by suitably trained personnel and inaccordance with the information given.
Normal safety precautions must be taken to avoid the
possibility of an accident occurring when operating inconditions of high pressure and / or temperature.
No
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
3 Displays, Icons and Keys
3.1 CM10 Operator Page, Icons and Keys
PV Value
Setpoint Value
Icons
Output Value See Table 3.1for key functions
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
3.2 CM30 and CM50 Operator Page, Icons & Keys The ControlMaster CM30 and CM50 displays and icons are shown in
PV Value
Bargrap
h
Setpoint Value
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
The ControlMaster CM30 and CM50 front panel keys are shown
Fig. 3.3 ControlMaster CM30 / CM50 Front Panel Keys
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
4 Installation
4.1 Siting and Environmental Requirements
At Eye Level Close to the Sensor
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
4.2 Dimensions
Dimensions in mm (in.)97 (3.81)
97(3.81)
0 030 8
50 (1.97)
+0 6 +0.02
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
Dimensions in mm (in.)
14
23 (0.9)
68
76 (3.0)
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
4.3 MountingControlMaster is designed for panel mounting. For NEMA4X
protection, a panel thickness of 2.5 mm (0.1 in.) is required.
To panel-mount the controller:1. Cut a hole of the correct size for the controller in the
panel – see Section 4.2, page 9 for dimensions.
2. Insert the controller into the panel cut-out.
Referring to Fig. 4.4:
3. Position the upper panel clampA at the top front of the case against the panel.
4. Locate the panel clamp anchorB in slotC.5. Tighten the panel clamp anchor screwD until panel
A
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
4.4 Jumper Links for Relay Outputs The factory-set default for relay action is N/O.
4.4.1 Removing the Controller from its Case The ControlMaster inner assembly must be removed from its
case to access the relay contact jumper links.
Referring to Fig. 4.5:
1. Insert the bezel release toolA (supplied) into the frontpanel slotB below the function keys.
2. Press the bezel release toolA fully in and then downC until the shoulder on the tool engages with the
notch behind the controller front plate.3 Pull the bezel release toolA to withdraw the inner
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
4.4.2 Resetting Jumper Links
1. The links associated with the relay outputs are shown
in Fig. 4.6.
2. If necessary, move the link to select the relay action
required (N/O or N/C).
Note. The factory-set default for all jumper links is N/O.
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
4.5 Electrical Connections
Warning.
The controller is not fitted with a switch therefore a disconnecting devstandards must be fitted to the final installation.
It must be mounted in close proximity to the controller within easy reachdevice for the instrument.
Remove all power from supply, relay and any powered control circuits aconnections.
Use cable appropriate for the load currents. The terminals accept cab
Always route signal leads and power cables separately, preferably in e
It is strongly recommended that screened cable is used for signal inpu
The instrument conforms to Mains Power Input Overvoltage Category
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
4.5.1 CM10 Electrical Connections
C o m m s *
Tx PSU
Analog / DigitalOutput 1****
Analog Input 1
Analog Input 2
NC
Standard Connections Rear View
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
4.5.2 CM30 Electrical Connections
Rear View
Digital Output + Exte
Digital Input / Outp
C o m m s *
TxPSU Analog Output 2
Standard Connections
Digital Input / Outpu
Digital Input / Outp
Relay Output 2
AnalogInput 1
Analog Input 2
Analog / Digital
Output 1****
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
4.5.3 CM50 Electrical Connections
Rear View
Analog Input 1
Analog Input 2 C o m m s *
Standard Connections
Digital Output + External
Digital Input / Output 1
Digital Input / Output 2
Tx PSU*Refer to rear panel for
MODBUS connections
**N/O (factory default) or N/C
contact selection made via
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
4.5.4 Analog Inputs
THC
CJ**
3-lead RTD
mA, mV, V,Digital Input
RTD +
RTD –
AnalogInput 2
AnalogInput 1
3rd lead
****
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
THC
CJ**
3-lead R
RTD +
RTD –
AnalogInput 4
AnalogInput 3
3rd lead
CM30 CM50
****
mA, mV, V,Digital Input
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
4.5.5 Frequency / Pulse Input
Note. This input is designed primarily for use with flowmet
Source Device
External Voltag(Max. 30 V)
–ve +ve
Load*
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
Digital Input/Output + ExternalCM10: Terminal 21
CM30: Terminal 43 or 35CM50: Terminal 7 or 30
Digital Input/OutputCM10: Terminal 22 or 23
CM30: Terminal 44 or 45; 36, 37, 38 or 39CM50: Terminal 8 or 9; 31, 32, 33 or 34
Digital Input/Output –CM10: Terminal 24
CM30: Terminal 46 or 40
CM50: Terminal 10 or 35
Terminal Connections on Stan
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
5 Operator Level Menus
Operator level menus are us
select the view and to enter B To access Operator Level me
1. From the Operator Pag
2. Use the / key
3. Press to expand m
return to the previous m
Menu functions are described
Adjust...Setpoint Loop 1
View Select
Enter Config. Mode
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
Autotune Used to start or stop an autois On – see page 29.
Adjust Enables a value to be adjust
The icon next to a value in
Setpoint Select Selects the local setpoint tconfigured).
Alarm Acknowledge Acknowledges any active bu
View Select Selects the Operator view to
Enter Advanced Level Displays the Access Level se
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
5.1 Diagnostic Status Bar
Failure
Maintenance
Out of Spec
Check Function
NAMUR (NE107) Stat
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
5.2 Diagnostic View The Diagnostic View can be selected from the Operator /
View Select menu. All currently active diagnostic alarm states
are displayed in the Diagnostic View .
Alarm Icon Diagnostic Description / Alarm Tag
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
5.4 Access Level
Level Access
Logout Displayed after Basic or Advanced levels areaccessed. Logs the user out of Basic or Advanced level. If passwords are set, a passwordmust be entered to access these levels againafter selecting Logout .
Read Only Enables all parameter settings to be viewed
Basic Enables access to the Basic setup level andadjustment of PID (see page 30) parameters,autotuning configuration and adjustment of
alarm trip points.
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
6 Basic Level
The Basic menu provides access to the tunaMenuBasic
Loop 1 Setpoints
Local Setpoint 1 (4) The local setpoint value required. If
value here is also updated.
RSP Ratio If the remote (external) setpoint issetpoint input) + bias.
Note This parameter is available o
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Basic / …Loop 1 Setpoints
Ramp Mode The ramping setpoint facility can be
used to prevent a large disturbance to
the control output when the setpointvalue is changed. The rate set applies to
both the local and the remote setpoints
Ramp Rate Sets the ramp rate required in engineeri
Note. Applicable only if Ramp Mode is
Loop 1 Control
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Basic / …Loop 1 Control
Mode Turns the Autotune functionality onWhen set to On, an Autotune can b
Autotune
Autotune Operation
Autotune is a user-activated feature that enables automatic se'at setpoint type' algorithm. Autotune changes the controller the optimum PID settings. Autotune uses a relay type functioprocess. New PID parameters are calculated and stored in thfrom Autotune, switch the controller to Manual control mode (to the normal setpoint) before initiating Autotune.
1 Set the first step
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Basic / …Loop 1 Control / …Autotune
First Step Defines the maximum size of the first othe output step magnitude according to
measurement of the process characterimaximum setting provides the largest o
Dynamics Used to configure Autotune to give opcontrolled.
Normal Determines if derivative control is requaccordingly.
Deadtime Sets the proportional and integral term(higher proportional band [lower gain] an
PI Used for processes where it is known th
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Basic / …Loop 1 Control / …PID
Derivative T ime 1 Set in seconds.
Manual Reset When the Integral Time is Off, th
variable is equal to the control setp
Note: The controller is shipped with null PID values (P=100, I
it is connected to, these values must be tuned accordingly.
adjustment. If the controller is tuned manually the table below
These values are only suggested starting values and should n
Process Type P I
Temperature (fast)* 10 30
T ( l )*
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Basic
Loop 1 Mot Valve
Example of Motorized Valve With Feedback
Motorized Valve Output Without Feedback (Boundless)
A motorized valve output without feedback (boundless) process derivative of the required regulator position (the controller signals t
in the direction to travel and how far to move) by a series of integra
PV
SPT (OP x Ratio) + BiasPID
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Basic / …Loop 1 Mot Valve
Calculation for Control Pulses (Boundless Control)
The following calculations are for guidance when setting Dea
The Deadband on the ControlMaster is set in engineering unitas a %, this can be calculated in the following way:
Minimum ’ON’ time of integral action pulses (for a fixed contr
Minimum (approximate) time between integral action pulses (
% Deadband = Deadband (eng unitsEng Hi - Eng Lo
= Travel Time x Deadband% (in seco% Proportional Band
I t l A ti Ti D db d%
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Basic / …Loop 1 Mot Valve
Deadband Example: If the valve is set to be driven4 %, the motor stops driving when the
48 % and 52 %.
Travel Time For motorized valve without feedback (s
Position %
Required Valve
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Basic
Loop 1 Time Prop The active time of the output pulseoutput the pulse is active for the co
Note. Applicable only if Output Typdigital output) – see page 36.
Cycle Time= 10 s
50 % Output
5 s 5 s 1 s
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
7 Advanced Level
7.1 Device Setup
Provides access to standard setup parameters tprovides the ability to create non-standard config
MenuDevice Setup
Initial Setup
App Template Application templates enable standacreated as simply as possible. Select parameters. When a template is selectemplate The inputs and function
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Device Setup / …Initial Setup
Instrument Tag A 16-character alphanumeric tag
Mains Freq Used to set the internal filters to r
Config Action The Config Action parameter is u
behave when the Advanced leve
Continue The controller continues to ope
normal.
Hold Puts the controller into Manualcontroller returns to the pre-Cooutputs are held at their value / s
Inactive Puts the controller into Manual co
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Device Setup
Security Setup 2 Security access levels are providalphanumeric characters.
Note. Passwords are not set at the fa
Basic Password Basic level provides access to the Bas
Advanced Password Provides access to all configuration p
Reset Passwords Resets all passwords to factory values
Custom Config
Loop 1 (2) PV Sets the source for the process variab
Loop 1 (2) Split O/P Sets the source for output to the split
L (2) V l M d S h l i d F db
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
7.2 Display
Used to setup the operator page, displayed l
Language Selects the language on the c
Operator Templates Enables up to 4 operator pag
Page 1 (4) Template The operator template type. Tabbreviations, for example:
Single PV, SP & OP
Menu
Display
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Display
Operator Functions
Autoscroll When enabled (On ), operator pagepage.
Soft Key Function Assigns a dedicated function to th
Configuration Displays the Access Level enablin
Auto/Manual Toggles between Auto and Manua
Local/Remote Toggles between Local and Remo
Scroll View Scrolls through each available Ope
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Display / …Operator Functions
Auto Manual Enable Turns on / off the ability for Au
Local Remote Enable Turns on / off the ability for LoLevel .
Alarm Ack. Enable Turns on / off the ability to ac
SP Adjust Enable Turns on / off setpoint adjustm
Settings Adjusts display settings to su
Brightness Increases / Decreases the dis
Contrast Increases / Decreases the dis
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Display / …Date & Time / …Daylight Saving
DS Region
Off Daylight saving is disabled.
Europe Standard daylight saving start and
USA Standard daylight saving start and
Custom Used to create custom daylight saEurope or USA.
Note. Enables Daylight Start Time
DS Start Time The start time selected from 1-hou
N t Di l d l h th DS
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
7.3 Input/Output
Enables analog and digital inputs / output
Analog Inputs
Analog Input 1 (4)*
Input Type Input types comprise: Millivolts,
volt-free 24V Digital Freq Input P
MenuInput/Output
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
… Input/Output / …Analog Input 1 (4)
Elect. Low Sets the required electrical range.
Note. Applicable only to Millivolts, M
Linear Inputs Standard
Millivolts 0 toMilliamps 0 t Volts 0
Resistance (low) 0 tResistance (high) 0 t
Elect High Sets the required electrical range
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
… Input/Output / …Analog Input 1 (4)
Eng Units The selected units are used by
Not applicable for: Pulse Input ,
Thermocouple and RTD inputs
Appendix C, page 106 for anal
Eng. Dps Engineering decimal places – svalue.
Eng Low Specifies the engineering low (m
For example, for an electrical in
of 50 to 250 bar, set the Eng L
N li bl f P l I
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
… Input/Output / …Analog Input 1 (4)
Pulse Units Selects the unit of measure for the p
Pulse / Unit Sets the number of pulses required Pulse Units = Kl and Pulse / Unit = 1
10 pulses = 1 Kl.
Broken Sensor If an input failure occurs, the input v
None No action taken.
Automatic If the value of failed input is below E
minimum downscale value; otherwis
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Input/Output / … …Analog Input 1 (4)
Filter Time The input is averaged over the
Fault Detect Sets a tolerance level (in % of above or below the engineering
Zero Adjustment
Span Adjustment
The Zero Adjustment and Span
eliminate system errors. Apply
is displayed.
Normally, Zero Adjustment is
performed by applying an offse
close to Eng High (adjustment
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Input/Output / … …Analog Outputs
Elect. Low* The current output required when th
45.
Elect. High* The current output required when th
45.
Auto Eng Range* If enabled (On ) the Eng High and En
range values of the source automat
Eng Low* The minimum engineering range out
Eng High* The maximum engineering range ou
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Input/Output
Digital I/O
Digital IO 1 (6)
Type Sets the Digital IO to operate a
Off No action taken.
Output The Digital IO operates as an o
Volt Free High input detected when volt-
24 Volt Digital input low < 5 V, high > 1
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Input/Output
Relays
Relay 1 (4)
Source Selects the digital signal to be assdescription of sources.
Polarity Sets the polarity of the relay.
Positive The relay is energized If the source
Negative The relay is energized If the source
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
7.4 Control
Enables the setpoints, control functions and
Loop 1 Setpoints The controller can configure independlimit the absolute values and rate of ch
Low Limit
High Limit
The setpoint Low / High Limit parame
and / or remote setpoints. Setpoint lim
tracking enabled. If the setpoint is ou
value can be adjusted only towards its
MenuControl
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Control / …Loop 1 Setpoints
Track Mode The local (internal) setpoint can track anselected.
Off No tracking.
Local The local (internal) setpoint tracks the proc
Remote The local (internal) setpoint tracks the remo
the controller is put into Manual control mo
Note. Available only if the template selecte
Local and Remote Note. Available only if the template selecte
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Control / …Loop 1 Setpoints
RSP Fault Action The action required when a fault occu
No Action No fault action.
Local Selects the local (internal) setpoint mo
Local Default Selects the local (internal) setpoint mo
Default Setpoint Sets the value required for the local (in
Ramp Mode See Basic Level, page 28.
Ramp Rate See Basic Level, page 28.
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Control / …Loop 1 Setpoints / Select Sources
LSP1 (4) Select The source required to select local setpoin
local setpoint. Selection is made on the r
signal.
Local Select The source required to select local setpoin
local setpoint. Selection is made on the r
signal.
Remote Select The source required to select remote setpo
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ControlMaster CM10, CM30 and CM50
Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Control
Loop 1 Control Configures the basic type of control req
settings.
Control Type Selects the basic type of controller req
PID Standard proportional, integral and de
On/Off A simple 2-state control.
Note. Loop 1 output type must be se
Control Action If the required controller action is know
to Unknown and Autotune (see page
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ControlMaster CM10, CM30 and CM50
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…Control
Loop 1 Output Used to set the output limits, tracking raprocess variable failure.
Limits Note. When used with split output the limit
the split output range values are calculated
Limit Action Selects when the output limits should be a
Low/High Limit Sets minimum / maximum controller outpu
Failure Actions
Power Recovery Used to select the default power failure mo
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…Control / …Loop 1 Output / …Failure Actions / …Power Reco
Man – Default Manual control mode with output set
Auto Mode Auto control mode with integral term r
Auto – Last Auto control mode with integral term r
PV Fail Action Determines the controller output when
No Action No action is taken if the PV input fails.
Man – HoldO/P
Puts the controller into Manual controthe PV failure.
Man Default Puts the controller into Manual contro
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…Control / …Loop 1 Output
A/M Select Sources The selection of A/M ( Auto / Manual ) cosignals; either from internal digital signals
digital inputs (or digital communications).
Auto Select The source required to select Auto contro
is made on the rising edge of the digital sig
Manual 1 (2)Select
The source required to select Manua
Selection is made on rising edge of the d
output value is set according to Manual 1 (2
below).
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…Control / …Loop 1 Output
Manual 1 (2)Config O/P
Used when Manual 1 (2) Output is set
A/M Toggle The source required to toggle between A
modes. When the digital signal is high,
Manual control mode (the front panel
other digital select signals have no effec
low, Auto control mode is selected. Whe
front panel controls or edge-triggered di
put the controller into Manual control m
A/M Output Sets the (manual) output value when
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…Control / …Loop 1 Output
Slew Rate The (output) Slew Rate restricts the maximcontrol output.
Function Selects if the output Slew Rate function is
Off
Up and Down The Slew Rate applies to increasing and d
Up The Slew Rate applies to increasing outpu
Down The Slew Rate applies to decreasing outpu
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…Control /…Loop 1 Output
Tracking Configures the control output follow a
mode, the output can be adjusted as
switching from Manual to Auto is bump
setting, the output ramps to its expect
Source is set to None , tracking is disabl
SourceSignal Source
Sets the source of the signal required
If set to None, output tracking is disab
Mode Selects the type of object tracking.
In Auto Control output tracking signal when
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Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Control
Loop 1 Split O/P*
The split output facility enables the PID control output (seepage 30 ) to be split into 2 separate outputs. This enables
heat / cool and other applications requiring dual outputs to
be controlled. The linear relationship between the input from
the PID algorithm and the 2 outputs is configured using the
Min and Max Input / Output parameters (below).
When operating with Split O/P in Manual control mode,
manual adjustment is made to the input at the split output
block (x axis). By default, the Operator page displays both
MinMinMaxMin
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7.5 Process Alarm
Used to configure up to 8 independent proce
Process Alarm
MenuProcess Alarm
Hysteresis
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Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
…Process Alarm
Hi h d L L t h A
Trip
Point
Alarm On
Hysteresis
Process Variable
Alarm Latched
Alarm Acknowledged by Operator AlarmOff
High Latch Alarm
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…Process Alarm / … Alarm 1 (8)
Hysteresis Hysteresis trip level in engineering uwhen the process variable has move
value – see Process Alarm examplesTime Hysteresis If an alarm trip value is exceeded, the
has expired. If the signal goes out of
the hysteresis timer is reset.
Display Enable Enables an alarm to be used for contthe Operator level or Diagnostic view
Acknowledge
S
The source required to acknow
A k l d i i d
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7.6 Functions
Contains parameters for setting up the math b
controller.
Logic Equations Up to 8 logic equations can be configsignals) with 7 operators. The elements o1, Operator 1 and Operand 2 are evaluaOperand 3. This result is then combined end of the equation.
Note. If any of the operand sources are i
l i ti t t t t i d i
MenuFunctions
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…Functions / Logic Equations
Equation Number Selects the logic equation (1 to 8) to
Operand 1 (8) See Appendix A , page 100 for desc
Invert 1 (8) Logically inverts (applies NOT functi
For example, if the digital signal assiof '0' before being applied to the eq
Operator1 (7) Selects the Operator type: OR, AND
Select END if no more elements are
Math Blocks Up to 8 math blocks can be configtypes (see Block Type below). Thef i bl k f l P
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…Functions / …Math Blocks / …Block Type
Equation Enables an equation with up to 4 operandassigned to any analog or digital signal (s
either '0' or '1'. With the exception of theleft to right order, with no operator prece
The result of a math block can be used
complex math equations to be construct
math block 1 is processed first, then ma
Operand 1
O d 2
Operator 1
Add, SubtractMultiply, Divide
L S l t
M
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…Functions / …Math Blocks / …Block Type
Real Time Average
Calculates the average value of a pthe math block is updated at the e
configured to restart the calculation The average value is stored in case than the Average Duration (see pag
Max Hold The math block output represents th
Min Hold The math block output represents th
Multiplexer Enables 1 of 2 analog signals or con
A
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…Functions / …Math Blocks
Equation Setup
Source 1 (2) The source of the first operand in the
constant).
Source 1(2) Constant Sets the constant value to be used.
Note. Applicable only if Source 1 (2) is a
Operator 1 (3)
End Add Subtract
M lti l
Terminates the equation.
St d d ith ti f ti
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…Functions / …Math Blocks
Real Time Average Setup
Source 1
(RTA Source)
Selects the source for real time ave
of sources.
Reset Source Select the digital source required to
This does not change the immediatenext average value – see Appendix A
Average Duration Sets the time duration the average i
The output value of the math block
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…Functions / …Math Blocks
Multiplexer Setup
Source 1 Selects the source (any analog signal [se
into the multiplexer.
Source 1 Constant Sets the constant value to be used.
Note. Applicable only if Source 1 is assig
Source 2 Select the source for the second input in
Source 2 Constant Sets the constant value to be used.
Note. Applicable only if Source 1 is assig
M S l t S l t th di it l i l t b d t
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…Functions / …Math Blocks
Setup for All Math Block Types
Eng. Dps Selects the resolution required to be
Eng. LowEng High
Selects the engineering range low /
If the math block result exceeds theblock fail state is set and its output i
Eng Units The selected units are displayed idescription of engineering units.
Fault Action The value returned when the math b
N F il d l l t d l i d
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…Function
Linearizer 1 (2) A 20-breakpoint (custom) linearizer. Cust
1. Selecting an analog source as th
2. Selecting the custom linearizer o
The engineering range and units of the in
linearizer output.
Source 1 (2) Selects the input source to be linearizedsources.
Lin 1 (2) Breakpoints Set X and Y values as a % of the enginee
Breakpoint Selects the breakpoint to be configured.
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…Functions
Delay Timer 1 (2) 2 Delay timers are provided. The de
An internal timer is started and, whe
for the configured On Time. After ththe source input until the end of this
Source 1 (2) The source signal used to trigger thsee page Appendix A , page 100 for
Delay Time The delay (in seconds) between the
On Time The length of time in seconds the de
Real Time Alarms 2 Independent real-time alarms can
d i
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7.7 Communication
…Functions / …Real Time Alarms / …Real Time Alarm 1 (2)
On hour Sets the hour the alarm is activated – no
On minute Set the minutes past the hour the alarm
Duration Set the duration the alarm is active.
Display enable If disabled (Off ), the alarm state does notalarm log
Tag A 16-character alphanumeric tag dispDiagnostic Status Bar and the Diagnostic
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…Diagnostics
Source Analysis
Analog Sources Enables the current value of any analog
Analog Source Selects the analog signal to be viewed –
View Value Displays the value of the analog signal s
Digital Sources Enables the current state of any digital s
Digital Source Selects the digital signal to be viewed –
View State Displays the state of the digital signal se
Invalid Sources Select edit to display any invalid analog
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7.8.1 Diagnostic Messages
Icon Number /Message
Possible Cause
242.004 ADC 1 Failed
Temporary or permanent failure of analogconverter on the main I/O board.
240.005 ADC 2 Failed
Temporary or permanent failure of analogconverter on the option board.
250.000 (248.001)PV 1 (2) Failed
Problem with Input assigned to Loop 1 (2sensor leads, defective input source or inpof permitted range.
246.002 Problem with Input assigned to Loop 1 (2
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230.010(228.011)
WV 1 (2) Failed
Problem with input assigned to Loop 1 (2) wild vBroken sensor leads, defective input source or
signal out of permitted range.234.008(232.009)
PFB 1 (2) Failed
Problem with input assigned to Loop 1 (2) positfeedback. Broken sensor leads, defective inputor input signal out of permitted range.
216.016NV Error Proc Bd
Failure of non-volatile memory on processor / dboard or permanent corruption of its data .
214.017NV Error Main Bd
Failure of non-volatile memory on main board opermanent corruption of its data.
Icon Number /Message
Possible Cause
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208.020NV Error
Comm Bd
Failure of non-volatile memory on commuboard or permanent corruption of its data
206.021NV Error
SW Key 1
Failure of non-volatile memory on Softwarpermanent corruption of its data.
Config Error The configuration contains a source that ipresent or valid.
Icon Number /Message
Possible Cause
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070.040(066.041)
Tuner 1 (2) Abort Autotune has been aborted by the user.
094.034(090.035)
Valve 1 (2) Sticking
Motorized valve travel time is significantly sloweconfigured time.
168.026 (166.027)(164.028) Tuner 1
Phase 1..3
Autotune is in progress. See page 29 for details phase.
160.030(158.031)
Icon Number /Message
Possible Cause
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8 Templates and Functionality
8.1 Basic Templates
8.1.1 Single Loop / Single Loop with Remote Setpoint This template provides basic feedback control using three term PID o
the difference between the process variable and the control setpoint
user (Local setpoint) or an input from a remote source (remote setpo
Notes.
Input assignments can be changed in Device Setup
Output assignments can be changed in Input / Outp
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PV
L/R
SP
AIN 1
AIN 2x Ratio+ Bias
LSPT1
LSPT2
LSPT3
LSPT4
LocalSet Point
MO
Loop 1PID Control1
RSP
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8.2 Standard Templates
8.2.1 Auto / Manual Station (Low Signal Selection / Digi This template configures the ControlMaster as a back up for a
ControlMaster's current output follows the master controllers output Upon detection of a fault in the Master system, which is identified b
digital Input signal, the ControlMaster selects Manual Mode with eith
fixed output value.
Once the Master signal is restored or the digital input state returns to
Mode and continues to follow the Master Controller output.
(See Fig. 8.4, page 88 for details of parallel connection).
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8.2.2 Analog Backup Station (Low Signal Selection / This template provides a back up for a master controller (syste
Remote Control Mode. In this mode the output of the ControlMa
in the Master system, either by a low signal on the Master outp
Control Mode and the process is controlled by the PID output o The PID algorithm continuously tracks the Master Controller ou
operation. Once the Master Controller output is restored or th
switches back to Remote Control Mode and continues to track
(See Fig. 8.4, page 88 for details of parallel connection).
AIN 1PV
Loop 1PID Control
LSPT1
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The auto-manual station and analog backup station templates can be
Parallel operation is achieved by using an external relay that is triggere
to be routed to the process. This setup allows uninterrupted control,
or ControlMaster.
ControlOutput
MasterController
AIN 2 +Output
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8.2.3 Single Indicator The Single Indicator template is used to display one variable on
8.2.4 Dual Indicator The Dual Indicator template is used to display two process varia
Fig. 8.5 Single Indicator Template
Ma AIN 1 PV
M AIN 1 PV 1
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9 PC ConfigurationIn addition to local configuration via the front panel keys, the controlle
The infrared port is activated when Advanced level is accessed. For f
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10 Specification
Operation
Display
Language
Operator keypad
Color 1 / 4 VGA TFT, liquid crystal display (LCD) with built-inbacklight
English, German, French, Italian and Spanish
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Control output types
Current proportioning
Time proportioning
On / Off
Motorized valve with feedback
Motorized valve without feedback
Split output – with combinations of relay, digital output andcurrent outputs
Control parameters
Proportional band (0 to 999.9 %)
Integral (0 to 10000 s)
Derivative (0.0 to 999.9 s)
Aut
O
Pro
N
T
S
H
A
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Maths blocks
Delay timers
Number 8
Operators +, –, x , /
Average, Maximum, Minimum
High / Low / Median Select
Square root
Multiplexer
Number 2
Programmable Delay
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Other linearizations
x, x3/2, x5/2
Digital filter
Programmable 0 to 60 s
Display range
–9999 to 99999
Update rate
125 ms
Common mode noise rejection
>120 dB at 50 / 60 Hz with 300 imbalance resistance
Normal (series) mode noise rejection
>60 dB at 50 / 60 Hz
In
T
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RTD Maximum Range°C (°F)
Accuracy(% of reading)
Pt100–200 to 600
(–325 to 1100)0.1 % or ±0.5 °C
(0.9 °F)
Linear InputsStandard
Analog Input Accuracy
(% of reading)
Millivolts
Milliamps
0 to 150 mV
0 to 50 mA
0.1 % or ±20 µV
0.2 % or ±4 µA
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Outputs
Controls / retransmission outputs Rel
Number 2 (1 standard, 1 optional)
Isolation Galvanically isolated from the rest of the circuitry,500 V for 1 minute
Analog range 0 to 20 mA Programmable
Load 750 Max.
Accuracy 0.25 % of output or ±10 µA
N
T
C
C
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Digital input / output
CM10 2 (Optional)
CM30 / CM50 6 (2 Standard, 4 optional)
Type User-programmable as input or output
Minimum input pulse duration – 125 ms
Input
– volt-free or 24 V DC
– 1-signal: 15 to 30 V
– 0-signal: –3 to 5 V
– Conforms to IEC 61131-2
Output
– Open collector output
– 30 V, 100 mA max. switched
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Safety
Approvals and certifications
EN61010-1
cULus
General safety
Pollution category 2
Insulation category 2
Isolation (to inputs)
Ele
Sup
1
1
Pow
1
Pow
N
Analog I/Ps Comms
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Physical
Size
Weight
Panel cutout
CM10 50 x 97 x 141 mm (2.0 x 3.8 x 5.5 in.)
CM30 97 x 97 x 141 mm (3.8 x 3.8 x 5.5 in.)CM50 144 x 76 x 146 mm (5.6 x 3.0 x 5.7 in.)
CM10 0.38 kg (0.84 lb) approx. (unpacked)
CM30 0.5 kg (1.1 lb) approx. (unpacked)
CM50 0.57 kg (1.27 lb) approx. (unpacked)
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Appendix A – Digital and Analog Sources
A.1 Digital Sources
Note. Numbers in brackets indicate additional parameters, for exam
State parameters are available.
Source Name Description [Comment]
Alarm 1 (8) Ack. State Acknowledged alarm = 0Unacknowledged alarm = 1
Alarm 1 (8) State Alarm State
Analog input failure (active when the signal
Lo
Lo
Lo
So
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Loop 1 Ctrl Track Control track state
Math Block 1 (8) Fail Maths failure
RTA 1 (2) State Real time alarm state
Softkey ToggleFront panel soft key toggles the source’sstate.
Softkey EdgeFront panel soft key sets the source activeon key press.
T1 (2) Int Pulse Totalizer intermediate pulse. Active for1 second when the intermediate count isreached.
Totalizer run state
Source Name Description [Comment]
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Appendix B – Configuration Error CodesConfiguration errors are generated when a signal assigned as a sourc
Configuration errors are displayed as numerical codes and a descrip
ErrorCode
Error Description
1 Analog Input Value A1 (I/P 1)
2 Analog Input Value A2 (I/P 2)
3 Analog Input Value B1(I/P 3 – CM50)
4 Analog Input Value B2(I/P 4 – CM50)
13 Setpoint Actual R
14 Setpoint SelectedLSPT Value 2
15 Setpoint ControlSetpoint Value 2
16 Setpoint SelectedRatio Value 2
ErrorCode
Error Description
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98 Analog Input State C1(I/P 3 – CM30)
99 Analog Input State C2(I/P 4– CM30)
100 Setpoint Remote Mode State 1
101 Setpoint LSPT 1Selected State 1
102 Setpoint LSPT 2Selected State 1
103 Setpoint LSPT 3Selected State 1
ErrorCode
Error Description
108 Setpoint LSPT 3Selected State 2
109 Setpoint LSPT 4Selected State 2
110 Digital Input State
111 Digital Input State
112 Digital Input State
113 Digital Input State
114 Digital Input State
115 Digital Input State
ErrorCode
Error Description
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154 Alarm Ack State 7
155 Alarm State 8
156 Alarm Ack State 8
157 Time Prop State 1
158 Time Prop State 2
159 Time Prop State 3
160 Time Prop State 4
161 Control O/P Auto State 1
162 Control O/P Manual State 1
ErrorCode
Error Description
169 Mot Valve C
170 Mot Valve O
171 Mot Valve S
172 Mot Valve T
173 Mot Valve T
174 Mot Valve C
175 Mot Valve O
176 Mot Valve S
177 Delay Timer
ErrorCode
Error Desc
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Appendix C – Analog Input (Engineering) Units
Unit Description
% %
% sat % saturation
%dO2 % dissolved oxygen
%HCI % hydrochloric acid
%N2 % nitrogen
%O2 % oxygen
%OBS % obscuration
%RH % relative humidity
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m WG meters water gauge
m3 /d, m3 /h, m3 /m, m3 /scubic meters per day, hour, minute,second.
mbar millibar
mg/kg milligrams per kilogram
Mgal/d (UK) imperial mega gallons per day
Mgal/d (US) US mega gallons per day
mho conductance
Ml/d, Ml/h megaliters per day, hour.
ml/h ml/m milliliters per hour minute
Unit Description
ControlMaster CM10, CM30 and CM50
U i l ll 1/ 1/ d 1/ DIN
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Universal process controllers, 1 / 8, 1 / 4 and 1 / 2 DIN
Appendix D – Output Type Assignments
Output Type AO 1 AO 2 DIO 1 DIO 2
Analog OP PV
Time Proportioning PV SP
MValve + Feedback PV SP
MValve Boundless PV SP OP 2
Split Output Analog / Relay
OP 1 PV
Split Output Analog / Digital
OP 1 PV OP 2
Split Output
Refer to Section 7.6, page 66 Refer toRefer to Section 7.5, page 63
Process Alarm
Menu
Functions Com
Menu Menu
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Alarm 1 (8)TypeTagSourceTripHysteresisTime Hysteresis
Display EnableAcknowledge Source
Enable Source
Process Alarm
Exit Select
Logic EquationsEquation NumberOperand 1 (8)Invert 1 (8)Operator 1 (7)
Math Blocks
Math Block NumberBlock TypeEng. DPsEng. LowEng. HighEng. UnitsFault ActionSource 1 (2)Source 1 (2) ConstantReset SourceAverage DurationOperator 1 (3)Mux Selector
Linearizer 1 (2)Source 1 (2)Lin 1 (2) Breakpoints
Delay Timer 1 (2)SourceDelay Time
On TimeReal Time AlarmsReal Time Alarm 1 (2)
Refer todetails paramete
Functions Com
Exit Select Exit
CCustomer Support
We provide a comprehensive after sales service via a Worldwide
Service Organization. Contact one of the following offices for
details on your nearest Service and Repair Centre.
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UK ABB Limited
Tel: +44 (0)1480 475321
Fax: +44 (0)1480 217948
USA
ABB Inc.
Tel: +1 215 674 6000
Fax: +1 215 674 7183
Client WarrantyPrior to installation, the equipment referred to in this manual must be stored in a clean, dry environment, in accordance with the
Company's published specification.
Periodic checks must be made on the equipment's condition. In the event of a failure under warranty, the following
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