-
Rexroth IndraControl VCP 20
IndustrialHydraulics
Electric Drivesand Controls
Linear Motion and Assembly Technologies Pneumatics
ServiceAutomation
MobileHydraulics
Rexroth IndraDyn A SeriesAsynchronous Motors MAD/MAF
R911295781Edition 02
Project Planning Manual
-
About this Documentation DOK-MOTOR*-MAD/MAF****-PR01-EN-P
Rexroth IndraDyn A Series
Rexroth IndraDyn A SeriesAsynchronous Motors MAD/MAF
Project Planning Manual
DOK-MOTOR*-MAD/MAF****-PR02-EN-P
29578102_Book.doc Document Number 120-1500-B321-02/EN
This documentation explains product features and applications,
technical data as well as
conditions and limits for operation. provides guidelines for
product selection, application, handling and
operation.
Description ReleaseDate
Notes
DOK-MOTOR*-MAD/MAF****-PR01-EN-P 11.2003 1st edition
DOK-MOTOR*-MAD/MAF****-PR02-EN-P 02.2005 1st reprint
Bosch Rexroth AG, 2004Copying this document, giving it to others
and the use or communicationof the contents thereof without express
authority, are forbidden. Offendersare liable for the payment of
damages. All rights are reserved in the eventof the grant of a
patent or the registration of a utility model or design(DIN
34-1).
The specified data is for product description purposes only and
may notbe deemed to be guaranteed unless expressly confirmed in the
contract.All rights are reserved with respect to the content of
this documentationand the availability of the product.
Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 2 D-97816 Lohr a. Main
Tel +49 (0)93 52 / 40-0 Tx 68 94 21 Fax +49 (0)93 52 / 40-48
85http://www.boschrexroth.com/Dept. EDM1 (FS)
This document has been printed on chlorine-free bleached
paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revisions
Copyright
Validity
Published by
Note
-
Rexroth IndraDyn A Table of Contents I
Table of Contents
1 Introduction to the Product 1-11.1 About this
Documentation.............................................................................................................
1-2
Additional Components
...........................................................................................................
1-3Feedback
.................................................................................................................................
1-3Standards
................................................................................................................................
1-3
2 Important directions for use 2-12.1 Appropriate use
............................................................................................................................
2-1
Introduction
..............................................................................................................................
2-1Areas of use and application
...................................................................................................
2-2
2.2 Inappropriate
use..........................................................................................................................
2-2
3 Safety Instructions for Electric Drives and Controls 3-13.1
Introduction
...................................................................................................................................
3-13.2 Explanations
.................................................................................................................................
3-13.3 Hazards by Improper
Use.............................................................................................................
3-23.4 General Information
......................................................................................................................
3-33.5 Protection Against Contact with Electrical
Parts...........................................................................
3-53.6 Protection Against Electric Shock by Protective Low Voltage
(PELV) ......................................... 3-63.7 Protection
Against Dangerous Movements
..................................................................................
3-73.8 Protection Against Magnetic and Electromagnetic Fields
During Operation and
Mounting
.......................................................................................................................................
3-93.9 Protection Against Contact with Hot
Parts..................................................................................
3-103.10 Protection During Handling and
Mounting..................................................................................
3-103.11 Battery Safety
.............................................................................................................................
3-113.12 Protection Against Pressurized
Systems....................................................................................
3-11
4 Technical Data 4-14.1 Operating Modes
..........................................................................................................................
4-14.2 Operating
Behavior.......................................................................................................................
4-24.3 Technical Data Sheet for
MAD100B.............................................................................................
4-4
Characteristic Curves of
MAD100B.........................................................................................
4-54.4 Technical Data Sheet for MAD100C
............................................................................................
4-8
Characteristic Curves of
MAD100C.........................................................................................
4-94.5 Technical Data Sheet for MAD100D
..........................................................................................
4-12
Characteristic Curves of
MAD100D.......................................................................................
4-134.6 Technical Data Sheet for
MAD130B...........................................................................................
4-16
Characteristic Curves of
MAD130B.......................................................................................
4-174.7 Technical Data Sheet for MAD130C
..........................................................................................
4-20
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II Table of Contents Rexroth IndraDyn A
Characteristic Curves of
MAD130C.......................................................................................
4-214.8 Technical Data Sheet for MAD130D
..........................................................................................
4-24
Characteristic Curves of
MAD130D.......................................................................................
4-254.9 Technical Data Sheet for
MAD160B...........................................................................................
4-28
Characteristic Curve of
MAD160B.........................................................................................
4-294.10 Technical Data Sheet for MAD160C
..........................................................................................
4-31
Characteristic Curves of
MAD160C.......................................................................................
4-324.11 Technical Data Sheet for MAD180C
..........................................................................................
4-34
Characteristic Curves of
MAD180C.......................................................................................
4-354.12 Technical Data Sheet for MAD180D
..........................................................................................
4-37
Characteristic Curves of
MAD180D.......................................................................................
4-384.13 Technical Data Sheet for MAF100B
...........................................................................................
4-40
Characteristic Curves of MAF100B
.......................................................................................
4-414.14 Technical Data Sheet for
MAF100C...........................................................................................
4-44
Characteristic Curves of MAF100B
.......................................................................................
4-454.15 Technical Data Sheet for
MAF100D...........................................................................................
4-48
Characteristic Curves of
MAF100D.......................................................................................
4-494.16 Technical Data sheet for
MAF130B............................................................................................
4-52
Characteristic Curves of MAF130B
.......................................................................................
4-534.17 Technical Data Sheet for
MAF130C...........................................................................................
4-56
Characteristic Curves of
MAF130C.......................................................................................
4-574.18 Technical Data Sheet for
MAF130D...........................................................................................
4-60
Characteristic Curves of
MAF130D.......................................................................................
4-614.19 Technical Data Sheet for MAF160B
...........................................................................................
4-64
Characteristic Curves of MAF160B
.......................................................................................
4-654.20 Technical Data Sheet for
MAF160C...........................................................................................
4-67
Characteristic Curves of
MAF160C.......................................................................................
4-684.21 Technical Data Sheet for
MAF180C...........................................................................................
4-70
Characteristic Curves of
MAF180C.......................................................................................
4-714.22 Technical Data Sheet for
MAF180D...........................................................................................
4-73
Characteristic Curves of
MAF180D.......................................................................................
4-74
5 Dimension Sheets 5-15.1 Dimension Sheet for MAD100, without
Brake
..............................................................................
5-15.2 Dimension Sheet for MAD100, with Brakes 1 and 5
....................................................................
5-25.3 Dimension Sheet for MAD130, without Brake
..............................................................................
5-35.4 Dimension Sheet for MAD130, with Brakes 1 and 5
....................................................................
5-45.5 Dimension Sheet for MAD160, without Brake
..............................................................................
5-55.6 Dimension Sheet for MAD160, with Brakes 1 and 5
....................................................................
5-65.7 Dimension Sheet for MAD160, with Brake 3
................................................................................
5-75.8 Dimension Sheet for MAD180, without Brake
..............................................................................
5-85.9 Dimension Sheet for MAD180, with Brakes 2 and 5
....................................................................
5-95.10 Dimension Sheet for MAF100, without
Brake.............................................................................
5-105.11 Dimension Sheet for MAF100, with Brakes 1 and
5...................................................................
5-115.12 Dimension Sheet for MAF130, without
Brake.............................................................................
5-125.13 Dimension Sheet for MAF130, with Brakes 1 and
5...................................................................
5-13
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Rexroth IndraDyn A Table of Contents III
5.14 Dimension Sheet for MAF160, without
Brake.............................................................................
5-145.15 Dimension Sheet for MAF160, with Brakes 1 and
5...................................................................
5-155.16 Dimension Sheet for MAF160, with Brake
3...............................................................................
5-165.17 Dimension Sheet for MAF180, without
Brake.............................................................................
5-175.18 Dimension Sheet for MAF180, with Brakes 2 and
5...................................................................
5-18
6 Type Codes 6-16.1 Introduction
...................................................................................................................................
6-1
Definition..................................................................................................................................
6-16.2 Type Code for MAD100
................................................................................................................
6-46.3 Type Code for MAD130
................................................................................................................
6-66.4 Type Code for MAD160
................................................................................................................
6-86.5 Type Code for MAD180
..............................................................................................................
6-106.6 Type Code for MAF100
..............................................................................................................
6-126.7 Type Code for MAF130
..............................................................................................................
6-146.8 Type Code for MAF160
..............................................................................................................
6-166.9 Type Code for MAF180
..............................................................................................................
6-18
7 Accessories 7-17.1 Labyrinth
Seal...............................................................................................................................
7-17.2 Air-pressure Connector Kit
...........................................................................................................
7-27.3 Gearboxes
....................................................................................................................................
7-3
8 Connection Techniques 8-18.1
Notes.............................................................................................................................................
8-18.2 Power Connection
........................................................................................................................
8-2
Overview..................................................................................................................................
8-28.3 Power Connection via Flange
Socket...........................................................................................
8-3
Flange
Socket..........................................................................................................................
8-38.4 Power Connection via Terminal Box
............................................................................................
8-4
Terminal box
............................................................................................................................
8-48.5 Connection Designations on the Drive Device
.............................................................................
8-58.6 Double Cabling
.............................................................................................................................
8-68.7 Encoder Connection
.....................................................................................................................
8-78.8 Temperature Sensors
...................................................................................................................
8-98.9 Holding Brake
.............................................................................................................................
8-108.10 Motor Cooling
.............................................................................................................................
8-10
Blower Connection
................................................................................................................
8-10Connection of Liquid
Cooling.................................................................................................
8-11Operating Pressure
...............................................................................................................
8-11Snap-On Couplings
...............................................................................................................
8-12
9 Application Notes 9-19.1 Operating Conditions
....................................................................................................................
9-1
Setup Elevation and Ambient Temperature
............................................................................
9-19.2
Humidity........................................................................................................................................
9-2
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IV Table of Contents Rexroth IndraDyn A
9.3 Vibration and
Shock......................................................................................................................
9-2Vibration...................................................................................................................................
9-2Shock.......................................................................................................................................
9-3
9.4 Compatibility with Foreign
Material...............................................................................................
9-39.5 Degree of
Protection.....................................................................................................................
9-49.6 Design and Installation Position
...................................................................................................
9-5
Vertical Assembly
....................................................................................................................
9-69.7 Housing Paint
...............................................................................................................................
9-79.8 Motor Cooling
...............................................................................................................................
9-8
Blower......................................................................................................................................
9-8Coolants...................................................................................................................................
9-9Materials used in the Cooling System
...................................................................................
9-10Inlet Temperature of
Coolant.................................................................................................
9-11
9.9 Motor Temperature
Overview.....................................................................................................
9-129.10 Motor Holding Brake (Option)
.....................................................................................................
9-13
Selecting Holding Brakes
......................................................................................................
9-14Dimensioning of Holding Brakes (Application)
......................................................................
9-15
9.11 Motor Encoder
............................................................................................................................
9-17Options
..................................................................................................................................
9-17Compatibility
..........................................................................................................................
9-17Accuracy/Repeatability
..........................................................................................................
9-18Connection of the Encoder
....................................................................................................
9-19
9.12 Output
Shaft................................................................................................................................
9-19Plain Shaft
.............................................................................................................................
9-19Output Shaft with
Key............................................................................................................
9-19Output Shaft with
Seal...........................................................................................................
9-20
9.13 Bearing and Shaft Loads
............................................................................................................
9-22Radial Load, Axial
Load.........................................................................................................
9-22
9.14 Attachment of Drive Elements
....................................................................................................
9-26Couplings...............................................................................................................................
9-27Helical Driving
Pinion.............................................................................................................
9-28Bevel Gear
Pinion..................................................................................................................
9-28
9.15 Bearing
Lifetime..........................................................................................................................
9-299.16 Grease Service Life
....................................................................................................................
9-309.17 Types of
Bearing.........................................................................................................................
9-33
Tips for
Selection...................................................................................................................
9-359.18 Vibration Severity
Class..............................................................................................................
9-369.19 Acceptances and Authorizations
................................................................................................
9-37
CE
Symbol.............................................................................................................................
9-37UR, cUR Listing
.....................................................................................................................
9-37
10 Handling and Transportation 10-110.1 Delivery status
............................................................................................................................
10-1
Factory
Test...........................................................................................................................
10-1Inspection Tests by the
Customer.........................................................................................
10-1
10.2
Identification................................................................................................................................
10-2
-
Rexroth IndraDyn A Table of Contents V
10.3
Designation.................................................................................................................................
10-210.4 Transportation and
Storage........................................................................................................
10-3
11 Installation 11-111.1
Safety..........................................................................................................................................
11-111.2 Mechanical Attachment
..............................................................................................................
11-1
Mounting
Holes......................................................................................................................
11-1Preparation
............................................................................................................................
11-2Assembly
...............................................................................................................................
11-2
Electrical Connection
............................................................................................................................
11-2
12 Operating IndraDyn A Motors 12-112.1 Commissioning
...........................................................................................................................
12-1
Preparation
............................................................................................................................
12-1Execution
...............................................................................................................................
12-1
12.2 Deactivation
................................................................................................................................
12-212.3 Dismantling
.................................................................................................................................
12-212.4 Maintenance
...............................................................................................................................
12-3
Measures
...............................................................................................................................
12-3MAD Motor
blower..............................................................................................................
12-4MAF Coolant
Supply...........................................................................................................
12-5Maintaining Holding
Brakes...................................................................................................
12-5
12.5 Troubleshooting
..........................................................................................................................
12-6Excess Temperature of Motor
Housing.................................................................................
12-6High motor temperature values, but housing temperature is
normal .................................... 12-7Motor or Rotary
Table Generates
Vibrations.........................................................................
12-7Specified Position is not Attained
..........................................................................................
12-8
13 Service & Support 13-113.1
Helpdesk.....................................................................................................................................
13-113.2 Service-Hotline
...........................................................................................................................
13-113.3
Internet........................................................................................................................................
13-113.4 Vor der Kontaktaufnahme... - Before contacting us...
................................................................
13-113.5 Kundenbetreuungsstellen - Sales & Service Facilities
...............................................................
13-2
14 Index 14-1
-
VI Table of Contents Rexroth IndraDyn A
-
Rexroth IndraDyn A Introduction to the Product 1-1
1 Introduction to the ProductThe IndraDyn A series consists of
housed, asynchronous motors fromBosch Rexroth. The two versions of
IndraDyn A differ by their method ofcooling.
The MAD version is air-cooled by a firmly-attached fan unit,
whichforces the ambient air across the surface of the motor.
MAD.jpg
Fig. 1-1: Illustration example MAD130
The MAF version is internally cooled by liquid.
MAF.jpg
Fig. 1-2: Illustration example MAF130
IndraDyn A motors can be used either as main-spindle motors or
as servomotors for all rotary drive applications.The optimized
design has international protection class IP65 for bothmotor and
fan which allows for operation in adverse conditions. The
easy-to-service construction reduces maintenance frequency and even
allowsmaintenance during operation.Combined with digital control
devices from the IndraDrive series, thisresults in intelligent
drive solutions with a high power density and openfunctions.
-
1-2 Introduction to the Product Rexroth IndraDyn A
1.1 About this Documentation
Document structureThis documentation includes safety
regulations, technical data andoperating instructions. The
following setup provides an overview of thecontents of this
documentation.
Sect. Title Content
1 Introduction Introduction to the product andnotes2 Important
Instructions on Use3 Safety
Important safety notes
4 Technical data5 Dimension Sheets6 Type Codes
Productdescription
7 Accessories8 Connection Techniques
for planners andprojectors
9 Application notes10 Handling & Transport11 Installation12
Operation13 Service and Support
Practicefor operating and
maintenancepersonnel
14 Index Additional information
Fig. 1-3: Chapter structure
Supplementary DocumentationTo project planning the drive-systems
of the IndraDyn A motor series, youmay need additional
documentation depending on the devices used inyour case. Rexroth
provides all product documentation on CD in a PDF-format. To
project planning a system, you will not need all thedocumentations
included on the CD.
Note: All documentations on the CD are also available in a
printedversion. You can order the required product
documentationsvia your Rexroth sales office.
Material no.: Title / descriptionR911281882 -Product
documentation Electric Drives and Controls Version xx 1)
DOK-GENRL-CONTR*DRIVE-GNxx-DE-D650 (German)
R911281883 -Product documentation Electric Drives and Controls
Version xx 1)DOK-GENRL-CONTR*DRIVE-GNxx-EN-D650 (English)
1) The index (e.g. ..02-...) identifies the version of the
CD.
Fig. 1-4: Supplementary Documentation
-
Rexroth IndraDyn A Introduction to the Product 1-3
Additional ComponentsDocumentation for external systems, which
are connected to BoschRexroth components, are not included in the
scope of delivery and mustbe ordered directly from the particular
manufacturers.For information on the manufacturers see Chapter 9
Application Notes.
FeedbackYour experiences are an essential part of the process of
improving bothproduct and documentation.Please do not hesitate to
inform us of any mistakes you detect in thisdocumentation or of any
modifications you might desire. We wouldappreciate your
feedback.Please send your remarks to:
Rexroth Indramat GmbHDep. BRC/EDM1Brgermeister-Dr.-Nebel-Strasse
2D-97816 Lohr, GermanyFax +49 (0) 93 52 / 40-43 80
StandardsThis documentation refers to German, European and
internationaltechnical standards. Documents and sheets on standards
underlie theprotection by copyright and may not be passed on to
third parties byREXROTH INDRAMAT. If necessary, please contact your
localauthorized sales office or, in Germany, contact:BEUTH Verlag
GmbHBurggrafenstrasse 610787 BerlinPhone +49-(0)30-26 01-22 60, Fax
+49-(0)30-26 01-12 60Internet: http://www.din.de/beuth
[email protected]
-
1-4 Introduction to the Product Rexroth IndraDyn A
-
Rexroth IndraDyn A Important directions for use 2-1
2 Important directions for use
2.1 Appropriate use
IntroductionBosch Rexroth products represent state-of-the-art
developments andmanufacturing. They are 100% tested prior to
delivery to ensure operatingsafety and reliability.The products may
only be used in the manner that is defined asappropriate. If they
are used in an inappropriate manner, then situationscan develop
that may lead to property damage or injury to personnel.
Note: Bosch Rexroth, as manufacturer, is not liable for any
damagesresulting from inappropriate use. In such cases, the
guaranteeand the right to payment of damages resulting
frominappropriate use are forfeited. The user alone carries
allresponsibility of the risks.
Before using Bosch Rexroth products, make sure that all the
pre-requisites for appropriate use of the products are satisfied:
Personnel that in any way, shape or form uses our products must
first
read and understand the relevant safety instructions and be
familiarwith appropriate use.
If the product takes the form of hardware, then they must remain
intheir original state. In other words, no structural changes
arepermitted. It is not permitted to decompile software products or
altersource codes.
Do not mount damaged or faulty products or use them in
operation. Make sure that the products have been installed in the
manner
described in the relevant documentation.
-
2-2 Important directions for use Rexroth IndraDyn A
Areas of use and applicationAsynchronous motors of the IndraDyn
A line made by Bosch Rexroth aredesigned to be used as rotary
main-spindle and servo-drive motors.Typical applications are in:
machine tools, printing and paper processing machines, packaging
and foodstuff machines and metal-forming machine tools.
Several types of motors with differing drive power and different
interfacesare available for application-specific uses.Control and
monitoring of the motors may require additional sensors
andactors.
Note: The motors may only be used with the accessories and
partsspecified in this document. If a component has not
beenspecifically named, then it may not be either mounted
orconnected. The same applies to cables and lines.Operation is only
permitted in the specified configurations andcombinations of
components using the software and firmwareas specified in the
relevant function descriptions.
Every drive controller has to be programmed before starting it
up, makingit possible for the motor to execute the specific
functions of an application.The motors may only be operated under
the assembly, installation andambient conditions as described here
(temperature, IP-Class, humidity,EMC requirements, etc.) and in the
position specified.
2.2 Inappropriate useInappropriate use is defined as using the
motors outside of the above-referenced areas of application or
under operating conditions other thandescribed in the document and
the technical data specified.IndraDyn A motors may not be used if
they are subject to operating conditions that do not meet the
above
specified ambient conditions. This includes, for example,
operationunder water, in the case of extreme temperature
fluctuations orextremely high maximum temperatures or if
Bosch Rexroth has not specifically released them for that
intendedpurpose. Please note the specifications outlined in the
general SafetyGuidelines!
-
Rexroth IndraDyn A Safety Instructions for Electric Drives and
Controls 3-1
3 Safety Instructions for Electric Drives and Controls
3.1 IntroductionRead these instructions before the initial
startup of the equipment in orderto eliminate the risk of bodily
harm or material damage. Follow thesesafety instructions at all
times.Do not attempt to install or start up this equipment without
first reading alldocumentation provided with the product. Read and
understand thesesafety instructions and all user documentation of
the equipment prior toworking with the equipment at any time. If
you do not have the userdocumentation for your equipment, contact
your local Bosch Rexrothrepresentative to send this documentation
immediately to the person orpersons responsible for the safe
operation of this equipment.If the equipment is resold, rented or
transferred or passed on to others,then these safety instructions
must be delivered with the equipment.
WARNING
Improper use of this equipment, failure to followthe safety
instructions in this document ortampering with the product,
including disablingof safety devices, may result in materialdamage,
bodily harm, electric shock or evendeath!
3.2 ExplanationsThe safety instructions describe the following
degrees of hazardseriousness in compliance with ANSI Z535. The
degree of hazardseriousness informs about the consequences
resulting from non-compliance with the safety instructions.
Warning symbol with signalword
Degree of hazard seriousness accordingto ANSI
DANGER
Death or severe bodily harm will occur.
WARNING
Death or severe bodily harm may occur.
CAUTION
Bodily harm or material damage may occur.
Fig. 3-1: Hazard classification (according to ANSI Z535)
-
3-2 Safety Instructions for Electric Drives and Controls Rexroth
IndraDyn A
3.3 Hazards by Improper Use
DANGER
High voltage and high discharge current!Danger to life or severe
bodily harm by electricshock!
DANGER
Dangerous movements! Danger to life, severebodily harm or
material damage byunintentional motor movements!
WARNING
High electrical voltage due to wrongconnections! Danger to life
or bodily harm byelectric shock!
WARNING
Health hazard for persons with heartpacemakers, metal implants
and hearing aids inproximity to electrical equipment!
CAUTION
Surface of machine housing could be extremelyhot! Danger of
injury! Danger of burns!
CAUTION
Risk of injury due to improper handling! Bodilyharm caused by
crushing, shearing, cutting andmechanical shock or incorrect
handling ofpressurized systems!
CAUTION
Risk of injury due to incorrect handling ofbatteries!
-
Rexroth IndraDyn A Safety Instructions for Electric Drives and
Controls 3-3
3.4 General Information Bosch Rexroth AG is not liable for
damages resulting from failure to
observe the warnings provided in this documentation. Read the
operating, maintenance and safety instructions in your
language before starting up the machine. If you find that you
cannotcompletely understand the documentation for your product,
please askyour supplier to clarify.
Proper and correct transport, storage, assembly and installation
aswell as care in operation and maintenance are prerequisites
foroptimal and safe operation of this equipment.
Only persons who are trained and qualified for the use and
operationof the equipment may work on this equipment or within its
proximity. The persons are qualified if they have sufficient
knowledge of the
assembly, installation and operation of the equipment as well as
anunderstanding of all warnings and precautionary measures noted
inthese instructions.
Furthermore, they must be trained, instructed and qualified
toswitch electrical circuits and equipment on and off in
accordancewith technical safety regulations, to ground them and to
mark themaccording to the requirements of safe work practices. They
musthave adequate safety equipment and be trained in first aid.
Only use spare parts and accessories approved by the
manufacturer. Follow all safety regulations and requirements for
the specific
application as practiced in the country of use. The equipment is
designed for installation in industrial machinery. The ambient
conditions given in the product documentation must be
observed. Use only safety features and applications that are
clearly and explicitly
approved in the Project Planning Manual. If this is not the
case, theyare excluded.The following areas of use and application,
for example, include safetyfeatures and applications: construction
cranes, elevators used forpeople or freight, devices and vehicles
to transport people, medicalapplications, refinery plants,
transport of hazardous goods, nuclearapplications, applications in
which electrical devices with vital functionscan be
electromagnetically disturbed, mining, food processing, controlof
protection equipment (also in a machine).
The information given in the documentation of the product with
regardto the use of the delivered components contains only examples
ofapplications and suggestions.The machine and installation
manufacturer must make sure that the delivered components are
suited for his
individual application and check the information given in
thisdocumentation with regard to the use of the components,
make sure that his application complies with the applicable
safetyregulations and standards and carry out the required
measures,modifications and complements.
Startup of the delivered components is only permitted once it is
surethat the machine or installation in which they are installed
complieswith the national regulations, safety specifications and
standards of theapplication.
-
3-4 Safety Instructions for Electric Drives and Controls Rexroth
IndraDyn A
Operation is only permitted if the national EMC regulations for
theapplication are met.The instructions for installation in
accordance with EMC requirementscan be found in the documentation
"EMC in Drive and ControlSystems".The machine or installation
manufacturer is responsible forcompliance with the limiting values
as prescribed in the nationalregulations.
Technical data, connections and operational conditions are
specified inthe product documentation and must be followed at all
times.
-
Rexroth IndraDyn A Safety Instructions for Electric Drives and
Controls 3-5
3.5 Protection Against Contact with Electrical Parts
Note: This section refers to equipment and drive components
withvoltages above 50 Volts.
Touching live parts with voltages of 50 Volts and more with bare
hands orconductive tools or touching ungrounded housings can be
dangerous andcause electric shock. In order to operate electrical
equipment, certainparts must unavoidably have dangerous voltages
applied to them.
DANGER
High electrical voltage! Danger to life, severebodily harm by
electric shock! Only those trained and qualified to work with or
on
electrical equipment are permitted to operate, maintainor repair
this equipment.
Follow general construction and safety regulations whenworking
on high voltage installations.
Before switching on power the ground wire must bepermanently
connected to all electrical units accordingto the connection
diagram.
Do not operate electrical equipment at any time, evenfor brief
measurements or tests, if the ground wire is notpermanently
connected to the points of the componentsprovided for this
purpose.
Before working with electrical parts with voltage higherthan 50
V, the equipment must be disconnected fromthe mains voltage or
power supply. Make sure theequipment cannot be switched on again
unintended.
The following should be observed with electrical driveand filter
components:
Wait thirty (30) minutes after switching off power toallow
capacitors to discharge before beginning to work.Measure the
voltage on the capacitors before beginningto work to make sure that
the equipment is safe totouch.
Never touch the electrical connection points of acomponent while
power is turned on.
Install the covers and guards provided with theequipment
properly before switching the equipment on.Prevent contact with
live parts at any time.
A residual-current-operated protective device (RCD)must not be
used on electric drives! Indirect contactmust be prevented by other
means, for example, by anovercurrent protective device.
Electrical components with exposed live parts anduncovered high
voltage terminals must be installed in aprotective housing, for
example, in a control cabinet.
-
3-6 Safety Instructions for Electric Drives and Controls Rexroth
IndraDyn A
To be observed with electrical drive and filter components:
DANGER
High electrical voltage on the housing!High leakage current!
Danger to life, danger ofinjury by electric shock! Connect the
electrical equipment, the housings of all
electrical units and motors permanently with the safetyconductor
at the ground points before power isswitched on. Look at the
connection diagram. This iseven necessary for brief tests.
Connect the safety conductor of the electricalequipment always
permanently and firmly to thesupply mains. Leakage current exceeds
3.5 mA innormal operation.
Use a copper conductor with at least 10 mm crosssection over its
entire course for this safety conductorconnection!
Prior to startups, even for brief tests, always connectthe
protective conductor or connect with ground wire.Otherwise, high
voltages can occur on the housingthat lead to electric shock.
3.6 Protection Against Electric Shock by Protective LowVoltage
(PELV)
All connections and terminals with voltages between 0 and 50
Volts onRexroth products are protective low voltages designed in
accordance withinternational standards on electrical safety.
WARNING
High electrical voltage due to wrongconnections! Danger to life,
bodily harm byelectric shock! Only connect equipment, electrical
components and
cables of the protective low voltage type (PELV =Protective
Extra Low Voltage) to all terminals andclamps with voltages of 0 to
50 Volts.
Only electrical circuits may be connected which aresafely
isolated against high voltage circuits. Safeisolation is achieved,
for example, with an isolatingtransformer, an opto-electronic
coupler or whenbattery-operated.
-
Rexroth IndraDyn A Safety Instructions for Electric Drives and
Controls 3-7
3.7 Protection Against Dangerous MovementsDangerous movements
can be caused by faulty control of the connectedmotors. Some common
examples are: improper or wrong wiring of cable connections
incorrect operation of the equipment components wrong input of
parameters before operation malfunction of sensors, encoders and
monitoring devices defective components software or firmware
errorsDangerous movements can occur immediately after equipment
isswitched on or even after an unspecified time of trouble-free
operation.The monitoring in the drive components will normally be
sufficient to avoidfaulty operation in the connected drives.
Regarding personal safety,especially the danger of bodily injury
and material damage, this alonecannot be relied upon to ensure
complete safety. Until the integratedmonitoring functions become
effective, it must be assumed in any casethat faulty drive
movements will occur. The extent of faulty drivemovements depends
upon the type of control and the state of operation.
-
3-8 Safety Instructions for Electric Drives and Controls Rexroth
IndraDyn A
DANGER
Dangerous movements! Danger to life, risk ofinjury, severe
bodily harm or material damage! Ensure personal safety by means of
qualified and
tested higher-level monitoring devices or measuresintegrated in
the installation. Unintended machinemotion is possible if
monitoring devices are disabled,bypassed or not activated.
Pay attention to unintended machine motion or othermalfunction
in any mode of operation.
Keep free and clear of the machines range of motionand moving
parts. Possible measures to preventpeople from accidentally
entering the machines rangeof motion:
- use safety fences- use safety guards- use protective
coverings- install light curtains or light barriers
Fences and coverings must be strong enough toresist maximum
possible momentum, especially ifthere is a possibility of loose
parts flying off.
Mount the emergency stop switch in the immediatereach of the
operator. Verify that the emergency stopworks before startup. Dont
operate the machine if theemergency stop is not working.
Isolate the drive power connection by means of anemergency stop
circuit or use a starting lockout toprevent unintentional
start.
Make sure that the drives are brought to a safestandstill before
accessing or entering the dangerzone. Safe standstill can be
achieved by switching offthe power supply contactor or by safe
mechanicallocking of moving parts.
Secure vertical axes against falling or dropping afterswitching
off the motor power by, for example:
- mechanically securing the vertical axes- adding an external
braking/ arrester/ clamping
mechanism- ensuring sufficient equilibration of the vertical
axesThe standard equipment motor brake or an externalbrake
controlled directly by the drive controller arenot sufficient to
guarantee personal safety!
-
Rexroth IndraDyn A Safety Instructions for Electric Drives and
Controls 3-9
Disconnect electrical power to the equipment using amaster
switch and secure the switch againstreconnection for:
- maintenance and repair work- cleaning of equipment- long
periods of discontinued equipment use
Prevent the operation of high-frequency, remotecontrol and radio
equipment near electronics circuitsand supply leads. If the use of
such equipment cannotbe avoided, verify the system and the
installation forpossible malfunctions in all possible positions
ofnormal use before initial startup. If necessary, performa special
electromagnetic compatibility (EMC) test onthe installation.
3.8 Protection Against Magnetic and Electromagnetic FieldsDuring
Operation and Mounting
Magnetic and electromagnetic fields generated near
current-carryingconductors and permanent magnets in motors
represent a serious healthhazard to persons with heart pacemakers,
metal implants and hearingaids.
WARNING
Health hazard for persons with heartpacemakers, metal implants
and hearing aids inproximity to electrical equipment! Persons with
heart pacemakers, hearing aids and
metal implants are not permitted to enter the
followingareas:
- Areas in which electrical equipment and parts aremounted,
being operated or started up.
- Areas in which parts of motors with permanentmagnets are being
stored, operated, repaired ormounted.
If it is necessary for a person with a heart pacemakerto enter
such an area, then a doctor must beconsulted prior to doing so.
Heart pacemakers thatare already implanted or will be implanted in
thefuture, have a considerable variation in their electricalnoise
immunity. Therefore there are no rules withgeneral validity.
Persons with hearing aids, metal implants or metalpieces must
consult a doctor before they enter theareas described above.
Otherwise, health hazards willoccur.
-
3-10 Safety Instructions for Electric Drives and Controls
Rexroth IndraDyn A
3.9 Protection Against Contact with Hot Parts
CAUTION
Housing surfaces could be extremely hot!Danger of injury! Danger
of burns! Do not touch housing surfaces near sources of heat!
Danger of burns! After switching the equipment off, wait at
least ten (10)
minutes to allow it to cool down before touching it. Do not
touch hot parts of the equipment, such as
housings with integrated heat sinks and resistors.Danger of
burns!
3.10 Protection During Handling and MountingUnder certain
conditions, incorrect handling and mounting of parts andcomponents
may cause injuries.
CAUTION
Risk of injury by incorrect handling! Bodilyharm caused by
crushing, shearing, cutting andmechanical shock! Observe general
installation and safety instructions
with regard to handling and mounting. Use appropriate mounting
and transport equipment. Take precautions to avoid pinching and
crushing. Use only appropriate tools. If specified by the
product
documentation, special tools must be used. Use lifting devices
and tools correctly and safely. For safe protection wear
appropriate protective
clothing, e.g. safety glasses, safety shoes and
safetygloves.
Never stand under suspended loads. Clean up liquids from the
floor immediately to prevent
slipping.
-
Rexroth IndraDyn A Safety Instructions for Electric Drives and
Controls 3-11
3.11 Battery SafetyBatteries contain reactive chemicals in a
solid housing. Inappropriatehandling may result in injuries or
material damage.
CAUTION
Risk of injury by incorrect handling! Do not attempt to
reactivate discharged batteries by
heating or other methods (danger of explosion
andcauterization).
Never charge non-chargeable batteries (danger ofleakage and
explosion).
Never throw batteries into a fire. Do not dismantle batteries.
Do not damage electrical components installed in the
equipment.
Note: Be aware of environmental protection and disposal!
Thebatteries contained in the product should be considered
ashazardous material for land, air and sea transport in the senseof
the legal requirements (danger of explosion). Disposebatteries
separately from other waste. Observe the legalrequirements in the
country of installation.
3.12 Protection Against Pressurized SystemsCertain motors and
drive controllers, corresponding to the information inthe
respective Project Planning Manual, must be provided
withpressurized media, such as compressed air, hydraulic oil,
cooling fluidand cooling lubricant supplied by external systems.
Incorrect handling ofthe supply and connections of pressurized
systems can lead to injuries oraccidents. In these cases, improper
handling of external supply systems,supply lines or connections can
cause injuries or material damage.
CAUTION
Danger of injury by incorrect handling ofpressurized systems !
Do not attempt to disassemble, to open or to cut a
pressurized system (danger of explosion). Observe the operation
instructions of the respective
manufacturer. Before disassembling pressurized systems,
release
pressure and drain off the fluid or gas. Use suitable protective
clothing (for example safety
glasses, safety shoes and safety gloves) Remove any fluid that
has leaked out onto the floor
immediately.
Note: Environmental protection and disposal! The media used in
theoperation of the pressurized system equipment may not
beenvironmentally compatible. Media that are damaging
theenvironment must be disposed separately from normal
waste.Observe the legal requirements in the country of
installation.
-
3-12 Safety Instructions for Electric Drives and Controls
Rexroth IndraDyn A
Notes
-
Rexroth IndraDyn A Technical Data 4-1
4 Technical Data
4.1 Operating ModesBosch Rexroth motors are documented according
to the test criteria andmeasuring methods of EN 60034-1. Stated
technical data refer to theoperating mode S1 (continuous operation)
and S6 (periodic operation),each cooled with either surface cooling
via directly-connected blower unitsor with liquid cooling.
P: PowerPV: Electric losses: Temperaturemax: Highest temperature
(stator)t: TimeTC: Duty cycle timetP: Operating time with constant
powertV: Idle time
Fig. 4-1: Operating modes according to EN 60034-1 :1998
ON TimeThe operating mode S6 is supplemented by specification of
the ON time(ED) in %. The ON time is calculated as follows:
%100TtEDC
p=
ED: Cyclic duration factor in %TC: Duty cycle timetP: Operating
time with constant capacity
Fig. 4-2: Cyclic duration factor
-
4-2 Technical Data Rexroth IndraDyn A
4.2 Operating BehaviorThe following section describes the
parameters, characteristic curves andthe explanations of the motor
data found in the technical data sheets ofthe IndraDyn A
series.
Parameters
Available torque at the rated speed in operating mode S1
(continuousoperation). Unit: Newton meters (Nm).
Typical working speed defined by the manufacturer. Depending on
theparticular application, other working speeds are possible (see
speed-torque characteristic curve).
Power output of the motor at the rated speed and capacity with
ratedtorque, specified in kilowatts (kW).
Phase current of the motor at the rated speed and load with
rated torque,specified as root-mean-square value in ampere (A).
Ratio of increase of torque to the torque-forming current of the
motor.Unit: Nm/A. Valid up to the rated current IN.
The moment of inertia of the rotor without bearings and encoder.
Unit:kgm.
Mass of the motor in standard version, without holding brake,
specified inkilograms (kg).
Maximum allowed speed of the motor in (rpm). Normally restricted
bymechanical factors like centrifugal force or bearing stress.
The time it takes for the temperature to rise to 63% of the
finaltemperature of the motor under load with rated torque in
S1-operation andsurface ventilation by directly-connected blower
units.
!"
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MAD_Definition3.EPS
(1): Path of the motor temperature over timeTth: Thermal time
constant
Fig. 4-3: Thermal time constant
Duration of the cycle in S6 operating mode until the
steady-statetemperature is reached and the maximum temperature
equals the finaltemperature in S1 operation (see Fig. Fig.
4-1).
Quantity of pole pairs of the motor.
Rated Torque Mnenn
Rated Speed nnenn
Rated Power Pnenn
Rated Current Inenn
Torque Constant at Rated PointKM_nenn
Rotor Moment of Inertia Jrot
Mass m
Maximum Speed nmax
Thermal Time Constant Tth
Duty Cycle Time TC
Number of Pole Pairs p
-
Rexroth IndraDyn A Technical Data 4-3
Characteristic Curve
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AsyncCurve.EPS
P [kW]: mechanical output in kilowattsM [Nm]: torque available
on the output shaft, in Newton metersn [rpm]: motor speed, in
revolutions per minute.(1): derating speed (n1 in data sheet)(2):
rated speed (nnenn)(3): max. torque (nmax)(4): characteristic curve
without derating(5): characteristic curve with derating
Fig. 4-4: IndraDyn A sample characteristic curves
Explanation:Derating is present when there is a drop in torque
and power beforereaching the rated speed nnenn. This only occurs in
some types of motorwindings.The continuous stand-still current,
In1, is applied to the motor until thederating speed is reached.If
there is no derating, In1 = Inenn.The continuous stand-still
torque, M1, is available for S1 operation upto the derating
speed.If there is no derating, Mn1 = Mnenn.Derating is in effect
only while operating at speeds between (1) and (2)(see Fig. 4-4).
Both the power and the torque are reduced in this range.
With no derating in effect, induction motors provide a constant
torque (therated torque) until the rated speed. Then, starting at
the rated speed,constant power (the rated power) is available.
The speed up to which a motor can safely be operated. This is
normallylimited by the mechanical construction, e.g. by the type of
bearings usedor by the use of a holding brake.
(1) Derating Speed
(2) Rated Speed
(3) Maximum Speed
-
4-4 Technical Data Rexroth IndraDyn A
4.3 Technical Data Sheet for MAD100B
Description Symbol Unit MAD100B
Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn
Nm 34 31 28 28 25Rated speed nnenn rpm 500 1000 1500 2000 2500Rated
power Pnenn kW 1.8 3.2 4.4 5.9 6.5Rated current Inenn A 5.3 8.9
11.8 14.6 16.2Continuous torque at standstill Mn1 Nm - 34 31 30
28Derating speed n1 rpm - 500 1000 1500 2000Continuous current at
standstill In1 A - 9.4 12.5 15.3 16.8Maximum speed Mmax Nm 75 75 68
66 62Torque constant at 20C KM_nenn Nm/A 7.66 4.31 3.03 2.41
2.11Number of pole pairs p 3Min. cross section of power cable 2) A
mm 2.5Rotor moment of inertia 3) Jrot kgm 0.019Mass of motor 4) m
kg 39
- Standard nmax rpm 3000 6000 9000- coupling attachment nmax rpm
3000 6000 6300- reinforced nmax rpm not available
Maximumspeed withbearing...
- High-speed nmax rpm 3000 6000 9000 11000 7)Thermal time
constant Tth min 30Duty cycle time (S6-44%) TC min i.p.Noise level
5) pSchall dB(A) 70 (+3)Permissible ambient temperature Tum C
0....+40Permissible storage and transporttemperature Tlager C
-20....+80
Insulation class according to DINVDE 0530-1 F
International Protection class IP65
Holding brake (optional) Electrically-clamped
Electrically-releasedTransmittable torque M4 Nm 30 24Connection
voltage UBr V DC 24 10 %Rated current IBr A 0.9 1.1Moment of
inertia JBr kgm 0.00056Max. permissible braking energy Wmax Ws
20000Disengagement time t2 ms 50 90Engagement time t1 ms 42
30Maximum speed of brake nBr_max rpm 10000 10000Mass of brake m kg
2 1.6
Blower Axial blowerAir current B A, blowingConnection voltage UN
V 3 x 400V 15 %, 50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower
consumption SN VA 83 .... 100Blower current 6) IN A 0.12Average air
flowrate V m/h 2301) Values determined according to IEC 60034-1.
Current and voltage specified as root-mean-square values.2) Rated
for cable assemblies with current carrying capacity according to
VDE0298-4 (1992) and installation type B2
according to EN 60204-1 (1993) at 40C ambient temperature.3)
Values without holding brake.4) Values without holding brake, with
blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers
should be monitored.7) Value is without a holding brake. This value
may be limited by a holding brake.
Fig. 4-5: Data sheet MAD100B
-
Rexroth IndraDyn A Technical Data 4-5
Characteristic Curves of MAD100B
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4-6 Technical Data Rexroth IndraDyn A
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Rexroth IndraDyn A Technical Data 4-7
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4-8 Technical Data Rexroth IndraDyn A
4.4 Technical Data Sheet for MAD100C
Description Symbol Unit MAD100C
Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn
Nm 51 50 48 45 40Rated speed nnenn rpm 500 1000 1500 2000 2500Rated
power Pnenn kW 2.7 5.2 7.5 9.4 10.5Rated current Inenn A 8.2 13.2
19.7 25.7 27.8Continuous torque at standstill Mn1 Nm - 54 50 48
45Derating speed n1 rpm - 500 1000 1500 2000Continuous current at
standstill In1 A - 13.8 20.3 26.7 28.3Maximum speed Mmax Nm 112 119
110 106 99Torque constant at 20C KM_nenn Nm/A 7.4 4.94 2.94 2.41
2.23Number of pole pairs p 3Min. cross section of power cable 2) A
mm 2.5 2.5 2.5 4 4Rotor moment of inertia 3) Jrot kgm 0.0284Mass of
motor 4) m kg 55
- Standard nmax rpm 3000 6000 9000- coupling attachment nmax rpm
3000 6000 6300- reinforced nmax rpm not available
Maximumspeed withbearing...
- High-speed nmax rpm 3000 6000 9000 11000 7)Thermal time
constant Tth min 30Duty cycle time (S6-44%) TC min i.p.Noise level
5) pSchall dB(A) 70 (+3)Permissible ambient temperature Tum C
0....+40Permissible storage and transporttemperature Tlager C
-20....+80
Insulation class according to DINVDE 0530-1 F
International Protection class IP65
Holding brake (optional) Electrically-clamped
Electrically-releasedTransmittable torque M4 Nm 30 24Connection
voltage UBr V DC 24 10 %Rated current IBr A 0.9 1.1Moment of
inertia JBr kgm 0.00056Max. permissible braking energy Wmax Ws
20000Disengagement time t2 ms 50 90Engagement time t1 ms 42
30Maximum speed of brake nBr_max rpm 10000 10000Mass of brake m kg
2 1.6
Blower Axial blowerAir current B A, blowingConnection voltage UN
V 3 x 400V 15 %, 50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower
consumption SN VA 83 .... 100Blower current 6) IN A 0.12Average air
flowrate V m/h 2301) Values determined according to IEC 60034-1.
Current and voltage specified as root-mean-square values.2) Rated
for cable assemblies with current carrying capacity according to
VDE0298-4 (1992) and installation type B2
according to EN 60204-1 (1993) at 40C ambient temperature.3)
Values without holding brake.4) Values without holding brake, with
blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers
should be monitored.7) Value is without a holding brake. This value
may be limited by a holding brake.
Fig. 4-11: Data sheet MAD100C
-
Rexroth IndraDyn A Technical Data 4-9
Characteristic Curves of MAD100C
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4-10 Technical Data Rexroth IndraDyn A
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4-12 Technical Data Rexroth IndraDyn A
4.5 Technical Data Sheet for MAD100D
Description Symbol Unit MAD100D
Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn
Nm 70 64 59 54 50Rated speed nnenn rpm 500 1000 1500 2000 2500Rated
power Pnenn kW 3.7 6.7 9.3 11.3 13.1Rated current Inenn A 10.1 18.0
25.6 27.2 32.4Continuous torque at standstill Mn1 Nm - 70 64 59
54Derating speed n1 rpm - 500 1000 1500 2000Continuous current at
standstill In1 A - 19.0 26.8 28.7 34.7Maximum speed Mmax Nm 154 146
141 130 119Torque constant at 20C KM_nenn Nm/A 8.52 4.5 3.19 2.62
2.21Number of pole pairs p 3Min. cross section of power cable 2) A
mm 2.5 2.5 4 4 6Rotor moment of inertia 3) Jrot kgm 0.038Mass of
motor 4) m kg 60
- Standard nmax rpm 3000 6000 9000- coupling attachment nmax rpm
3000 6000 6300- reinforced nmax rpm not available
Maximumspeed withbearing...
- High-speed nmax rpm not availableThermal time constant Tth min
30Duty cycle time (S6-44%) TC min i.p.Noise level 5) pSchall dB(A)
70 (+3)Permissible ambient temperature Tum C 0....+40Permissible
storage and transporttemperature Tlager C -20....+80
Insulation class according to DINVDE 0530-1 F
International Protection class IP65
Holding brake (optional) Electrically-clamped
Electrically-releasedTransmittable torque M4 Nm 30 24Connection
voltage UBr V DC 24 10 %Rated current IBr A 0.9 1.1Moment of
inertia JBr kgm 0.00056Max. permissible braking energy Wmax Ws
20000Disengagement time t2 ms 50 90Engagement time t1 ms 42
30Maximum speed of brake nBr_max rpm 10000 10000Mass of brake m kg
2 1.6
Blower Axial blowerAir current B A, blowingConnection voltage UN
V 3 x 400V 15 %, 50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower
consumption SN VA 83 .... 100Blower current 6) IN A 0.12Average air
flowrate V m/h 2301) Values determined according to IEC 60034-1.
Current and voltage specified as root-mean-square values.2) Rated
for cable assemblies with current carrying capacity according to
VDE0298-4 (1992) and installation type B2
according to EN 60204-1 (1993) at 40C ambient temperature.3)
Values without holding brake.4) Values without holding brake, with
blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers
should be monitored.7) Value is without a holding brake. This value
may be limited by a holding brake.
Fig. 4-17: Data sheet MAD100D
-
Rexroth IndraDyn A Technical Data 4-13
Characteristic Curves of MAD100D
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4-14 Technical Data Rexroth IndraDyn A
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4-16 Technical Data Rexroth IndraDyn A
4.6 Technical Data Sheet for MAD130B
Description Symbol Unit MAD130B
Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn
Nm 95 88 80 80 75Rated speed nnenn rpm 500 1000 1500 2000 2500Rated
power Pnenn kW 5.0 9.2 12.6 16.8 19.6Rated current Inenn A 12.8
24.1 32.3 43.0 47.2Continuous torque at standstill Mn1 Nm - 95 88
85 80Derating speed n1 rpm - 500 1000 1500 2000Continuous current
at standstill In1 A - 25.6 34.5 44.5 47.7Maximum speed Mmax Nm 209
209 193 187 176Torque constant at 20C KM_nenn Nm/A 8.49 4.26 2.96
2.47 2.18Min. cross section of power cable 2) A mm 2.5 4 6 10
10Number of pole pairs p 3Rotor moment of inertia 3) Jrot kgm
0.084Mass of motor 4) m kg 92
- Standard nmax rpm 3000 6000 7500- coupling attachment nmax rpm
3000 5250- reinforced nmax rpm 3000 6000 7500
Maximumspeed withbearing...
- High-speed nmax rpm 3000 6000 9000 7) 10000 7)Thermal time
constant Tth min 45Duty cycle time (S6-44%) TC min i.p.Noise level
5) pSchall dB(A) 70 (+3)Permissible ambient temperature Tum C
0....+40Permissible storage and transporttemperature Tlager C
-20....+80
Insulation class according to DINVDE 0530-1 F
International Protection class IP65
Holding brake (optional) Electrically-clamped
Electrically-releasedTransmittable torque M4 Nm 100 80Connection
voltage UBr V DC 24 10 %Rated current IBr A 1.5 1.6Moment of
inertia JBr kgm 0.002Max. permissible braking energy Wmax Ws
30000Disengagement time t2 ms 65 140Engagement time t1 ms 110
50Maximum speed of brake nBr_max rpm 8000 8000Mass of brake m kg
8
Blower Axial blowerAir current B A, blowingConnection voltage UN
V 3 x 400V 15 %, 50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower
consumption SN VA 139 .... 208Blower current 6) IN A 0.20 ....
0.25Average air flowrate V m/h 10001) Values determined according
to IEC 60034-1. Current and voltage specified as root-mean-square
values.2) Rated for cable assemblies with current carrying capacity
according to VDE0298-4 (1992) and installation type B2
according to EN 60204-1 (1993) at 40C ambient temperature.3)
Values without holding brake.4) Values without holding brake, with
blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers
should be monitored.7) Value is without a holding brake. This value
may be limited by a holding brake.
Fig. 4-23: Data sheet MAD130B
-
Rexroth IndraDyn A Technical Data 4-17
Characteristic Curves of MAD130B
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4-18 Technical Data Rexroth IndraDyn A
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Rexroth IndraDyn A Technical Data 4-19
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4-20 Technical Data Rexroth IndraDyn A
4.7 Technical Data Sheet for MAD130C
Description Symbol Unit MAD130C
Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn
Nm 140 125 117 110 100Rated speed nnenn rpm 500 1000 1500 2000
2500Rated power Pnenn kW 7.3 13.1 18.4 23.0 26.2Rated current Inenn
A 19.7 36.4 48.9 57.0 67.0Continuous torque at standstill Mn1 Nm -
140 125 115 110Derating speed n1 rpm - 500 1000 1500 2000Continuous
current at standstill In1 A - 39.2 51.0 59.6 67.5Maximum speed Mmax
Nm 308 308 275 253 241Torque constant at 20C KM_nenn Nm/A 9.31 4.33
3.1 2.64 2.1Min. cross section of power cable 2) A mm 2.5 6 10 16
16Number of pole pairs p 3Rotor moment of inertia 3) Jrot kgm
0.115Mass of motor 4) m kg 119
- Standard nmax rpm 3000 6000 7500- coupling attachment nmax rpm
3000 5250- reinforced nmax rpm 3000 6000 7500
Maximumspeed withbearing...
- High-speed nmax rpm 3000 6000 9000 7) 10000 7)Thermal time
constant Tth min 50Duty cycle time (S6-44%) TC min i.p.Noise level
5) pSchall dB(A) 70 (+3)Permissible ambient temperature Tum C
0....+40Permissible storage and transporttemperature Tlager C
-20....+80
Insulation class according to DINVDE 0530-1 F
International Protection class IP65
Holding brake (optional) Electrically-clamped
Electrically-releasedTransmittable torque M4 Nm 100 80Connection
voltage UBr V DC 24 10 %Rated current IBr A 1.5 1.6Moment of
inertia JBr kgm 0.002Max. permissible braking energy Wmax Ws
30000Disengagement time t2 ms 65 140Engagement time t1 ms 110
50Maximum speed of brake nBr_max rpm 8000 8000Mass of brake m kg
8
Blower Axial blowerAir current B A, blowingConnection voltage UN
V 3 x 400V 15 %, 50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower
consumption SN VA 139 .... 208Blower current 6) IN A 0.20 ....
0.25Average air flowrate V m/h 10001) Values determined according
to IEC 60034-1. Current and voltage specified as root-mean-square
values.2) Rated for cable assemblies with current carrying capacity
according to VDE0298-4 (1992) and installation type B2
according to EN 60204-1 (1993) at 40C ambient temperature.3)
Values without holding brake.4) Values without holding brake, with
blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers
should be monitored.7) Value is without a holding brake. This value
may be limited by a holding brake.
Fig. 4-29: Data sheet MAD130C
-
Rexroth IndraDyn A Technical Data 4-21
Characteristic Curves of MAD130C
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4-22 Technical Data Rexroth IndraDyn A
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4-24 Technical Data Rexroth IndraDyn A
4.8 Technical Data Sheet for MAD130D
Description Symbol Unit MAD130D
Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn
Nm 180 170 155 150 135Rated speed nnenn rpm 500 1000 1500 2000
2500Rated power Pnenn kW 9.4 17.8 24.3 31.4 35.3Rated current Inenn
A 24.2 43.7 61.5 71.3 86.5Continuous torque at standstill Mn1 Nm -
190 170 155 150Derating speed n1 rpm - 500 1000 1500 2000Continuous
current at standstill In1 A - 47.8 64.1 72.8 87Maximum speed Mmax
Nm 396 418 375 341 330Torque constant at 20C KM_nenn Nm/A 8.75 4.72
3.09 2.62 2.1Min. cross section of power cable 2) A mm 4 10 16 16
25Number of pole pairs p 3Rotor moment of inertia 3) Jrot kgm
0.164Mass of motor 4) m kg 164
- Standard nmax rpm 3000 6000 7500- coupling attachment nmax rpm
3000 5250- reinforced nmax rpm 3000 6000 7500
Maximumspeed withbearing...
- High-speed nmax rpm 3000 6000 9000 7) 10000 7)Thermal time
constant Tth min 55Duty cycle time (S6-44%) TC min i.p.Noise level
5) pSchall dB(A) 70 (+3)Permissible ambient temperature Tum C
0....+40Permissible storage and transporttemperature Tlager C
-20....+80
Insulation class according to DINVDE 0530-1 F
International Protection class IP65
Holding brake (optional) Electrically-clamped
Electrically-releasedTransmittable torque M4 Nm 100 80Connection
voltage UBr V DC 24 10 %Rated current IBr A 1.5 1.6Moment of
inertia JBr kgm 0.002Max. permissible braking energy Wmax Ws
30000Disengagement time t2 ms 65 140Engagement time t1 ms 110
50Maximum speed of brake nBr_max rpm 8000 8000Mass of brake m kg
8
Blower Axial blowerAir current B A, blowingConnection voltage UN
V 3 x 400V 15 %, 50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower
consumption SN VA 139 .... 208Blower current 6) IN A 0.20 ....
0.25Average air flowrate V m/h 10001) Values determined according
to IEC 60034-1. Current and voltage specified as root-mean-square
values.2) Rated for cable assemblies with current carrying capacity
according to VDE0298-4 (1992) and installation type B2
according to EN 60204-1 (1993) at 40C ambient temperature.3)
Values without holding brake.4) Values without holding brake, with
blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers
should be monitored.7) Value is without a holding brake. This value
may be limited by a holding brake.
Fig. 4-35: Data sheet MAD130D
-
Rexroth IndraDyn A Technical Data 4-25
Characteristic Curves of MAD130D
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4-26 Technical Data Rexroth IndraDyn A
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4-28 Technical Data Rexroth IndraDyn A
4.9 Technical Data Sheet for MAD160B
Description Symbol Unit MAD160B
Motor data 1)Winding 0050 0100 0150 0200Rated torque Mnenn Nm
210 200 185 160Rated speed nnenn rpm 500 1000 1500 2000Rated power
Pnenn kW 11 20.9 29.1 33.5Rated current Inenn A 26.1 43.5 55.6
75.8Continuous torque at standstill Mn1 Nm - 210 200 170Derating
speed n1 rpm - 500 1000 1500Continuous current at standstill In1 A
- 45 58.7 80.9Maximum speed Mmax Nm 484 461 440 375Torque constant
at 20C KM_nenn Nm/A 10.96 5.47 4.06 2.54Min. cross section of power
cable 2) A mm 4 10 16 25Number of pole pairs p 2Rotor moment of
inertia 3) Jrot kgm 0.24Mass of motor 4) m kg 197
- Standard nmax rpm 3000 6000- coupling attachment nmax rpm 3000
4200- reinforced nmax rpm 3000 6000
Maximumspeed withbearing...
- High-speed nmax rpm not availableThermal time constant Tth min
60Duty cycle time (S6-44%) TC min i.p.Noise level 5) pSchall dB(A)
75 (+3)Permissible ambient temperature Tum C 0....+40Permissible
storage and transporttemperature Tlager C -20....+80
Insulation class according to DINVDE 0530-1 F
International Protection class IP65
Holding brake (optional) Electrically-clamped
Electrically-released Electrical-released- reinforcedTransmittable
torque M4 Nm 100 240Connection voltage UBr V DC 24 10 %Rated
current IBr A 1.8 2.0 1.87Moment of inertia JBr kgm 0.0065
0.0188Max. permissible braking energy Wmax Ws 40000
70000Disengagement time t2 ms 100 190 300Engagement time t1 ms 85
12 30Mass of brake m kg 20 25
Blower Axial blower
Air current B AblowingConnection voltage UN V 3 x 400V 15 %,
50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower consumption SN VA 132
.... 175Blower current 6) IN A 0.19 .... 0.21Average air flowrate V
m/h 10001) Values determined according to IEC 60034-1. Current and
voltage specified as root-mean-square values.2) Rated for cable
assemblies with current carrying capacity according to VDE0298-4
(1992) and installation type B2
according to EN 60204-1 (1993) at 40C ambient temperature.3)
Values without holding brake.4) Values without holding brake, with
blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers
should be monitored.
Fig. 4-41: Data Sheet MAD160B
-
Rexroth IndraDyn A Technical Data 4-29
Characteristic Curve of MAD160B
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4-30 Technical Data Rexroth IndraDyn A
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Rexroth IndraDyn A Technical Data 4-31
4.10 Technical Data Sheet for MAD160C
Description Symbol Unit MAD160C
Motor data 1)Winding 0050 0100 0150 0200Rated torque Mnenn Nm
240 225 215 210Rated speed nnenn rpm 500 1000 1500 2000Rated power
Pnenn kW 12.6 23.6 33.8 44Rated current Inenn A 27.6 52.6 75.3
93.9Continuous torque at standstill Mn1 Nm - 240 225 225Derating
speed n1 rpm - 500 1000 1500Continuous current at standstill In1 A
- 55.2 77.8 100Maximum speed Mmax Nm 528 527 496 494Torque constant
at 20C KM_nenn Nm/A 9.95 4.97 3.36 2.63Min. cross section of power
cable 2) A mm 6 16 25 25Number of pole pairs p 2Rotor moment of
inertia 3) Jrot kgm 0.311Mass of motor 4) m kg 233
- Standard nmax rpm 3000 6000- coupling attachment nmax rpm 3000
4200- reinforced nmax rpm 3000 6000
Maximumspeed withbearing...
- High-speed nmax rpm not availableThermal time constant Tth min
70Duty cycle time (S6-44%) TC min i.p.Noise level 5) pSchall dB(A)
75 (+3)Permissible ambient temperature Tum C 0....+40Permissible
storage and transporttemperature Tlager C -20....+80
Insulation class according to DINVDE 0530-1 F
International Protection class IP65
Holding brake (optional) Electrically-clamped
Electrically-releasedElectrically-released -reinforced
Transmittable torque M4 Nm 100 240Connection voltage UBr V DC 24
10 %Rated current IBr A 1.8 2.0 1.87Moment of inertia JBr kgm
0.0065 0.0188Max. permissible braking energy Wmax Ws 40000
70000Disengagement time t2 ms 100 190 300Engagement time t1 ms 85
12 30Mass of brake m kg 20 25
Blower Axial blower
Air current B AblowingConnection voltage UN V 3 x 400V 15 %,
50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower consumption SN VA 132
.... 175Blower current 6) IN A 0.19 .... 0.21Average air flowrate V
m/h 10001) Values determined according to IEC 60034-1. Current and
voltage specified as root-mean-square values.2) Rated for cable
assemblies with current carrying capacity according to VDE0298-4
(1992) and installation type B2
according to EN 60204-1 (1993) at 40C ambient temperature.3)
Values without holding brake.4) Values without holding brake, with
blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers
should be monitored.
Fig. 4-46: Data Sheet MAD160C
-
4-32 Technical Data Rexroth IndraDyn A
Characteristic Curves of MAD160C
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Rexroth IndraDyn A Technical Data 4-33
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4-34 Technical Data Rexroth IndraDyn A
4.11 Technical Data Sheet for MAD180C
Description Symbol Unit MAD180C
Motor data 1)Winding 0050 0100 0150 0200Rated torque Mnenn Nm
325 300 270 250Rated speed nnenn rpm 500 1000 1500 2000Rated power
Pnenn kW 18.8 34.6 47.1 52.4Rated current Inenn A 41.4 77.4 108.2
104.6Continuous torque at standstill Mn1 Nm - 325 300 270Derating
speed n1 rpm - 500 1000 1500Continuous current at standstill In1 A
- 82.9 116.2 110Maximum speed Mmax Nm 715 792 658 594Torque
constant at 20C KM_nenn Nm/A 9.77 4.88 3.25 3.01Min. cross section
of power cable 2) A mm 10 25 35 35Number of pole pairs p 2Rotor
moment of inertia 3) Jrot kgm 0.458Mass of motor 4) m kg 334
- Standard nmax rpm 3000 6000- coupling attachment nmax rpm 3000
4200- reinforced nmax rpm 3000 6000
Maximumspeed withbearing...
- High-speed nmax rpm not availableThermal time constant Tth min
60Duty cycle time (S6-44%) TC min i.p.Noise level 5) pSchall dB(A)
78 (+3)Permissible ambient temperature Tum C 0....+40Permissible
storage and transporttemperature Tlager C -20....+80
Insulation class according to DINVDE 0530-1 F
International Protection class IP65
Holding brake (optional) Electrically-clamped Electrically-
releasedTransmittable torque M4 Nm 300 240Connection voltage UBr V
DC 24 10 %Rated current IBr A 2 1.87Moment of inertia JBr kgm
0.0188Max. permissible braking energy Wmax Ws 70000Disengagement
time t2 ms 90 300Engagement time t1 ms 150 30Mass of brake m kg
25
Blower Axial blower
Air current B AblowingConnection voltage UN V 3 x 400V 15 %,
50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower consumption SN VA 242
.... 382Blower current 6) IN A 0.35 .... 0.46Average air flowrate V
m/h 15001) Values determined according to IEC 60034-1. Current and
voltage specified as root-mean-square values.2) Rated for cable
assemblies with current carrying capacity according to VDE0298-4
(1992) and installation type B2
according to EN 60204-1 (1993) at 40C ambient temperature.3)
Werte ohne Haltebremse.4) Values without holding brake, with
blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers
should be monitored.
Fig. 4-51: Data Sheet MAD180C
-
Rexroth IndraDyn A Technical Data 4-35
Characteristic Curves of MAD180C
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