MANUAL FOR BREAKOUT BOARD CP0-10V - CNC4YOU

CP0-10VMANUAL FOR BREAKOUT BOARD

INFORMATION IS SPECIFIC TO OUR PRODUCTS AND CAN CAUSE

DAMAGE IF USED WITH NONE COMPATIBLE PRODUCTS SO PLEASE

CHECK WITH YOUR SUPPLIER FOR COMPATIBILITY

© CNC4YOU LTD ALL RIGHTS RESERVED

These drawings are supplied as a guide no guarantees are implied or given.Caution when wiring and check with a qualified professional if unsure.

Documentation will be updated amended at the discretion of CNC4YOU Ltd.

V1.60Page 1

Please Read Carefully Before Wiring Your Machine or System

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved

Certain laws and regulations apply to your use of CNC machines andautomated equipment and it is essential you comply with your local and anyinternational regulations for construction and use of automated equipment.

These diagrams are a guide to wiring your machine and do not constituteadvice or direction to complying with your legal obligations and any healthand safety requirements you must comply with. It is crucial you understandthe dangers and safety implications when automating your machine or systemand special care must be taken when automating your spindle or other cuttingtools or equipment and we are showing a simple setup which will be amendedwithout notice to show the complexity of automating cutting tools, but you areagain responsible for meeting and understanding your specific end customeruse and or meeting all necessary safety regulations and these can and dochange regularly so consult your local regulations and make sure you observeall safety regulations .

You are required and agree to maintain compliance with all applicable lawsand regulations. You understand and agree that you are solely liable forcompliance with such laws and regulations, and under no circumstances shallCNC4YOU Ltd. be responsible or held liable for such compliance. Youunderstand that breach of such laws and regulations may result in bothcriminal and civil sanctions against you. In accordance with these terms andconditions for CNC4YOU Ltd. you agree to indemnify CNC4YOU Ltd. for anyviolation of such laws and regulations. If in doubt seek professional advice ifyou are unsure of your legal obligations.

CNC4YOU Ltd assumes our equipment will be integrated into Industrial controlequipment and as above integrated safely to avoid injury to yourselves or thirdparties. This equipment has not been designed for implicit use for life supportapplications or intrinsically safe designs where life threatening or critically safeuse is required. Our products have not been specifically designed as fail-safeequipment. It is advisable to give adequate training and safety procedures tooperators using automatic equipment.

Before using any drawings or wiring diagrams please check on our website forlatest version, all wiring diagrams should have a version number if not pleasecontact us so we can amend and issue version information.

CONDITIONS OF USE

Page 2

MANUAL FOR BREAKOUT BOARD CP0-10V

1. FUNCTION INTRODUCTION

Tel: 01908 315011© CNC4YOU LTD All Rights Reserved Page 3

Our CP0-10V breakout board is a 4 Axis system board with built in Charge Pump circuit and 0-10Volt

output, also has an on-board relay that is linked with our Charge Pump circuit. On board high efficiency

DC/DC convertor for 5 Volt circuit having 1KV DC isolation giving added protection to PC interfaces or

motion control electronics. Relay has a normally open output contact which is suitable for switching

low current devices and not suitable for high current or direct switching of motors, see wiring

examples contained in this document. There are 5 optoisolated inputs for use with Estop, limit and

home switches etc. please see example wiring diagrams or checkout some of our full wiring diagrams

for full integration illustrations. These optoisolated inputs in conjunction with Mach3 built in

debounce settings can give a high degree of noise immunity. This board can be powered from external

15V to 24 Volt DC regulated PSU. Input circuit is independent of rest of breakout board and is 12 Volt

system allowing for higher noise immunity on inputs compared with 5 Volt systems. There is also a 12

Volt low current output suitable for powering our proximity switches directly elevating the need for

separate power source. Charge Pump circuit can be disabled via built in switch if not required as this

works from a nominal 12KHz input from Mach3 or other software. For ease of setup board has

silkscreen printed information for easy identification and wiring. It is very important you have your

control software powered and running before applying power to this board and control electronics so

all outputs including charge pump if utilised are stable and in known states. This applies to all breakout

boards and electronics and is standard control systems operation, also please make sure power is

removed from this board and associated electronics before shutting down Mach 3 or other software.

http://www.cnc4you.co.uk/

View from computer printer port

Breakout board input and output signal definition

OUTPUT DEFINE FOR 25 PINS

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9

ENA DIR PUL DIR PUL DIR PUL

DIR PUL

ENABLE

Step X

Dir X

Step Y

Dir Y

Step Z

Dir Z

Step A

Dir A

Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin18-25

P10 P11 P12 P13 P14 P15 P16 P17 Gnd

Input 1

Input 2

Input 3

Input 4

Relay

Input 5

0 Volts

Board Silk Screen

0 - 10V Pump


YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A+ A- B+ B-

+5 VPUL

D I R

ENA

+ - DIR+ DIR- EN+ EN- GND- VCC+

VCC GND

RED = RED

BLU = BLUE

YEL = YELLOW

BLK = BLACK

WHT = WHITE

BRN = BROWN

ORG = ORANGE

GRN = GREEN

X AXIS WIRING DIAGRAM

VCC = +V = POS

GND = -V = COM

L

N

Brown

Blue

Green/Yellow

NO

RLY (Relay)

NO

ENABLE

DIRECTION

STEP

STEP

DIR

EC

TIO

N

(Earth) (FG)

STEP

CWD556 Digtal DSP Driver

ST

EP

57HS64-3008 1.5Nm

57HS82-3008B 2.2Nm

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

CP

0 -1

0V


X

Y

Z

A

Stepper Motor

Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable

1 2 3 G/Y

Wire 1 to

Wire 2 to

Wire 3 to

Wire G/Y to

ScreenedCable

G/Y = Green and Yellow

48 Volts if used with our low inductance Steppers

Product Code: CP0-10V

Product Code: CWD556

PSU24V to 36V

WARNINGNEVER Disconnect stepper from Driverwhile power is switched ON as outputMosfets will be damaged. Do not usefuses or isolation switches betweenDriver and Stepper as disconnectionarks can damage output Mosfets

For noisy enviroments and industrial applications, Please use separate PSU to power CP0-10V use15V to 24V ideally our Product Code: 24V_2A_PSU

Page 5

V+

GNDV IN

PSU

15V to 24V

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

Y AXIS WIRING DIAGRAM

A+ A- B+ B-+ - DIR+ DIR- EN+ EN- GND- VCC+STEP

DIR

EC

TIO

N

STEP


ST

EP

57HS64-3008 1.5Nm

57HS82-3008B 2.2Nm

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

NO

RLY (Relay)

NO

+5 VPUL

D I R

ENA

ENABLE

DIRECTION

STEP

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

CP

0 -1

0V


X

Y

Z

A

Stepper Motor

RED = RED

BLU = BLUE

YEL = YELLOW

BLK = BLACK

WHT = WHITE

BRN = BROWN

ORG = ORANGE

GRN = GREEN

Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable

1 2 3 G/Y

Wire 1 to

Wire 2 to

Wire 3 to

Wire G/Y to

ScreenedCable

G/Y = Green and Yellow



WARNINGNEVER Disconnect stepper from Driverwhile power is switched ON as outputMosfets will be damaged. Do not usefuses or isolation switches betweenDriver and Stepper as disconnectionarks can damage output Mosfets

For noisy enviroments and industrial applications, Please use separate PSU to power CP0-10V use

Page 6

V+

GNDV IN

15V to 24V ideally our Product Code: 24V_2A_PSU

VCC GND

VCC = +V = POS

GND = -V = COM

L

N

Brown

Blue

Green/Yellow (Earth) (FG)


PSU24V to 36V

V IN

PSU15V to 24V

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A+ A- B+ B-

+5 VPUL

D I R

ENA


VCC GND

RED = RED

BLU = BLUE

YEL = YELLOW

BLK = BLACK

WHT = WHITE

BRN = BROWN

ORG = ORANGE

GRN = GREEN

X AXIS WIRING DIAGRAM

VCC = +V = POS

GND = -V = COM

L

N

Brown

Blue

Green/Yellow

NO

RLY (Relay)

NO

STEP

DIR

EC

TIO

N

Tel: 01908 315011

(Earth) (FG)

STEP


ST

EP

Stepper Motor

57HS64-3008 1.5Nm

57HS82-3008B 2.2Nm

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN


DIR

EC

TIO

N

STEP


ST

EP

Stepper Motor

57HS64-3008 1.5Nm

57HS82-3008B 2.2Nm

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

TWIN

CP

0 -1

0V


X

Y

Z

A

For noisy enviroments and industrial applications, Please use separate PSU to power CP0-10V use15V to 24V and ideally our Product Code: 24V_2A_PSU

Please be aware not all breakout Boardscan drive 2 Drivers from one Axis output

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A+ A- B+ B-

Swap A+ and A-

Stepper MotorReversing forBelt Drive or

Rack and PinionOne Stepper only



Page 7

V+

GNDV IN

PSU

15V to 24V


PSU24V to 36V

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A+ A- B+ B-

+5 VPUL

D I R

ENA


RED = RED

BLU = BLUE

YEL = YELLOW

BLK = BLACK

WHT = WHITE

BRN = BROWN

ORG = ORANGE

GRN = GREEN

Y AXIS WIRING DIAGRAM

VCC = +V = POS

GND = -V = COM

NO

RLY (Relay)

NO

STEP

DIR

EC

TIO

N

Tel: 01908 315011

STEP


ST

EP

Stepper Motor

57HS64-3008 1.5Nm

57HS82-3008B 2.2Nm

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN


DIR

EC

TIO

N

STEP


ST

EP

Stepper Motor

57HS64-3008 1.5Nm

57HS82-3008B 2.2Nm

60BYGH301B 3.1Nm

60BYGH401-03 4Nm

TWIN

CP

0 -1

0V


X

Y

Z

A


VCC GND

L

N

Brown

Blue


Please be aware not all breakout Boardscan drive 2 Drivers from one Axis output

YEL

BLK

WHT

BRN

RED

BLU

ORG

GRN

A+ A- B+ B-

Swap A+ and A-

Stepper MotorReversing forBelt Drive or

Rack and PinionOne Stepper only



Page 8

V+

GNDV IN

PSU

15V to 24V


PSU24V to 36V

V+

GN

D

V IN

INPUTS WIRING DIAGRAM

E-STOP & LIMITS / HOMING

P15 P13 P12 P11 P10 GND

o oo___

o oo___

o oo___

o o__E-Stop

Limit and Homing

Switches

N/C N/C N/C N/C

N/C Normally Closed Contact

VCC = +V = POS

GND = -V = COM

Brown

Blue

Green/Yellow

NO

RL

Y (

Re

lay)

NO

RL

Y (

Re

lay)

CO

M

L

PSUN 15V to 24V

(Earth) (FG)

CP0 -10V



Inputs IN1 to IN5 are general input signals and can be used as such.Limit switch and EStop are just examples of use only and not pre-defined.We would normally recommend using one input for all limit switches and wirethem through normally closed contacts in series when using mechanical limitswitches and parallel for normally open or open collector proximity switches etc.please see our wiring diagrams for options.

Page 9

VCCGND


E-STOP & LIMITS / HOMING

PROXIMITY SWITCH

LJ12A3-4

o o__E-Stop

Limit and Homing

Proximity Switches

N/C

VCC = +V = POS

GND = -V = COM

Brown

Blue

Green/Yellow

LJ12A3-4

LJ12A3-4

LJ12A3-4

L

N

(Earth) (FG) VCC GND

(Black )

+6 to 36Volts DC (Brown)

0 Volts DC (Blue)

V+

GN

D

V IN

P15 P13 P12 P11 P10 GND NO

RL

Y (

Re

lay)

NO

RL

Y (

Re

lay)

CO

M

CP0 -10V

+12V


Inputs IN1 to IN5 are general input signals and can be used as such.Limit switch and EStop are just examples of use only and not pre-defined.We would normally recommend using one input for all limit switches and wirethem through normally closed contacts in series when using mechanical limitswitches and parallel for normally open or open collector proximity switches etc.please see our wiring diagrams for options.

Page 10

PSU

15V to 24V

For noisy enviroments and industrial applications,Please use separate PSU to power CP0-10V use15V to 24V and ideally our Product Code: 24V_2A_PSU


TOUCH PROBE

V+

GN

D

V IN

P15 P13 P12 P11 P10 GND

CP0 -10V

+12V


Wireless Remote Probe Sensor

Wireless Probe Receiver

POWER IN 5 - 24V

POWER IN 0V

Brown

Blue

Green/Yellow

Product Code: 24V_2A_PSU

L V-

N

V+(Earth) (FG)

0V GND

SIGNAL OUT

Product Code: Wireless_Tool_Height_DT02


Page 11

PSU

15V to 24V

For noisy enviroments and industrial applications,Please use separate PSU to power CP0-10V use15V to 24V and ideally our Product Code: 24V_2A_PSU

RELAY BOARD WIRING

VCC = +V = POS

GND = -V = COM

Brown

Blue

Green/Yellow

IN1 IN2 GND

VCC

NO

RLY (Relay)

NO

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENA

+5 VPUL

D I R

ENAN/O COM N/C

Relay1 Relay2

N/O COM N/C


X

Y

Z

A

PSU

5V

L

N

Brown

Blue


Product Code:24V_2A_PSU Product Code: 5V_2A_PSU

Product Code: 2_Relay_Board

Normally open Switches used for Water PumpsCooling Systems air solenoids etc.Not to be used for safety critical switching likeoperating Spindle Motors etc.

L

N

(Earth) (FG) V+ V- V + V-

VCCGND VCC-JD

RemoveJumper

CP

0 -1

0V

Relay board should be powered from separatePower Supply this gives isolation from relay to breakout board and electronics so using on board optoisolators as protected interface, also mostbreakout boards do not have the current capacityto drive these types of boards which can lead tomissed steps and other related problems.

Page 12A

V+

GNDV IN

PSU

15V to 24V


Page 12B

RELAY BOARD WIRING USING ON BOARD CHARGE PUMP RELAY

VCC = +V = POS

GND = -V = COM

Brown

Blue

Green/Yellow

IN1 IN2 GND

VCC

COM

RLY (Relay)

NO

+5 VPUL

D I R

ENA

N/O COM N/C

Relay1 Relay2

N/O COM N/CA

PSU

5V

L

N

Brown

Blue


Product Code:24V_2A_PSU Product Code: 5V_2A_PSU

Product Code: 2_Relay_Board

Normally open Switches used for Water PumpsCooling Systems air solenoids etc.can be used for turning on spindle as on boardrelay stops power to relay board until Mach3 inialised.

L

PSUN 24V

(Earth) (FG) V+ V- V + V-

VCCGND VCC-JD

RemoveJumper

CP

0 -1

0V

Relay board must be powered from separatePower Supply this gives isolation from relay to breakout board and electronics so using on board optoisolators as protected interface.

V+

GNDV IN

On Board relay will only allow power to relayboard when charge pump is active

PSU

VCC

GND

VCC = +V = POS

GND = -V = COM

L

N

Brown

Blue

Green/Yellow(Earth)


U�<

UUUU

UUUU

Uo

Uo

3

7 8

4IN OUT LINE LOAD

Earth wire colour Green and yellow.Earth wire bolted to mounting tab.

(FG)

36 Volt 400 Watt PSUProduct Code: 400W36V/11A 48 Volt 480 Watt PSUProduct Code: 500W48V/11A 48 Volt 600 Watt PSUProduct Code: 600W48V/12A

Brown

Blue

Green/Yellow

Brown

Blue

Green/Yellow

L

N

(Earth)(FG)

(Live)

(Neutral)

EMI / RFI 10A FilterNo Volt Relay NVR

Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A

Product Code: Panel_Mount_IEC 10A

Wiring Diagram for Spindle Motor 1

PSUL 5 Volt 1 Amp PSU

V+Product Code: 5V_2A_PSU

12 Volt 1 Amp PSU

N Product Code: 12V_1A_PSU V-(Earth) 24 Volt 2 Amp PSU(FG) Product Code: 24V_2A_PSU

VCC = +V = POS

GND = -V = COM

UUUU

UUUU

Uo

Uo

LINE LOAD

VFD

L

N

(Earth)(FG)

Brown

Blue

Green/Yellow

SPINDLE


EMI / RFI filter is used in this applicationto help prevent noise generated by the VFD entering back into mains supply andsubsequent noise causing problems in yoursystem which can result in spurious stepsor triggering limit switch or E-Stop signals.

L

N

L

N

L

N

L

N

L

N

R

S

U

V

W

Earth wire and screenClamped to Spindle connector

Screen connected to earth at VFD and Spindle

4 core 0.75mm screened cableProduct Code: 4_Core_0.75mm_12Amp

Page 13


U�<

UUUU

UUUU

Uo

Uo

3

7 8

4IN OUT LINE LOAD

Brown

Blue

Green/Yellow

L

N

(Earth)(FG)

(Live)

(Neutral)

EMI / RFI 10A FilterNo Volt Relay NVR

Product Code: NVR_15AProduct Code: Chassis_Mount_EMI_10A

Product Code: Panel_Mount_IEC 10A

Wiring Diagram for Spindle Motor 2

VFD

L

N

(Earth)(FG)

Brown

Blue

Green/Yellow

SPINDLE


L

N

L

N

L

N

R

S

U

V

W

Earth wire and screenClamped to Spindle connector

Screen connected to earth at VFD and Spindle

4 core 0.75mm screened cableProduct Code: 4_Core_0.75mm_12Amp

Brown

Blue

Green/Yellow

NO(Relay)

COM

Product Code: 24V_2A_PSU

L

N

(Earth) (FG) V- +V

CP0 -10V

0-10V

DCM FOR VI ACM

VFD Settings

PD001 set to 1PD002 set to 1

VFD must be powered by NVRso preventing Spindle turning ON

after power has been restored

On board relay must be usedwith Charge Pump ON

Product Code: 4_Core_0.5mm_7Amp4 core 0.5mm screened cable can be

used for wiring these signal wires

Page 14

Spindle automation is only suitable with our CP0-10V Breakout board please do not use our other breakout boards.Please read our conditions of use outlined at beginning of this document.

Door or GuardInterlock

V+

GNDV IN

PSU

15V to 24V

GND

MACH 3 SOFTWARE SETUP


If you haven't already installed Mach3 software Download and install Mach3 software from thefollowing link unless you are an experienced user please only download Lockdown Version.http://www.machsupport.com/software/downloads-updates/After download is complete please run or install software and follow all onscreen prompts onceinstallation is complete please restart your PC to allow drivers to be registered. Place your licence file in the following folder if default installation has been used or select folderlocation you have selected on installation. C:\Mach3 is default location Open Mach 3 software and you should see a screen similar to the one below but with your licencename or Demo both way you can setup and run Mach3 but in Demo mode you are restricted to 500lines for milling.

Notes_____________________________________________________________________________

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Page 15

MACH 3 SOFTWARE SETUP

If you haven’t already installed Mach3 software Download and install Mach3 software from the

following link unless you are an experienced user please only download Lockdown Version.

http://www.machsupport.com/downloads.php

After download is complete please run or install software and follow all onscreen prompts once

installation is complete please restart your PC to allow drivers to be registered.

Place your licence file in the following folder if default installation has been used or select folder

location you have selected on installation. C:\Mach3 is default location

Open Mach 3 software and you should see a screen similar to the one below but with your licence

name or Demo either way you can setup and run Mach3 but in Demo mode you are restricted to 500

lines for milling.

Notes_____________________________________________________________________________

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Along the top Menu Bar place your mouse on the Config and click to highlight the dropdown menu

as shown in the picture below. Move your mouse down until you are over the Ports and Pins option

and press right mouse button to select.

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The following screen should appear this has information as to your port address chosen operating frequency etc. that you can customise Mach3 to your machine the guidelines are pertinent to

Cnc4you products but could be used with caution as a general guide.

Under most circumstance these general default setting are adequate for most machine types but further information on using this screen can be found in the Mach3 documentation but unless you

have specific requirements these can be left as default settings.

Notes_____________________________________________________________________________

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On inset menu along the top menu selection please click on Motor output to open motorconfiguration settings as shown below.

On the left hand side you will see Axis names corresponding to your name and the following valuesas shown below should be entered. These settings are for our CP0-10V breakout boards and asshown are the settings for a three Axis machine.

To use fourth or fifth Axis please go to second column marked Enable and place your mouse on the AAxis and click mouse button to change red X to green tick to enable this axis. Once you have enteredthese values please press Apply to set these values.

Spindle setup is required if you are going to use the 0-10V output from the CP0-10V to controlSpindle speed.

If using UC300 Motion Controller please set Step Port and Dir Port to 2 or 3 depending on Port you are using.

Page 19

Place mouse over Input Signal tab and click mouse button to select the screen below will appear

allowing you to set your inputs and some examples are shown for guidance purposes and a generic

setup is shown. These Input Signals can be used for many purposes but a standard setup is shown

below. Again you can select or deselect by placing the mouse over Enable lines and changing an X to

a green tick will enable the signal, these values correspond to the above wiring diagram and for ease

of use an Automatic Setup of Inputs can be clicked and on screen instructions followed for you setup

environment. Once you have entered these values please press Apply to set these values.


On the far right you can scroll down to show other options available and here we show settings for

Estop and Probe input if you are not setting up the probe at the moment just leave value blank or just fill as below and leave enable as a red X to leave it desected. Once you have entered these

values

please press Apply to set these values.

Page 20

Place mouse over Output Signal tab and click mouse button to select the screen below will appear

allowing you to set your outputs. This page allows us to switch On and Off the on board relay under

Mach3 control fill in value below if you want to use this function. Once you have entered these

values please press Apply to set these values.


Notes_____________________________________________________________________________

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Place mouse over Spindle Setup tab and click mouse button to select the screen below will appear allowing you to set your Spindle settings. If the previous settings have been entered for outputs then we can set our spindle to switch on automatically and also turn off under Mach3 control.

Make sure Disable Spindle Relays is unchecked and at least M3 Clockwise is set to output# 1 as shown below. CW Delay Spin UP is set to 1 second in this example which will Mach3 wait 1 second before starting to cut to allow spindle to be up to speed, this value will vary with your own setup so please set correspondingly. CW Delay Spindle DOWN is set to value to allow spindle to come to a stop. Immediate Relay off before delay check box is ticked to switch relay off before delay starts rather than after. Once you have entered these values please press Apply to set these values.

Page 22

MANUAL FOR BREAKOUT BOARD CP0-10V - CNC4YOU

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