BA 14IS E A_1.ENG MBO OPERATING MANUAL MS - Control Sheet Infeed Control with integrated Batch Counter (A _I) This is in addition to the Operating Manual of machine IC c J . ', 4 MBO Maschinenbau Oppenweiler, Binder GmbH & Co. Telefon: 07191/46-0 GrabenstraBe 4, 71570 Oppenweiler Telefax: 07191/4634 Postfach 1169, 71567 Oppenweiler
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BA 14IS E A_1.ENG
MBO
O P E R A T I N G M A N U A L
MS - Control
Sheet Infeed Control
with integrated Batch Counter (A _I)
This is in addition to the Operating Manual of machine
5 - Button with multiple function 4 / speed up delivery/kicker/marking device 6 - Button with double function 8 /-
7 - Button with double function 9 / Speed indication 8 - Button with double function 5 / Interruption of suction wheel 9 - Button with double function 6 / current production speed in sheets/hrs
10 - Button with double function 3 / total counter at infeed
11 - Button with double function 2 / total counter at exit 12 - Button Clear (Delete) 13 - Button 0
2 Orientation aid .......................................................................................................... 3
2.1 Front iew .......................................................................................................................................... 3
4.1 Safety instructions and destined use .............................................................. 6
5 Software version and extension stages .............................................................. 7
5.1 Determination of software - version and extension stages ......................................................... 7 5.2 Software version ....................................................................................................................................... 7
9.1 Input of batch preselection .............................................................................................................. 12 9.2 Selection of batch control ................................................................................................................ 12
9.4 Current production speed in sheets/hrs ...................................................................................... 15
9.5 Speed indication ...................................................................................................................................... 15 9.6 Total counter at infeed ............................................................................................................................ 15
9.7 Total counter at exit ................................................................................................................................. 15 9.8 Waste paper ..................................................................................................................................................... 15 9.9 Photocell B 43 at exit .............................................................................................................................. 15
12.1 Diagnosis LED's, front view ........................................................................................................... 19
12.2 Diagnosis of inputs and outputs; explanation ......................................................................... 19
12.3 Diagnosis of inputs B 2, B 43, B 1 and S 49 ...................................................................................19 12.4 Diagnosis of inputs S 4, S 9, S 2 and S31 .................................................................................... 20
12.5 Diagnosis of outputs batch impulse, valve Y 1, C - feeder Start/Stop and reserve ................ 20
15 Supplement to the Operating Manual ............................................................... 23
A I t c s r a t i r s r i c r e sa t : t r i m: a l
f f e i t s t i l m (v)/cla f r " r r . P i • P A M A w i n a n c
4 Introduction
This Operating Manual is written for operators of print finishing equipment therefore the use of technical terms is unavoidable.
This Operating Manual refers to the MS - Control - Version A_1 "sheet infeed control with batch
counter".
> Danger < Indications or rules and prohibitions for prevention of personal injuries or extensive damage.
> Notice < Special indications relating to the use of the MS - control.
4.1 Safety instructions and destined use
> Danger < The control system is exclusively destined for the use of MBO folding machines. Neither the manufacturer nor the supplier can be made liable for any damage caused as a result.
Read the Operating Manual of the control system and the machine carefully before you set both into operation.
Maintenance and service works should only be carried out by authorised service experts or personnel of manufacturer or supplier. This requires a special Service Manual which is not included in the Operating Manual.
When using a kicker it is absolutely imperative to use the batch control for the kicker only. If you use the batch control for stream delivery or marking device it will cause damage to the kicker solenoid coil.
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5 Software version and extension stages
5.1 Determination of software - version and extension stages
The MS - control - system may be delivered in 2 versions. A
0 sheet infeed control only
A 1 sheet infeed control with integrated batch counter
If machine is turned ON, all LED's and displays are ON (functioning check); afterwards, the software version number appears in the 8 - digit display (1), as well as the extension stage
Information regarding the extension stage of the MS - control may be read - off on the label of the units rear side.
Soft ware no.: MS 430
Version: A 0
A 1
5.2 Software version
The last 2 digits show the software version.
8 - digit display Software version "Sheet infeed control" with integrated batch counter 430010 10
5.3 Extension stages
Extension stages Function:
A 1 Sheet infeed control with integrated batch counter
A l t a n r a t i n n e r o c c t r u n t i r f f o r t i u c t 1 1 9 / C I G f r r ‘ n , i h n r c i " r s _ A I D . • R A C A - m n i n E l " o we s 7
Functioning description
The MS - Control contains:
Sheet infeed control system "Teach in" function for suction length and sheet gap. Two kinds of sheet infeed control
1. Standard, repetitive control, front edge to front edge, without photocell B 2 2. rear edge to front edge, controlled with photocell B 2
Batch counter batch preselection batch control for
interruption of suction wheel speed up of delivery
kicker marking device
multiple job factor
total counter at infeed total counter at exit waste paper current production speed in sheets/hrs machine speed
Diagnosis
Operator and language setting
possibilities Data storage with E2 - PROM
7 Operation mode "sheet infeed control"
7.1 Operation mode 1 (standard setting)
Operation mode 1 is standard setting
(Repetitive control, front edge to front edge, without photocell B 2) The photocell B 2 is used only for "teach in" and for the batch counter.
Display of sheet gap = Sheet length + 1 cm (front edge - front edge)
The infeed of the subsequent sheet follows automatically through the sheet gap value.
The "teach in" as well as the additional change of suction length and sheet gap is described in par. 8.1 "Teach in" of suction length and sheet gap.
If a smaller value than the sheet length is selected the sheets are irregularly provided.
The selection of the operation mode occurs through Code 24 (selection of operation mode).
Panel F f f e l p t i u n ( 1 9 / Q Q f r n m V c i r c i n n _ M r . • R AC A - i nni r t
A 1 4 . e s o w * : o a n t A I t t a r n t i r t n e r e a c c i r v i c t r i r f f e a r t i t i t z n o i a o f r " r n • R A C A4nn1 n Cl inn o f t n
Input sequence: Code, 24, Enter, Clear, 1, Enter.
See par. 13.1 Alteration of basic setting
7.2 Operation mode 0
The operation mode 0 (rear edge - front edge, controlled by photocell B 2 at suction wheel) is used if a very constant sheet gap is desired, e.g. when operating with X - knife unit.
Display of sheet gap = 1 cm (rear edge - front edge)
The infeed of the subsequent sheet is controlled by the photocell B 2 from the rear edge of the provided sheet
which enables very constant sheet gaps.
The "teach in" as well as the additional change of suction length and sheet gap is described in par. 8.1 "Teach in" of suction length and sheet gap.
The selection of the operation mode occurs through Code 24 (selection of operation mode).
Input sequence: Code, 24, Enter, Clear, 0, Enter.
See par. 13.1 Alteration of basic setting
Following basic values are provided when changing the operation mode:
Suction length: 15,0 cm Sheet gap: 2,0 cm
operating Manual MI MS BE A_1.ENG
8 Sheet infeed control
8.1 "Teach in" of suction length and sheet gap
Start machine by activating the black START button
Switch on pump.
Push the button suction length (2) and activate the button „single sheet infeed".
A single sheet is fed into the machine with a predefined basic suction length (machine relating).
The sheet length is measured by the photocell 13 2 at suction wheel.
The "teach in" is finished by activating the button „stream sheet infeed". The suction length and the sheet gap is determined on the basis of the last measured sheet length.
Suction length = 1/3 of sheet length Sheet gap at operation mode 1 = suction length + 1 cm (front edge - front edge) Sheet gap at operation mode 0 = 1 cm (rear edge - front edge)
The suction length and sheet gap may be altered at a later time. See par. 8.2 Alteration of suction length and 8.3 Alteration of sheet gap.
8.2 Alteration of suction length
Activate button suction length (2).
The suction length will be indicated in the 8 - digit display. When you push the button suction length (2) jointly with the buttons + (4) or - (6) you may increase or decrease the suction length.
Input sequence = 3 -99 cm
The batch counter mode is automatically switched on 3 seconds after releasing the button suction length.
> Notice < The suction length will be reset automatically to 1 /3 of the sheet length when "teach in" for suction length and sheet gap is started.
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Operating Manual MI MS BE A_1.ENG
8.3 Alteration of sheet gap.
Activate button sheet gap (3). The sheet gap will be indicated in the 8 - digit display.
When you push the button sheet gap (3) jointly with the buttons + (4) or - (6) you may increase or decrease the sheet gap.
Input range = 0 -250 cm
The batch counter mode is automatically switched on 3 seconds after releasing the button suction length.
> Notice < The sheet gap will be reset automatically to sheet length + 1 cm when "teach in" for suction length and sheet gap is started.
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111.111UP Operating Manual MI MS BE A_1.ENG
9 Batch counter
9.1 Input of batch preselection
- From the function batch counter by activating the button 123 (16) once. The green LED in the button is ON.
- From all other functions by activating the button 123 (16) twice. The green LED in the button is ON.
The current batch preselection appears in the 8-digit display (1).
If an alteration is desired activate the Clear button (12), put the new batch quantity using the numeric keypad and confirm the new batch preselection through the button Enter (15). The 8-digit display switches over to operation of batch counter.(Batch control suction wheel or delivery)
If no alteration is desired you may switch over to operation of batch counter (Batch control suction wheel or delivery) by activating the button Enter (15) or display the speed by activating the button m/min (7) twice.
However, the previous batch preselection will remain.
Input range: 0 - 9999
At batch preselection 0, no batch impulse will be released. From batch preselection 1, a batch impulse will be released
9.2 Selection of batch control
Following batch controls are available
- interruption of suction wheel (8) - speed up delivery (5)
kicker (5) marking device (5)
The button speed up delivery (5) has a triple function. The different functions may be select through code 8, See par. 13.1 Alteration of basic setting
> Danger < When using a kicker it is absolutely imperative to use the batch control for the kicker only. If you use the batch control for stream delivery or marking device it will cause damage to the kicker solenoid coil.
A change of batch control automatically causes that the 8-digit display returns to O.
Any times for batching may be separately adjusted for all marking possibilities.
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Operating Manual MI MS BE A_1.ENG
- Interruption of suction wheel
The button suction wheel (8) selects the batch control for interruption of suction wheel. The green LED in the button is On.
The current count of batch counter appears in the 8-digit display (1). A change of batch control automatically causes the 8-digit display to return to 0.
The counting impulses are generated by the photocell B 2 which is located beside the suction wheel.
The interruption time may be changed and displayed by jointly activating the buttons suction wheel (8) and + (4) or - (6).
Adjustment range : 0.020 - 3,000 seconds.
The green LED in the button suction wheel (8) is OFF during the time of batch impulse.
- Speed up delivery
The button speed up delivery (5) has a triple function. The selection of batch control for delivery, kicker and marking device occurs through code 8, Input sequence: Code, 8, Enter, Clear, 0, Enter
See par. 13.1 Alteration of basic setting
The button speed up delivery (5) selects the batch control for the delivery. The green LED in the button is ON.
The current count of batch counter appears in the 8 - digit display (1). A change of batch control automatically causes the 8-digit display to return to 0.
The counting impulses for the batch counter are generated by the photocells B 2 or B 43 (option). The time of batch impulse may be displayed and altered by jointly pushing the buttons speed up delivery (5) and + (4) or - (6). Adjustment range: 0.020 - 3.000 seconds.
The green LED in the button speed up delivery (5) is OFF during the time of batch impulse.
- Function of kicker
The button speed up delivery (5) has a triple function. The selection of batch control for delivery, kicker and marking device occurs through code 8, Input sequence: Code, 8, Enter, Clear, 1, Enter
See par. 13.1 Alteration of basic setting
> Danger < When using a kicker it is absolutely imperative to use the batch control for the kicker only. If you use the batch control for stream delivery or marking device it will cause damage to the kicker solenoid coil.
The button kicker (5) selects the batch control for the kicker. The green LED in the button is ON.
The current count of batch counter appears in the 8 - digit display (1).
A change of batch control automatically causes the 8-digit display to return to 0.
A C.C 4 va e a. . 6,:u n e t i n n A " I l t e t . 4 1 A
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The counting impulses for the batch counter are generated by the photocell B 43 which is located inside the kicker The current kicker impulse time is 0.050 seconds.
This impulse time may be changed through code 9, if necessary. See par. 13.1 Alteration of basic setting
The green LED inside the button kicker (5) is OFF during the time of kicker impulse.
By jointly activating the buttons kicker (5) and + (4) or - (6) you may display and change the delay time from covering the photocell B 43 until the release of the kicker. This is necessary to kick the sheet in its centre.
Adjustment range: 0,002 - 0,300 seconds.
- Marking device
The button speed up delivery (5) has a triple function. The selection of batch control for delivery, kicker and marking device occurs through code 8, Input sequence: Code, 8, Enter, Clear, 2, Enter See par. 13.1 Alteration of basic setting
The button marking device (5) selects the batch control for the marking device. The green LED in the button is ON.
The current count of batch counter appears in the 8 - digit display (1).
A change of batch control automatically causes the 8-digit display to return to 0.
The counting impulses for the batch counter are generated by the photocells B 2 or B 43 (option). The green LED inside the button marking device (5) is flashing during the time of marking impulse.
9.3 Multiple job factor
A multiple job factor may be entered through Code 6, Input sequence: Code, 6, Enter, Clear, Input 1 to 9, Enter. See par. 13.1 Alteration of basic setting
The following batch counter functions will be multiplied with the multiple job factor.
- Total counter at exit - Production speed at exit in sheets/hrs.
9.4 Current production speed in sheets/hrs.
If the button current production speed in sheets/hrs. (9) is activated the current production speed of sheets/hrs. will appear in the 8-digit display (1). The green LED in the button is ON.
Depending on the selected batch control the production speed will be generated by the photocell B 2 (at infeed) or B 43 (at exit)(option).
If a multiple job factor has been entered the multiplied value of the current production speed at exit will appear in the 8-digit display (1), See par. 9.3 Multiple job factor.
Paae 14 Effect ive 02/AA f rnm Vprc inn -h In • R AC itqnni n A I + r a m * i e r , t e . r e .
9.5 Speed indication
If the button speed indication (7) is activated, the machine speed in m/min will appear in,the 8-digit display (1). The green LED in the button is ON. Selection m/min or inch/min through Code 2
See par. 13.1 Alteration of basic setting
9.6 Total counter at infeed
If the button total counter at infeed (10) is activated, the total of sheets at infeed appear in the 8 -digit display (1).
The green LED in the button is ON.
The total counter can be deleted by activating the Clear button (12).
The counting impulses for the total counter are generated by the photocell B 2 based near the suction wheel.
9.7 Total counter at exit
If the button total counter at exit (11) is activated, the total of sheets at exit appears in the 8 - digit display (1). The green LED in the button is ON.
If multiple job factor has been entered the multiplied value appears in the 8 - digit display (1), See par.. 9.3 Multiple job factor
The total counter can be deleted by activating the Clear button (12). The counting impulses for the total counter are generated by the photocells B 2 or B 43 (option).
9.8 Waste paper
If the buttons total counter at infeed (10) and total counter at exit (11) are jointly activated the waste paper will appear in the 8-digit display (1).
The green LED in the button is ON.
Waste paper = total of sheets at infeed - total of sheets at exit.
Negative values are marked with a minus sign (double impulses of photocell B 43 at exit)
If an multiple job factor has been entered, the basic sheet is always used for the calculation.
9.9 Photocell B 43 at exit
Basic setting:
If no photocell B 43 at exit is present, Code 11 is set to 2 (counting at B 2, infeed and exit). Input sequence: Code, 11, E, C, 2, E.
See par. 13.1 Alteration of basic setting.
This means, that photocell B 2 at suction wheel generates the impulses of photocell B 43 as well.
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This results in the following counter functions: total count at exit = total count at infeed
waste paper = displays 0 batch counter at exit the quantity of the first batch is too small
batch impulse at exit
If the photocell B 43 will be installed at a later time , Code 11 must be reset to 1 (counting at B 43).
Input sequence: Code, 11, E, C, 1, E. See par. 13.1 Alteration of basic setting.
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10 Brief instruction
These brief instructions enable you to quickly set the sheet infeed control and the batch counter.
You may find a precise description in par. 8. Sheet infeed control and par. 9 Batch counter.
10.1 Brief instruction sheet infeed control
Automatic "teach in" of suction length and sheet gap
While pushing the button suction length activate the button "single sheet infeed". When "single sheet infeed", every sheet will be measured out. When "stream sheet infeed", the suction length and sheet gap values are fixed.
Alteration of suction length:
While pushing the button suction length activate the buttons + or -. Recommended value = approximately 1/3 of sheet length
Alteration of sheet gap:
While pushing the button sheet gap activate the buttons + or -.
Sheet gap at operation mode 1 = sheet length + 1 cm (front edge to front edge) Sheet gap at operation mode 0 = 1 cm (rear edge to front edge)
10.2 Brief instruction batch counter
Deletion of counter functions by activating of following buttons:
Total counter at infeed, Clear. Total counter at exit, Clear. Batch counter, through change between interruption of suction wheel and speed up delivery. Quantity of multiple job factor, Code, 6, Enter, Clear, 1, Enter.
Input of batch preselection:
123 , Clear, new preselection, Enter.
Selection of batch control:
Suction wheel or speed up delivery / kicker / marking device. The functions for speed up delivery, kicker or marking device must be selected through Code 8.
Input of multiple job factor:
Code, 6, Enter, Clear, input 1 to 9, Enter.
Alterations reserved Effective 02/99 from Vprcion -No • MS annni n D o n s 1 7
11 Error - messages
Error messages are displayed as follows: The error message and a number appears in the 8 - digit display (1). You will receive the relation between number and error description from the following table.
Machine jams
Error 20 jam detector S 31 is activated, folding unit 1 to 4
Error 21 double sheet detector S 9 is activated.
Error 24 feeder jam operation mode 0 and pile feeder only 1. The "feed in" has been repeated 4 times.
2. Photocell B 2 is defective 3. Photocell B 2 is covered from a sheet or smoother
To reset the error message 20 remove the jam and activate the button machine stop.
To reset the error messages 21 and 24 remove the jams and activate one of the following buttons, machine stop, stream sheet infeed or single sheet infeed.
Control jams
Error 30 Incorrect access to E2 - PROM.
Error 31 Incorrect Power-Down-NMI-cycle.
To reset these error messages turn main switch Off/On. If the error persists, call service.
11.1 Flick through error storage
It is possible that more than one error messages are present at the same time. Therefore, it is possible to flick through the error storage with the aid of the buttons + / This is necessary, if the displayed error has been removed, but it's not possible to set the machine with the button machine stop into an operational condition.
Example:
An error message appears in the 8 - digit display (1), e.g.: error 21. The display will change to all present error messages if you push the buttons + or - several times. All reasons for the displayed error messages must be removed before the machine can be restarted.
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12 Diagnosis
12.1 Diagnosis LEDs, front view
Diagnosis LED for slot initiator B 1 (sensor for machine speed)
S
o Diagnosis LED for photocell B 2 (sensor for counting at infeed)
S
Diagnosis LED for photocell B 43 (sensor for counting at exit - option)
12.2 Diagnosis of inputs and outputs; explanation
With the aid of special code numbers it's possible to check the functions of the 8 inputs and 4 outputs from
the MS - control without a measuring instrument.
The condition of 4 inputs or 4 outputs appears in the 8 - digit display after entering the code number. If an input or output is activated a 1 appears in the corresponding position.
If an input or output is not activated a 0 appears in the corresponding position
12.3 Diagnosis of inputs B 2, B 43, B 1 and S 49.
Code 100/ 85 shows the following inputs on the 4 right digits of the display:
B 2 photocell near suction wheel B 43 photocell at exit
If an input or output is activated a 1 appears in the corresponding position. If an input or output is not activated a 0 appears in the corresponding position
To leave this function activate button Enter again.
Alterations reserved Effective n2/99 from VArcinn -No_! MS annnin Pana 1Q
' .L) Operating Manual MI MS BE A_1.ENG
12.4 Diagnosis of inputs S 4, S 9, S 2 and S 31.
Code 100/ 86 shows the following inputs on the 4 right digits of the display:
S 4 stream sheet infeed S 9 double sheet detector (normally closed) S 2 machine stop (normally closed) S 31 jam detector, fold unit 1 to 4
If an input or output is activated a 1 appears in the corresponding position. If an input or output is not activated a 0 appears in the corresponding position
To leave this function activate button Enter again.
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Operating Manual MI MS BE A_1.ENG
13 Codenumbers
With the aid of the code numbers it's possible to change the basic settings as well as activating or deactivating of optional functions, e.g.: photocell B 43.
The basic setting (default values) is boldfaced.
13.1 Alteration of basic setting
This occurs by activating the following buttons, e.g. Code 8, selection speed up delivery/kicker/marking device.
Input sequence: Code, 8, E, C, Input 0 2, E.
Following table contains the codes which are only necessary for the sheet infeed control and the batch counter
Specific Service Codes are described in a special Service Manual.
Code 2 Units of measurement 0 Centimetre (display without decimal point in m/min)
1 Inch (display with 2 decimal points in inch/min) USA only
Code 6 Multiple job factor
1 Factor 1
9 Factor 9
Code 8 Selection, speed up delivery / kicker / marking device 0 Speed up delivery
1 Kicker
2 Marking device
Code 9 Duration of kicker impulse
0.050 sec. (Range 0,010 - 0,500 sec.)
Code 11 Counting photocell at exit 1 Counting at B 43, at subsequent units or kicker (option)
2 Counting at B 2, input and output ( without photocell B 43 at exit only)
Code 23 Deletion of error messages 0 no
1 yes , all error messages will be deleted (till power is switched OFF only)
Code 24 operation mode of infeed control 0 rear edge to front edge, controlled with photocell B 2 1 Standard, repetitive control, front edge to front edge, without photocell B 2
Alterations reserved Effective 02/q4 from Vorcim, -Mn • MS annnin Dan= 71
13.2 Code 100, Internal machine data
With the aid of code 100 it's possible to display internal machine data. The table contains only code 100 numbers which are interesting for the operator Service specific codes 100 are described in a special Service Manual.
Input sequence: Code, 100, E, C, „special code number".
Code 100 2 current sheet gap at B 2 18 sheet travelling distance from actuation of valve Y 1 till photocell B 2 sees sheet 85 Diagnosis; inputs 4 - 1; S 49, B 1, B 43, B 2.
86 Diagnosis; inputs 8 - 5; S 31, S 2, S 9, S 4. 87 Diagnosis; outputs 4 - 1; reserve, valve Y 1, C - feeder, batch impulse.
To deactivate, press the enter button „E".
14 Connecting list,
The terminals of the machine are not described, because it depends on the type of the machine. You will find this information in the machine wiring diagram.
Terminal No.: Wire No.: Machine term No.: Function: