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Machine-21/360 ATUL INDUSTRIES,srfmtti.dacnet.nic.in/test reports upload 2012-13/360.pdf · 2018-01-08 · Manufacturer : ATUL INDUSTRIES, Mayur Nagar, Halvad Road, Plot No. 10/11(K)

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Page 1: Machine-21/360 ATUL INDUSTRIES,srfmtti.dacnet.nic.in/test reports upload 2012-13/360.pdf · 2018-01-08 · Manufacturer : ATUL INDUSTRIES, Mayur Nagar, Halvad Road, Plot No. 10/11(K)
Page 2: Machine-21/360 ATUL INDUSTRIES,srfmtti.dacnet.nic.in/test reports upload 2012-13/360.pdf · 2018-01-08 · Manufacturer : ATUL INDUSTRIES, Mayur Nagar, Halvad Road, Plot No. 10/11(K)

Machine-21/360 PRIYA POWER WEEDER, Model: PFTT-32”

(Self Propelled, Walk-behind) [Commercial-ICT] i

S.R. FARM MACHINERY TRAINING & TESTING INSTITUTE, GARLADINNE, DISTRICT:

ANANTAPUR (A.P.)

Manufacturer : ATUL INDUSTRIES,

Mayur Nagar,

Halvad Road,

Plot No. 10/11(K)

Dhrangadhra – 363 310

District: Surendranagar

(Gujarat)

PRIYA POWER WEEDER, Model: PFTT-32” (Self Propelled, Walk Behind)

Report No.: Machine-21/360 Month: July Year: 2012

GOVERNMENT OF INDIA

SOUTHERN REGION FARM MACHINERY

TRAINING AND TESTING INSTITUTE

TRACTOR NAGAR

PO: GARLADINNE – 515 731

DISTRICT: ANANTAPUR (A.P)

Telephone: 08551-286441 Fax: 08551-286441

Website: www.srfmtti.dacnet.nic.in E-mail: [email protected]

Page 3: Machine-21/360 ATUL INDUSTRIES,srfmtti.dacnet.nic.in/test reports upload 2012-13/360.pdf · 2018-01-08 · Manufacturer : ATUL INDUSTRIES, Mayur Nagar, Halvad Road, Plot No. 10/11(K)

Machine-21/360 PRIYA POWER WEEDER, Model: PFTT-32”

(Self Propelled, Walk-behind) [Commercial-ICT] 18

S.R. FARM MACHINERY TRAINING & TESTING INSTITUTE, GARLADINNE, DISTRICT:

ANANTAPUR (A.P.)

15.4 Ring side clearance: -

S. No. Rings Ring side clearance (mm) Max. permissible limit (mm)

1. 1st Comp 0.03 0.30

2. 2nd

Comp 0.03

3. Oil Ring 0.08

15.5 Main & Big end Bearings: -

Main Bearing:

Bearings Diametrical

clearance (mm)

Crank shaft

end float

(mm)

Max

permissible

limit (mm)

1 Ball bearings 0.09 0.45

2 Ball bearings

15.6 Big end bearings: -

Clearance (mm) Max. permissible limit (mm)

Diametrical Axial Diametrical Axial

0.04 0.37 0.246 0.450

Valve, guides and timing gears

Pitting of seat/faces of valves : None

Any visual damage to the teeth : None

of timing gears

Clearance between valve guides

and valve stem (mm)

- Intake valve : NTR

- Exhaust valve : NTR

Condition of magneto : Satisfactory

15.7 Transmission case:

All the chains & sprockets in the transmission were inspected visually and found in normal

working condition.

16 SUMMARY OF OBSERVATIONS, COMMENTS AND

RECOMMENDATIONS.

16.1 Engine Performance Test: -

(i) The backup torque is 9.3 %.

Page 4: Machine-21/360 ATUL INDUSTRIES,srfmtti.dacnet.nic.in/test reports upload 2012-13/360.pdf · 2018-01-08 · Manufacturer : ATUL INDUSTRIES, Mayur Nagar, Halvad Road, Plot No. 10/11(K)

Machine-21/360 PRIYA POWER WEEDER, Model: PFTT-32”

(Self Propelled, Walk-behind) [Commercial-ICT] 19

S.R. FARM MACHINERY TRAINING & TESTING INSTITUTE, GARLADINNE, DISTRICT:

ANANTAPUR (A.P.)

(ii) The maximum brake horse power of the engine at 3550 rpm was observed as 2.8 kW

against the declared value of 2.9 kW(as per manual).

(iii) The rated horse power of the engine at 3600 rpm was observed as 2.7 kW against the

declared value of 2.9 kW(as per manual).

(iv) The specific fuel consumption corresponding to maximum power was recorded as

0.406 kg/kWh against the manufacturer’s declaration of 0.370 kg/kWh.

16.2 Mechanical Vibration:

The amplitude of mechanical vibration on most of the controls/assemblies marked as

(*) in chapter 10 of this test report are very high. This calls for dampening down of

vibration to improve the operational comfort and service life of components.

16.3 The hardness of blades at edge portion was recorded on lower side than the specified

limits of relevant Indian Standard. This should be looked into.

16.4 The chemical composition of material used for blade does not meet in full the

requirements of relevant Indian Standard. The material of blade should be used as per

the requirement of relevant Indian Standard.

16.5 Field Performance Test:

16.6 Rate of work: The average area covered was recorded as 0.108 to 0.163 ha/h with

corresponding forward speed of 2.45 to 2.84 kmph and time required to cover one

hectare area was recorded as 6.13 to 9.26 h.

16.7 Quality of work: The average depth of cut was recorded as 5 to 7 cm and weeding

efficiency was recorded as 86.0 to 98.5%.

16.8 Labour requirement: For continuous operation of the weeder for 4.0 hours one

skilled operator found sufficient.

16.9 Wear of Critical Components: The hourly percentage wear of blade flanges on mass

basis was recorded as 0.16 to 0.26 %.

16.9 Maintenance/Service Problems:

No noticeable maintenance/service problem was observed during the tests.

16.10 No name plate is riveted on the power weeder. However, the manufacturer is

recommended to provided the name plate containing following information:

- Make

- Model

-Year of manufacture

-Serial No.

- Size of weeder

- Power requirement, and

- Address of manufacture

16.11 Adequacy of Literature:

The Owners Manual in English and Gujarati was supplied with the test sample. It is

recommended that suitable technical literature such as operator’s manual, service manual and spare parts list etc., of the machine as well as engine should be brought out

in the vernacular languages for the guidance of users.

Page 5: Machine-21/360 ATUL INDUSTRIES,srfmtti.dacnet.nic.in/test reports upload 2012-13/360.pdf · 2018-01-08 · Manufacturer : ATUL INDUSTRIES, Mayur Nagar, Halvad Road, Plot No. 10/11(K)