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CAD – Machine building Assembly line Contains: Semi automated process Automatic screwdriving machine Cover crimper machine Press fit machine Welding machine, Plasma treatment, leakage testers,
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Machinery design & engineering

Apr 16, 2017

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Page 1: Machinery design & engineering

CAD – Machine building

Assembly line

Contains:

Semi automated process

Automatic screwdriving machine

Cover crimper machine

Press fit machine

Welding machine,

Plasma treatment,

leakage testers,

Page 2: Machinery design & engineering

CAD – Machine building

Assembly lines

Contains:

3 separated assembly lines

Semi automated Lean process

Screw stations, welding machines, Leak testers, HV testers, EOL testers. Altogether 27 stations.

Page 3: Machinery design & engineering

Srewdiwers

Semi automatic and automatic srewdriving stations

Page 4: Machinery design & engineering

CAD – Machine building

Automatic Screwdriving machine

Goals:

Tightening with moment and angle control

Automatic feeders for parts

Tighten 10 screws and 4 springs within 38s

Solutions:

EC Servo tightening machine

2.5 axle robot with 1m/s speed axles

Page 5: Machinery design & engineering

CAD – Machine building

Assembly station

Solutions :

PCB check with camera

Checked screw process

Component grip with vacuum

Goals:

PCB pre-assembly

Splitview sandwich assembly

Page 6: Machinery design & engineering

Special Technologies

Special applications, Hot Air riveting

Goals:

Fixing reflector sheet in the house with suppression of the rivet head

Replaceable working heads and housing for variable type of houses

Solutions:

Regulated operating temperatures

Pneumatic house and stamphead moving

Flow analysis for

air nozzle

Page 7: Machinery design & engineering

CAD – Machine building

Hot air riveting

Goals:

Fixing reflector sheet in the house with suppression of the rivet head

Replaceable workheads and housing for variable type of houses

Solutions:

Regulated operating temperatures

Pneumatic house and workhead moving

Flow analysis for air nozzle

Page 8: Machinery design & engineering

Robot cells

Robot cells for palletising applications

Page 9: Machinery design & engineering

Pick & Place automat

High speed automatic machines Goals: 2 piece parallel montage (right/left) Component filling in every 2 hour Cycling time: 2.3sec; 2x33.000 piece./day Solutions: Parallel system 6 pcs bowl feeder High speed pneumatic manipulators

Page 10: Machinery design & engineering

Teszters

End of line, High Voltage, Leak testers

Page 11: Machinery design & engineering

Welding, Crimping

Resistance welding, Crimping machines

Page 12: Machinery design & engineering

Handling equipment, Tire line, Fuel tank balancer, Dashboard applicator, Paletts

Material Handling

Page 13: Machinery design & engineering

Transmission oil charger Aims: Punctuality of filling: ±0.01 l Speed of filling: 30 l/min Stable fixing under process Drip free system Solutions: Gear type flow meter, Punctuality: ±0.1 ccm Pneumatic actuated oil valve (developed by eCon) Pneumatic actuated fixing mechanism for every gearbox We use series of air impulse on filler channels of head to prevent dripping

Filling & connectors

Connectors, lubricators, dispensers

Page 14: Machinery design & engineering

Production partners

2011 eCon Engineering Kft. - http://www.econengineering.com - [email protected] - telefon: +36 1 279 0320 - fax: +36 1 279 0321 14

Software for designing: Commercial Suppliers Manufacturer partners

CNC Milling and Lathe Machines

Production workshop