MAKING TRAX - Kelly Tractor Co.

TABLE OF CONTENTS

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JAW PLANTS . . . . . . . . . . . . . . . . . . . . . . . . . . 3

IMPACT PLANTS . . . . . . . . . . . . . . . . . . . . . . . 5

CONE PLANTS . . . . . . . . . . . . . . . . . . . . . . . . . 7

SCREEN PLANTS . . . . . . . . . . . . . . . . . . . . . . . 9

SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

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1. �

MAKING TRAX

TheFastTrax®SeriesMobile

ProcessingPlants fromKPI-JCI offer

the ultimate in productivity,mobility,

versatilityandadaptability.With

numerousvalue-addedstandard

features, ahopper full of

performance-enhancing options, and

the versatility of unit-to-unit

compatibility, you getmaximum

capabilitywithminimumeffort.

Representing theonly line of

track-mountedplantsdesigned,

manufacturedandsupported in the

U.S.A., backedby authorized dealers

worldwide, theKPI-JCI Fast Trax®Plants

are truly YourOneSource for both

aggregate and recycling applications.

Get ready to discover howyoucan

MakeTraxon your competitionwith

maximumcapability fromtheKPI-JCI

Fast Trax®Series.

2.

MOBILE AND VERSATILE

LARGE FEEDER HOPPER SUPPORTSCONTINUOUS OPERATION

FINES ARE REJECTED BEFORE ENTERINGCRUSHER

VANGUARD JAWS OFFER REDUCTION RATESOF 6:1 TO 8:1

HEAVY DUTY TRACK DRIVE PROVIDES EXTREMEDURABILITY AND MOBILITY

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CAPABILITIES

3.

HIGH PRODUCTIONVANGUARD JAW

ADJUSTABLE UNDERCRUSHER CONVEYOR

MAXIMUM MOBILITY

TheFT2640andFT2650areYour

OneSource formaximum jawcrushing

mobility. FeaturingVanguardSeries

JawCrushers, the FT2650provides a

feedopeningof26”X50”, and the

FT2640provides a26”X40” crusher

feedopening. Equally effective in

aggregateor recycle, both plants allow

stationary andportable producers to

benefit fromtheon-sitemobility these

plants deliver. Don’t settle for

off-the-shelf configurations! Multiple

feeder sizes, hydraulic-hopper

extensions, cross-beltmagnet

systemsanddust-suppression

systemsare just a fewof theoptions

available to customize your plant to

exacting specifications. ReadytoMake

Traxonthecompetition?Do itwith

KPI-JCImaximum jawcrushingmobility.

FT2640 FT2650

Crusher (in/mm) 26x40 /660x1012 26x50 / 660 x1270

Feeder (in x ft) 40 x14 50x15

(mmxm) 1016 x4267 127x4572

ProductionCapacity (tph/mtph) Up to325 /295 Up to400 /363

MaxFeedSize (in/mm) 21/533 21/533

PlantWeight (lbs/kg) 89,000 /40,370 100,760 /45,704

Engine (hp/kw) 225 /168 260/194

Grizzly (ft/mm) 4 /123 Straight 5 /152 StepDeck

VanguardJaw VanguardJaw

4.

HIGH CAPACITYCONVEYOR

SELF-CLEANINGMAGNET ASSEMBLY

PRODUCTION CAPACITIES UP TO 400 TPH

FINES ARE REJECTED BEFORE ENTERINGCRUSHER

BOLT-ON LINERS AND APRON TIPSAS STANDARD

ANDREAS HSI PRODUCES 12:1 TO 18:1REDUCTION RATIO

OVERLOAD PROTECTION SYSTEM (OPS)ENSURES EASY OPERATION AND OPTIMALPERFORMANCE

EASILY ACCESSIBLECRUSHING CHAMBER

HD VIBRATINGGRIZZLY FEEDER

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CAPABILITIES

5.

MAXIMUM VERSATILITY

TheFT4240andFT4250areYourOne

Source formaximum impact crushing

versatility. FeaturingAndreasSeries

ImpactCrushers, the FT4250provides

a feedopeningof42”X50”, and the

FT4240offers a42”X40” crusher feed

opening. Both plants areequippedwith

our standardOverloadProtection

System (OPS). Delivering dramatically

superior performancewith aneasily

adjustable interface, aggregate

producersand recyclers alikewill also

benefit fromtheavailability of an openor

closedcircuit configuration, complete

with a screenand recirculating conveyor.

Optional under-feederconveyorsystems,

cross-beltmagnet systems,hydraulic

hopper-wall extensions, hydrostatic

drives and rotor variations allow you to

customize your plant to exacting

specifications. Ready toMakeTraxon

the competition?Do itwithKPI-JCI

maximum impact crushing versatility.

SELF-CLEANINGMAGNET ASSEMBLY

6.

FT4240 FT4250

Crusher (in/mm) 42x40 /1067 x1016 42x50 /1067 x1270

Feeder (in x ft) 40 x14 50x15

(mmxm) 1016x4267 127x4572


Screen (ft/m) 4 x12 /122x366 2-deck 5 x12 /152X3661-deck

Plant OC80,000 /36,287 OC102,500 /46,493Weight (lbs/kg) CC92,500 /41,957 CC117,500 /53,297

EngineHP (hp/kw) 340 /253 400/298

Grizzly (ft/m) 4 /122Straight 5 /152StepDeck

Andreas Andreas


SCALPING/SIZINGSCREEN

(mmxm) 1219x3658 1524x3658

KODIAK® CONES OFFER HIGH REDUCTION RATESAND MATERIAL CUBICITY

MEETS COARSE AND FINE CRUSHINGAPPLICATION NEEDS

PROVIDES MORE FIRST PASS SPEC MATERIAL,REDUCING RECIRCULATING LOADS

DESIGNED TO RUN IN MULTIPLE OPEN ANDCLOSE CIRCUIT CONFIGURATIONS

HANDHELDREMOTE CONTROLS

OPTIONAL BAGHOUSE SYSTEM

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CAPABILITIES

7.

MAXIMUM PRODUCTIVITY

TheFT200andFT300areYourOne

Source formaximumconecrushing

productivity. The FT200 features

aKodiak®200ConeCrusherwhich

producesup to400TPH. The larger

FT300employsaKodiak®300and

producesup to460TPH. However,

eachplant delivers efficientmaterial

sizing,making themperfect forboth

mobileandstationaryproducerswho

needquick, effortlesson-site

movement. Don’t settle for

off-the-shelf configurations!Options

like dust-suppression systemsand

various cone liners allow you to


specifications. ReadytoMakeTraxon

thecompetition?Do itwithKPI-JCI

maximumconecrushing productivity.

FT200 FT300

Crusher Kodiak200Cone Kodiak300Cone

BeltFeeder (in x ft) 42 x23 42x23

(mmxm) 1067x7010 1067x7010


MaxFeedSize (in/mm) 9 /2286 11/2794

PlantWeight (lbs/kg) 83,000 /37,648 96,000 /43,548

Engine (hp/kw) 325 /242 425/317

EASILYADJUSTABLE CSS

ADJUSTABLE HEAVY-DUTY BELT FEEDER


8.

OPTIONAL BOGEYTRANSPORT SYSTEM

HANDHELDREMOTE CONTROLS

9.

FINE SCREENING TO HEAVY SCALPINGCAPABILITIES

HIGHER PROBABILITY OF SEPARATION

REDUCES SCREEN BLINDING AND PLUGGING

CAPABILITIES OF MAKING UP TO FOURDIFFERENT PRODUCTS

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CAPABILITIES

MAXIMUM ADAPTABILITY

TheFT5162, FT6203and

FT6203CCareYourOneSource for

maximumscreening adaptability and

performance. Featuring triple shaft,

ovalmotion screens, theseplants offer

betterbearing life,moreaggressive

screening action for reducedplugging

andblinding, and a consistentmaterial

travel speed that doesnot accelerate

throughgravity for a higher probability

of separation. As such, thesehighly

efficient plants areperfect for both

portable andstationary producers

whoneedquick, effortlesson-site

movement. Options likemediumor

heavy-duty scalping screens, apronand

grizzly feeders,auxiliary hydraulic power

for off-plant equipment, discharge

chutes, impact idler bedsand various

other conveyorchoicesallowyouto


specifications. Ready toMakeTraxon

the competition?Do itwithKPI-JCI

maximumscreening adaptability.

OPTIONAL GRIZZLYFEEDER

HEAVY DUTYBELT FEEDER

10.

FT5162 FT6203

Screen (ft) 5 x16 6x20

(mmxm) 1524x4877 1829x6096

BeltFeeder (in/ft) 42 x18 48x18

(mmxm) 1067x5486 1219x5486


PlantWeight (lbs/kg) OC 56,470 /25,470 OC83,000 /37,648

CC72,000 /32,659

Engine (hp/kw) 173 /129 173/129

2-Deck 3-Deck


SINGLE STAGE REDUCTION SYSTEMS

MULTIPLE STAGE REDUCTION SYSTEMS

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CAPABILITIES

JAW + SCREENHSI + SCREEN

JAW + IMPACTOR + SCREENJAW + CONE + SCREENIMPACTOR + CONE + SCREENJAW + IMPACTOR + CONE + SCREEN(S)JAW + CONE + CONE + SCREEN(S)IMPACTORS + CONES + SCREEN(S)11.

MAXIMUM COMPATIBILITY

TheFastTrax®System isYourOne

Source for the ultimate in productivity,

mobility, versatility andadaptability.

Leading us to themost important thing:

maximumcapability. Every plant is

designed to function in various

multi-stageprocessingsystems.

Additionally, everyplant isdesignedto

functionseamlesslywithKPI-JCIStacking

Conveyors,multiplyingour capabilities in

bothmobile andstationary aggregate

and recycling applications. Begin

productionwithinminutesof arrival and

easily processmaterial on themove. Run

any plant as an individual performeror tie

themtogether for oneworkhorseof a

production system. Theoptions—and

benefits, are all yours. Ready toMake

Traxon the competition?

Put your entire businesson theFastTrax

withKPI-JCImaximumperformance

systemcapability.

12.

HIGHLY PRODUCTIVE AND COMPATIBLE

CAPABILITIES

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13.

LOCAL SERVICE SUPPORT 24/7

LOCAL APPLICATION SUPPORT 24/7

LOCAL OFF-THE-SHELF PARTS SUPPORT 24/7

LOCAL EQUIPMENT INVENTORIES FORRENT AND PURCHASE

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MAKING TRAX

TheFastTrax® series is supported

byYour localOneSource KPI-JCI Fast

Trax®Dealer. Equippedwith

factory-trained technicians,

aggregate specialists and

off-the-shelf parts support, your local

dealer is prepared to help you

maximize your capability.MakeTraxon

increaseduptimeanddecreased

costs—contact your local

KPI-JCI dealer today, or visit:

www.kpijci.comto find thedealer

nearest you!

14.

LOCAL, AVAILABLE, KNOWLEDGEABLE

NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Rev. 2 12/6/07

Because KOLBERG-PIONEER, INC., and JCI may use in its catalog & literature, field photographs of its products which may have been modified by the owners, products furnished byKOLBERG-PIONEER, INC., and JCI may not necessarily be as illustrated therein. Also continuous design progress makes it necessary that specifications be subject to change withoutnotice. All sales of the products of KOLBERG-PIONEER, INC., and JCI are subject to the provisions of its standard warranty. KOLBERG-PIONEER, INC., and JCI does not warrant orrepresent that its products meet any federal, state, or local statutes, codes, ordinances, rules, standards or other regulations, including OSHA and MSHA, covering safety pollution,electrical, wiring, etc. Compliance with these statutes and regulations is the responsibility of the user and will be dependent upon the area and the use to which the product is put bythe user. In some photographs, guards may have been removed for illustrative purposes only. This equipment should not be operated without all guards attached in their normal posi-tion. Placement of guards and other safety equipment is often dependent upon the area and the use to which the product is put. A safety study should be made by the user of the ap-plication, and, if required, additional guards, warning signs and other safety devices should be installed by the user, wherever appropriate before operating the products.

MAKING TRAX - Kelly Tractor Co.

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