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7/28/2019 Manual service Renault Scenic 2 tablarie
"The repair methods given by the manufacturer in this document are based on the technical
specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in theproduction of the various component units and accessories from which his vehicles areconstructed."
All copyrights reserved by Renault.
The reproduction or translation in part of whole of the present document, as well as the useof the spare parts reference numbering system, are prohibited without the prior writtenconsent of Renault.
FEBRUARY 2006 Edition Anglaise
X84, and J84
4 Panelwork
40A GENERAL VEHICLE INFORMATION
41A FRONT LOWER STRUCTURE
41B CENTRE LOWER STRUCTURE
41C SIDE LOWER STRUCTURE
41D REAR LOWER STRUCTURE
42A UPPER FRONT STRUCTURE
43A SIDE UPPER STRUCTURE
44A REAR UPPER STRUCTURE
45A TOP OF BODY
47A SIDE OPENING ELEMENTS
48A NON-SIDE OPENING ELEMENTS
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Bodywork special tooling: Use 40AUSING THE DASHBOARD CROSS MEMBERREMOVAL TOOL Car. 1673
Screw the rod (1) onto the body (2) as far as the stopand tighten gently.
Insert the assembly into the A-pillar, then screw intothe beam as far as the stop.
Firmly lock tool body (2) in the same way as a locknut against the dashboard cross member nut whileholding the hexagonal head of bolt (1) .
Unscrew the tool as far as the stop using hexagonbolt (2) and tighten it gently (during this operation,the beam nut, which has a left-hand thread, screwsinto the beam and disengages it from the A-pillar).
Hold the tool body and unlock rod (1) in the sameway as a lock nut.
Unscrew dashboard cross member rod (1) to remo-ve the tool.
Repeat the procedure for the second bolt.
This releases the dashboard cross member from theA-pillar.
101308
102527
102529
102530
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Bodywork special tooling: Use 40ATo refit, screw the lock nut (left-hand thread) fullyinto the beam.
Fit the beam with the A-pillar hole.
As for the removal operation, prepare the tool, screwit completely into the beam nut then lock the toolbody (2) against the beam nut.
Simultaneously screw the rod (1) and the body (2) ofthe tool as far as the stop, tightening gently.
Hold the body (2) of the tool and unscrew the rod (1)in the same way as a lock nut and then remove thetool.
USING THE DASHBOARD PROTECTION TOOL Car.1764
Use this tool when replacing the windscreen:
- remove the A-pillar trims,
- position the dashboard protector to prevent dama-ge.
102528
WARNING
When removing the dashboard cross member, itis possible that the lock nuts may cause the twosides to become incorrectly adjusted. In thiscase, refit the dashboard to adjust the clearances
with the windscreen pillar trim and the door trim.
18263
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Bodywork special tooling: Use 40A(1) Mandrel mounting
- (2) Mandrels
- (3) Tightening bolt
- (4) Body
- (5) Anvils
- (6) Special nut
- (7) Nuts
- (8) Studs
- (9) Thrust nut
- Select the mandrel, anvil and insert assemblyadapted to the crimping operation to be carried out.
- Into the mandrel mounting: (1) screw the mandrel(2) (left-hand thread).
- Tighten the bolt (3) onto the body (4) until the stop(left-hand thread).
- Into the body: (4) screw the anvil (5) (left-handthread).
- Fit the assembly (1) and (2) into the body of the to-ol.
- Screw the insert (left-hand thread) onto the pullrod.
USING TOOL CAR. 1504
Turn the bolt using a 24 spanner, holding the tool
handle manually.
To fit the special nut (6) , position the mandrelacross the crimped nut and tighten it onto thethrust nut (9) .
WARNING
Each time a panel is stripped in the workshop(e.g. when drilling), degrease and wipe the areaand then use a fine brush to apply the following:
- a pre-treatment primer,
- a two-part primer,
- paint in the vehicle body colour.
16069
WARNING
Completion of the crimping operation should befelt by the operator (increase in the tighteningeffort). Crimping of the insert is correct when itno longer has any rotational play; this should bechecked before removing the pull rod - mandrelassembly.
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Hollow body parts inserts: Precautions for repair 40AThe expanding inserts ensure that the vehicle cavitiesare sealed and soundproofed. They react to the tempe-rature when the bodywork is immersed in the catapho-retic bath at the factory. These conditions cannot bereproduced on the bodywork.
As inserts are not recoverable, always replace expan-ding inserts.
The inserts supplied by the Parts Department areidentical to the original parts.
To obtain the same sealing and soundproofing proper-ties, carry out the following operations:
- clean the bonding surfaces with heptane.
- if necessary, seal the holes in the insert using piecescut from a soundproofing pad.
- apply a bead of preformed trim sealing mastic aroundand inside the insert holes.
- fit the insert by compressing the mastic.
In some cases, it is possible to replace the accessiblepart of the insert only, which must be cut out of the re-placement part.
WARNING
Do not refit the part after compressing the bead.
When MIG welding, protect the inserts from spatterand heat dispersion.
For example, use a heat shield.
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Earths on the body: List and location of components 40AFor the replacement procedure for earth studs, (seeMR 400, 40A, General information, Earth screwconnections ).IMPORTANT
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths of
any wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
115073
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GENERAL VEHICLE INFORMATIONStructure components to be positioned on body repair bench: Description 40A
Two possible cases can arise:
- For rebuilding the rear of the vehicle, these two points
alone can be used to align and support the front of the
vehicle.
- For a light frontal impact not requiring removal of thefront axle sub-frame.
If in doubt about the damage to one of the main refe-
rence points (A or B), use the two additional points lo-
cated in the area not affected by the impact to confirmthe trim height.
b - Front mechanical components removed
If replacing the sub-frame rear support, this reference
point is replaced temporarily by point (G), located on
the rear part of the front side member, point (A) thus
being used for positioning the replaced component.
2 - B - REAR AXLE FRONT MOUNTING
This is the principal rear reference point for setting thetrim height.
a - Rear mechanical components in place
The bracket covers the rear axle bearing mountingbolts.
Used for a frontal impact or a light rear impact.
b - Rear mechanical components removed
101091
Note:
- on the left-hand side, the hole is round;
- on the right-hand side, it is a slot.
WARNING
This point contributes to ensuring the front axlegeometry, it aligns the front axle sub-frame with thebody and directly influences all the angles of thefront axle.
101154
101092
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GENERAL VEHICLE INFORMATIONStructure components to be positioned on body repair bench: Description 40A
The bracket is supporting the underneath of the rearaxle assembly mounting unit and is centred in thethreaded holes of the rear axle bearing mounting.
If the complete rear side member is being replaced,this reference point is replaced by point (G) located onthe rear section of the front side member, points (B)being used to position the replaced component.
II - REFERENCE POINTS FOR POSITIONING THEPARTS REPLACED
1 - C - FRONT SUB-FRAME FRONT MOUNTINGUNIT
With just the front mechanical components removed,the bracket rests under the front sub-frame front moun-ting unit and is centred in the threaded hole of the sub-frame mounting.
It is used when replacing:
- a partial or complete front side member,
- a half unit.
2 - F - FRONT SHOCK ABSORBER UPPERMOUNTING
The bracket rests under the shock absorber cup and iscentred in the shock absorber cup hole.
It is used when replacing:
- a wheel arch,
- a front half unit.
It is also used when straightening.
WARNING
These points are used to align the rear axle with thebody and directly influence the vehicle trajectoryangle.
101090
WARNING
This point helps to maintain the front axle geometry.It directly influences the clearance in the space of
the lower wishbone and therefore the variations incastor angle and wheel alignment.
101088
WARNING
This point helps to maintain the front axle geometry.It directly influences the camber and castor pivotangles.
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GENERAL VEHICLE INFORMATIONStructure components to be positioned on body repair bench: Description 40A
3 - P - ENGINE MOUNTING
The bracket is positioned from above the engine moun-ting and is centred in the mounting hole of the axle.
It should be used with the mechanical components re-moved for the replacement of:
- a front half unit.
- a front wheel arch.
4 - H - END OF FRONT SIDE MEMBER
The bracket rests under the side member and is cen-tred in the threaded hole of the radiator mounting crossmember.
It should be used with the mechanical components re-moved for the replacement of:
- a side member,
- a front half unit.
- a radiator cross member mounting support.
5 - K - FRONTAL IMPACT CROSS MEMBERMOUNTING
The bracket rests vertically against the radiator crossmember mounting and is centred in the threadedmounting holes of the frontal impact cross member.
When rebuilding, points (K) are used for replacing:
- a radiator cross member mounting,
- a partial or complete front side member,
- a half unit.
101094
101090
101093
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Structural bodywork reference material: Use 40AI - - CLASSIFYING INFORMATION
This information is classified in two additional docu-ments:
1 - Vehicle structure bodywork repair procedures(MR of the vehicle concerned)
This document comprises two sections:
a - Section 0:
This section does not contain repair procedures, it onlycontains descriptive information; It consists of severalsubsections:
- 01C Vehicle bodywork specifications
- 02A Lifting equipment
- 02B Bodywork innovations
- 03B Collision
- 04E Paintwork
- 05B Bodywork equipment and tooling
b - Section 4:
This section consists of several subsections:
- 40A General information
- 41A Lower front structure
- 41B Lower central structure
- 41C Lower side structure
- 41D Lower rear structure
- 42A Upper front structure
- 43A Upper side structure
- 44A Upper rear structure
- 45A Top of body
- 47A Side opening elements
- 48A Non-side opening elements
These subsections are linked to the ReplacementParts Catalogue and contain two types of information
- Part 1: General description containing information re-
lating to generic structural spare parts and to their de-sign. This information may be the same for severalvehicles.
- Part 2: Description, removal and refitting, strip and re-build, and adjustment; contains information about thestructure of the replacement parts and contains spe-cial notes about the vehicle being worked on.
2 - Fundamentals of structural bodywork repair(MR 400)
This document comprises two sections:
a - Section 0:
This section does not contain any repair procedures; it
only contains descriptive information and has only onesubsection:
- 03B Collision
b - Section 4:
This section contains information for using materialsand products, and the fundamental operating rangeswhich relate to the sheet metal worker's work. This sec-tion only contains a single subsection.
- 40A Structure general information
II - INFORMATION SEARCH
WARNING
Always read both parts in order to have all the
necessary information to repair the vehicle.
Questions Answers
Specifications of specific tools to repair a given vehi-cle.
Refer firstly to section 0 of the Vehicle's MR then referto the « special tooling catalogue » or the « garageequipment catalogue » .
Specifications of specific products to repair a givenvehicle.
Firstly refer to section 0 of the Vehicle's MR then referto the « IXELL product catalogue » .
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Lower front end cross member: General description 41A
DESIGN OF THE STRUCTURAL COMPONENT
A special feature of this part is that it is bolted to theends of the front side members via the radiator crossmember mounting support.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this subsection dealing with thepart.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
110517
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Front end side cross member: Description 41AThere is only one way of replacing this part:
- complete replacement.
I - COMPOSITION OF THE SPARE PART
Right-hand side
Left-hand side
II - PART FITTED
Right-hand side
Left-hand side
102624
101414
Mark Description Type Thickness
(mm)
(1) Front end sidecross member
- 1.2
101762
101591
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
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Radiator support cross member: General description 41A
DESIGN OF THE STRUCTURAL COMPONENT
The distinctive feature of this part is that it combinestwo functions:
- distributing the force of frontal impacts,
- radiator mounting cross member.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this subsection dealing with thepart.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
110077
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The special feature of this type of part is that it combi-nes the functions of front section and rear section ofthe front side member and that it is made of two diffe-rent kinds of panels of different thicknesses assembledby laser butt welding.
II - AREA TO BE CUT FOR PARTIALREPLACEMENT
1 - 1- Cut 1:
This line shows the centre of the area in which it is pos-sible to carry out a partial replacement.
This operation allows you to access the inside of thehollow section of the structural element to straighten it.
In this case, the side member weld line must be stag-gered from that of its closure panel.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this subsection dealing with thepart.
IMPORTANT
The straightening bench must be used.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
110509
110510
Note:
For the partial replacement of parts constituting asingle structural component, it is essential to stag-ger the welds of each of the components.
1
2
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The cut is made along the butt weld.III - ASSEMBLY METHOD FOR A PARTIALREPLACEMENT
Only the connections which are specific to the partialreplacement by cutting are indicated.
108391
108396
108392
108390
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
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Front side member: General description 41AIf there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
Lines (3) and (4) of the diagram show a butt weld bycontinuous MAG welding.
Weld (4) along the butt weld line.
110511
3
4
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To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths ofany wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
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Front section of front side member closure panel: General description 41A
I - DESIGN OF THE STRUCTURAL COMPONENT
The special feature of this type of part is that it combi-nes the functions of both the front section and rear sec-tion of the front side member closure panel and that itis made of two different kinds of panels of different thic-knesses assembled by laser butt welding.
II - AREA TO BE CUT FOR PARTIALREPLACEMENT
1 - Cut 1:
This line shows the centre of the area in which it is pos-sible to carry out a partial replacement.
This operation allows you to access the inside of thehollow section of the structural component to straigh-ten it.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
IMPORTANT
The straightening bench must be used.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
110512
Note:
For the partial replacement of parts constituting asingle structural component, it is essential to stag-ger the welds of each of the components.
101418
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Front section of front side member closure panel: General description 41A
2 - Cut 2:
The cut must be made on the splice.
III - ASSEMBLY INSTRUCTIONS FOR A PARTIAL
REPLACEMENT
In this case, the side member weld line must be stag-gered from that of its closure panel.
Only the connections which are specific to the partialreplacement by cutting are indicated.
For other issues of access to mating faces, the variousreplacement options are described in the structural bo-dywork repair basics (see MR 400, 40A, General in-formation ).
Lines (3) and (4) of the diagram show a butt weld bycontinuous MAG welding.
Weld (4) along the butt weld line.
101596
101598
Note:
For the partial replacement of parts constituting asingle structural component, it is essential to stag-ger the welds of each of the components.
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
110514
4
3
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This part functions only as a battery tray bracket. It iswelded to the vehicle structure.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
101415
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If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
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Radiator cross member mounting: General description 41A
DESIGN OF THE STRUCTURAL COMPONENT
It is composed of the following components:
- cross member mounting component (1) ,
- mounting support unit (2) .
This part acts as:
- a radiator cross member support,
- front end cross member support,
- front end panel support.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
IMPORTANT
The straightening bench must be used.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
107397
2
1
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To replace this part, order an additional connectingbracket (A) .
There is only one way of replacing this part:
- complete replacement.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Complete replacement
115683
Note:A straightening bench is essential when simulta-neously replacing the left-hand and right-handparts.
115108
Mark Description Type Thickness(mm)
(1) Radiator crossmember moun-ting unit
HEL 1.2
(2) Radiator crossmember moun-t ing closurepanel
HEL 2.5
101590
WARNINGIf the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
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Front mounting of front sub-frame: General description 41A
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part; it functions only as a front mountingof front sub-frame.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
IMPORTANT
The straightening bench must be used.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
101422
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This is a basic part; it only functions as an enginemounting.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special features will be specified if appli-cable in other parts of this sub-section dealing withthe part.
IMPORTANT
The straightening bench must be used.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
102623
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- complete replacement: this operation complementsthe replacement of the scuttle panel for a frontal im-pact and the partial replacement of the front sidemember and front wheel arch for a right-hand side im-pact.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Complete replacement
102623
Note:
The straightening bench must be used.
115263
Mark Description Type Thickness(mm)
(1) Engine moun-ting rear section HEL 1.5
(2) engine moun-ting upper sec-tion
HEL 2
(3) Engine moun-t ing he igh tadjuster reinfor-cement
- 2
(4) Engine moun-
ting rear reinfor-cement
- 2
101761
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
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This is a basic part; its only function is that of a frontsub-frame rear cross member.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this subsection dealing with thepart.
IMPORTANT
The straightening bench must be used.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
110547
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If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
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The special feature of this type of part is that it acts si-multaneously as front side member, front wheel arch,centre floor front side cross member and front end sidecross member and is composed of several differentkinds of panels of different thicknesses.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
IMPORTANT
The straightening bench must be used.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
109546
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For welded connections in three thicknesses, thespot welds on the part replaced should be made in
the same place as for the original joint to retain itsmechanical properties.
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
115075
115076
IMPORTANT
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths ofany wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
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Centre floor, side section: General description 41B
I - DESIGN OF THE STRUCTURAL COMPONENT
The special feature of this type of part is that it is madeof two different kinds of panels of different thicknessesassembled by laser butt welding.
II - AREA TO BE CUT FOR PARTIALREPLACEMENT
These cutting lines show the area in which it is possibleto carry out a partial replacement of the centre floorside section.
Cut 1, 2 and 3:
- cut (1) affects the partial replacement of the centrefloor side section.
- cuts (1) and (2) affect the partial replacement of therear section of the centre floor side section.
- cuts (1) and (3) affect the partial replacement of thefront section of the centre floor side section.
III - ASSEMBLY METHOD FOR A PARTIAL
REPLACEMENT
Only the connections which are specific to the partialreplacement by cutting are indicated.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this subsection dealing with thepart.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
110500
110501
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
3
2
1
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Central floor, side section: Description 41B2 - Partial replacement of the front section
3 - Partial replacement of the rear section
4 - Complete replacement
III - POSITIONING OF LOCAL ELECTRICALEARTHS
103088
103090
115132
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
115077
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This is a basic part; it only fulfils the function of a centrefloor stiffener.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For detailed instructions about a particular joint, see
MR 400, 40A, General Information .
104566
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
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Centre floor stiffener: Description 41BThere is only one way of replacing this part:
- complete replacement.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Cut A
104566
Mark Description Type Thickness
(mm)
(1) Centre floor stif-fener
HLE 1.8
105394
115134
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
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- Complete replacement: this operation complementsthe complete replacement of the centre floor side sec-tion for a side impact.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Front section
(X1) = 255 mm
115692
115136
Mark Description Type Thickness(mm)
(1) Tunnel - 1
(2) Centre crossmemberbeneath tunnel
HLE 1.5
(3) Steering columnmounting flange
- 1.3
(4) Steering columnmounting anglebracket
- 1.3
(5) Tunnel reinfor-cement THLE 1.6
(6) Rear secti ontunnel reinforce-ment
THLE 1.8
Note:
The spare part is supplied with the left-hand driveversion of the steering column mounting flange
only.In the case of a right-hand drive vehicle, it is neces-sary to order a right-hand steering column moun-ting available from the Parts Department andunclip the left-hand side version.
105933
7/28/2019 Manual service Renault Scenic 2 tablarie
Centre floor front lateral cross member: General description 41B
I - DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part; it functions only as a centre floorfront side cross member.
II - AREA TO BE CUT FOR PARTIALREPLACEMENT
Line (1) in the diagram shows the area in which it ispossible to carry out a partial replacement.
III - ASSEMBLY METHOD FOR A PARTIALREPLACEMENT
Only the connections which are specific to the partialreplacement by cutting are indicated.
If there are other issues regarding access to mating fa-ces, the various replacement options are described in
the basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this subsection dealing with thepart.
IMPORTANT
For complete replacement, the straightening benchmust be used.
Note:
For detailed instructions about a particular join, seeMR400, 40A, General information .
110598
110599
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
1
7/28/2019 Manual service Renault Scenic 2 tablarie
Centre floor front lateral cross member: Description 41B2 - Complete replacement
102000
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Front cross member under front seat: General description 41B
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part; its function is to secure the frontsection of the front seat and to stiffen the bodywork inthe event of a side impact.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this sub-section dealing withthe part.
Note:
For detailed instructions about a particular join, see
MR400, 40A, General information .
110507
7/28/2019 Manual service Renault Scenic 2 tablarie
There is only one way of replacing this part:- complete replacement.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
(X1) = 355 mm
III - POSITIONING OF LOCAL ELECTRICALEARTHS
115653
115142
Mark Description Type Thickness(mm)
(1) Rear crossmember underfront seat
HLE 1.5
(2) Mounting rein-forcement plate
HLE 2.5
106331
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
115077
IMPORTANT
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths ofany wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
7/28/2019 Manual service Renault Scenic 2 tablarie
The special feature of this part is that its lower sectionis butt welded by laser with two different types of paneland two different thicknesses.
This is a basic part; it only functions as a sill panel.
II - AREA TO BE CUT FOR COMPLETEREPLACEMENT
Cut 1, 2 and 3:
These cutting lines show the complete replacement ofthe sill panel.
III - AREA TO BE CUT FOR PARTIALREPLACEMENT
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this subsection dealing with thepart.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
IMPORTANT
Before any operation, remove the front seat belts.
110571
110580
110582
1
4
7/28/2019 Manual service Renault Scenic 2 tablarie
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
Lines (1) , (2) and (5) on the diagram show a butt weldby continuous MAG welding.
All the welds described in this procedure are identical.
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,
they should be replaced with plug welds after holeshave been drilled in the first panel.
110575
2
1
5
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part; it only functions as an inner sill pa-nel.
II - AREA TO BE CUT FOR PARTIALREPLACEMENT
This part is replaced completely on this type of vehicle.
III - ASSEMBLY METHOD FOR A PARTIALREPLACEMENT
Only the connections which are specific to the partialreplacement by cutting are indicated.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this subsection dealing with thepart.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
LONG CHASSIS
104592
LONG CHASSIS
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
The distinctive feature of this part is that it combinesseveral functions:
- sill panel reinforcement,
- A-pillar reinforcement
- B-pillar reinforcement,
- body side front section reinforcement.
II - AREA TO BE CUT FOR PARTIALREPLACEMENT
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this subsection dealing with thepart.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
115657
105381
7/28/2019 Manual service Renault Scenic 2 tablarie
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
IMPORTANT
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths ofany wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
7/28/2019 Manual service Renault Scenic 2 tablarie
The special feature of this part is that it combines thefunctions of front and rear jacking point.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this sub-section dealing withthe part.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
102619
7/28/2019 Manual service Renault Scenic 2 tablarie
Rear floor, front section: General description 41D
I - DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part; its only function is that of rear floorfront section.
II - AREA TO BE CUT FOR PARTIALREPLACEMENT
Cut 1:
This line marks the area in which it is possible to makea partial replacement.
III - ASSEMBLY INSTRUCTIONS FOR A PARTIALREPLACEMENT
Only the connections which are specific to the partialreplacement by cutting are indicated.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
115695
102976
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
115077
7/28/2019 Manual service Renault Scenic 2 tablarie
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths ofany wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
7/28/2019 Manual service Renault Scenic 2 tablarie
The special feature of this type of part is that it is affixedto the vehicle by bolts and by a cement bead.
The special feature of this type of part is that it is affixedto the vehicle by bolts and by a cement bead.
II - ASSEMBLY INSTRUCTIONS FOR A PARTIALREPLACEMENT
Only the connections which are specific to the partialreplacement by cutting are indicated.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, ( see MR 400, 40A, General information ).
STANDARD CHASSIS
102666
LONG CHASSIS
107239
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holes
have been drilled in thefirst panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Insert the flat chisel into the rear right-hand corner of
the floor.
Use the flat chisel as a lever and carefully detach the
floor.
REFITTING
I - REFITTING PREPARATION OPERATION
1 - Preparation of the replacement part
Remove the remaining cement bead.
Using heptane and a lint-free cloth, clean the surfa-ces to be attached.
Apply sealing mastic to the floor.
2 - Preparing the vehicle
Remove the remaining cement bead.
Using heptane and a lint-free cloth, clean the surfa-
ces to be attached.
II - REFITTING OPERATION FOR PARTCONCERNED
Refit:
- the rear floor,
- all the floor mountings.
Tighten to torque the rear floor rear section moun-ting bolts (21 Nm) .
107237
107238
Note:
During the operation, cut the mastic bead using asectioning tool if there is too much resistance tothe removal.
101110
Note:
To avoid any risk of damage to the mastic beadand to facilitate the positioning of the floor whenit is refitted, move the tank away using a woodenblock (A) .
Note:
Remove any visible excess mastic from the vehi-cle inter ior and exterior.
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part; it only functions as a rear sidemember.
II - AREA TO BE CUT FOR PARTIALREPLACEMENT
Cut 1:
This line marks the area in which it is possible to makea partial replacement.
This operation allows you to access the inside of thehollow section of the structural element to straighten it.
III - ASSEMBLY INSTRUCTIONS FOR A PARTIALREPLACEMENT
Only the connections which are specific to the partialreplacement by cutting are indicated.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special notes will be specified if applica-ble in other parts of this subsection dealing with thepart.
IMPORTANT
The straightening bench must be used.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
115694
102668
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Rear impact cross member mounting reinforcement: Description 41D
There is only one way of replacing this part:
- complete replacement: this operation complementsthe replacement of the rear end panel assembly andthe rear side member closure panel.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
102661
Note:
The body jig bench must be used.
115242
Number Description Type Thickness(mm)
(1) Rear side mem-ber c losurepanel compo-nent
VHEL 2
(2) Rear side mem-ber connectioncomponent
HEL 2
(3) Re ar t owingbushing
- -
102955
WARNINGIf the spot welds cannot be made as they were ori-ginally using an electric spot welding machine, theyshould be replaced with plug welds after holes havebeen drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Rear side member: Description 41D1 - Partial replacement
2 - Complete replacement
STANDARD CHASSIS
102970
LONG CHASSIS
107297
102962
Note:
If the impact does not enable the side member tobe cut at (A) , remove the connecting bracket (B)from the spare part and weld it in area (X1) on therear side member.
The cutting procedure remains the same as pre-viously.
115245
7/28/2019 Manual service Renault Scenic 2 tablarie
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,
they should be replaced with plug welds after holeshave been drilled in the first panel.
IMPORTANT
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths ofany wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
7/28/2019 Manual service Renault Scenic 2 tablarie
Rear side member closure panel, rear section: Description 41DFitting the side member closure panel
102971
WARNING
If the spot welds cannot be made as they were ori-ginally using an electric spot welding machine, theyshould be replaced with plug welds after holes havebeen drilled in the first panel.
IMPORTANT
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths ofany wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placed
as close as possible to the weld area.
7/28/2019 Manual service Renault Scenic 2 tablarie
Rear floor front cross member, centre section: Description 41DCut A
115255
WARNING
If the spot welds cannot be made as they were ori-ginally using an electric spot welding machine, theyshould be replaced with plug welds after holes havebeen drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Rear floor centre cross member: General description 41D
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part; it only fulfils the function of a rearfloor centre cross member.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading this general information, check thatthere are no special notes associated with this vehi-cle. These special features will be specified if appli-cable in other parts of this sub-section dealing withthe part.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
102667
7/28/2019 Manual service Renault Scenic 2 tablarie
Far rear lower cross member, side section: Description 41DThere is only one way of replacing this part:
- complete replacement: this operation supplementsthe replacement of the rear wheel arch extension, theside lining of the rear end panel and the lower sectionof the rear wing panel rain channel.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Complete replacement
102645
Number Description Type Thickness(mm)
(1) Far rear lowercross member,side section
- 1
102968
WARNING
If the spot welds cannot be made as they were ori-
ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Front cross member under rear seat: Description 41D
LONG CHASSIS
107243
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Exhaust mounting support: Description 41DThere is only one way of replacing this part:
- complete replacement: this operation supplementsthe replacement of the tunnel.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
complete replacement
102664
Number Description Type Thickness(mm)
(1) Exhaust moun-ting support
- 1.2
102963
Note:
The angle of the exhaust mounting support can be
adjusted using the two rivets which should be obtai-ned separately from the Parts Department .
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Rear impact lower cross member: General description 41D
DESIGN OF THE STRUCTURAL COMPONENT
This component is made from aluminium.
A feature of this component is that it is attached to theends of rear side members.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the part.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
101411
7/28/2019 Manual service Renault Scenic 2 tablarie
This type of front wing has the following characteristics:
- plastic wing (NORYL),
- wing bolted to its upper mounting bracket.
II - REMOVAL - REFITTING
To remove or replace the front wing, remove:
- the front wheel arch liner,
- the front wing direction indicator,
- the front bumper,
- the headlight,
- the door mirror.
III - ADJUSTMENT
Two main areas of adjustment may be identified:
- the adjustment of the rear area,
- the adjustment of the front area
1 - Adjustment of the rear area:
Adjust the flush fitting and alignment with the front doorusing mountings (8) and (9) .
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
104614
Note:
In all cases of removal of a component without itsreplacement with a new one, mark the position ofthe mountings before removing the mountings toavoid adjustments during refitting.
Note:
The front wing is the penultimate removable compo-nent to be fitted to the vehicle body in the factory.
For final adjustment, correctly position all the othercomponents including the bumper and the headli-ghts for them to be correctly positioned.
103886
7/28/2019 Manual service Renault Scenic 2 tablarie
Front wing lower mounting support: General description 42A
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part, it fulfils the function of a front winglower mounting support and it enables the front wing tobe adjusted in the Y axis.
This part is bolted to the scuttle side panel.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the part.
104613
7/28/2019 Manual service Renault Scenic 2 tablarie
Front wing upper mounting support: General description 42A
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part, it fulfils the function of front wingupper mounting support and it enables the front wing tobe adjusted in the X and Y axes.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the part.
104612
7/28/2019 Manual service Renault Scenic 2 tablarie
A special feature of this type of component is that itcomprises an upper cross member (1) made from steeland composite material and two side sections (2) madefrom a composite material, which cannot be repairedand which are bolted on the vehicle.
This part is attached to the ends of the front side mem-bers and cannot be adjusted.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
101610
101609
7/28/2019 Manual service Renault Scenic 2 tablarie
The special feature of this part it that it concurrentlyserves two functions:
- scuttle side panel.
- A-pillar lining.
II - AREA TO BE CUT FOR PARTIALREPLACEMENT
Cutting line (3) shows the area in which it is possible tomake a cut.
III - ASSEMBLY METHOD FOR A PARTIALREPLACEMENT
Only the connections which are specific to the partialreplacement by cutting are indicated.
If there are other issues regarding access to mating fa-ces, the various replacement options are described in
the basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
104562
101608
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Cowl side panel: Description 42A2 - Partial replacement of the rear section
3 - Complete replacement
III - POSITIONING OF LOCAL ELECTRICALEARTHS
105927
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
105926
IMPORTANT
For welded connections in three thicknesses, thespot welds on the part replaced should be made in
the same place as for the original joint to retain itsmechanical properties.
115076
IMPORTANT
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths ofany wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
7/28/2019 Manual service Renault Scenic 2 tablarie
Scuttle side panel upper reinforcement: General description 42A
DESIGN OF THE STRUCTURAL COMPONENT
This type of component fixes the front wing uppermounting support.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
104563
7/28/2019 Manual service Renault Scenic 2 tablarie
Scuttle side panel upper reinforcement: Description 42AThe options for replacing this part are as follows:
- partial replacement of the front section.
- Complete replacement
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
1 - Partial replacement of the front section
2 - Complete replacement104563
Mark Description Type Thic-kness(mm)
(1) Scuttle sidepanel upperreinforcement
HLE 1.2
105930
105929
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part; it only fulfils the function of a frontwheel arch.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
IMPORTANT
The straightening bench must be used.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
115796
7/28/2019 Manual service Renault Scenic 2 tablarie
Front wheel arch: Description 42AFront right-hand wheel arch
Front left-hand wheel arch
There is only one way of replacing this part:
- complete replacement : this operation supplementsthe replacement of the scuttle side panel for a side im-pact or the front side member for a frontal impact.
I - COMPOSITION OF THE SPARE PART
Front right-hand wheel arch
115795
115796
Note:
The body jig bench must be used.
115265
Mark Description Type Thickness(mm)
(1) Shock absor-
ber cup heightadjuster
- 1.1
(2) Shock absor-ber cup
HLE 2
(3) Cup reinforce-ment
- 2
(4) Engine sup-port connec-tionreinforcement
- 2
7/28/2019 Manual service Renault Scenic 2 tablarie
Front wheel arch: Description 42AFront left-hand wheel arch II - PART FITTED
Complete replacement
Do not detach the windscreen aperture lower crossmember side bracket to replace the front wheel arch.
115264
Mark Description Type Thickness(mm)
(5) Shock absor-ber cup heightadjuster
- 1.1
(6) Shock absor-ber cup
HLE 2
(7) Air filter moun-ting support
- 1.2
101765
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
101766
7/28/2019 Manual service Renault Scenic 2 tablarie
- Complete replacement: this operation supplementsthe replacement of the front wheel arch or the winds-creen aperture lower cross member for a side impact.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Complete replacement
III - POSITIONING OF LOCAL ELECTRICALEARTHS
104569
115268
Mark Description Type Thic-kness(mm)
(1) Heater bulkhead - 0.7
(2) Heater bulk-head brackets
- 1.2
105940
WARNING
If the spot welds cannot be made as they were ori-
ginally using an electrical spot welding machine,they should be replaced with plug welds after holes
have been drilled in the first panel.
115076
7/28/2019 Manual service Renault Scenic 2 tablarie
Windscreen aperture lower cross member: General description 42A
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part; it only fulfils the function of winds-creen aperture lower cross member.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
104570
7/28/2019 Manual service Renault Scenic 2 tablarie
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
- the front doors (see 47A, Side opening elements,Front side door: Removal - Refitting, page 47A-5) ,
- the dashboard( (see Dashboard: Removal - Refit-ting) ,
- the steering column( (see Steering column: Re-moval - Refitting) .
II - OPERATION FOR REMOVAL OF PARTCONCERNED
Remove the blanking cover (1) .
Remove the side mounting bolt (2) .
Special tooling required
Car. 1765 Dashboard beam playcompensation pin
repositioning bolts
Tightening torquesm
centring device (4) 8 Nm
mounting bolts (3) 21 Nm
side mounting bolt (2) 21 Nm
Note:
In the event of a front impact with triggering of air-bags, check the area of connection between bothdiameters of the beam. If there is any damage visi-ble to the naked eye, this part must be replaced.
104686
104688
7/28/2019 Manual service Renault Scenic 2 tablarie
Loosen the centring device (4) in order to align theholes in the A-pillar lining with the dashboard crossmember lock nuts.
Fit the (Car. 1765) onto body (6) as far as the stop.
Screw the rod (5) onto the body (6) as far as the stopand tighten gently.
Firmly lock tool body (6) in the same way as a locknut against the dashboard cross member nut whileholding the hexagonal head of bolt (5) .
Unscrew the tool as far as the stop using the hexa-gon bolt (6) and tighten it gently (during the opera-tion, the beam nut, which has a left-hand thread,screws into the beam and releases it from the A-pillar).
Hold tool body (6) and unlock rod (5) .
Unscrew dashboard cross member rod (5) to remo-ve the tool.
104687
104689
104691
104690
7/28/2019 Manual service Renault Scenic 2 tablarie
Hold the tool body (6) and release the rod (5) in thesame way as a lock nut.
Unscrew dashboard cross member rod to removethe tool.
Torque tighten the centring device (4) (8 Nm) .
Refit:
- the mounting bolts (3) ,
- the side mounting bolt (2) .
Tighten to torque:
-the mounting bolts (3) (21 Nm) ,
-the side mounting bolt (2) (21 Nm) .
Refit the blanking covers (1) .
II - FINAL OPERATION
Refit:
- the steering column( (see Steering column: Re-moval - Refitting) ,
- the dashboard( (see Dashboard: Removal - Refit-ting) ,
- the front doors (see 47A, Side opening elements,Front side door: Removal - Refitting, page 47A-5) .
It is possible to adjust the dashboard after it hasbeen refitted to the vehicle, by removing the dash-board side panel (7) to access the mounting bolts (3)
and the dashboard cross member centring device(4) .
102530
WARNINGDuring removal of the dashboard cross member,the lock nuts may loosen on both sides. If thishappens, refit the dashboard to adjust its clea-rances with the windscreen pillar and door trims.
101196
7/28/2019 Manual service Renault Scenic 2 tablarie
UPPER FRONT STRUCTUREWindscreen aperture lower cross member closure panel: General description 42A
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part; it only fulfils the function of thewindscreen aperture lower cross member closure pa-nel.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
104568
7/28/2019 Manual service Renault Scenic 2 tablarie
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
115076
IMPORTANT
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths of
any wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
7/28/2019 Manual service Renault Scenic 2 tablarie
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
115076
IMPORTANT
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths of
any wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
7/28/2019 Manual service Renault Scenic 2 tablarie
Bulkhead reinforcement: Description 42AThere is only one way of replacing this part:
- complete replacement.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
III - POSITIONING OF LOCAL ELECTRICALEARTHS
102676
Mark Description Type Thickness
(mm)
(1) Bulkheadreinforcement
UHLE 1.7
102989
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,
these should be replaced with plug welds afterholes have been drilled in the first panel.
115076
IMPORTANT
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths ofany wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
7/28/2019 Manual service Renault Scenic 2 tablarie
Bulkhead lower cross member: General description 42A
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part; it simply fulfils the function of abulkhead cross member.
WARNING
Before reading the following general information,make sure that there are no special notes associa-
ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
110640
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Bulkhead side reinforcement: General description 42A
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part, it simply fulfils the function of bulk-head side reinforcement.
If there are other issues regarding access to mating fa-ces, the various replacement options are described in
the basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
110084
7/28/2019 Manual service Renault Scenic 2 tablarie
Bulkhead upper cross member: General description 42A
DESIGN OF THE STRUCTURAL COMPONENT
This is a basic part; it only fulfils the function of a bulk-head upper cross member.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
102672
7/28/2019 Manual service Renault Scenic 2 tablarie
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Bulkhead side stiffener: Description 42AThere is only one way of replacing this part:
- Complete replacement: this operation supplementsthe replacement of the A-pillar and the A-pillar lining.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
101607
Mark Description Type Thickness(mm)
(1) Bulkhead sidereinforcement
- 1.7
101997
IMPORTANT
For the weld joints in three thicknesses, the spotwelds on the part replaced should be executed inthe same place as the originals to retain the mecha-nical properties of the joint.
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Windscreen wiper mounting: Description 42AThere is only one way of replacing this part:
- Complete replacement: this operation supplementsthe replacement of the scuttle side panel and the scu-ttle side panel reinforcement
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
III - POSITIONING OF LOCAL ELECTRICALEARTHS
102671
Mark Description Type Thic-kness(mm)
(1) Wiper mounting - 1.2
105931
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
115076
7/28/2019 Manual service Renault Scenic 2 tablarie
The A-pillar is obtained by extension from the bodyside front section.
WARNING
The following information describes the generalrepair procedure for all vehicles with the same type
of design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
115660
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
The options for replacing this part are as follows:
- partial replacement of the lower section,
- complete replacement.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
1 - Partial front replacement of the lower section
115679
115281
Mark Description Type Thic-kness(mm)
(1) Body side - 0.7
(2) Jacking pointsupport
HLE 1.8
IMPORTANT
For welded connections in three thicknesses, thespot welds on the part replaced should be made inthe same place as for the original joint to retain itsmechanical properties.
105385
7/28/2019 Manual service Renault Scenic 2 tablarie
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
This part's special feature is that it serves as an A-pillarreinforcement, B-pillar reinforcement, body side frontsection reinforcement and sill panel reinforcement.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
104593
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part, its only function is that of the winds-creen pillar lining.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
102613
7/28/2019 Manual service Renault Scenic 2 tablarie
The B-pillar is obtained by extension from the front sec-tion body side.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
IMPORTANT
Before any operation, remove the front seat belts.
110591
7/28/2019 Manual service Renault Scenic 2 tablarie
B-pillar: General description 43AII - AREA TO BE CUT FOR PARTIALREPLACEMENT
Cutting lines (1) and (2) show the area in which it ispossible to carry out a partial replacement.
Make the cutting line (2) on the butt weld.
III - ASSEMBLY METHOD FOR A PARTIALREPLACEMENT
Only the connections which are specific to the partialreplacement by cutting are indicated.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
110592
1
2
7/28/2019 Manual service Renault Scenic 2 tablarie
Lines (5) and (6) of the diagram show a butt weld bycontinuous MAG welding.
Weld (6) along the butt weld line.
110593
5
6
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
The special feature of this part is that it combines seve-ral functions:
- B-pillar reinforcement,
- A-pillar reinforcement
- sill panel reinforcement,
- body side front section reinforcement.
II - ASSEMBLY METHOD FOR A PARTIALREPLACEMENT
Only the connections which are specific to the partialreplacement by cutting are indicated.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
Line (2) of the drawing shows a butt weld by conti-nuous MAG welding.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
115657
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,
they should be replaced with plug welds after holeshave been drilled in the first panel.
101971
7/28/2019 Manual service Renault Scenic 2 tablarie
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
B-pillar upper lining: Description 43AThere is only one way of replacing this part:
- Complete replacement: this operation supplementsthe replacement of the B-pillar reinforcement after aside impact.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Complete replacement
104589
Mark Description Type Thic-kness(mm)
(1) B-pillar upperlining
HLE 1.5
105777
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
the two parts must be welded at the joint (1) and buttwelded by continuous MAG welding.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
The body side is obtained by welding the rear wing andthe front section body side.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
104594
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
110491
WARNING
If the spot welds cannot be made as they were ori-ginally using an electric spot welding machine, theyshould be replaced with plug welds after holes havebeen drilled in the first panel.
1
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part; its only function is that of an upperbody.
II - ASSEMBLY METHOD FOR A PARTIALREPLACEMENT
Lines (4) , (5) and (6) of the drawing show a butt weldby continuous MAG welding.
Weld (6) along the butt weld line.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
IMPORTANT
Before any operation, remove the front seat belts.
110603
110605
4
5
6
7/28/2019 Manual service Renault Scenic 2 tablarie
- it is butt welded on the body side front section.
- it is supplementary to the body side front section for acomplete body side replacement.
II - AREA TO BE CUT FOR PARTIALREPLACEMENT
Lines (1) and (2) in the drawing show the areas inwhich it is possible to carry out a partial replacement.
III - ASSEMBLY METHOD FOR A PARTIALREPLACEMENT
Only the connections which are specific to the partialreplacement by cutting are indicated.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
IMPORTANT
Before any operation is carried out, remove the seatbelts and curtain airbag.
107759
110611
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
1
2
7/28/2019 Manual service Renault Scenic 2 tablarie
Rear wing panel rain channel: General description 44A
DESIGN OF THE STRUCTURAL COMPONENT
The special feature of this part is that it is made up of
three components:
- rear lights support (1) ,
- rear wing panel channel (2) ,
- rear wheel arch extender (3) .
If there are other issues regarding access to mating fa-ces, the various replacement options are described in
the basic instructions for structural bodywork repair
(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
104575
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part; its only function is that of a rear li-ghts support and it is part of the rear wing panel rainchannel connection.
This is a basic part; its only function is that of a rear li-ghts support.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
104575
7/28/2019 Manual service Renault Scenic 2 tablarie
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,
they should be replaced with plug welds after holeshave been drilled in the first panel.
115102
IMPORTANT
To avoid damaging the vehicle's electric and elec-tronic components, the battery and the earths ofany wiring harness near the weld area must be dis-connected.
The earth of the welding machine must be placedas close as possible to the weld area.
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part, its only function is that of the lightmounting lining.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
104581
7/28/2019 Manual service Renault Scenic 2 tablarie
Lights support lining: Description 44AThere is only one way of replacing this part:
- Complete replacement: this operation involves repla-cing the rear light mounting and rear wing panel.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Complete replacement
104581
Mark Description Type Thickness(mm)
(1) Lights supportlining
- 1.2 105774
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
The special feature of this part is its extension from thequarter panel lining to create the external rear wheelarch.
II - AREA TO BE CUT FOR PARTIALREPLACEMENT
The line (1) of the drawing shows the area in which it ispossible to carry out a partial replacement.
III - ASSEMBLY INSTRUCTIONS FOR A PARTIALREPLACEMENT
Only the connecting pieces relevant to partial replace-ment by cutting are shown.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
113248
110625
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,these should be replaced with plug welds afterholes have been drilled in the first panel.
1
7/28/2019 Manual service Renault Scenic 2 tablarie
Outer rear wheel arch: Description 44AThere is only one way of replacing this part:
- complete replacement.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
III - POSITIONING OF LOCAL ELECTRICALEARTHS
104578
Mark Description Type Thickness
(mm)
(1) Quarter panellining
- 0.7
105380
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,
they should be replaced with plug welds after holeshave been drilled in the first panel.
115102
IMPORTANT
To avoid damaging the vehicle's electrical and elec-tronic components, it is essential to disconnect thebattery and the earths of any wiring near the weldzone.
The earth of the welding machine must be placedas close as possible to the weld area.
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part; its only function is that of an inter-nal rear wheel arch and rear shock absorber mounting.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
IMPORTANT
The straightening bench must be used.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
110624
7/28/2019 Manual service Renault Scenic 2 tablarie
Inner wheel arch: Description 44AThere is only one way of replacing this part:
- Complete replacement: this operation complementsthe replacement of the quarter panel lining for a rearside impact.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Complete replacement
104576
Mark Description Type Thickness(mm)
(1) Inne r r ea rwheel arch
HLE 0.7
105781
IMPORTANT
For welded connections in three thicknesses, thespot welds on the part replaced should be made in
the same place as for the original joint to retain itsmechanical properties.
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Rear wheel arch closure panel, front section: Description 44AThere is only one way of replacing this part:
- complete replacement.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
III - POSITIONING OF LOCAL ELECTRICALEARTHS
104579
Mark Description Type Thic-
kness(mm)
(1) Rear wheel archclosure panel,front section
- 1
105778
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
115102
7/28/2019 Manual service Renault Scenic 2 tablarie
Rear wheel arch closure panel, rear section: Description 44AThere is only one way of replacing this part:
- complete replacement.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
III - POSITIONING OF LOCAL ELECTRICALEARTHS
104577
Mark Description Type Thic-
kness(mm)
(1) Rear wheel archclosure panel,front section
- 0.7
105776
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
115102
7/28/2019 Manual service Renault Scenic 2 tablarie
The distinctive feature of this part is that it combinestwo functions:
- quarter panel lining,
- outer rear wheel arch.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
102647
7/28/2019 Manual service Renault Scenic 2 tablarie
Quarter panel lining: Description 44AThe options for replacing this part are as follows:
- partial replacement,
- Complete replacement: this operation requires the re-moval of the roof.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
1 - Partial replacement
2 - Complete replacement104578
Mark Description Type Thickness(mm)
(1) Quarter panellining
- 0.7
105391
105390
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
Quarter panel upper reinforcement: Description 44AThere is only one way of replacing this part:
- Complete replacement: this operation complementsthe replacement of the complete body side or the up-per body for a side impact.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Complete replacement
115799
Mark Description Type Thic-kness(mm)
(1) Quarter panel
upper reinforce-ment
- 0,9
105392
Note:
To replace this part, partially detach the side lining(2) from the roof rear cross member.
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
For welded connections in three thicknesses, thespot welds on the part replaced should be made inthe same place as for the original joint to retain itsmechanical properties.
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part, and its only function is that of therear end panel.
If there are other issues regarding access to mating fa-ces, the various replacement options are described in
the basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
110438
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Rear end panel side lining: Description 44AThere is only one way of replacing this part:
- complete replacement.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
104584
Mark Description Type Thickness
(mm)
(1) Rear end panelside lining
HLE 1,5
104236
IMPORTANT
For welded connections in three thicknesses, thespot welds on the part replaced should be made in
the same place as for the original joint to retain itsmechanical properties.
WARNING
If the spot welds cannot be made as they were ori-ginally using an electrical spot welding machine,they should be replaced with plug welds after holeshave been drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part; its only function is that of a roof.
The roof is welded onto the body sides.
There are also models with an aperture for a sunroof.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
112147
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To replace this part, also order the roof stiffener mate-
rial (A) (see Parts Catalogue ).
There is only one way of replacing this part:
- complete replacement.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Bonding area
Front section
104573
101613
Mark Description Type Thickness(mm)
(1) Roof - 0.7
104605
WARNING
If the spot welds cannot be made as they were ori-ginally using an electric spot welding machine, theyshould be replaced with plug welds after holes havebeen drilled in the first panel.
104607
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This operation only affects versions equipped with a
sunroof.
I - COMPOSITION OF THE SPARE PART
Part supplied on its own.
II - PART FITTED
Bonding area
104574
Mark Description Type Thickness(mm)
(1) Rear section ofroof
- 0.7
103643
103645
WARNING
If the spot welds cannot be made as they were ori-ginally using an electric spot welding machine, theyshould be replaced with plug welds after holes havebeen drilled in the first panel.
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part; its only function is that of a rooffront cross member and roof stiffener by means of acemented connection.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-tion, see MR 400, 40A, General Information .
110529
7/28/2019 Manual service Renault Scenic 2 tablarie
Roof front cross member: Description 45AThere is only one way of replacing this part:
- Complete replacement: this operation supplementsthe replacement of the roof for the normal roof versionand the roof front section for the sunroof version.
I - COMPOSITION OF THE SPARE PART
II - PART FITTED
Standard roof version
Sunroof version
102606
Mark Description Type Thickness(mm)
(1) Roof frontcross mem-ber
HLE 0.7
104606
103646
Note:
There is no specific procedure for replacing thispart; all connections can be made as they originallywere.
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part; its only function is that of a roofcentre cross member and roof stiffener by means of acemented connection.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
112723
7/28/2019 Manual service Renault Scenic 2 tablarie
This is a basic part; its only function is that of roof rearcross member as well as roof stiffener by means of acemented connection.
If there are other issues regarding access to mating fa-ces, the various replacement options are described inthe basic instructions for structural bodywork repair(see MR 400, 40A, General Information ).
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information .
112721
7/28/2019 Manual service Renault Scenic 2 tablarie
- "bolted and bolted" hinges mounted vertically on theA-pillar and the door box section,
- a door check rod integrated in the lower hinge.
II - REMOVAL - REFITTING
If the front door hinge mountings are the "bolted andbolted" type it is possible to remove the front side door,depending on the operations to be performed:
- either by unscrewing the mountings on the compo-nent in the event of replacement of the front side door,
- or with the hinges by removing the mountings on theA-pillar in the event of replacement of the body.
III - ADJUSTMENT
There are four main areas where adjustments can bemade:
- adjustment of the front area,
- adjustment of the rear area,
- adjustment of the upper area,
- adjustment of the lower area.
Always begin the adjustments on the hinge side withthe lock striker plate loose and the stops in place.
1 - Adjustment of the front area:
Adjust the flushness and alignment with the front wingusing the front side door hinge mountings.
2 - Adjustment of the rear area
Adjust the flushness and alignment with the rear side
door and the closure length using the striker platemountings.
3 - Adjustment of the upper area
Adjust the shut lines and alignment with the roof and A-pillar using the front side door hinge mountings.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
101720
Note:
In all cases of removal of a component without itsreplacement with a new one, mark the position ofthe mountings before removing the mountings toavoid adjustments during refitting.
Note:
The front side door is the component positionedafter the rear side door, in the order of assembly ofremovable components in the factory.
For it to be completely adjusted, position all theother components correctly.
IMPORTANT
In this case, compromise between the closure firm-ness and the rear shut lines of the front door bygiving priority to closing in such a way that the doorpresses sufficiently onto the seal to avoid floating ofthe rear of the door.
7/28/2019 Manual service Renault Scenic 2 tablarie
Front side door: Removal - Refitting 47A- the door hinge mounting bolts (2) .
Adjust the door clearances and shut lines.
Tighten to torque the door hinge mounting bolts(21 Nm) .
2 - FINAL OPERATION
Connect the door's wiring harness supply connector.
Refit the front wing (see 42A, Upper front structu-re, Front wing: Removal - Refitting, page 42A-10).
V - PASSIVE SAFETY
At the end of the operation, check the presence andcondition of the door retention device (3) .
Torque tighten the door retention device (8 Nm) .
103928
REMINDER:
The function of this part is essential in the eventof a frontal impact. The door retention devicekeeps the door in its longitudinal plane, therebyabsorbing impact energy efficiently.
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Front side door: Stripping - Restoring 47AThe order of the operations described applies specifi-cally to replacing the door.
STRIPPING
Remove:
- the interior trim( (see Front side door trim: Remo-val - Refitting) ,
- the sliding window( (see Sliding window in frontside door: Removal - Refitting) ,
- the fixed window( (see Fixed window in frontdoor: Removal - Refitting) ,
- the window lift mechanism( (see Front side doorelectric window mechanism: Removal - Refit-ting) ,
- the exterior handle( (see Door exterior handle:Removal - Refitting) ,
- the door lock( (see Front side door lock: Remo-val - Refitting) .
Remove:
- the exterior moulding( (see Front door protectivestrip: Removal - Refitting) .
REASSEMBLING
Refit:
- the exterior moulding( (see Front door protectivestrip: Removal - Refitting) ,
- the door lock( (see Front side door lock: Remo-val - Refitting) ,
- the exterior handle( (see Door exterior handle:Removal - Refitting) ,
- the window lift mechanism( (see Front side door
electric window mechanism: Removal - Refit-ting) ,
- the fixed window( (see Fixed window in frontdoor: Removal - Refitting) ,
- the sliding window( (see Sliding window in frontside door: Removal - Refitting) ,
- the interior trim( (see Front side door trim: Remo-val - Refitting) .
Note:
It is possible to carry out the stripping operations onthe vehicle before removing the door.
WARNING
For vehicles equipped with the « hands-free »
function, remove the exterior handle and the doorlock when the door interior trim is removed andleave the lock assembly in the interior trim dur ingremoval.
7/28/2019 Manual service Renault Scenic 2 tablarie
- "bolted and bolted" hinges mounted vertically on theB-pillar and the door box section,
- a door check rod integrated in the lower hinge.
II - REMOVAL - REFITTING
If the front side door hinge mountings are the "boltedand bolted" type it is possible to remove the rear sidedoor, depending on the operations to be performed:
- either by unscrewing the mountings on the compo-nent in the event of replacement of the rear side door,
- or with the hinges by removing the mountings on theA-pillar in the event of replacement of the body.
III - ADJUSTMENT
There are four main areas where adjustments can bemade:
- adjustment of the front area,
- adjustment of the rear area,
- adjustment of the upper area,
- adjustment of the lower area.
Always begin the adjustments on the hinge side withthe lock striker plate loose and the stops in place.
1 - Adjustment of the front area:
Adjust the shut lines and alignment with the front sidedoor using the rear side door hinge mountings.
2 - Adjustment of the rear area:
Adjust the shut lines and alignment with the rear wing
and the closure firmness using the striker plate moun-tings.
3 - Adjustment of the upper area:Adjust the shut lines and alignment with the roof andthe quarter panel using the rear side door hinge moun-tings.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
101730
Note:
If the component is to be removed and not repla-ced, mark the position of the mountings before uns-crewing them to avoid having making adjustmentswhen refitting the component.
Note:
The rear side door is the component positioned firstin the order of assembly of removable componentsin the factory.
For it to be completely adjusted, correctly positionall the other components.
IMPORTANT
In this case, compromise between the closure firm-ness and the rear shut lines of the rear side door bygiving priority to closing in such a way that the door
presses sufficiently onto the seal to avoid floating ofthe rear of the door.
7/28/2019 Manual service Renault Scenic 2 tablarie
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
110629
1
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This type of bonnet has the following specifications:
- opening at the front, « bolted and bolted » , type hin-ges at the rear, mounted vertically on the bonnet hin-ge mounting and flat mounted and indexed on thebonnet lining,
- side stay mounted on the front wing mounting sup-port,
- side stops mounted with pedestrian impact absorbersbuilt into the front upper cross member,
- central lock with built-in safety retainer,
- with built-in and removable windscreen washer jets.
II - REMOVAL - REFITTING
If the bonnet hinge mountings are of the « bolted andbolted » type, following the operations to be performed,it is possible to remove the bonnet:
- either by unscrewing the mountings on the compo-nent if the bonnet is to be replaced or removed formechanical work,
- or with the hinges by removing the mountings on theaperture if the body is to be replaced.
III - ADJUSTMENT
There are two main areas where adjustments can bemade:
- adjustment of the rear area,
- adjustment of the front area.
Always begin the adjustments on the hinge side withthe lock striker plate loose and the stops in place.
Adjustment of the rear area:
Adjust the shut lines and alignment with the scuttleaperture and the front wings using the bonnet hingemountings.
Adjustment of the front area:
Shut lines with the wings and clearance from the bum-per and headlights are not adjustable because the bon-net stops on the front upper cross member are fixed.
Only the closure firmness is adjustable by the fittingssecuring the lock.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
112034
Note:
If the component is to be removed and not repla-ced, mark the position of the mountings before uns-
crewing them to avoid having making adjustmentswhen refitting the component.
Note:
The bonnet is the last of the removable componentsto be fitted on the body in the factory assembly pro-cess.
For final adjustment, correctly position all the othercomponents including the bumper and the headli-ghts for them to be correctly positioned.
7/28/2019 Manual service Renault Scenic 2 tablarie
In this case, compromise between the closure firm-ness and the front height of the bonnet by givingpriority to closing in such a way as to retain a mini-mum bonnet drag in the direction of the support onthe stops to avoid the front of the bonnet floating.
7/28/2019 Manual service Renault Scenic 2 tablarie
This type of tailgate has the following specifications:
- bottom opening, hinges at the top of the "bolted andbolted" type, fixed vertically on the tailgate hinge rein-forcements and flat mounted on the tailgate lining,
- side stays fixed onto the rain channels of the rearwings,
- fixed side stops built into the tailgate lining,
- central lock.
II - REMOVAL - REFITTING
When the tailgate hinge mountings are of the "boltedand bolted" type, following the operations to be perfor-med it is possible to remove the tailgate:
- either by unscrewing the mountings on the compo-nent if the tailgate is to be replaced,
- or with the hinges by removing the mountings on theroof rear cross member if the body is to be replaced.
III - ADJUSTMENT
Two main areas of adjustment may be identified:
- adjustment of the upper area,
- adjustment of the lower area.
always begin the adjustments on the hinge side withthe lock striker plate loose and the stops in place.
Adjustment of the upper area:
Adjust the shut lines and alignment with the roof andthe rear wings using the tailgate hinge mountings.
Adjustment of the lower area:
Shut lines with the wings and clearance from the bum-per and rear lights are not adjustable because the tail-gate stops on the tailgate lining are fixed.
Only the closure firmness is adjustable by the fittingssecuring the lock.
WARNING
The information contained in the following descri-bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,make sure that there are no special notes associa-ted with the vehicle. These special notes are speci-fied if necessary in other parts of the sub-sectiondealing with the component.
112177
Note:
If the component is to be removed and not repla-ced, mark the position of the mountings before uns-crewing them to avoid having making adjustmentswhen refitting the component.
Note:
For final adjustment, correctly position the rearlights and the bumper so that they remain correctlypositioned.
Note:
In this case, compromise between the closure
length and the lower shut lines of the tailgate bygiving priority to closing in such a way as to retainsufficient pressure by the tailgate on the stops toprevent the tailgate floating.
7/28/2019 Manual service Renault Scenic 2 tablarie