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Manual Sly Injection

Oct 16, 2015

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manual for e gas sly injection system

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    ISO9

    001:

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    LPG-Methane Sly Injection Technical Installation Manual

    www.e-gas.it

  • Technical Installation Manual - REV. RO 2.1.0 2

    CONTENTS

    Installing the Sly-Injection harness 3Sly-Injection harness pinout for 4-cylinder engines 8Sly-Injection harness pinout for 8-cylinder engines 10Harness for 4- and 8-cylinder engines (LPG\METHANE) 12Connection: tank level sensor 13Connection: temperature sensor on reducer (LPG / Methane) 14Connection: pressure sensor (LPG / Methane) 14Connection: changeover switch (LPG / Methane) 15Injector signal 17Injector disconnector harness 18Harness 425.382 (UNIVERSAL for 4-cylinder engines) 19Injector disconnector harness (UNIVERSAL) 20Installation of the mechanical components 22EVM01 methane solenoid valve 24Connection of the methane reducer solenoid valve - Type RM01 24Installation diagram for LPG components 25Installation diagram for METHANE (CNG) components 26Pressure sensor for injection systems([email protected] SLY INJECTION systems) 27LPG filter 29E-gas injector 30Injector flute (FT01) 31Injector group 33Passive injectors for injection systems 34Connecting the Lambda probe 36Calibrating the [email protected] SLY-INJECTION system 37Step 1: calibration of the engine speed 38Step 2: calibration of the maximum injection time of the engine vehicle 39Step 3: selection of the fuel using the (ADVANCED) options; LPG or METHANE 40Step 4: calibration of the vehicle GAS / PETROL conversion factor 40Step 5: calibration of the gas vehicle transitions 43Engine Parameters 44Parameters settings 45Appendix 1 48Gas Menu 50Gas Injector Type 51Resetting the ECU 52Modular changeover 53Controlling the Lambda signal 55Enabling the debug feature 59Gas system diagnostic errors 61EOD connection instructions 63Restoring the Sly-Injection program 65How to change the serial port number (COM) 66Jaguar petrol pressure emulator PRODUCT CODE 1.019.C016 68Heating circuit 69Ignition on 69Injector signal diagnostics 70Amplified rpm filter 71

    CONT

    ENTS

  • Technical Installation Manual - REV. RO 2.1.0 3

    The wiring diagram in Figure 2 shows the loca-tion of each connector along with a referencenumber that is useful to determine the functionslinked to each connector. The first step consists

    in determining whether the selected harnesscan be installed on the vehicle, which requiresknowing the number of cylinders fitted on thevehicle.

    [email protected] INJECTION is constituted by generalharness with standard automotive connectorsand has been specifically designed to allowmechanical installers to easily connect the har-ness of the system and accurately position thecables.The harness comprises a series of connectors

    with a different design and number of electriccontacts to allow them to be uniquely identi-fied. These features minimise potential mista-kes and allow even inexperienced users tocomplete the initial installation of the system.

    TYPE AND FUNCTION OF HARNESS CONNECTORS

    TABLE OF CONNECTORS

    Injector disconnection connector A

    GAS A injector connector

    GAS B injector connector

    ECU diagnostic socket

    Temperature reducer

    Switch

    Pressure sensor

    Front solenoid valve

    Level sensor

    Rear solenoid valve

    Injector disconnection connector B

    This connector needs to be connected tothe injector disconnector through the 10-way accessory connector.

    This connector needs to be connected tothe injector disconnector through the 10-way accessory connector.

    The 6-way connector needs to be con-nected to the GAS injectors of the GroupA engine.

    The 6-way connector needs to be con-nected to the GAS injectors of the GroupB engine.

    This 6-way connector can be used to per-form ECU diagnostic operations using aPC or the [email protected] tester.

    The 4-way connector needs to connectedto the rear of the switch supplied with [email protected]

    The 2-way connector can be used to con-nect to the temperature sensor on thereducer body.

    The 3-way connector can be used to con-nect to the pressure sensor of the systemplant.

    The 2-way connector needs to be con-nected to the front solenoid valve.

    Can be used to configure a dedicated con-nector for the [email protected] sensor or to usecolor coding for the connection to a gene-ric sensor.This electric termination can be used to con-nect the rear valve to the LPG system and tothe METHANE timing advance processor.Note: the blue wire is for +12V.

    INSTALLING THE SLY-INJECTION HARNESS

    Table of harness connectors Table 1

    INSTALLING THE SLY-INJECTION HARNESS

  • > Technical Installation Manual - REV. RO 2.1.0 4

    LPG - METHANE HARNESS, product code 425.380(engine: 3 4 cylinders)

    SLY-INJECTION SYSTEM

    Figure 1: Connector 3 4 cylinders (product code 425.380 )

    LPG

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  • Technical Installation Manual - REV. RO 2.1.0 5

    LPG - METHANE HARNESS, product code 425.381(engine: 5 8 cylinders)

    SLY-INJECTION SYSTEM

    Figure 1: Connector 5 8 cylinders (product code 425.381 )

    LPG - M

    ETHANE HARNESS, product code 425.381

  • Technical Installation Manual - REV. RO 2.1.0 6

    LPG - METHANE HARNESS, product code 425.382(engine: 3 4 cylinders)

    SLY-INJECTION SYSTEM

    Figure 3: Connector 3 4 cylinders (product code 425.382)

    LPG

    - M

    ETHA

    NE H

    ARNE

    SS, pr

    oduc

    t cod

    e 42

    5.38

    2

  • Technical Installation Manual - REV. RO 2.1.0 7

    LPG - METHANE HARNESS, product code 425.383(engine: 5 8 cylinders)

    SLY-INJECTION SYSTEM

    Figure 4: Connector 5 8 cylinders (product code 425.383 )

    LPG - M

    ETHANE HARNESS, product code 425.383

  • Technical Installation Manual - REV. RO 2.1.0 8

    HARNESS PINOUT OF THE SLY-INJECTION SYSTEM FOR4-CYLINDER ENGINES

    PIN-OUT reference

    1. IN_INJA_12. IN_INJB_13. IN_INJC_14. IN_INJD_19. OUT_INJA_110. OUT_INJC_1 13. GND14. KEY_COMMAND_+12VOLT_IN15. GND17. SWITCH_BUTTON22. LAMBDA_IN24. EV_GAS_POST / VAR. ANT.25. KEY_POWER_+12VOLT_OUT26. GND27. LEVEL_SIGNAL29. NEG_INJA_130. NEG_INJB_131. NEG_INJC_1 32.NEG_INJC_1 37. OUT_INJB_138. OUT_INJD_141. GND42. EV_GAS_ANT43. +12VOLT_IN44. RPM_IN46. KEY_POWER_+12VOLT_OUT47. KEY_POWER_+12VOLT_OUT48. GND49. K_cn50. L_cn 52. Vref55. PRESS56. TEMP

    HARN

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  • Technical Installation Manual - REV. RO 2.1.0 9

    1. IN_INJA_1 PETROL Injector A Group 12. IN_INJB_1 PETROL Injector B Group 13. IN_INJC_1 PETROL Injector C Group 14. IN_INJD_1 PETROL Injector D Group 129. NEG_INJA_1 PETROL NEGATIVE Injector A Group 130. NEG_INJB_1 PETROL NEGATIVE Injector B Group 131. NEG_INJC_1 PETROL NEGATIVE Injector C Group 132. NEG_INJD_1 PETROL NEGATIVE Injector D Group 19. OUT_INJA_1 GAS Output Injector A Group 137. OUT_INJB_1 GAS Output Injector B Group 110. OUT_INJC_1 GAS Output Injector C Group 138. OUT_INJD_1 GAS Output Injector D Group 117. SWITCH_BUTTON Switch control18. DATA LINE Switch data line

    22. LAMBDA_IN Lambda signal

    27. LEVEL_SIGNAL Level signal

    44. RPM_IN RPM

    55. PRESS Pressure sensor signal

    56. TEMP Temperature signal

    24. EV_GAS_POST / VAR. ANT. Rear solenoid valve / Timing advance processor control42. EV_GAS_ ANT. Front solenoid valve

    49. K_cn Serial line50. L_cn Serial line

    43. +12VOLT_IN 12V input

    52. Vref 5V Output

    46. KEY_POWER_+12VOLT_OUT 12V output47. KEY_POWER_+12VOLT_OUT 12V output25. KEY_POWER_+12VOLT_OUT 12V output

    14. KEY_COMMAND_+12VOLT_IN 12V input key

    26. GND GND15. GND13. GND41. GND48. GND

    PINOUT DESCRIPTION (4 CYLINDERS)

    PINOUT DESCRIPTIO

    N (4 CYLINDERS)

  • Technical Installation Manual - REV. RO 2.1.0 10

    HARNESS PINOUT OF THE SLY-INJECTION SYSTEM FOR 8-CYLINDER ENGINES

    PIN-OUT reference

    1. IN_INJA_12. IN_INJB_13. IN_INJC_14. IN_INJD_15. IN_INJA_26. IN_INJB_27. IN_INJC_28. IN_INJD_29. OUT_INJA_110. OUT_INJC_111. OUT_INJA_212. OUT_INJC_213. GND14. KEY_COMMAND_+12VOLT_IN15. GND17. SWITCH_BUTTON22. LAMBDA_IN24. EV_GAS_POST / VAR. ANT.25. KEY_POWER_+12VOLT_OUT26. GND27. LEVEL_SIGNAL29. NEG_INJA_130. NEG_INJB_131. NEG_INJC_132. NEG_INJD_133. NEG_INJA_2

    HARN

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  • Technical Installation Manual - REV. RO 2.1.0 11

    1. IN_INJA_1 PETROL Injector A Group 12. IN_INJB_1 PETROL Injector B Group 13. IN_INJC_1 PETROL Injector C Group 14. IN_INJD_1 PETROL Injector D Group 15. IN_INJA_2 PETROL Injector A Group 26. IN_INJB_2 PETROL Injector B Group 27. IN_INJC_2 PETROL Injector C Group 28. IN_INJD_2 PETROL Injector D Group 229. NEG_INJA_1 PETROL NEGATIVE Injector A Group 130. NEG_INJB_1 PETROL NEGATIVE Injector B Group 131. NEG_INJC_1 PETROL NEGATIVE Injector C Group 132. NEG_INJD_1 PETROL NEGATIVE Injector D Group 129. NEG_INJA_2 PETROL NEGATIVE Injector A Group 230. NEG_INJB_2 PETROL NEGATIVE Injector B Group 231. NEG_INJC_2 PETROL NEGATIVE Injector C Group 232. NEG_INJD_2 PETROL NEGATIVE Injector D Group 29. OUT_INJA_1 GAS Output Injector A Group 137. OUT_INJB_1 GAS Output Injector B Group 110. OUT_INJC_1 GAS Outp