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Malnad College of Engineering (An Autonomous Institution under Visvesvaraya Technological University, Belagavi)
Hassan – 573 202
COMPARATIVE STUDY OF PERFORMANCE AND
EMISSION CHARACTERISTICS OF FOUR STROKE S.I.
ENGINE UNDER VARIOUS BIO LUBRICANTS
A Project report submitted to Malnad College of Engineering, Hassan,
during the academic year 2016-17 in partial fulfillment for the award of
the degree of
Bachelor of Engineering In
Automobile Engineering
By
Hamsaraj (4MC14AU404) Akhila Kaushik (4MC13AU012)
Jithin Kumar Rai D (4MC14AU406) Charan Raj B C(4MC13AU007)
Under the guidance of
Dr. Y. M. Shashidhara
Professor
Department of Automobile Engineering
Malnad College of Engineering
Hassan - 573 202
Sponsored by
KARNATAKA STATE COUNCIL FOR SCIENCE AND TECHNOLOGY
Tel.: 08172-245093 Fax: 08172-245683 URL: www.mcehassan.ac.in
2017
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CCEERRTTIIFFIICCAATTEE
Malnad College of Engineering
(An Autonomous Institution under Visvesvaraya Technological University, Belagavi)
Hassan – 573202
Department of Automobile Engineering
Certified that the Project Work titled
COMPARATIVE STUDY OF PERFORMANCE AND
EMISSION CHARACTERISTICS OF FOUR STROKE S.I.
ENGINE UNDER VARIOUS BIO LUBRICANTS
is a bonafide work carried out by
Hamsaraj (4MC14AU404) Charan Raj B C (4MC13AU007)
Jithin Kumar Rai D (4MC14AU406) Akhila Kaushik (4MC13AU012)
in partial fulfillment for the award of
Bachelor Degree in Automobile Engineering of
MalnadCollege of Engineering
affiliated to
Visvesvaraya Technological University, Belagavi
During the Academic year 2016-17.It is certified that all corrections/
suggestions indicated for Internal Assessment have been incorporated in the
Project report deposited in the Department Library. The Project Report has
been approved, as it satisfies the academic requirements in respect of Project
Work prescribed for the Bachelor of Engineering Degree.
(Dr. Y. M. Shashidhara) (Dr. M. K. Ravishankar) (Dr. K. S. Jayantha)
Professor Head of the Department Principal
External Viva
Name of the Examiners Signature with Date
1.
2.
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ABSTRACT
In this project, an attempt is made to utilize three non-edible vegetable oils, such
as Pongamia, Jatropha and Caster oils as bio lubricant base oils for the engine lubrication.
The three vegetable oils are chemically modified by transesterification with
methanol to obtain their methyl esters like Pongamia oil methyl ester (POME), Jatropha
oil methyl ester (JOME) and Caster oil methyl ester (COME). Further, to improve
thermal and oxidative stability, all the three methyl esters are transesterified with
Trimethylolpropane (TMP) to form their TMP ester. The obtained Trimethylpropane
esters such as Pongamia Trimethylolpropane ester (PTMPE), Jatropha
Trimethylolpropane ester (JTMPE) and Castor Trimethylolpropane ester (CTMPE), are
washed with ethyl acetate to get bio lubricant base oil for engine lube oil application.
Tribological studies are carried out using Pin-on-disc tribometer to understand the
Tribological characteristics of formulated oils.
Experiments are carried out on a vertical single cylinder air cooled four stroke
gasoline Honda engine developing 1.3 kW at 4200 rpm, under PTMPE, JTMPE and
CTMPE lubrication. The engine is coupled to an electric generator for varying the load.
The performance values like specific fuel consumption, power and engine efficiency are
measured. Also, the emission readings such as Carbon monoxide, Hydrocarbon are
measured using a gas analyzer. The obtained results from these experiments are
compared with the results under mineral oil lubrication.
The results show that, there is a significant drop in wear under the Castor
Trimethylolpropane ester lubrication and lower values of co-efficient of friction are seen
under both under Jatropha Trimethylolpropane ester and Castor Trimethylolpropane ester
mode of lubrication compared to mineral oil.
Engine consumes almost similar amount of fuel under all modes of lubrication.
Thermal efficiency of the engine under all bio lubricants is at par with mineral oil
lubrication. However, a slight increase in efficiency is seen under Jatropha
Trimethylolpropane ester mode compared to mineral oil.
Engine emits lower carbon monoxide and unburnt hydrocarbon, operated under all
bio lubricants, compared to mineral oil mode of lubrication. Lowest carbon monoxide and
hydrocarbon are observed when engine is operated under Jatropha trimethylolpropane
ester mode of lubrication compared to mineral oil mode.
Based on these results, Jatropha Trimethylolpropane ester is found to be the best
lubricant in all respects and it is the potential alternative for mineral oil.
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ACKNOWLEDGEMENTS
This satisfaction and euphoria that has accompanied the successful completion of
our project work would be incomplete without mentioning the people who made it
possible, whose guidance and encouragement crowed our efforts with success.
We express our sincere gratitude and respect to our guide Dr. Y M Shashidhara
Professor, Dept. of Automobile Engg. MCE, Hassan for their valuable suggestions and
guidance imparted at various stages in carrying out the project work successfully. We
would like to thank Dr. M.K. Ravishankara Professor and Head of Dept., Automobile
Engg., MCE, Hassan, for his extended encouragement and support during this project
work. We would like to convey our sincere thanks to Dr. K. S. Jayantha, Principle,
MCE, Hassan, for providing the necessary facilities at the Institution.
We thank our project coordinator professor R.Vijay who guided us in the matters
relating to project and its proceedings in time and we feel it our honor to place on records
our warm salutation to this institution, Malnad College of Engineering, Hassan and the
Department of Automobile Engineering for giving us the opportunity to have a strong
base in Engineering and profound technical knowledge, thereby enabling us to attain our
long cherished goal of becoming an Automobile Engineer.
Also we would like to thank all our teaching staff and our friends for their moral
support and encouragement to us in carrying out this. Finally our due regards and thanks
to Sri Manjunatha, Sri E.Oben, Sri Ramesh C.K, Sri Dodde Gowda, Sri D.C.Mallikarjun,
Department of Automobile Engineering for co-operation during the course of Project
work.
Hamsaraj
Jithin Kumar Rai D
Charan Raj B C
Akhila Kaushik
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CONTENTS
CHAPTER-I
Introduction………………………………………………………………1-2
1.1 Preamble……………………………………………………………………….. 1-2
1.2 Objectives…………………………………………………………………………2
1.3 Problem Definition………………………………………………………………..2
CHAPTER-II
Literature survey…………………………………………………..………3-6
CHAPTER-III
Oil formulation and testing………………………………………….……7-12
3.1 Esterification…………………………………………………………….………7-9
3.1.1 Esterification with Methanol…………………………………….………7-8
3.1.2 Esterification with Trimethylolpropane……………………….…………..9
3.2 FTIR analysis………………………………………………………….……….9-10
3.3 Tribological Study………………………………………………………….…11-12
CHAPTER-VI
Experimental setup & experiments……………………………………….……13-19
4.1 Engine specifications…………………………………………………………….…..13
4.2 Generator specification………………………………………………………….…...13
4.3 Experimental setup……………………………………………………………….….14
4.3.1 Dynamometer……………………………………………………………..15
4.3.2 Fuel Consumption………………………………………………………...15
4.3.3 Exhaust Gas Analysis…………………………………………………15-16
4.4 Experiments……………………………………………………………………...16-18
4.4.1 Engine performance…………………………………………………...16-18
4.5 Emission Study..............................................................................................…....18-19
CHAPTER-V
Results and discussions……………………………….………………………… 20-25
5.1 Tribological Study…………………………………………………………….20-21
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5.2 Fuel consumption……………………………………………………………..21-22
5.3 Brake thermal efficiency………………………………………………………22-23
5.4 Mechanical efficiency……………………………………………………………23
5.5 Emission………………………………………………………………………24-25
5.5.1 Carbon Monoxide ………………………………………………………24
5.5.2 Hydrocarbon…………………………………………………………24-25
CHAPTER-VI
Conclusions……………………………………………………………………………26
Appendix……………………………………………………………………27
Reference……………………………………………………………………………28-29
Future suggestion / scope……………………………………………………………30
Cost table……………………………………………………………………31
Curriculum vitae…………………………………………………………….32
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LIST OF FIGURES
Fig.3.1 Esterification Process with Methanol 8
Fig.3.2 Esterification with Trimethylolpropane 9
Fig.3.3 FTIR of Mineral oil 10
Fig.3.4 FTIR of Pongama TMP ester 10
Fig.3.5 Pin on disc tribometer 11
Fig 4.1 Block diagram of experimental set up. 14
Fig 4.2 Experimental setup 14
Fig 4.3 Conduction of Experiments 15
Fig 4.4 Two-Gas Analyzer 15
Fig 5.1 Variation of wear with time under various lubricants 20
Fig 5.2 Variation of co-efficient of friction with time under various
lubricants
21
Fig 5.3 Variation of specific fuel consumption with brake power 22
Fig 5.4 Variation of brake thermal efficiency with brake power 22
Fig 5.5 Variation of mechanical efficiency with brake power 23
Fig 5.6 Variation of Carbon monoxide with brake power 24
Fig 5.7 Variation of hydrocarbon with brake power 25
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LIST OF TABLES
Table.3.1 Wear (microns) of AISI 1040 under various TMP esters 12
Table.3.2 Coefficient of friction (µ) of AISI 1040 under various TMP esters 12
Table 4.1 Engine specifications 13
Table 4.2 Generator specification 13
Table 4.1 Engine Performance under Mineral oil lubricant 16
Table 4.2 Engine Performance under PTMPE lubrication 17
Table 4.3 Engine Performance under JTMPE lubrication 17-18
Table 4.4 Engine Performance under CTMPE lubrication 18
Table 4.5 Emissions under Mineral lubricant lubrication 18
Table 4.6 Emissions under PTMPE lubrication 19
Table 4.7 Emissions under JTMPE lubrication 19
Table 4.8 Emissions under CTMPE lubrication 19
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 1
CHAPTER-I
INTRODUCTION
1.1 Preamble
A lubricant is a substance applied between two moving surfaces to reduce wear
and friction between surfaces. A lubricant provide protective layer which allows for two
mating surfaces to be separated, thus reducing the friction between them. Lubrication
occurs when opposing surfaces are separated by lubricant layer. The applied load is
carried by pressure generated within the fluid and frictional resistance to motion is from
shearing of the viscous fluid. Generally lubricant compose of 90 % of base oil is most of
petroleum products called mineral oils and less than 10 % of additives. Petroleum is a
natural product of decayed organisms including plants and animals. Crude oil is a mixture
of large variety of hydrocarbon molecules such as paraffin, aromatics, alkenes and
cycloalkanes and small amounts of nitrogen, oxygen, sulphur, metal, and salt. Petroleum
hydrocarbon molecules are covalently linked carbon atoms in an array of molecules with
different carbon skeletons approximately 8 5% of lubricants being used around the world
are petroleum-based oils. Enormous use of petroleum based oils created many negative
effects on environment. The major one is particularly linked to their inappropriate use,
which results in surface water and groundwater contamination, air pollution, soil
contamination, and consequently the agricultural product and food contamination (Birova
et al., 2002). To overcome these challenges, various alternatives to petroleum-based oils
are being explored which include synthetic lubricants, solid lubricants and vegetable-
based lubricants.
Vegetable oils consist of primarily of triglycerides, which are glycerol molecules
with three long chain fatty acids attached at the hydroxyl groups via ester linkages. The
fatty acids found in natural vegetable oils differ in chain length and number of double
bonds. The fatty acid composition is determined by the ratio and position of carbon-
carbon double bonds. The long carbon chain is generally held together with one, two, or
three double bonds: oleic, linoleic and linolenic fatty acid components respectively. Most
of the plant based oils contain at least four and sometimes as many as twelve different
fatty acids. The proportions of each fatty acid depend not only on the type of plant, but
also on the climate, the weather and the food available.
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 2
It is reported that triglyceride structure provides desirable qualities for boundary
lubrication. It is due to their long and polar fatty acid chains, which provide high strength
lubricant films that interact strongly with metallic surfaces, reducing both friction and
wear.
1.2 Objectives
To formulate bio based lubricant from raw vegetable oils.
To study the Tribological properties formulated bio lubricants.
To study the performance and emission characteristics of the engine under
formulated bio lubricants.
1.3 Problem Definition
This work deals with application of Pongama, Jatropha and Catoroils as promising
bio lubricant base oils for operating a four stroke S.I engine. The raw oils are first
modified into their ester versions using transesterification method followed by second
level transesterification using Trimethylolpropane (TMP) and are converted into Pongam
Trimethylolpropane ester (PTMPE), Jatropha Trimethylol propane ester (JTMPE) and
Castor Trimethylol propane ester (CTMPE).
Experiments are carried out for tribological properties such as friction and wear.
Further, Performance and emission characteristics of the engine are determined under bio
lubrication operation of the engine. The results are compared under mineral oil
lubrication.
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 3
CHAPTER-II
LITERATURE SURVEY
Mohamed Modua Aji et. al., have modified Neem and Jatropha oils to produce bio-
lubricants. The bio-lubricants were analyzed for their chemical and physical properties
such as density, acid value, sulphated ash content, refractive index, pour point, flash point
as well as viscosities at 40ºC and 100ºC and viscosity index for comparison with the
characteristics of a mineral lubricant (engen super 20w/50). The result of the analysis
reveals that Jatropha curcas oil biolubricant has high flash point (274ºC), viscosity index
(539), lubricity, and an acid value of 3.9, sulphated ash content was 0.038 wt %, and low
pour point of 0.23ºC, neem oil bio-lubricant also has a flash point of (262oC) higher than
the characteristic of the commercial lubricant, an acid value of 1.9, high viscosity index
(397), sulphated ash content of 0.018 wt % and low pour point of 1.3 0C. It was found that
the bio-lubricants produced are comparable to the commercial standards for engine super
20w/50 lubricant.
Amit Kumar Jain et. al., reviewed articles for bio lubricants as an alternative to
petroleum oil based lubricants. It is reported that, bio lubricant is a renewable,
biodegradable, non-toxic and has a net zero greenhouse gases. There is a need to explore
the possibility of using non edible varieties and their blends as bio lubricant in order to
achieve the twin objectives of reducing environmental and energy security of the country.
This article emphasized the non-edible varieties of oils which could prove to be premium
source of bio lubricants stressing the benefits on the rural and urban economy.
Prernasingh Chauhan et. al., reviewed potential vegetable oils available across India for
production of bio lubricant from vegetable oilseeds. It is reported that, about hundred
varieties of oil-seeds are plentifully available in India. This review paper assesses and
integrates the biological, chemical and genetic attributes of the plant and describes about
the different tree borne oilseeds in India
Prernasingh Chauhan et. al., also made a review to study the properties of vegetable
oils, fatty esters, chemically modified esters and synthetic esters for performance as
lubricants in various industrial applications such as hydraulic oils, refrigeration oils,
chainsaw lubricants, metal working fluids, engine oil and two-stroke engine oils. The
advantages such as high lubricity, viscosity-temperature relationship, and low lubricant
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 4
consumption, energy efficiency combined with public health, safety and environmental
contamination are discussed.
Ebtisam K. Heikalet. al., utilized commercially available Palm oil and Jatropha oil for
the production of bio lubricants, through two stages of Trans esterification. The first stage
was the process of using methanol in the presence of potassium hydroxide to produce
biodiesel. The second stage is the reaction of biodiesel with trimethylolpropane using
sodium methoxide as catalyst to yield palm or Jatropha oil base trimethylolpropane esters
(bio lubricants). It is reported that, the obtained Jatropha oil based trimethylolpropane
esters exhibited high viscosity indices (140), low pour point temperature (-3ºC), and
moderate thermal stabilities and met the requirement of commercial industrial oil ISO
VG46 grade. In spite of the high pour point of Palm oil based trimethylolpropane esters
(5ºC), which needs pour point depressant to reduce the pour point, other lubrication
properties such as viscosity, viscosity indices and flash point are comparable to
commercial industrial oil ISO VG32 and VG46.
Noor Hafizaharbainet. al., presents the synthesis and characterization of
Trimethylolpropane (TMP) based bio lubricant from Castor oil seed. Castor Oil Methyl
Ester (COME) was synthesized with Methanol and 1 % wt/wt catalyst via (in situ
Transesterification) reactive extraction. The Castor TMP ester oil was further
subsequently synthesized at a temperature of 120oC, reaction time of 1 hour, molar ratio
of COME to Trimethylolpropane (TMP) of 4:1 and catalyst concentration of 0.8 wt%.
The TMP ester of Castor oil was characterized for its flash point, pour point, viscosity
and viscosity index. Fourier Transform Infra-Red (FT-IR) and Gas Chromatography-
Mass Spectrophotometer (GC-MS) analysis were carried out on the Bio lubricant to
confirm the presence of ester group and the composition of the synthesized lubricant. The
COME yield was 98.42wt% based on the weight of the oil seed. The transesterification of
in situ derived COME with TMP yielded 96.56 wt% of the TMP ester (Bio lubricant).
The characterization of bio lubricant shows favorable lubricating characteristics. The
presence of ester group in the resulting bio lubricant was confirmed by FT-IR analysis.
Chandu. S. Madankaret. al., used Castor oil as bio lubricant raw material. In this study,
a base catalyzed method was successfully used in the synthesis of base oil like fatty acid
methyl aster (FAME) from Castor seed oil. The study uses KOH catalyzed
transesterification in which other variables affecting the acid value and the methyl ester
yield, such as molar ratio, catalyst concentration, reaction time and reaction temperature,
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 5
were analyzed according to studies of different literature review to determine the
optimum yield of FAME from the seed oil. The important properties of the base oil
(density, kinematic viscosity, acid value or FFA composition, moisture content,) were
compared to those of ASTM and EN standards for the FAME. The comparison shows
that the Castor oil methyl Easter could be used as an alternative base oil for bio lubricant.
Amit Suhaneet. al., has blended Mahua oil with conventional gear oil (90T) in different
ratios. Friction and wear parameters have studied on Pin on Disc tribometer under varying
conditions. Worn out pins suggests pronounced abrasive and adhesive wear pattern under
boundary film lubricated conditions. Experimentation reveals that addition of Mahua oil
blended with 90 T oil has good wear reducing traits apart from environmental benefits.
Mobarak, H.M., et. al., reviewed the use of bio lubricants in automotive sector. In the
first part of this article, the source, properties, as well as advantages and disadvantages of
the bio lubricant are discussed. The second part, it describes the potential of vegetable oil-
based bio lubricants as alternative lubricants for automobile applications. The final part
describes the world bio lubricant market and its future prospects. It is claimed that, bio
lubricants are potential alternative lubricants because of their low toxicity, good
lubricating properties, high viscosity index, high ignition temperature, increased
equipment service life, high load-carrying abilities, good anti-wear characteristic, and
excellent coefficient of friction, natural multi grade properties, low evaporation rates, and
low emissions into the atmosphere.
Yashvirsingh outlines the friction and wear characteristics of Pongamia oil (PO)
contaminated bio-lubricant by using Pin-on-Disc tribometer. To formulate the bio-
lubricants, PO was blended in different ratios by volume with the base lubricant SAE 20
W 40. Tribological characteristics of these blends were carried out at 3.8 m/s sliding
velocity and loads applied were 50, 100, 150 N. Experimental results showed that the
lubrication regime that occurred during the test was boundary lubrication while the main
wear mechanisms were abrasive and the adhesive wear. During testing, the lowest wear
was found with the addition of 15% PO, and above this contamination, the wear rate was
increased considerably. With increase in load, viscosity of all the bio-lubricants increases
and meets the ISO VG 100 requirement at 40ºC. The addition of PO in the base lubricant
acted as a very good lubricant additive which reduced the friction and wear scar diameter
during the test. It has been concluded that the PB 15 can act as an alternative lubricant to
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 6
increase the mechanical efficiency at 3.8 m/s sliding velocity and contribute in reduction
of dependence on the petroleum based products.
Amit Kumar Jain and Amit Suhane made Tribological investigations using non-edible
vegetable oils as bio lubricant. Castor and Mahua oils are formulated at different blends.
Wear and friction analysis is done using a Pin on disc wear testing machine at various
parameters like applied normal load, rotational speed and time. The results indicated that,
the blend, Castor oil with Mahua oil at 20% mixture ratio have tremendous wear
resistance capacity for being used in maintenance application particularly in gear
applications.
H.H.Masjukiet. al., made a study on effect of Palm oil Methyl Esters or Palm oil Diesel
and its emulsions as alternative fuel on unmodified indirect injection diesel engine's wear
and lube oil performance. Half throttle engine with constant 2500 rpm setting was
maintained throughout the wear debris and lube oil analysis such as for a period of twenty
hours for each fuel system. The sample of lube oil was collected through a one - way
valve connected to the crankcase sump at the interval of four hours. The same
conventional lubricating oil SAE 30 was used for each fuel system. To measure wear
metal debris and lubricating oil additives depletion of used lubricating oil, Multi element
oil analyzer (MOA) was used. To measure the viscosity of lube oil an ISL automatic
houillon viscometer (ASTM D445) has been used.
Jagadeesh K. Mannekoteet. al., made a study of Coconut and Palm oils as potential Bio
Lubricant for Four stroke SI engine. The engine set up consisted of a four stroke SI
engine with a cubic capacity of 109.3 cc mounted on a test bed coupled with alternator
and loaded with the oils and run for 100 hours each. The oil samples were removed at an
interval of 20 hours. Engine oil collected at these intervals was analyzed in terms of
viscosity, ferrography, and wear test.
A new engine was used to test different oil samples. The emissions were
monitored through exhaust gas analyzer. The results obtained from the coconut and palm
oil samples were compared with the base mineral oil and conclusion were drawn. Most of
the properties of Vegetable oils were comparable with base mineral oil in ambient
conditions. The observed deviations were due to the low oxidative stability and absence
of additives. The increased engine wear observed in commercial vehicles attributed to the
depletion of additives.
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 7
CHAPTER-III
OIL FORMULATION AND TESTING
3.1 Esterification
3.1.1 Esterification with Methanol
Esterification is basically the method of refining or removal of free fatty acids
from vegetable oils. It is considerably the most optimum method, due to faster reaction
and fewer components required for the reaction. This process mainly involves the
chemical reaction of the free fatty acids with the alcohol. The free fatty acids form the
alcoholic esters of their respective groups. If methyl alcohol is used, it forms methyl
esters of the particular oil or ethyl esters, if ethyl alcohol is used.
Almost all bio-diesel is produced by using base catalyzed trans-esterification process,
as it is the simple process and requiring only low temperature. The trans-esterification
process is the reaction of a tri-glyceride (fat/oil) with an alcohol to form esters and
glycerol. The alcohol reacts with the fatty acids to form mono-alkyl ester or bio-diesel
and crude glycerol. In bio-diesel production process the main reaction is trans-
esterification of vegetable oil. The important factor that affects the trans-esterification
reaction is the amount of methanol and sodium or potassium hydroxide, reaction
temperature and reaction time. A molar ratio of 6:1 is normally used in industrial process
to obtain methyl ester yields higher than 98% by weight, because lower molar ratio
requires more reaction time. The reaction temperature influences the reaction rate and
yield of ester. Therefore, generally the reaction is conducted close to the boiling point of
methanol, 60-70 °C at atmospheric pressure. Further increase in temperature is reported to
have a negative effect on the conversion. Most researchers have used 0.5-1.0 %
NaOH/KOH by weight of oil for bio-diesel production. If acid value is greater than 1,
more alkali is required to neutralize free fatty acids.
Vegetable oil + Methanol Methyl Ester + Glycerin
(Trans fatty acids) Sodium Hydroxide (Bio-diesel) & Soap
CH2-OCOR CH2-OH
CH-OCOR + 3CH3OH KOH/NaOH 3RCOOCH3 + CH-OH
CH2-OCOR CH2-OH
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 8
Fig.3.1 Esterification Process with Methanol
In the first phase of oil formulation, the three oils, Pongamia, Jatropha and Castor
are transesterified into their ester forms such as Pongamia oil methyl ester (POME),
Jatropha oil Methyl ester (JOME) and Castor oil methyl ester (COME). Further, in the
second phase, these ester are again transesterified with Trimethylolpropane (TMP) and
Pongamia Trimethylol propane ester (PTMPE), Jatropha Trimethylol propane ester
(JTMPE) and Castor Trimethylol propane ester (CTMPE) are obtained. The second phase
reaction is performed as follows.
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Department of Automobile Engineering, M.C.E., Hassan. Page | 9
3.1.2 Esterification with Trimethylolpropane
Pongamia,Jatropha, Castermethyl esters are heated at 80° C with the help of silica
gel to remove water content from the oil. Trimethylolpropane was dissolved into the
obtained biodiesel with the aid of heating (120°c-130°c) and stirring to melt the
crystalline solid. After that sodium methoxide catalyst (0.9 % – 1% of total weight of the
TMP and biodiesel mixture) was added and this mixture continuously stirred for 2hours at
120°c-130°c. After completion of heating the sample was kept for cooling at room
temperature for 12 hours. The obtained Trimethylolpropane esters is washed with ethyl
acetate and distillation is done to obtain bio lubricant.
Fig.3.2 Esterification with Trimethylol Propane
3.2 FTIR analysis
The formulated bio lubricant should be free from water content that is OH group.
Fourier Transform Infrared Resonance (FTIR) test need to be carried out to test the
concentration of the OH as well as other chemical functional groups. This test is
conducted for the Mineral and Pongamia bio lubricant and it is represented in the fig 3.3
to fig 3.4 it is seen from the figures that, the functional groups are matching with the
literature values/ articles and it is obvious from the analysis that the reaction is
successfully completed.
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 10
Fig.3.3 FTIR of Mineral oil
Fig.3.4 FTIR of Pongamia TMP ester
500750100012501500175020002500300035004000
1/cm
45
52.5
60
67.5
75
82.5
90
97.5
105
%T
29
54
.95
29
20
.23
28
52
.72
20
31
.04
14
60
.11
13
77
.17
72
3.3
1
49
7.6
3
OIL
500750100012501500175020002500300035004000
1/cm
60
65
70
75
80
85
90
95
100
105
%T
34
12
.08
29
24
.09
28
54
.65
17
39
.79
14
60
.11
13
73
.32
12
38
.30
11
68
.86
10
45
.42
85
2.5
4
72
1.3
8
60
1.7
9
54
2.0
0
pongamia-1
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3.3 Tribological Study
Fig.3.5Shows pin on disc tribometer. Tribological studies are conducted to
understand the friction and wear behavior of the formulated lubricants. The following test
condition taken for the experiments.
Fig.3.5 Pin on disc tribometer
A test specimen of AISI 1040 material with Φ 8 mm and 30 mm length is used for
conducting tribo tests. The test is carried under mineral oil, PTMPE, LTMPE and
CTMPE mode of lubrication for the track diameter of 120 mm for the speed of 500 rpm
for 10 minutes. The wear in microns and co-efficient of friction values are tabulated in the
tables 3.1 and 3.2.
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Table.3.1 Wear (microns) of AISI 1040 under various TMP esters
Time(sec) Mineral Oil PTMPE JTMPE CTMPE
0 274.53 235.01 231.1 249.11
30 271.56 241.3 264.43 245.05
60 268.45 254.3 267.35 243.27
90 265.5 261.8 269.51 242.82
120 260.31 265.21 271.57 241.87
150 256.87 269.12 274.15 239.37
180 249.2 274.21 273.63 237.34
210 241.1 279.5 273.45 234.76
240 234.67 283.5 274.92 232.02
270 228.1 285.64 273.15 229.95
300 225.3 289.8 274.01 227.47
Table.3.2 Coefficient of friction (µ) of AISI 1040 under various TMP esters
TIME MINERAL PTMPE3 JTMPE4 CTMPE5
0 0.2823 0.3328 0.2928 0.2421
30 0.1532 0.2357 0.107 0.1212
60 0.1123 0.1385 0.0912 0.1091
90 0.1078 0.0945 0.0878 0.0902
120 0.0956 0.0856 0.0898 0.0932
150 0.0827 0.0825 0.0732 0.0871
180 0.0881 0.0869 0.0734 0.078
210 0.0729 0.0781 0.0747 0.0739
240 0.0786 0.0723 0.0799 0.0754
270 0.0684 0.0756 0.0748 0.0757
300 0.0598 0.0795 0.0763 0.0783
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CHAPTER-VI
EXPERIMENTAL SETUP& EXPERIMENTS
A vertical single cylinder air cooled four stroke gasoline Honda engine developing
1.3 kW at 4200 rpm is used to conduct experiments. The engine is coupled to an electric
generator the detailed specification of the Honda engine-generator is shown in tables
4.1& 4.2
4.1 Engine specifications
Table 4.1 Engine specifications
Model Honda GK100
Type 4 stroke, Air Cooled, Single Cylinder, Horizontal Shaft
Displacement 97.7 c.c.
Engine net power 1.3 kW @ 4,200 rpm
Engine max.net torque 0.9 Nm @ 3,000 rpm
Ignition system Transistor Type Magneto Ignition
4.2 Generator specification
Table 4.2 Generator specification
Voltage 220V
Frequency 50Hz
Rated output 650 VA
Max Output 750VA
Phase 1Φ
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4.3 Experimental setup
Fig 4.1 Block diagram of experimental set up.
Fig 4.2 Experimental setup
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Fig 4.3 Conduction of Experiments
4.3.1 Dynamometer
An electric dynamometer is used for the engine loading and for the measurement
of brake power and other parameters.
4.3.2 Fuel Consumption
A fuel tank is mounted at a suitable height over the engine test setup to measure
the supply of fuel to the engine. The tank is connected to the carburetor of the engine. The
time taken to consume a pre-determined quantity of fuel (10 CC) is calculated. The
engine parameters like specific fuel consumption, total fuel consumption, brake thermal
efficiency, indicated thermal efficiency and mechanical efficiency are calculated based on
time taken to consume 10 CC of fuel.
4.3.3 Exhaust Gas Analysis
Fig 4.4 Two-Gas Analyzer
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 16
A two-gas analyzer is used to measure and study the content of carbon-monoxide
and hydrocarbon present in the exhaust gas emitted from the engine under various test
conditions. The probe is inserted into the exhaust section of the engine and the emission
readings for the various loads of the engine are taken. The emission characteristics of the
engine under mineral oil PTMPE, JTMPE and CTMPE are analyzed and compared.
4.4 Experiments
4.4.1 Engine performance:
Basically, the performance of the engine is carried out by using mineral oil and
Pongamia, Jatropha, Caster, as lubricant for the engine. The readings obtained from the
experiments are utilized to calculate the following parameters.
1) Brake power (kW)
2) Specific fuel consumption (kg/kW-hr)
3) Indicated power (kW)
4) Mechanical efficiency (%)
5) Brake thermal efficiency (%)
6) Indicated thermal efficiency (%)
The above values are tabulated in the tables 4.1, 4.2, 4.3 and table 4.4
Table 4.1 Engine performance under Mineral oil lubrication
Trails →
Particulars ↓ 1 2 3 4 5
Voltage (V) volts 300 280 263 220 198
Current (I) amps 0 1 2 3 3.4
Speed (N) rpm 3290 3224 3110 2734 2232
Time to consume 10cc
of fuel in seconds 85 71 58 51 48
BP (kw) 0 0.35 0.657 0.825 0.841
FP (kw) from graph 0.18 0.18 0.18 0.18 0.18
IP (kw) 0.18 0.53 0.837 1.005 1.021
Fuel consumption
(kg/sec)
8.705x10-5
1.042x10 -4
1.275x10-4
1.450x10-4
1.541x10-4
BSFC (kg/kw hr) 0 1.071 0.698 0.633 0.626
ηm % 0 66.03 78.50 82.08 82.37
ηith % 3.92 10.59 13.08 14.43 14.81
ηBth % 0 6.99 10.74 11.84 12.37
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Table 4.2 Engine performance under PTMPE lubrication
Trails →
Particulars ↓ 1 2 3 4 5
Voltage (V) volts 300 280 260 180 165
Current (I) amps 0 1 2 3 3.4
Speed (N) rpm 3180 3153 3044 2360 2010
Time to consume 10cc
of fuel in seconds 53 49 46 44 40
BP (kw) 0 0.35 0.65 0.675 0.701
FP (kw) from graph 0.24 0.24 0.24 0.24 0.24
IP (kw) 0.24 0.59 0.89 0.91 0.94
Fuel consumption
(kg/sec)
1.018x10-4
1.510x10-4
1.608x10-4
1.681x10-4
1.850x10-4
BSFC (kg/kw hr) 0 1.553 0.890 0.886 0.849
ηm % 0 59.3 73.03 73.77 74.50
ηith % 3.61 8.13 11.53 12.33 12.88
ηBth % 0 4.82 8.42 9.21 9.89
Table 4.3 Engine performance under JTMPE lubrication
Trails →
Particulars ↓ 1 2 3 4 5
Voltage (V) volts 300 280 260 240 190
Current (I) amps 0 1 2 3 3.4
Speed (N) rpm 3211 3186 3062 2848 2745
Time to consume 10cc
of fuel in seconds 63 61 55 48 45
BP (kw) 0 0.35 0.65 0.9 0.95
FP (kw) from graph 0.21 0.21 0.21 0.21 0.21
IP (kw) 0.21 0.56 0.86 1.11 1.16
Fuel consumption
(kg/sec)
1.174x10-4
1.213 x10-4
1.34 x10-4
1.510x10-4
1.60 x10-4
BSFC (kg/kw hr) 0 1.24 0.74 0.604 0.509
ηm % 0 62.5 71.58 81.08 81.89
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ηith % 4.06 10.49 14.53 16.70 17.39
ηBth % 0 6.55 10.99 12.54 13.42
Table 4.4Engine performance under CTMPE lubrication
Trails →
Particulars ↓ 1 2 3 4 5
Voltage (V) volts 290 275 250 230 170
Current (I) amps 0 1 2 3 3.4
Speed (N) rpm 3204 3152 3098 2614 2098
Time to consume 10cc
of fuel in seconds 83 61 47 42 37
BP (kw) 0 0.343 0.625 0.825 0.85
FP (kw) from graph 0.12 0.12 0.12 0.12 0.12
IP (kw) 0.21 0.463 0.745 0.922 0.97
Fuel consumption
(kg/sec)
8.91x10-5
1.21 x10-4
1.57 x10-4
1.76x10-4
2x10-4
BSFC (kg/kw hr) 0 1.27 0.609 0.7899 0.7470
ηm % 0 74.08 83.89 87.63 87.62
ηith % 5.35 8.674 10.88 11.65 11.62
ηBth % 0 6.426 9.02 10.35 11.02
4.5 Emission Study
In the present work, the two emission elements hydrocarbon and carbon-
monoxide are measured under emission characteristic study. Basically, the experiments
are conducted to study the emission characteristics of the engine under four modes of
operation: Mineral oil, PTMPE, JTMPE and CTMPE as an engine lubricant. The obtained
values are tabulated in Table 4.5, 4.6, 4.7 and Table 4.8 respectively.
Table 4.5 Emissions under Mineral oil lubrication
Load (Amps) 0 1 2 3 3.4
CO (%) 7.76 7.39 9.34 9.50 10
HC (ppm) 420 708 677 610 642
CO2 (%) 9.8 9.7 9 8.4 8.06
O2 (%) 0.74 1 0.81 1.06 1.74
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Table 4.6 Emissions under PTMPE lubrication
Load (Amps) 0 1 2 3 3.4
CO (%) 9.85 8.83 8.21 7.09 7.43
HC (ppm) 590 492 449 375 367
CO2 (%) 7.0 8.4 8.6 7.10 9.5
O2 (%) 3.12 0.81 2.23 1.05 0.77
Table 4.7 Emissions under JTMPE lubrication
Load (Amps) 0 1 2 3 3.4
Co% 6.3 8.3 8.5 8.7 9.02
HC(ppm) 490 423 379 358 336
CO2% 9.2 8.7 8.62 8.41 8.06
O2% 1.2 0.910 0.82 0.802 0.74
Table 4.8Emissions under CTMPE lubrication
Load (Amps) 0 1 2 3 3.4
Co% 7.2 7.81 8.32 8.9 9.2
HC(ppm) 623 588 535 464 424
CO2% 9.40 9.30 8.50 8.20 7.20
O2% 1.4 0.96 0.81 0.8 0.75
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Department of Automobile Engineering, M.C.E., Hassan. Page | 20
CHAPTER-V
RESULTS AND DISCUSSIONS
The discussions are based on three aspects such as tribological characteristics of
formulated oils, the engine performance and emissions of the engine. The results from
three bio lubricants such as Pongamia Trimethylolpropane ester (PTMPE), Jatropha
Trimethylolpropane ester (JTMPE) and Castor Trimethylolpropane ester (CTMPE) are
compared with the results obtained under mineral oil lubrication of operation of the
engine.
5.1 Tribological Study
Tribological studies are conducted to understand the friction and wear behavior of
the formulated lubricants. Fig 5.1 shows the variation of wear with time for four
lubricants. It is seen that the wear pattern under bio lubricants during the initial sliding
distance is lower. However, as the sliding distance increases, the wear under PTMPE and
JTMPE increases when compared to mineral oil. Further, the trend under CTMPE is
opposite to other two bio lubricants.
Fig 5.1Variation of wear with time under various lubricants
At the initial conditions, there is about 16 % drop in the wear under PTMPE and
JTMPE respectively compared to mineral oil. About 6 % and 3 % increase in wear under
200
210
220
230
240
250
260
270
280
290
300
0 50 100 150 200 250 300 350
WEA
R (
mic
ron
s)
Time (sec)
MINERAL
PTMPE
JTMPE
CTMPE
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PTMPE and JTMPE respectively compared to mineral oil, is seen at the end of
experiments. However, the wear under CTMPE of lubrication, about 10 % drop is
observed compared to mineral oil lubrication. Also, it is observed that, at the end of
experiment, the wear trend under mineral and CTMPE mode of lubrication is comparable.
It may be due to the higher percentage of saturates mono poly unsaturated fatty acids
present in the fatty acid chain of the Castor oil.
Fig 5.2 Variation of co-efficient of friction with time under various lubricants
Fig 5.2 shows the Variation of co-efficient of friction with time under various lubricants.
It is seen that, except PTMPE, the co-efficient of friction values are lower under bio
lubricants mode of lubrication compared that of mineral oil for the whole range of tested
period. About 25 % drop in friction co-efficient values are seen under bio oils compared
to mineral oil lubrication.
5.2 Fuel consumption
Fig 5.3 shows variation of specific fuel consumption and brake power for various
lubricants. It is seen that the specific fuel consumption (SFC) is increased in bio
lubricants mode compared to mineral oil lubricant mode. However, when engine is
operated under mineral oil lubricant mode, the engine shows a moderate drop in specific
fuel consumption (SFC). But when engine operated at bio lubricant mode of operation
there is slight increase in specific fuel consumption.
0.01
0.06
0.11
0.16
0.21
0.26
0.31
0.36
0 50 100 150 200 250 300 350
Co
effi
cie
nt
of
fric
tio
n (
µ)
Time (sec)
MINERAL2
PTMPE3
JTMPE4
CTMPE5
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At the low load operation, the fuel consumption is 30 % higher under PTMPE
mode of operation compared to mineral oil and about 15 % increase in fuel consumption
is noticed under both JTMP and CTMPE respectively. However, at full load operations,
the sfc under all modes of lubrication is comparable. But, under the lubrication of
JTMPE, about 20 % drop in sfc is noticed. It may be due to better polar nature of
vegetable oil on and good boundary lubrication properties of bio oils.
Fig 5.3 Variation of specific fuel consumption with brake power
5.3 Brake thermal efficiency
Fig 5.4 depicts variation of brake thermal efficiency with brake power for various
lubricant modes.
Fig 5.4 Variation of brake thermal efficiency with brake power
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
0 0.2 0.4 0.6 0.8 1
BSF
C (
kg/k
w h
r)
bp (kw)
MINERAL2
PTMPE3
JTMPE4
CTMPE5
0
5
10
15
0 0.2 0.4 0.6 0.8 1
ηB
th %
bp (kW)
MINERAL2
PTMPE3
JTMPE4
CTMPE5
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It is seen from fig 5.4 that the brake thermal efficiency of the engine is escalated under
JTMPE compared with mineral oil. However, under the lubrication of PTMPE and
CTMPE thermal efficiency of the engine is decreased compared to mineral oil lubrication
mode. The engine efficiency is increased by 8 % under the lubrication of JTMPE
compared to mineral oil lubrication. However, about 14 % and 8 % drop in thermal
efficiency is observed under PTMPE and CTMPE respectively, compared to petroleum
oil lubrication.
5.4 Mechanical efficiency:
Fig5.5 shows variation of mechanical efficiency with brake power for various
lubricants.
Fig 5.5 Variation of mechanical efficiency with brake power
It is observed that the mechanical efficiency of the engine under JTMPE is comparable
when compared to mineral oil lubricant mode. There is about 8 % increase in mechanical
efficiency under caster TMP ester compared to mineral oil mode. However, the engine
encounters more friction under the lubrication of Pongamia TMP ester mode.
0
20
40
60
80
100
0 0.2 0.4 0.6 0.8 1
ηm
%
bp (kW)
MINERAL2PTMPE3JTMPE4CTMPE5
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5.5 Emission Study
5.5.1 Carbon Monoxide
Fig 5.6 shows variation of carbon monoxide with brake power. At low load operations,
the engine emits about 20 % lower in carbon monoxide (CO) under JTMPE and CTMP E
compared to mineral oil lubrication mode of engine operation. However, about 20 %
increase in CO values are seen under the operation of PTMPE mode of lubrication.
At part load operations, the engine emits similar CO for all modes of lubrication. Engine
emits lower CO values under all bio lubricants modes of lubrication at full load operation
compared to mineral oil lubrication mode. About 10 % drop in CO is seen under Jatropha
TMP E and Castor TMPE compared to mineral oil and about 25 % drop in CO is
observed under Pongamia TMPE. It may be due to better combustion of fuel under bio
lubricants compared to mineral oil lubrication of the engine.
Fig 5.6 Variation of Carbon monoxide with brake power
5.5.2 Hydrocarbon
Fig 5.7 shows variation of unburnt hydrocarbon with brake power. It is observed
that the engine emits lower unburnt hydrocarbon for all the loads of operation under bio
lubricant mode of lubrication compared to mineral oil mode.
0
2
4
6
8
10
12
0 0.2 0.4 0.6 0.8 1
CO
(%
)
bp (kW)
MINERAL2
PTMPE3
JTMPE4
CTMPE5
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Fig 5.7 Variation of hydrocarbon with brake power
At part load operations, about 30 %, 42 % and 20 % drop in hydrocarbon is observed
under PTMPE, JTMPE and CTMPE respectively, compared to mineral oil mode of
lubrication. Further, at full load operations of the engine, it emits 40 %, 45% and 32 %
lower hydrocarbons under PTMPE, JTMPE and CTMPE respectively, compared to
mineral oil mode of lubrication. It may be due to better combustion of fuel under bio
lubricants compared to mineral oil lubrication of the engine.
0
100
200
300
400
500
600
700
800
0 0.2 0.4 0.6 0.8 1
HC
(PP
M)
bp (kW)
MINERAL2
PTMPE3
JTMPE4
CTMPE5
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CHAPTER-VI
CONCLUSIONS
Based on the experimental results, the following conclusions are drawn,
• Tribological studies show that, there is a significant drop in wear under the Castor
Trimethylolpropane ester lubrication and lower values of co-efficient of friction
are seen under both under Jatropha Trimethylolpropane ester and Castor
Trimethylolpropane ester mode of lubrication compared to mineral oil.
• Engine consumes slightly higher fuel at low load operations and at full load
operations, engine consumes almost similar amount of fuel under all modes of
lubrication. However, about 20 % lower fuel consumption is observed under
Jatropha Trimethylolpropane ester to produce same power as under mineral oil
mode of lubrication.
• Thermal efficiency of the engine under all bio lubricants is at par with mineral oil
lubrication. However, a slight increase in efficiency is seen under Jatropha
Trimethylolpropane ester mode compared to mineral oil.
• Engine emits lower carbon monoxide and unburnt hydrocarbon, operated under all
bio lubricants, compared to mineral oil mode of lubrication. Particularly, lowest
carbon monoxide and unburnt hydrocarbon are observed when engine is operated
under Jatropha Trimethylolpropane ester mode of lubrication compared to mineral
oil mode.
• Based on the results, Jatropha Trimethylolpropane ester is found to be the best
lubricant in all respects and it is the potential alternative for mineral oil.
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Department of Automobile Engineering, M.C.E., Hassan. Page | 27
APPENDIX
To find the performance of the engine
Break power (B.P.) =
(kW)
B.P =
= 0.35 kW
Fuel consumption (mf) =
(Kg/sec)
mf =
= 1.042×10
-4 Kg/sec
Specific fuel consumption (sfc) =
(Kg/kW-hr)
sfc =
= 1.071 Kg/kW-hr
Indicated power (I.P.) = B.P +F.P (kW)
I.P = 0.35+0.18 = 0.53 kW
Mechanical efficiency (ηmech) =
×100
ηmech =
×100= 66.03%
Thermal efficiency (ηbth) =
× 100
ηbth =
× 100 = 6.99%
Indicated thermal efficiency (ηbth) =
× 100
ηbth =
× 100 = 10.59%
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REFERENCE
1. Mohammed Modu Aji, Shettima Abba Kyari and Gideon Zoaka, Comparative
studies between bio lubricants from jatropha oil, neem oil and mineral lubricant
(engen super 20w/50), Applied Research Journal-Vol.1, Issue, 4, pp.252-257,
June, 2015, Article History: Received: 04, May, 2015 Final Accepted: 06, June,
2015 Published Online: 16, June, 2015.
2. Amit Kumar Jain*, Amit Suhane, Review Article “Research Approach &
Prospects of Non Edible Vegetable Oil as a Potential Resource for Biolubricant -
A Review”, Accepted 31 December 2012.
3. Amit Kumar Jaina* and Amit Suhanea, Capability of Biolubricants as Alternative
Lubricant in Industrial and Maintenance Applications, Accepted 4 Jan. 2013,
Available online 1March 2013, Vol.3, No.1 (March 2013).
4. Ebthisam K. Heikal, M.S. Elmelawy*, Salah A. Khalil, N.M. Elbasuny,
Manufacturing of environment friendly biolubricants from vegitable oils,
Received 3 November 2015; revised 1 March 2016; accepted 10 March 2016.
5. Noor Hafizah Arbain and Jumat Salimon, Journal of Science and Technology
Synthesis and Characterization of Ester Trimethylolpropane Based Jatropha
Curcas Oil as Biolubricant Base Stocks.
6. Chandu S. Madankara,b, Subhalaxmi Pradhana,c and S.N. Naika, Parametric
study of reactive extraction of castor seed (Ricinus communis L.) for methyl ester
production and its potential use as bio lubricant.
7. Amit Suhane, A.Rehman, Tribological Investigation of Mahua Oil Based
Lubricant for Maintenance Applications, International Journal of Engineering
Research and Applications (IJERA), ISSN: 2248-9622, Vol. 3, Issue 4, Jul-Aug
2013, pp.2367-2371 Mechanical Engineering Department, M.A.N.I.T., Bhopal,
M.P. India-462051.
8. H.M. Mobarak, , E. Niza Mohamad, H.H. Masjuki, M.A. Kalam, K.A.H. Al
Mahmud, M. Habibullah, A.M. Ashraful, The prospects of biolubricants as
alternatives in automotive applications.
9. Yashvir Singh, Friction and Wear Characteristics of Pongamia Oil Based
Blended Lubricant at Different Load and Sliding Distance, World Academy of
Science, Engineering and Technology International Journal of Mechanical and
Mechatronics Engineering Vol: 3, No: 7, 2016.
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 29
10. Prerna Singh Chauhan, Dr. V K Chhibber, Non-Edible Oil as a Source of Bio-
Lubricant for Industrial Applications, International Journal of Engineering
Science and Innovative Technology (IJESIT) Volume 2, Issue 1, January 2013.
11. Prof.V.L.Kadlag , Prof.V.P.Chaudhari, Effect of Castor Oil as Bio Lubricant on
Tribological Characteristics of EN31 Steel, ISSN No.:2349-9745, Date: 28-30
April, 2016
12. Amit Kumar Jain ,Amit Suhane, Investigation of Tribological Characteristics of
Non Edible Castor and Mahua Oils as Bio Lubricant for Maintenance
Applications, 5th International & 26th All India Manufacturing Technology,
Design and Research Conference (AIMTDR 2014) December 12th–14th, 2014,
IIT Guwahati, Assam, India.
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FUTURE SUGGESTIONS / SCOPE
Anti-wear additives may be added to the formulated bio lubricants
Different bio diesels can be used to obtain different biolubricants
As the result shows Jatropa biolubricant works good in different condition as
compared to other biolubricants, it may be the potential alternative to the mineral
lubricant
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Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
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COST TABLE
Sl.no PARICULAR/ITEMS AMOUNT (Rs)
1 Trimethylolpropane (1.5kg) 2346
2 Pongamia biodiesel (4ltr)
Jathropa biodiesel (2ltr)
Caster biodiesel (2ltr)
Mahuva biodiesel (2ltr)
800
600
300
300
3 Sodium hydroxide (500g) 400
4 Neem oil(1Ltr)
Pongamia oil (1Ltr)
Castor oil (1Ltr)
300
80
140
5 Electrical items
1) Bulbs
2) Wire
3) Sockets
4) Switches
5) Switch box
600
100
100
200
190
6 Lab charges (FTIR test) 900
7 Mineral lubricant (Castrol 20w-40) 4T oil 320
8 Engine servicing and overhauling
1)Reboreing
2)piston and piston rings
3)spark plug
Labour charge
650
840
60
400
9 Petrol (6Ltr) 420
10 Project report printouts and bindings (8) 1800
11 Others 500
TOTAL 12346/-
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CURRICULUM VITAE (CV)
Name Permanent address Contact details Photograph
Hamsaraj
USN No.:
4MC14AU404
House no 1-343,
Doddanagudde,
Gerukatte,
Manipal (P), Udupi,
Pin-576102
Email:
[email protected]
Contact No.:
91-9164192546
Jithin Kumar Rai
D
USN No.:
4MC14AU406
Dembale (H), Kavu (P),
Madnoor (V), Puttur (T)
Dakshina Kannada (D),
Pin-574223
Email:
[email protected]
Contact No.:
91-9980609278
Akhila Kaushik
USN No.:
4MC13AU012
No.5,
ZodiacAppartment,
Vyasarao Road,Kadri
kambala,Manglore 3.
Email:
[email protected]
Contact No.:
91-8050924278
Charan Raj B C
USN No.:
4MC13AU007
#6, 9th
cross,
Veerasaagara main road,
Attur layout,
Yalahanka, Bengalur,
Pin-560065
Email:
charangowda9758@gm
ail.com
Contact No.:
91-9986566039
Page 41
Comparative study of Performance & Emission characteristics of 4 stroke S.I. engine under various Bio-lubricants
Department of Automobile Engineering, M.C.E., Hassan. Page | 33
Malnad College of Engineering, Hassan 573202
Vision of the Institute:
To be an Institute of Excellence in Engineering education and research, producing
socially responsible professionals
Mission of the Institute:
1. Create a conducive environment for quality learning and research,
2. Establish industry and academia collaboration
3. Ensure professional and ethical values in all institutional endeavors.
Vision of Automobile Engineering Department:
To create globally competent automobile engineers capable of working in an
interdisciplinary environment, contributing to society through innovation,
entrepreneurship and leadership
Mission of Automobile Engineering Department:
1. Produce Automobile Engineers with a strong theoretical and practical knowledge with
global outlook for a sustainable future
2. Create facilities for continued education, training, research and consultancy and
enhance industry interactions.
3. Enable to be productive members of interdisciplinary teams, capable of adapting to
changing environments of engineering, technology and society
4. Develop entrepreneurial skills and leadership qualities with high moral and ethical
values.