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1 Fall, 2008 AEROSPACE http://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego MAE 2: Introduction to Aerospace Engineering Class Design Project – Balloon-Sat First-year aerospace engineering students work in teams to design, build, and fly multi-disciplinary payload experiments on balloon satellites to near-space. Students gain real-world engineering experience developing and assembling sub-systems on space flight critical systems. Instructors: John B. Kosmatka & Keiko Nomura Fall, 2008 Purpose / Goals:
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MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

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Page 1: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

1Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

MAE 2: Introduction to Aerospace Engineering

Class Design Project – Balloon-Sat

First-year aerospace engineering students work in teams to design, build, and fly multi-disciplinary payload experiments on balloon satellites to near-space. Students gain real-world engineering experience developing and assembling sub-systems on space flight critical systems.

Instructors: John B. Kosmatka & Keiko Nomura

Fall, 2008

Purpose / Goals:

Page 2: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

2Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

The Mission Plan

4 On-Board Payloads:

(1) Atmospheric Sensors: measure pressure, temperature, humidity, wind velocity, time, radiation, magnetic field, UVa, and UVb with altitude.

(2) Solar-Cell Efficiency with Altitude.

(3) UCSD Astronauts: Environmental chambers containing cockroaches, water-bears, and planeria.

(4) Horizontal and Vertical Cameras:continuous shots every 30 seconds

Page 3: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

3Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Twenty-Two Students in Six Sub-Teams

Project Advisor: John KosmatkaTA’s: Andrew Cavender and Zach LoveringLaunch Integrators: Strato-StarFlight-Day Field Assistant: Joel Kosmatka Sponsor: California Space Grant (Tehseen Lazzouni)

Team StudentFarah AhmedDavid Hernandez-IbarraPeter ReedDrew Tobias

David Gross Pranay SanganiJosiah White

Ty LeeRyotaro ShimizuKimberly Tomasino

Joseph DillonSarah LohmanRonald Jeter

Benjamin BancroftCasey BarrettDenise ChoiRandall HughesHyung Jin O

Owen EigenbrotMitchell NihonyanagiChristopher SchmidtKwok Yuen

Mission Control

Solar Cell Evaluation

Structure and Test

UCSD Astronauts

Atmospheric Sensors

Onboard Camera

Page 4: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

4Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Project Construction

Page 5: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

5Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Project Construction

Payload Bay HeatersStandard atmosphere models show linear cooling to (-70 oF) at stratosphere edge, then constant temperature (-70 oF) isothermal layer, followed by linear heating above 82,000 feet.

Payload heaters are required to warm sensors, cameras, and some astronaut capsules. Options:• Chemical (disposable vs reusable)• Electronic (long-lead development)

Reusable 130-degree heating in 15 seconds. One hour.

Reuse by boiling in water for six minutes (REI). UCSD

tests show no leakage in space vaccuum.

Air-activated seven hours of heating at 135 - 156 oF. (REI). Unknown Performance in space (no air, vaccuum).

Page 6: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

6Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Atmospheric Sensors and Solar Cell Efficiency

• Temperature

• Pressure and Humidity

• Wind Velocity

• Time

• Radiation (Geiger Counter)

• Solar Cell Evaluation

Installed chemical reusable hand-warmers to protect electronics

Page 7: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

7Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

UCSD Astronauts

Cockroaches & Planaria & Water-Bears

0.286” 85,0000Altitude (feet)

highlowRadiation

0.33414.7Pressure (psi)

-4090Temperature (oF)

near-spaceearthenvironment

Installed chemical reusable hand-warmers in some bug capsules

Page 8: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

8Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

On-Board Cameras

Top and Side Cameras

• Continuous Photo Shoot at 30-second intervals

• Installed reusable chemical hand-warmers to heat camera bodies

Page 9: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

9Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Launch Day (12/06/2008)

Plaster City, California

Salton Sea

Page 10: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

10Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Pre-Launch (Set-Up)

Plaster City, California

Page 11: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

11Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Pre-Launch (Final Assembly)

Plas

ter

City

, Cal

iforn

ia

Page 12: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

12Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Pre-Launch (Balloon Fill)

Plaster City, California

Page 13: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

13Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Pre-Launch (Tracking Station Set-Up)

Plaster City, California

Page 14: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

14Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Launch (11:50 AM)

Bottom View

Side View

Plaster City, California

Page 15: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

15Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (11:50:30 AM)

Side View

Bottom ViewPlaster City, California

Page 16: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

16Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (11:51:00 AM)

Side View

Bottom ViewPlaster City, California

Page 17: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

17Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (11:51:30 AM)

Side View

Bottom ViewPlaster City, California

Page 18: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

18Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (11:52:00 AM)

Side View

Bottom ViewPlaster City, California

Page 19: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

19Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (11:52:30 AM)

Side View

Bottom ViewPlaster City, California

Page 20: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

20Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (12:00:00 Noon)

Side View

Bottom View

Page 21: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

21Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (12:15:00 PM)

Side View

Bottom View

Page 22: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

22Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (12:30:00 PM)

Side View

Bottom View

Page 23: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

23Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (12:35:00 PM)

Bottom View

Side View

Page 24: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

24Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (12:45:00 PM)

Side View

Bottom View

Page 25: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

25Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (1:00:00 PM)

Side View

Bottom View

Page 26: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

26Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (1:08:00 PM)

84,000 feet

Side View

Bottom View

Page 27: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

27Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Looking North Over Salton Sea at 84,000 feet

Page 28: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

28Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (1:09:00 PM)

Balloon Burst –

Free-Fall Tumbling Begins

Side View

Bottom View

Page 29: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

29Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (1:38:00 PM)

30-minute Parachute Drop

Side View

Bottom View

Page 30: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

30Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight (1:39:00 PM)

Landing

Side View

Bottom View

Page 31: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

31Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Flight Summary (12/06/2008)

Plaster City, California

Salton Sea

Glamis, California

Altitude: 84,000 feet

Time: 1 Hour 51 MinutesDistance: 65 miles

Page 32: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

32Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Payload Recovery (1:46 PM)

Osborne Lookout (65 miles away)

Page 33: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

33Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Hike with GPS Tracking (3:11 PM)

2.2 mile hike into desert nature preserve

Page 34: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

34Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Payload Found (4:00 PM)

Page 35: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

35Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Payload Recovered

Page 36: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

36Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

March Out of the Desert

Page 37: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

37Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

On-Board Cameras Were Still Recording

Page 38: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

38Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Post-Flight Studies

Altitude vs Time

Page 39: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

39Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Post-Flight Studies

Pressure vs Altitude

Measured

Standard atmosphere models show exponential reduction in pressure with increasing altitude

Page 40: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

40Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Post-Flight Studies

Temperature (oF) vs Altitude

Measured

Standard atmosphere models show linear cooling to stratosphere edge, then constant temperature isothermal layer, followed by linear heating above 82,000 feet

Page 41: MAE 2: Introduction to Aerospace Engineering Class Design ...maeresearch.ucsd.edu/groups/nomura/2008-MAE-02-Class-Project.pdf · Fall, 2008 1 AEROSPACE Mechanical and Aerospace Engineering

41Fall, 2008

AEROSPACEhttp://aerospace.ucsd.edu/ Mechanical and Aerospace Engineering Department, University of California, San Diego

Post-Flight Studies

Cockroaches survived• -40 oF,

• space (0.333 psi) pressure,

• space radiation

Planaria Worms survived•space radiation