Main Index Aliver Orangery - CDW Systems

Main Index

Aliver Orangery

Index.................................................................................................. A01 - A02

Profiles

Specification Pages............................................................................

A03 - A06

Technical Information......................................................................... A07 - A08

Scale Profile Drawings.......................................................................

A09 - A14

Accessories

Photos & Drawings.............................................................................

B03 - B15

Sections

Scale Elevations................................................................................. C03 - C05

Statics................................................................................................ D01 - D02

Construction Drawings

EHE119 Corner Detail........................................................................ E03

HEA905 Punch Tool........................................................................... E04

Hip to Eaves.......................................................................................

E05

HEA350 Hip End Cap.........................................................................

E06

Ridge & Hip........................................................................................

E07

Crown Assembly................................................................................

E08

Rafter to Ridge...................................................................................

E09

Rafter to Eaves................................................................................... E10

HEA352 Rafter End Cap....................................................................

E11

EHE128 Glass End Cover.................................................................. E12

Installation Details.............................................................................. E13 - E14

Tie Bar Detail..................................................................................... E15

Sawing Tables

Cutting Information.............................................................................

F01 - F02

EHEIndex

AEHE

BEHE

CEHE

DEHE

EEHE

FEHE

A01PAGE

ISSUED : OCTOBER 2018

Aliver Orangery

Updates

DATE PAGE DESCRIPTION

---------------------------------------------------------------------------------------------------------------------

------------------------------------------------------------------------------------------------------------------------------------------------------

------------------------------------------------------------------------------------------------------------------------------------------------------

A02PAGE


Aug 2018 B07, B08

B10, C03

E04

E06, E07

E14, F02

HEA345 revised to HEA345N.

HEA370 crown seal added.

HEA905 punch tool added.

HEA372 gasket added to EHE119.

Tie bar detail added.

Specification

Aliver Orangery

GENERAL DESCRIPTION

The "Aliver Orangery" roof system described in this manual is designed to offer a modern aluminium lantern

roof with narrow sightlines and concealed fixings.

Aliver Orangery has a fixed pitch of 25°.

The system has been designed to make fabrication and site assembly a quick and simple process.

PROFILES : SPECIFICATION PAGES

For advise on Aliver Orangery sizes outside of the recommended design limitations, please contact the

Technical Department at Smart Systems Ltd Tel: 01934 876100

SIZE LIMITS

Max Width: 2000mm

Max Length: 6000mm where fitted to adequate structure.

Important Note - Lengths over 4000mm require a tie bar when fitted on glazed lights or where the structure

cannot support the load. See Page E14 for further details.

Min Ridge Length: 300mm

A03PAGE


M

a

x

.

2

0

0

0

M

a

x

.

6

0

0

0

M

i

n

.

3

0

0

Specification

Aliver Orangery


PROFILE SPECIFICATION

The roof sections are constructed of aluminium alloy extrusion to BS EN 755-9 and BS EN 12020, extruded

from 6060 T6 alloy. The internal and external extrusions of the eaves beam and glass stop are separated

with a polyamide thermal break.

The external aluminium alloy extrusion is pre-treated and finished either:-

a) Anodised to BS 3987: 1987, grade AA25 to a natural self colour.

b) Polyester powder organic coating to BS 6496. Dual colour is available.

GENERAL MANUFACTURING

The roof is made by cutting the frame profiles with accurate 45° mitred ends or 90° square ends using

Tungsten Carbide Tipped Saw Blades, operating at approximately 3000 rpm.

Eaves beam joints are formed with machine screws into extruded cleats through the mitred ends of the

section.

Hip and rafter joints to the eaves beam are formed by fixing through the eaves beam into the relevant

bracket with M5 machine screws.

Hip to ridge joints are formed by fixing each section to the crown bracket with machine screws. An additional

clamp plate screw is also used at each joint for reinforcement.

Rafter to ridge joints are formed using an M5 rivnut into the side of the ridge to form a fixing for the bracket.

The rafter is then fixed to the bracket using M5 machine screws.

On polyester powder coated finishes, great care should be taken to avoid getting gap sealer on visible

surfaces and should be removed as soon as possible with a clean cloth.

Care should be exercised when using products not supplied by Smart Systems Ltd as no responsibility can

be accepted.

A04PAGE


Specification

DRAINAGE

As with all dry glazed systems, it is recommended that the system is adequately drained and ventilated.

Refer to drainage details in manual, if in doubt ask the Technical Department.

EHE110 & EHE119 are supplied as pre-drained, reducing the preparation time for the fabricator.

EAVES BEAM MANUFACTURING INFORMATION

The eaves beam members are cut with 45° mitred ends to the overall size required, measured to the longest

point of the metal.

Corners are formed by either drilling, using drill jig HEA900, or punching, using punch tool HEA905, the

corners ready for the cleat machine screws. Then, coating the cut faces to be joined with a suitable small

gap sealer. Into the mitred corner insert the cleat glue and the required corner cleats. The two mitred ends

are then brought together and screwed. The small gap sealer ensures a permanent joint and guards

against the ingress of moisture and joint movement. After screwing the corner joint, special care should be

taken to ensure any excess sealer is removed from painted surfaces.

Aliver Orangery


Aliver Orangery Weather Performance (BS6375-1)

BS EN 1026: 2000 Air Permeability: Class 2 300Pa

BS EN 1027: 2000 Watertightness: Class 6A 250Pa

BS EN 12211: 2000 Resistance to Wind Load: Class C5 2000Pa

Aliver Orangery Window U Values

Please refer to the Smart Systems' Document L White Paper or contact the Technical Department.

Aliver Orangery Window Security (PAS 24)

To be tested.

A05PAGE


Specification

Aliver Orangery


GLAZING

All gasket to gasket joints shall be bonded using ACSIL05 rubber sealant.

Prior to placing the double glazed units into the openings, EHE128 shall be bonded to to bottom edge of the

unit using ACUN3610. The unit and EHE128 are then placed in position ensuring the bottom edge is held by

EHE119 glass stop.

Units are secured in position using EHE160 & MC150 fixing plates held in place by ACDR052 self tapping

fixing screw taking care not to exceed torque of 4Nm at the recommended speed of 1500-1800rpm. Stitch

plates may be used to secure the units temporarily until all units are in position. Pressure plates shall be

fitted at the top first, working downwards to help avoid uneven fixings.

For security, the anti-tamper screws ACUN3507 self tapping fixing screw may be used as an alternative to

ACDR052.

The cover caps are clipped in position using a rubber mallet taking care to strike the corners only to avoid

denting the section. Vertical cover caps are fitted first followed by the horizontal caps.

A06PAGE


Number Picture

Page

Perim.

mm

Mec.

mm

Length

Pack

pr.

MF SA KL HP M

lx(cm4)

wx(cm3)

ly(cm4)

wy(cm3)

Aliver Orangery

EHE110

536 211

188.55

----

26.01

85.45

----

20.01X

XYY

6.31A09

PROFILES : TECHNICAL INFORMATION

üüüü

üüüü

üüüü

üüüü

üüüü

üüüüü

üüüüü

EHE119

489 110

44.46

----

8.33

10.07

----

3.22

6.3 1A10

EHE120

294 208

25.79

----

9.05

24.15

----

7.50

6.5 1A11

EHE125

349 262

33.65

----

11.81

63.06

----

13.53

6.5 1A12

EHE170

221 120 6.5 1A14

EHE160

217 776.5

A14

EHE122

***

----

***

***

----

***

6.5 *A12

X

XYY

X

X

YY

X

XYY

X

XYY

X

XYY

X

XYY

X

XYY

X

XYY

A B

A

B

üüüüEHE128

154 31

-

----

-

-

----

-

6.5A13 1

1

MF

SA

KL

HP

= Mill Finish

= Silver Anodised

= Basic Colour

= Special Colour

A = Outside

B = Inside

M = Dual Colour

A07PAGE


PVC

-

----

-

-

----

-

-

----

-

-

----

-

--

üüüüEHE123

***

----

***

***

----

***

6.5 *A12

PVC

--

üüüü

üüüüDK052N

180 99 7A14

MC150

185 7A14

Aliver Orangery

VR514

- -

X

XYY

7A11

PROFILES : TECHNICAL INFORMATION

üüüü

X

X

YY

X

X

YY

X

XYY

X

XYY

X

XYY

X

XYY

X

XYY

X

XYY

1

1

1

Number Picture

Page

Perim.

mm

Mec.

mm

Length

Pack

pr.

MF SA KL HP M

lx(cm4)

wx(cm3)

ly(cm4)

wy(cm3)

MF

SA

KL

HP

= Mill Finish

= Silver Anodised

= Basic Colour

= Special Colour

A = Outside

B = Inside

M = Dual Colour

A08PAGE


MC152

üüüü186 7A141

PVC

-

----

-

-

----

-

-

----

-

-

----

-

-

----

-

-

----

-

-

----

-

-

----

-

-

-

Primary Visible Side Secondary Visible Side

Scale 1:1

Aliver Orangery

PROFILE : SCALED PROFILE DRAWINGS

EHE110

Eaves Beam with Cill

86.5

127

83.5

HEA310 HEA310

A09PAGE


Supplied pre-machined with 25 x 5mmm

drainage slots at 500mm centres &

staggered at 250mm

Scale 1:1


Aliver Orangery


EHE119

Glass Stop

44

97

58.5

A10PAGE


Supplied pre-machined with 25 x 5mmm

drainage slots at 500mm centres &

staggered at 250mm

33


Aliver Orangery


Scale 1:1

EHE120

Rafter

68

57

VR514

PVC Rafter Isolator

A11PAGE


30


Aliver Orangery


Scale 1:1

A12PAGE


EHE125

Ridge & Hip

95.5

57

EHE122

PVC Ridge Isolator

45

EHE125

EHE123

PVC Hip Isolator

40

EHE125



Scale 1:1

2

8

.

4

EHE128

26.5

32

EHE128

Glass End Cover

Aliver Orangery

A13PAGE




Scale 1:1

Ridge Pressure Plate

EHE170

Ridge Capping

68

20

EHE160

15.5

67

19.5

DK052N

Rafter Capping

MC150

Ridge Pressure Plate

54.5

16

54.5

Aliver Orangery

A14PAGE


16.5

55

MC152

Hip Pressure Plate

Aliver Orangery

Section B

Accessories

Photos & Drawings

B01PAGE


Aliver Orangery

B02PAGE


ColourImage Part Code Pack Unit Application

Aliver Orangery

ACDR052

No. 10 x 50 S/S Self

Tapping Pan Head Screw

200 pack

ACET041

Cill Nose Bracket

Screws = ACET064

EHE1101 each

ACET064

No. 8 x 16 S/S Self Tapping

Countersunk Screw

100 pack

B03PAGE

ACCESSORIES : PHOTOS & DRAWINGS

50

16

T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

MF = Mill Finish W = White

SA = Silver Anodised Z = Black

KL = Basic Colour

HP = Special Colour

SSC = Smooth Satin Chrome

SMC = Smokey Chrome

PC = Polished Chrome


100 packACIM062

No. 10 x 32 S/S Self Tapping

Countersunk Screw

32

ACET190

4.3 x 45mm CSK

Polyamide Screw

1000 pack

45

EHE119

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Aliver Orangery

B04PAGE


T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome



ACMC150

Gasket for MC150

100 m MC150

ACMC019

Gasket for EHE160

100 m EHE160

ACUN23X

Screw Fixing Lug

ACUN232: B = 240MM

ACUN233: B = 280MM

100 Pack

ACMC635

Retaining Gasket

100 m EHE122

EHE123

VR514

ACMX09811

55mm Wide Sealing Tape

20 m

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Y


Aliver Orangery

B05PAGE


T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome



ACUN3507

No10 x 50mm Anti-Tamper

S/S Screw

100 m EHE122

VR514

50

ACUN3508

ACUN3507 Bit

1

each

ACUN3507

ACVS061

M4 x 40mm S/S CSK Screw

100

pack

40

HEA345

ACUN3509

M5 Rivnut

HEA343

ACUN3514

M5 x 25mm S/S Pan Head

100

pack

HEA343

100

pack

25

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Y


Aliver Orangery

B06PAGE


T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome



HEA310

EHE110 Corner Cleats

1 set

HEA342

Rafter to Eaves Bracket

1 each

HEA340


1 each

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

HEA332

Rafter Tie Bar Bracket

1 each

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Y

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Y


Aliver Orangery

B07PAGE


T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome



HEA352

Rafter End Stop & Cover Cap

2 pack

HEA350

Hip End Stop & Cover Cap

2 pack

HEA343

Rafter to Ridge Bracket

1 each

HEA345N

Ridge to Hip Bracket Kit

Consists of:

1 x Top Cover Cap

1 x Rubber Seal

1 x Crown Body

1 x M5 x 100mm Fixing

3 x Clamp Sets

1 x Bottom Cover

1 set

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Y


Aliver Orangery

B08PAGE


T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome



HEA355

Main Kit

Consists of:

4 x HEA340 Hip Brackets

2 x HEA345 Crown Kits

4 x HEA350 Hip End Caps

HEA345N

Consists of:

1 x Top Cover Cap

1 x Rubber Seal

1 x Crown Body

1 x M5 x 100mm Fixing

3 x Clamp Sets

1 x Bottom Cover

HEA340

1 kit

HEA350

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Y


Aliver Orangery

B09PAGE


T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome



HEA356

Rafter Kit

Consists of:

2 x HEA342 Rafter to Eaves Bracket

2 x HEA343 Rafter to Ridge Bracket

2 x HEA352 Rafter End Caps

1 kit

HEA342 HEA343

HEA352

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Y


Aliver Orangery

B10PAGE


T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome



HEA900

Ridge, Hip & Rafter Drill Jig

1 each

EHE120

EHE125

HEA340

HEA342

HEA343

HEA345

HEA901

HEA340 & HEA342 Drill Jig

1 each EHE110

HEA340

HEA342

HEA902

HEA343 Drill Jig

1 each EHE125

HEA343

HEA372

EHE119 Gasket

25 m

HEA370

Crown Rubber Seal

1 each

EHE119

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Y


Aliver Orangery


T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome


HEA903

EHE110 Corner Drill Jig

1 each EHE110

HEA310

B11PAGE


HEA904

Tie Bar Drill Jig

1 each EHE120

HEA336

1

0

06

2

.

5

1

1

71

0

0

HEA910

Contour Block for EHE110

1 each EHE110

HEA911

Contour Block for EHE119

1 each EHE119

HEA905

Punch Tool

1 each EHE110

EHE120

EHE125

EHE128

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Y


Aliver Orangery


T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome


B12PAGE


üACMX09700 1 each

Alu-Polish

Cleaning emulsion for

aluminium oxide.

ACMX09761 1 each

Maxi Gloss

Protection for painted and

anodised surfaces.

ACMX09762 1 each

Alu. Bright

Cleaner for rough,

anodised or enamelled

aluminium frames.

ACMX09763 1 each

Teflon Spray

Lubricant

WCA143

M5 x 25mm Screw

100 pack HEA340

HEA342

HEA343

HEA345

25

AutoCAD SHX Text

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Y

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X

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Y

Aliver Orangery

ColourImage Part Code Pack Unit Application ColourImage Part Code Pack Unit Application


T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome


B13PAGE


ACMX09764 1 each

Maxi Cleaner

For cleaning oily surfaces.

ACMX09765 1 each

Glue Cleaner

De-grease and silicone

remover.

ACMX09770 1 each

Roll & Wrap 100mm

ACMX09775 1 each

Grip Handwrap

ACMX09801 1 each

Protective Tape 50mm

AutoCAD SHX Text

X

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Y

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X

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Y

Aliver Orangery



T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome


B14PAGE


üü

ü

ACMX09802 1 each


ACMX09803 1 each


ACSIL05 1 each

Rubber Sealant

ACSIL04 1 each

Sealing Glue

Order with suffix of KL

colour (eg.ACSIL04KL005)

or BL=Black/WP=White/

CL=Clear

ACSIL08 1 each

Silicon Gun

AutoCAD SHX Text

X

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Y

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X

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Y

Aliver Orangery



T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome


ACSIL013 1 each

Glue for Mitre

ACSIL014 1 each

Anti-Corrosion Coating

ü

ACUN3900

Gasket Roller

1 each

ACUN3610

Single Component

Adhesive

1 each

ACUN3612

Surface Activator (1L)

1 each

B15PAGE


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X

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Y

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X

AutoCAD SHX Text

Y

Aliver Orangery



T-BARS

ACVG65=2.5mm

ACVG66=3.0mm

ACVL150=4.0mm

Screw (Grub)

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC

W

Z

PC

MF

SA

KL

HP

SSC

SMC



KL = Basic Colour

HP = Special Colour


SMC = Smokey Chrome


B16PAGE


AutoCAD SHX Text

X

AutoCAD SHX Text

Y

AutoCAD SHX Text

X

AutoCAD SHX Text

Y

Sections

Scale Elevations

Aliver Orangery

Section C

C01PAGE


1

2

3

Aliver Orangery

C02PAGE


Do Not Scale From This Drawing

Detail 1: Eaves

Aliver Orangery

CONSTRUCTION DRAWINGS

H

E

A

3

7

2

*

EHE110

EHE119

HEA342

127

71

.5

50

10

2

9

.

5

1

1

5

°

HEA310A HEA310B

ACET041

ACET064

HEA352

EHE128

6

8

3

2

8

.

5

1

7

.

5

3

.

5

1

2

0

.

5

6.5

44

.5

C03PAGE


WCA143

W

C

A

1

4

3

FDS Software Dimension

ACET190

*ACMC635 may be used in both

channels as an alternative

ACMC635


Detail 2: Ridge & Rafter


DK052N

MC150

EHE120

1

6

.

5

1

7

5

7

ACMC150

EHE160

EHE170

EHE125

68

57

ACMC019

ACUN3507

EHE

122

VR514

6

8

2

8

.

5

1

7

.

5

15

6

7

30 30

1

1

5

°

HEA343

ACMC635

C04PAGE


Aliver Orangery

50

A

C

M

C

6

3

5

ACDR052

W

C

A

1

4

3

W

C

A

1

4

3

WC

A1

43

WC

A1

43

A

C

M

C

6

3

5

3

3

.

5

ACMC019

ACMX09811

ACUN3507

ACDR052

ACUN3514

rivnut

Fixed into

ACUN3509

Fixed into

ACUN3509

rivnut

ACUN3514


Detail 3: Hip


EHE125

57

DK052NMC152

95

.5

37

18

HEA340

C05PAGE


Aliver Orangery

ACUN3507

ACDR052

WC

A1

43

WC

A1

43

EHE123

A

C

M

C

6

3

5

A

C

M

C

6

3

5

ACMC150

ACMC150

2

8

.5

3

1

7

3

.5



C06PAGE


Aliver Orangery

Aliver Orangery

Section D

D01PAGE


General Size Limitations are shown on Page A03.

For Wind Loading Limitations, Please Contact

The Technical Department - T: 01934 833100

Statics

Aliver Orangery

D02PAGE


Aliver Orangery

Section E

E01PAGE

Construction Drawings

EHE119 Corner Detail...................................................................... E03

HEA905 Punch Tool......................................................................... E04

Hip to Eaves Assembly....................................................................

E05

HEA350 Hip End Cap.......................................................................

E06

Ridge & Hip Assembly.....................................................................

E07

Crown Assembly..............................................................................

E08

Rafter to Ridge Assembly...............................................................E09

Rafter to Eaves Assembly...............................................................

E10

HEA352 Rafter End Cap...................................................................

E11

EHE128 Glass End Cover................................................................ E12

Typical Installation Details..............................................................

E13 - E14

Tie Bar Details.................................................................................. E15

EEHE


Aliver Orangery

E02PAGE


Corner Joint Details



26

2 x Ø11

61.5

50

11

Ø3.5

15

28.5

HEA310A

EHE110

HEA310B

2No. M6 x 16

(supplied)

ACET041

ACET064

A

C

S

I

L

0

4

APPLY MITRE GLUE (ACSIL013)

TO CLEAT CHAMBERS

A

C

S

I

L

0

1

3

A

C

S

I

L

0

8

APPLY SILICONE (ACSIL04)

TO EDGE OF PROFILE.

Aliver Orangery

E03PAGE


HEA903

Drill with 3mm bit and

open to 11mm

EHE110

HEA910 Contour blocks are available

to aid with cutting accurate mitres.

HEA910

12

117

EHE110

13

1

1

71

0

0

5

4 4

3 3

1

HEA905

Punch Tool

EHE110

2

Station 4 & 5



Aliver Orangery

E04PAGE


HEA905 Punch Tool

5

4 4

3 3

1

HEA905

Punch Tool

EHE110

EHE110

EHE110

EHE128

EHE128

EHE120

EHE125

8

0

2

5

EHE128

20

23 1717

EHE120

EHE125

Station 4 & 5

Station 2 & 3

Station 1

Countersink

punched hole for

M5 screw

Ø4.5

EHE125

Ø7

Station 2

10

= =

Ø4.5

2


Hip to Eaves Assembly


7

20

23

17

17

Ø4.5

Ø4.5

Drill & countersink 2 x Ø4.5mm

Clearance holes for fixing into HEA342

EHE125

EHE110

Drill Ø5.5mm Clearance

holes at each corner for

fixing into HEA340

34.5

7

Ø5.5

Use Drill Jig HEA900

for Improved Accuracy

Aliver Orangery

E05PAGE


Use Drill Jig HEA901 or

HEA905 Punch Tool


Clamp HEA901 against

corner & drill 1st hole

EHE119

EHE128

EHE123DK052N MC152

EHE110

HEA350

2 x ACIM062

HEA340

WCA143

EHE125

EHE119

ACET190 @ 250mm centres

(do not pre-drill)

HEA372*

4

5

Cut ACMC635 to finish

inline with HEA372

WCA143

WCA143

ACSIL05

Important Note:

ALL gasket joints shall be

sealed using ACSIL05

5

MC152 to finish 5mm

short of isolator

HEA911 Contour Blocks

are available to aid with

cutting accurate mitres.

*ACMC635 may be

used in both channels

as an alternative



Aliver Orangery

E06PAGE


68 26.5

7

5

.

5

HEA350 Includes:

7

1

54

Cover - colour match to frame Base

17.5

2 x ACIM062

Fix HEA350 Base to EHE123

HEA350 Cover clip fits onto base

HEA350 Hip End Cap

HEA911 Contour blocks are available

to aid with cutting accurate mitres.

HEA911EHE119

62.5

1

0

06

2

.

5

24


20

23

17

17

Ø4.5

Ø4.5

Drill & countersink 2 x

Ø4.5mm Clearance holes

for fixing into HEA342

EHE125


HEA905 Punch Tool


Aliver Orangery

E07PAGE


Ø7

10

A

C

S

I

L

0

4

HEA345

EHE125

2 x WCA143

Insert EHE125 over

clamp plates as shown

Clamp plate supplied

with HEA345

Ridge & Hip Assembly

Secure clamp plate but

do not overtighten

17

15


EHE120

EHE125

HEA905

Punch Tool

5

4

3

12

3

4


Crown Assembly


Aliver Orangery

E08PAGE


ACSIL04

Important Note:

ALL crown joints shall be


EHE125

EHE122

EHE170

(ACMC635 Gasket)

EHE160

(ACMC019

Gasket)

EHE125

DK052N

&

MC152

(ACMC150

Gasket)

EHE123

(ACMC635 Gasket)

A

C

S

I

L

0

4

ACSIL05

Important Note:



M5 x 100mm Fixing Bolt

HEA370 Rubber Seal

Bottom Cover Cap

Bond in place using a thin

application of ACSIL04

M5 x 100mm

Fixing Bolt

Cover Cap

HEA345 crown Cover

cap is sealed &

secured over the

cappings from inside

after glazing

Rafter to Ridge Assembly


DK052N

Aliver Orangery

E09PAGE


38

.5

Ø5.5Ø5.5

EHE125

Drill 2 x Ø7mm holes &

secure ACUN3509

rivnuts to fix HEA343

57

20

23

17

17

Ø5.5

Ø5.5


Ø5.5mm Clearance holes

for fixing into HEA342

EHE120





HEA902

EHE170

EHE160

EHE125

2 x ACUN3509

HEA343

EHE120

EHE123

2 x ACUN3514

2 x WCA143

DK052N

MC150

ACMX09811

(250mm min)

EHE122

(ACMC635 Gasket)

(ACMC635

Gasket)

(ACMC150

Gasket)

MC150

(ACMC150

Gasket)

(ACMC019

Gasket)

ACSIL04

Important Note:

MC150 shall be sealed against

EHE160 using ACSIL04


Rafter to Eaves Assembly


EHE110

EHE119

EHE119

HEA352

HEA342

EHE120

DK052N

MC150

VR514

ACMC150

ACMC635

7

23

Ø7Ø7

Drill 2 x Ø7mm

Clearance holes for

fixing into HEA342

20

23

17

17

Ø4.5


Ø4.5mm Clearance

holes for fixing into

HEA342

EHE120

EHE110

EHE128


HEA905 Punch Tool


Aliver Orangery

E10PAGE




WCA143

2 x WCA143

2

5

Cut ACMC635 to finish

inline with HEA372

ACSIL05

Important Note:



A

C

S

I

L

0

5

A

C

S

IL

0

4

5

MC150 to finish 5mm

short of isolator

Ø4.5


Aliver Orangery

E11PAGE


2 x ACIM062

Fix HEA352 Base to VR514

HEA352 Cover clip fits onto base

68

HEA352 Includes:

Cover - colour match to frame

Base

7

6

.

5

12

54

18

6

8

HEA352 Rafter End Cap



EHE128 Drainage & Deductions

Aliver Orangery

E12PAGE


8

0

2

5

12

EHE128

A

C

U

N

3

6

1

0

2

8

.

4

4

6

.

4

1

8

5

EHE128

EHE128 = Y - 58

Rafter Centres (Y)

29 2929

Eaves to Rafter Centre (X)

72.5 EHE128 = X - 101.5

EHE128

EHE119

W

EHE128 = W - 14572.5 72.5



Aliver Orangery

E13PAGE


EHE110

45

min.

15

0 m

in

.

10

Roof Membrane

Internal Finish

Silicone Seal

ACUN232: B = 240MM

ACUN233: B = 280MM

Hip Bracket

300 Centres

Ridge Bracket

45

86

.5

Typical Installation Detail


Must be fitted prior to

roof installation


Aliver Orangery

E14PAGE


Installation Method:

Please note that a minimum of 2 people are required for installation.

Step One

1. Fix ACUN232/3 fixing straps at 100mm from each corner and at 400mm max. centres

2. Position eaves beam into position, level and square as required and then seal

3. Bend the fixing straps into position and secure using suitable screws for the structure

Step Two

4. Lower the pre-fabricated ridge, hip & rafter assembly onto the eaves beam, seal and fix

using WCA143 machine screws

5. Clip fit the EHE119 glass stop and seal against the hips & rafters

6. Position the glass (with EHE128 fitted) into the openings and ensure the bottom of the glass

is held under the ridge of EHE119.

7. Glaze following the steps shown in the assembly details E04-E10.

Installation Process



Aliver Orangery


8

7

.

5

7

8

10

145.5

HEA904

Drill 4 x Ø5mm holes using

HEA904 jig. Increase hole

size to Ø7mm without jig.

HEA332

HEA332 fixing plate must

be fitted prior to assembly.

200

50

6

7877.5

HEA332

Short Stud

M12 Right

Hand Thread

15mm Max

Long Stud

M12 Left

Hand Thread

65

Max

65

Max

Tensioner Body. Threaded each end to

suit LH & RH. Ensure red spot (RH)

end attaches to bracket.

Red Spot

Threaded Stud

Right Hand Thread.

Pre-fitted onto bracket with lock nut.

Female

Bracket

Male

Bracket

Tie bars are required if the length is over 4000mm and fitted to

glazed lights, or a structure that cannot support the load.

As tie bars are cut to order, please order direct from

Tiewire T: 0845 643 1945 E: [email protected] W: tiewire.co.uk

HEA332 fixing plate & HEA904 are available from Smart Systems.

Dim X = W - 545

272.5

272.5 272.5

Tie Bar

E15PAGE



Aliver Orangery


E16PAGE



Aliver Orangery

F01PAGE


Sawing Tables



Aliver Orangery

F02PAGE


PROFILE CUTTING SCHEDULE WITHOUT RAFTERS

1

4

2EHE110 W

2 W - 144EHE119

EHE1102 L

4

DK052

MC152

4

1EHE170

1EHE160

2EHE119

L - 144

ACET041

HEA310

ACET064

4

8

4

EHE110 Nose Bracket

ACET041 Screw

EHE110 Corner Cleats

ACCESSORIES

EHE125

EHE125

EHE122 1

EHE1234

(L-W)-25

EA

VE

SR

ID

GE

HIP

S

L

W

(L-W)-69

(L-W)-20

(L-W)-20

(W/2√2-113.5) COS 18.2 + 4

(W/2√2-113.5) COS 18.2 + 4

(W/2√2-113.5) COS 18.2 - 165.5

(W/2√2-113.5) COS 18.2 + 4

113.5

1

2

9

.

5

H

I

P

:

E

H

E

1

2

5

18.2°

4

H

I

P

:

D

K

0

5

2

M

C

1

5

2

E

H

E

1

2

3

3

1

6

0

3

1

1

3

3

.

5

RIDGE:

PROFILE CUTTING SCHEDULE WITH RAFTERS

2 W - 144EHE119

2EHE119

(L/2) - 101.5

EA

VE

S

2EHE119

(L/2) - 101.5

RA

FT

ER

S

2

2

DK052

MC150

2

EHE120

VR514 2

(W/2-32.5) / COS 25 - 167

2

5

°

32.5

3

3

1

3

4

R

A

F

T

E

R

:

E

H

E

1

2

0

W/2

3

9

.

5

R

A

F

T

E

R

:

V

R

5

1

4

14

17.5

R

A

F

T

E

R

:

M

C

1

5

0

D

K

0

5

2

(W/2-32.5) / COS 25 - 77

(W/2-32.5) / COS 25 - 77

(W/2-32.5) / COS 25 - 80.5

2

EHE128

2

EHE128

2EHE128

W - 145

2

EHE128

2EHE128

W - 144

W - 144

EA

VE

SR

ID

GE

&

H

IP

S

HEA340 4

Hip to Eaves Bracket

HEA345N 2

Ridge to Hip Bracket Kit

HEA350 4

Hip End Stop & Cover

ACDR052/ACUN3507At 300mm Centres

Pressure Plate Screws

ACMC019 (L-W) - 20

EHE160 Pressure Plate Gasket

ACMC635MC150 Hip Gasket

ACMC635 8 x (L-W) - 25

RA

FT

ER

S

HEA342 2


HEA343 2

Rafter to Ridge Bracket

HEA352 2Hip End Stop & Cover

At 300mm Centres

Pressure Plate Screws

ACMC635VR514 Rafter Gasket

ACMC150

MC150 Rafter Gasket8 x (W/2√2-113.5) COS 18.2 + 4

HEA372 4 x W & 4 x L

EHE119 Gasket

2 x (W/2-32.5) / COS 25 - 80.5

8 x (W/2√2-113.5) COS 18.2 + 4

GLASS

Cutting Information

Use FDS Software for glass sizes

or contact the Smart Systems

Roof Department on 01934 876100

(W/2) - 101.5

(W/2) - 101.5


ACMC150MC152 Pressure Plate Gasket8 x (W/2√2-113.5) COS 18.2 - 46

ACDR052/ACUN3507

ACUN3509 4

ACUN3514 4

HEA343 to EHE125 Screw

WCA143 12

Bracket Screws

HEA343 to EHE125 Rivnut

WCA143 28

EHE123 Hip Gasket

Bracket Screws

ACMX09811 2 at 250mm min.

Sealing Tape

ACET190

Polyamide Screws

At 300mm Centres

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