MABAT_SDI_2200-2

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MABAT

EUROPE

Xycalb

LC

lOlmics BV

Zuiddij k 4, 5705 CS

II

c:lm ond

Cham

be

r of Co mmcn: c

Il

r

17

04600 1

Net herlan ds

Tel 1- I 492 573

7o t

F

ax 13

I 492 53 4 135

MABAT CHEMIC L SYSTEMS

Corporate Graphics and Docwnentation

I

-

t 1

w

,-

SDI-2200-2

Silt Density Indexing Unit

Serial No.: 080173

7/24/2019 MABAT_SDI_2200-2

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C O H P O H A T E

(;H, \ I ' I I ICS

AND i )OCl i , l ENTATI( )N

Operating

Manual

May 2 9

Revision No :

1 00

T\Iabat

Europe

J ead Office: Zuiddijk 4,5705

( S,

Ileimond 17046001. Netherlands

TeL 31

492 578 704

E-mail: [email protected]\vw.mabat-systcms.com

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2003 IABAT

UROP

Malial

EUROPE

Logo is trademarb o Attl wl

EUROPE.

Company in

EUROPE

and other countries.

This doclunent contains proprietary information that

is

protected

by

copyright.

No part

of his docllmentmay

be

photocopied reprodllced

or translated to another language withollt the prior written

consellt

of

Mabat UROP

Ltd.

List

o

marking description and notation legend used in this manual:

I O N K E Y

(?: J

Valuable

lnfonnation

I O N K E Y

Q

omputer

I O N K E Y

o hnlx ltant

I O N K E Y

IZ

aution

I O N

K E Y

\Vaming

VALUABLE INFORMATION

- Text set off

manner indicates providing general and

information for reference onl y

in this

helpfhl

COMPUTER: Text set off in this manner indicates

general notation in reference to compnter program's

insttuctions and/or its operations.

IMPORTANT: Text set

off

in this manner indicates that

failure

to

follow directions could result in damage

to

production process or loss

of

information.

CAUTION:

Text set off in this manner indicates that

failure to follow directions could result in damage to

equipment.

WARNING:

Text set off in this manner indicates that

failure to follow directions could result in bodily harm or

loss oflife.

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S D I 2 2 0 0 2

Table

of Contents

General

Instructions

v;

3.1.2.

Check Step

23

1 Introduction 7

3.1.3

Clean Step

24

1.1. General Descript ion 7 3.2.

Preliminary

Settings 2S

1.2.

PrincIpals

of

Operation 8 3.2.1. Channel Operation Settings

2S

1.3.

System and

Product Specifications 10 3.2.2.

Flush

Sett ing 2S

1.4.

SOl Analyzer Type and d escript ion:

11

3.2.3

Check Setting

26

1.4.1. Analyzer Configuration 12 3.2.4. Walt

Setting

26

2

Installation

13 3.2.5. Alarm Setting

26

2.1. System Layout 13 3.2.6.

Analog Output Range

Sett ing

27

2.2. Site

Preparation 14 3.2.7.

Digital Output Option

Sett ing

27

2.2.1. Power Supply 14

3 2 B

Pre

StartUp setting 28

2.2.2.

ll Free Dry Air

Supply OFA)

14

3.3.

Operating

HMI Screen Program 2 .

2.2.3.

Water Sample Supply 14

3.3.1.

Introduction

29

2.2.4.

Drain

Line

1S 3.3.2. MAIN SCREEN: 30

2 3

Installation

Process

1S

3.3.3. LOGIN LOGOUT 32

2.3.1.

Open

Boxes

15 3.3.4.

P 10

Screen

33

2.3.2. SOl System Posit ionIng 15

3.3.5.

Operate Screen 34

2.3.3.

Power Supply 16

3.3.6.

Setting Screen 36

2.3.4.

Oil Free

Dry Air OFA)

Supply: 16 3.3.7. INFO Screen

38

2.3.5. Water Sample

Supply:

17

3.3.8.

Monitor Screen

40

2.3.6. Drain

LIne:

18

3.3.9.

Alarm Screen

41

2.3.7. Install Filter

Paper

.

3.3.10.

Trend Screen

42

2.3.8.

Turn Valves

and

Switches ON 19 3.3.11.

Operation

Modes

44

2.3.9.

Analog Outputs Option)

19 3.3.12.

Start

and Stop

Button

4S

2.3.10.

Digital

Output

Status

Information

19 3.3.13.

Memory RetrievefErase

46

2.3.11.

Remote

Enable/Disable Input

20

3.3.14.

Filter

Paper

Advance

47

2.3.12.

Remote

Start for

Each

Input

20

3.3.15. Plant Stop Option)

47

2.4.

Wiring Connection Table

20

3.3.16.

Date Time Sett ing

47

3 Operation

22

3.3.17.

Alarm Fault

Messages 47

3.1.

Sequence

of

Operation

22

4

Maintenance

4 .

3.1.1.

Flush

Step

23

4.1.

Filter Paper Replacement

4 .

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O P E R T I N G M N U L

4.1.1. Pre

Start-Up

List

51

4.2.

Failure Messages Definitlon

51

4.2.1.

Major Failures (15)

51

4.2.2.

Plant Stop 6) 51

4.2.3.

Temporary Failures (7-8)

52

4.2.4.

Channels

Alarms (1057)

52

4.3.

Failure

Description and corrective action

52

4.3.1. PLC Failure (1)

52

4.3.2. Piston Failure (2)

52

4.3.3.

No

Paper

(3)

53

4.3.4.

Used Paper

(4)

53

4.3.5.

Inlet Valve Leak 5)

53

4.3.6. Monitored Plant

(6)

53

4.3.7.

Protectlve

Cover

(7)

53

4.3.8.

Low Air Pressure O)

53

4.3.9. Pressure Low

(912)

54

4.3.10.

Chamber Unclean i3i6)

54

4.3.11.

Flow Low 1720)

54

4.3.12. Level High

(21.24)

54

4.3.13.

Fast

Flow (25.28)

54

4.3.14.

No H L Check Done

(2932)

54

4.3.15. No

Flow (33-36)

55

4.3.16. High

SOl

3740)

55

4.3.17. Paper

Almost

Finish (41)

55

4.4.

Alarm and Fault Messages

55

5

Warranty Policy

57

5.1.

GENERAL

57

5.2.

WARRANTY PERIOD

57

5.3.

INSTALLATION

AND

OPERATION

57

6 Repair Policy

58

6.1.

REPAIR

POLICY

58

6.2. EXCLUSIONS FROM WARRANTY:

58

7

Appendix

60

7.1. 501-2200 System Drawings

60

7.1.1_

P ID Schematic

Drawings

61

7.1.2_

Electrical

Control Drawings

62

7.2. Recommended Spare

Part

List

72

7.3.

Component List

73

7.4.

Change

Order Form

75

7.5.

List

of

Figures

76

7.6. List of

Tables

76

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General

Instructions

bal

EUROPE designs, manufactures and tests its products to

ensure they meet with national and international standards.

However,

in

order for these products to operate within their

normal specifications, they must be installed, used and maintained

correctly.

'111C following instructions must also be adhered to and integrated

with your safety program when installing, using, and maintaining L 1a/Jat

UROP

products.

Read and save

ll

instiuctions prior to installing, operating, and servicing

the

product

f you do not understand any of the instructions, contact your

l\1a/Jat

UROP

distributor for clarification.

l': ollow all

warnings, cautions, notes, and instll.1ct1ons marked on and

supplied with the product.

Inform and educate your personnel on the proper installation, operation

and maintenance of the product.

Install yOUl equipment as specified in the Mabai EUROPE installation

instructions and also adhere to all applicable local national codes.

Connect

ll

products to the proper electrical

and/or

pressure sources.

Handle, n10ve and install each product using the appropriate nlU11ber of

personnel and moving devices/equiptl1cnt (dolly, forklift, crane, etc.).

Failure to do

so

could cause serious personnel injury.

To

ensure proper performance, usc qualified personnel to install,

operate, update, program, and maintain products.

\\1hen replacement parts are rc(}uired, ensure that qualified scrvice

technicians usc replacement parts specified by

Mabai EUROPE

Unauthorized substitutions rnay result in

f1fc,

electrical shock, other

hazards,

or

impropcr equipment operation.

Ensure that all equipment doors arc closed and protective covers arc in

place, except when maintcnance is being performcd by qualified

persotmel, to prevent electrical shock and personal injmy.

All

safety related issues appearing in this manual do

not

replace

or

alter

any customer safety procedures. In case of conflict in

te1111s,

d1e

custolller safety instruction should supersede those writtcn in the

manual.

age v

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O P E R T I N G

M N U L

1

introduction

1.1.

General Description

jy[,tlti

COC/I/lle/ Ol/-Ulle Q//{//ity 1f7c ter

/ll/{/I) zel; SDI-2200

T

he

SOl

2200 Automatic,

On

Line, Silt Density Index

Ivlonitoring System

is

a unique on-line control system, designed

for continuous, unattended operation in desalination

and

other

watcr treaUnent plants.

The SOl 2200 is used in

critic ll

water quality applications, where precise

control

is

essential for safe and economic operation.

It

replaces the manual,

error prone, conventional procedure with an automatic, precise and infallible

routine.

The SDI22 is

a complete self-contained system meant for unattended

operation with extensive reliability and with advanced fault analysis and

warmng.

The SOl

2200 has the follo\\1ng features:

Fully complies with the ASTM 04189-95

Up

to

90

cycles to complete

one

paper filter roll) without operator

interference

PP cabinet

Up to 4 sampling points

Automatic sampling pipes flw;h process prior to measurement

Automatic water draining and self cleaning process at the end

of

each cycle

Standard modc test for LOW SOl watcr Oess than 5.0 for

15

minutes)

or

tlAuto Time

t

mode

tetit

for

HIGH

SOl water greater

then 5.0 for

15

minutes

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76 Rev

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SDI22002

OPERATING

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Automatic data logging to include trend s graphic representations

with SOl results, Check Time, and Plugging

rae

tor variables

Individual progranunable channel capability with Hush 11me, Check

Time, and

\\lait

l imc variables

Three built-in operational modes:

1 l vIANUAL (One-Cycle only)

2

AUTO

(progrrulill1able time interval)

3 REtvIO m (pre-started selected channel from [emote station)

Five programmable dray-contacts outputs per the following

indication status:

1

Analyzer Faults

2 COll1111on

Alarms

3. Alarm Per Input

4

Operating Channel

5

Ready to Start

Five-Digital Inputs for inter1ce with the plant main processor (plant

ON-Orr, Start any Input)

Optional Analog Output (range progranunable) per channel for

remote control and tllonitoring putposes

Color, touch screen operational panel

1.2. Principals of Operation

Standard

Test Mode

Silt Density Index (SOl) is measured by comparing the flow rate of a

known (Juan tit) of water, where the water quantity is kept under constant

pressure.

The

flow rate is measured twice, once where the water flows

through a standard fliter, as a reference, when the filter is unused, and

the

second

time after the filter

is

exposed for

I-IS

minutes,

and

the

water sample flow is kept always under constant pressure.

The

drop

in flow rate is a direct measure of the silt build-up on the filter.

The

flow rate is derived from quan tities and titning information:

Page of

76

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O P E R A T IN G M A N U A L

SDI

ti: initial time required to collect 500 [mL] of sample,

t

p

time required to collect sao [mL] of sample after test time t

t total elapsed flow time, min. (usually Standard Measured Time')

The SDl 2200 provides the same type of measurement both

in

automatic

and in on-line mode for up to four independent sampling points.

The

pressure is kept constant by precisely regulated air pressure applied on

the water surface without the need

of

any mechanical device.

Auto Time Test Mode

In cases where the silt density index (SOl) reading is unstable and

readings arc higher then 5 (i.e. Plugging Factor is higher then 75%),

during the 15

l1UllUtcs

check time, the Analyzer can

be

progranullcd to

work

in

AUTO TlJ'vlE

TEST

lITOOE based on the following test

tllcthod

automatically:

The

0 oP311 (Plugging Pactor) calculations will proceed and

recorded in intervals of one-minute elapsed.

Calculations will

stop once

%P (Plugging Factol) 75% has

been

reached.

New

SOl readings will be displayed based on the last calculated

plugging factor at the last measured time also check time will be

displayed.

All

SOl

test readings arc on 0-\00 scale where the exact check

time figure has no valuable meaning as in the Standard Test

Mode. In general, the higher the

SOl

reading the more silt

is

in

the water.

\, hen

the plugging factor after IS minutes is

calculated to be lower then 75

%

, the Analyzer will switch and

calculale the test results based on the Standard Method.

I Standard i l l ~ l ~ l l r i n g Time (Si\n) 15

l l 1 i n l l t e ~

' lIe higher the expected SDI vallie, the lower

the SI\ITnlue. 'IlIt' Si\IT ~ c a l c \'a ue

r a n g e ~

from

I-IS.

2 _ jf after

15

m i n u t ~ the readings are lower then 75

0

0 r e ~ u l t ~ are being ca1culatt'tl per tile

St:lmhrd method. ' lIt hight'r the SDI re.Hlings the llort" ~ i l t a r c in the water.

Page of

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8DI22002 OPERATING

MANUAL PP

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5 D I 2 2 0 0 2

%P , plugging factor at 30 [psij feed pressure,

ti: initial time required to collect 100 [mL] of sample,

t

f

: time required to collect 100

[mL]

of sample at each intervals

of

one-minute test time.

The SDI-2200 is set to perform in correlation to what is specified

by

the

AST]',, designation: ])-1892-95 (2002) Standard.

1 3 System and

Product

Specifications

TECHNICAL INFORMATION:

Dimensions (in 111m

Dimensions (in In)

Weight

CONSTRUCTION MATERIAL:

\ Tet Parts

Construction Container

UTILITY SPECIFICATIONS:

S

upl)'

In:

\\/ater Pressure

Water How Rate

Air Pressure

Electtical

Slit Density Index (SDI) ranges

SDr

Check time

Repeatability

Digital Output Sig lal:

W= 525 D=

lO

1-[= 1126

W=

20.6 D= 12.2 11= 44

50[Kg],

or

106[Lb]

PVC

PI'

2.4 to 6.0 [Bar] or 35 to 90

[psig]

1.5 [L/min.] or 0.5

[Gal/min.]

5.2

to 8.0

[Bar]

or 80-120

[psig]

110 - 230 [VAC],

50/60[Hz],4 [Amp]

0.00-99.99

1-15[Minutes]

Less than

0.1

SOl Units

Pivc-progrrunmable outputs for status indication (see Table

3

Digital Input Signal:

Analyzer

remote

enablc--{lisablc operation

Separate remote start for each input

age

1

of

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O P E R T I N G

M N U L

Analog Output

Signal:

Analog isolated output per channel

Filter Paper Type

Drain

Environment protection:

Rated environmental

conditions:

Indcx::>f usc:

o max. altitude 2000m (6562 ft)

0-5 [Volt], I-S[Volts], 0-

20[mA] and 4-20[mA].

Rolls, lcngdl 6 [Meter] or 20

fFt], 90 111caSUfelnents

per

roll.

3/8 Flexible Pipe

IPX3

o ma..x. operating ambient

4CklegC

o max. relative humidity 80 for temperature up to 31dcgC

(87.&legf

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5 122 2

1 4 1 Analyzer

onfiguration

TIJJ

.5D1-2:5 0

IVwi,tJ 0 si/ric

/IOII-/V//abft,

IIlIil. amnii

: )l,tOllllp/WlWlalioll alld rt laikd lil'lw' ale .d){)/IIII LdOlIl

n

the Table I below the Analyzer is presented in the center column with a

view

of

the front

door

open. Picture

of

the side view in the right column:

Analyzer

ame

SDI2200:

Analyzer Views

Front

Table 1 Subunit Configuration

Page 12

of

7

.-

. .

.

Side

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2.

Installation

Introduction

Dlilillg site

p/Fparatioll, olle

Jho/tld

deJigll

aplVper locatioll

jor the SDJ 2200

IJJith

pmiJ'e odm/atioll

alld

amI

pOJitiollillg. ] of/illallom/iollpl{1II JhoNid

('{J/uider

ollemll

IlIIi/jillliYiollalif)l proximity to itJ dielltl-lille.l;

alld

the

1 Ctltioll

of

.mppO/t fllitieJ:

2.1.

System Layout

Below

is

a complete schematic, on-site, recommended SDI-

2200 illustration and analyzer arrangement

as

follows:

The layout drawing below see Pigure 1 can be used

as

a

guideline to plan for the final installation and location.

It

shows

critical dimensions required and overall configuration sec Site

Preparation section

for

further details). Please note that this

illustration should be used as a reference only. Each specific

location and site situation should he designed exclusively

according to site requirements.

Page

3

o 76 Rev. 1 00

SDI.22002 OPERATING MANUAL PP BOX, GE, 230VAC 1.00 EUROPE

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m {r

0

1

]

Ire

1

1

]

I:

I

I

e

I

I

I

I;

e

I;

I;,

Ie

I

g

5D I 2 2 0 0 2

Il 5

1.0

'

1

I

ACK

e I

I I

0

CJ

J

"1"1

000 '

1 I

Tor VI I:.

::l

[ I

I

6;>0

I

flA

CK

]J

GJ

1 1

000

'

5;>5

,,

1

rno >, \1F.1I DOITOII (OUTSmr.) V1F.1f

RI

GIIT

/ LF.n rn:T

Figure 1 - 5DI2200 Layout Configuration (in MM)

2.2.

Site

Preparation

Oil

Jill

, IIlilil),p pflmliolljorplVper

S

22

illJlallfllioll

Jboilid

e

plVl lded

ill tbejollOlvillg

IIHlllller:

2.2.1.

Power Supply

'

n

e SOl 2200 is operated by electrical supply of 110 .

230 V

\C, 4A

2.2.2.

Oil

Free

Dry

Air Supply

(OFA)

'1

he

inlet OFA supply requires clean, oil free and

cil)'

air

at 5.2 to 8

~ l a r s

(80 to 120 Wsigl).

Air

suppl y tube o uter

diameter is ,/, [In].

2.2.3.Water Sample

Supply

Page

14 of

76

111c inlet \'{/ater Sample supply pressure lit1Uts is 2. 1-6.0

[Ilar]. Wa ter Sample supply tube outer diameter is 3/8

[In].

Howeve

r as the Analyzer is

se

nsitive to inlet pressm e

and flow,

so

me actions have

10

be considered during

installation. \X ' hcll pressure is

wit

hin specifications but

flow is

to

o low, shor ter or larger

diamdC

sample

lin es

Mau

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EUROPE Ltd

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O P E R T I N G

M N U L

have to be used. \\then flow

is

too high,

sl < ller

or

adjusting valve have to

be

used.

2.2.4.

Drain Line

Drrun outlet should be provided having

no

backprcssurc .

Drain line outer diameter 3/8 [In] should be connected

to the analy:t.cr.

Open

drain designed to collect the three

separate drain lines from the analyzer is prcfcrnxl.

2.3.

Installation Process

2 .3.1.

Open

Boxes

Upon

receiving the package, carefully inspect

all

shipping

containers for damage, which may have been incurred

during shipping. If any

part

of the system is damaged,

notify the courier immediately.

Open boxes

in

the horizontal position.

Check

the external cabinet (inventory versus packing list).

Record and report

lilY

~ s i b l c

damage to package

and/

or

its contents.

Place contents in their final location.

2.3.2

. SOl

System Positioning

Position (hang) the

SDI

system using hanging holes located

in

the back panel up low position (sec Figut c-2).

Upper Positioning

Holes

Lower Positioning

Holes

Figure 2 - S l System Positioni

ng

Holes

Page

5 of

76

Rev

1.00

SDI

-2200-2

OPERATING MANUAL (PP BOX, GE, 230VAC 1_00 -

EUROPE

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L 110 - 230 Volt

AC Conncction

N

110

- 230 Voll

AC Conncction

Grollnd

Conllection

5 D I 2 2 0 0 2

2.3.3.

Power

Supply

Connect incomin g

11

230V

t\

power supply to

fl

0

sec

Fi

gur

es

-3 4)

Notice.

Connect Standard Earlh Wire

10

Ihe TB

O-ground tehninal to avoid damage in case

of

eleclrie spikes (sec Figure-3) .

CAUTION:

DO NOT TURN

THE

ANALYZER POWER ON.

I C O N

K E Y

o Cau tio n

Figure 3 - Power Supply Connection

2.3.4. Oil Free Dry Air OFA) Supply:

Conn ec t incomin g Analyzer o r suppl

y.

ex ible PVC

14

11

. nlbe onto

th

e a

ir

s pp ly connection scc I i r

Supply

in

Figure 4).

CAUTION: DO NOT TURN OFA

SUPPLY VALVE

ON.

I C O N

K E Y

Page

16

of 76

o

Caution

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OFA

Con

nection

110 - 230 Volt

AC

Connection

O P E R T I N G

M N U L

I1OV/230VAClHlET

Figure 4 - Power Supply OFA Connection

2.3.5.

Water Sample

Supply:

Connect incoming water sample supply, ex ible 3/8

0 0 . tube, into th e \V Hcr sa mpl e supply connection

thought Input 1-4 (scc :'igurc

5 .

CAUTION:

DO NOT TURN TH E

WA T ER SAMPLE SUI'PLYVALVE ON.

I C O N K E Y

o

C lU ti

on

Page

17 of 76

Rev

. 1 00

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OPERATING

MANUAL PP

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GE, 230VAC) 1.00 EUROPE

7/24/2019 MABAT_SDI_2200-2

18/80

5 1 2 2 2

Input 1

Input2

Input3

Input-4

Drain-I

Drain-2

- ,

,

- ,

-,

,

Figure 5 Input Water Sample Drain

onnections

2.3.6. Drain

Line:

Connect outgoing Drain line

s,

3/8

0.0.,

(marked

Drain 1 Drain 2 ) to the main drain. for all three

Drain connections, Drain-l and Drain-2 see Figure 5,

fo1'

Drain-3 sec Figure 6.

CAUTION:

DRAIN LINE SHOULD

BE

PROVIDED HAVING NO

BACK

PRESSURE.

THE

CONNECTION OF

THE THREE SEPARATE DRAIN

LINES FROM

THE

ANALYZER

TO

AN

OPEN

DRAIN SYSTEM

IS

HIGHLY

RECOMMENDED.

I O N K e y

0

Caution

Page 18

of

78

Mau

2009

Mabat EUROPE

Ltd

7/24/2019 MABAT_SDI_2200-2

19/80


Drain-3

Figure 6 - Third Drain Line Connection

2.3.7.

Install Filter Paper

Install the filter paper roll. Refer to the maintenance

section

of

this operation manual.

2.3.8.

Tum

Valves and

Switches

ON

Turn power supply switch

ON

Open the

OFA

supply valve.

Open the water sample lines

Regulate the air pressure

as

indicated

by

gauge PG 1 to 80

[psig] by PRI (for location sec Table 7 in Section 7.3 .

JUtei approximately one minute, regulate the float

assembly pressure

as

indicated by gauge

PG2

to 30 [psig]

(for location see Table 7 in Section 7.3).

2.3.9. Analog Outputs Option)

2.3.10.

Connect the optiona l ana

lo

g output according to the

Wiring CoIUlection Table (sec Table 2 below).

Digital

Output Status Information

Select the reguil cd information based on Table 3.

For wiring information, refer to Table 2 below.

Page 9

of

76 Rev 1 00

SDI22002

OPERATING MANUAL PP

BOX.

GE 230VAC)

1.00

EUROPE

7/24/2019 MABAT_SDI_2200-2

20/80

5 0 1 - 2 2 0 0 - 2

2_3_11.

Remote

Enable/Disable

Input

To

enablc the rcmote input characteristic, remove the

cOlUlcction betwecn tcnninals 9 and

10

and connect

remo te dry contact indicating plant status (working/not

working). Par further information, refer to Table 2 below.

IMPORTANT:

THE ANALYZER IS

SHIPPED WITH THE PLANT STOP

TERMINALJUMPERED.

O N K E Y

0' Important

2.3.12.

Remote

Start

for

Each

Input

To allow the tcst initiation of each relevant input chalUlcl.

Conncct the rcmo

te

start [or each available input rc(]uircd

(see Table 2 below).

2.4. Wiring

Connection

Table

USE:D rr.

R

.IINAL

,

,

.j - ?OruA OUTPlJTS- )

,

,

2 0 r u A OlJTPUT-2

CUSTO ;: li

'

IZI

'

IZI

'

IZI

.1Zl

JH:

.I

On:

S r A H T / ~ l O P

srAJIT

INPUT- I

ST

AR

T INPU1 - O

SrAHT IN

I'Ul'-:l

S-rAHT

INPUT 4

MANY

f : lJSTom :u

MAm"lROL lOX

1loU'i ClRC:JIT

0

~

0 1

N

Ul

Co

E

I

'

U

l

C

:E

E

Cl

'

5

=

l

U

o

::;;

I

N

N

:>

l

u:

0

C

C

7/24/2019 MABAT_SDI_2200-2

65/80

:::I

Z

:;:

c:I

Z

I-

II:

w

II,

o

1

I 4-20rnA OUTPt:TS-l

I , _

CUSTml

ER

I

I 3 - 4 - 20rnA OUTPUT- 2

I '

I

5

4-20rnA OtrrPUT-3

I , -

::lY C \ : S T . \ I t : ; ~

I

.. 4-20rnA

REMOTE STAR

S7ART n';p

S:'ART

11'P

S:'ART

11'P

S:'ART

11'P

AlARM RES ET

,:-

l:ST

CMER

ALARM

S

YSTEM

OUTPUT - 4

CLOSE

TO

START

g +24VDC ::.;rPUTS C O M M O ~

E T

10 1'1

i ::: I

:::

I 013 I

015

1

I 14

I

Z 6

r L...::.......J

I

I

:TI

_ , I ';5 -

~ E M C T ~ 5

~

AlARM 1 _

16

- I

SLOTl

~ P U T

CARD

TERM.

C

I

C:U

P

17

C:i2

I

16 16 -

I

C '

I : I

20

SLOT2

OUTPUT

CAR:>

TERM

.

(REA6y)

I

1 I

CUSTOMER :J-t4'--t===-

24V FROM - - -

(OCTPtrrS COMMON)

24\?:::

USED

T E ~ M : N A L

IZ:

21Z:

31Z:

.[2

0

0

CON

Cl

' N

u:

- ,-

o

,.,

CO

7/24/2019 MABAT_SDI_2200-2

66/80

N

o

o

N

N

Q

'

I I

II

T

BO

- TB2

T E R ' . I [ ~ A L S

BLOCKS I

I _ I

- ,

Tao

---.0

1 \

~ ~

LAY

I

230V AC

SUPP:',

R

:=:J

IT'

,,0

"

n m : l I I U 7 K I

1 I l : : ' T ' I " ~ A7PIQ VAl

SL0T2 HI

11

(X

l

VALV S-

C O M ~ o r ;

$lO,T

.

-?S

1

n ~ 7 ~ ~

Hl : r8

(X2 ) 14 22

T8 _

_

_

-

II

~ ~ S

~ ~ I

A e

~ L O G

SLO:1 SLon S:.o12 SLOT2

II

CI.7r?t.. TS

5

14 17

20 - 7

I

SLOe 3 -- - 1____- 1

S ~ ~ T 2

S L ~ T 2 I

, 1 1 I

Qui

CUT

CHAXEL

C3A.-'''EL

j

--.

CH I

I ::i:

1

I

'

'

iii

-;;

:

e

[

N

::>

Cl

u:

I

'

,;

I

g i

....

...

m 0

I

'

0

'

'

Ii

7/24/2019 MABAT_SDI_2200-2

67/80

ca:

z

ca:

::;:

CI

Z

ca:

II:

w

II.

o

,

,I

I

NV

:

~ 4 V

1 31

AI

2

2

3

I

LJ

1 -3.

LOW

LEVEL

SWITCH

A2

3

i

3

1

oJ

b

1

EIGH

L2VEL

S\'rlTCH

A3

,

4

7

I

'\

L

?SL

Am

PRESSURE

SV.1TCH

SLOT

1 - DIGITAL XPUTS

AI - A7

A4

5

5

5

:

\

U5- 2

PISTON

LOW

LEVEL

A5

5

6

4

: \

~

US - l

P S T O ~

fo.]GH

L V L

AS

7

7

6

LJ

SM

- l

SAfETY

COVSR

A7

B

r

B

PLA.lI, T

STOP

AS

9

>

r

91

I

2

I

~

L ~

5-2

MIDDLE:

LEVEL

S\\1TCH

ow

0

0

>

:::I

W

,

.

I

.

.;

"

U

C

>

0

'"

w

"

;:

0

o.

:.

...

C(

:::I

Z

'"

:;

:E

c.

"

;

z

:s

;::

:Ii

0,

w

i5

o.

0

"

"i;

0

iii

,0

I

:::

'

0;

N

'"

'"

"2

c

u..

o.

- -

.

"

SDI

- 2200 - 2

7/24/2019 MABAT_SDI_2200-2

68/80

5 1

2 2 2

:;;

'

iii

N

;;;

'

>

.

0

M

;::

::J

a

z

Figure

26

- 810t1, Digital Inputs (Cant.)

Page

68 of 76

v

)0 ' co

o ~

Q- '

~

,

a

>

- -q - '

~

'I '

-'

C'

~ to

C'm

Q-m

m ~

IE

Sl

'

s

'

r

OJ

w

//

/

Mau

2 9

Mabat EUROPE Ltd

7/24/2019 MABAT_SDI_2200-2

69/80

...

::;)

z

:E

C)

Z

I-

II:

IU

a..

o

SLOT

2 - RE:..A Y

OtTPUTS

AI

- AS

,

'>

I 1 I

Al A2 A3 A4

2 3 4 5

I

6

I I I I

AS AS A7 A8

7 8 9 10

I

I

0/

0/

, , ,

0/ 0/ 0/ 0

, , , r

/

24V

::iLOT2

11

1

I 21

2

i 41

51 /

_

71 \

91

j

'"

c

;;.

=1

z

u

P:-ffiUMATIC

~

I

: I

II

I

- t - -J- - - - 1 L - ~ - :.:J

VALVES SV0

2 R

SVI , SV2 ~ SV4

:zJ-R:

SV5 LV' SV6 ~ SV'?

BLC K

I - - I I - :c

c c

- 24V C F . . ~ : \ G E RED I :>

3 C O M M O L _ _ _ _ _ _ _ _ _ _ _ _ _ _

3\ },. 'I-O XV

- l

XV-2 )' 'V-3 }.V

- 4

XV

- 5

},,V

- S XV - 7

FLOAT I ~ P U T 1 I:-lPUT 2 lKPUT 3

l PCT

4 DRAIN 1 JRAIl\ 2 FLOAT

C:iAMEER C H A ~ 1 B ~ R

REGULA:'E Oli'TPUT

,

- , ~ ~ i : ~

1 j , , , -

, - l

oi ~ J J . . r . : : d

q

I

,.

I

-D'

,

I

MAMr .

_.

_ .....

. . - : ~ ~ --

- - -

~ ~

S

Dl

-2 200-2

I

............

ow

Oi l .

> :J

:

0

'

U

0

'

iii

l

X

0

Q.

10

:;

0

II.

:.

,..

...

'

;

a::

N

:J

Z

'"

I;

'5

Cii

;::

'

...

'

W

II.

0

e'

u.. 0

ION

~ ~

o

"'

'"

CO

II.

7/24/2019 MABAT_SDI_2200-2

70/80

...

o

o

...

...

CI

en

SLOTZ - RELW OUT?UTS

E ' - ~

I

31

82

83

84

E5 85 37

86

I

11

.2 13 14 .5 .6 17 lB 19 20

, -

I

r r

I

I

SLOT2 6

i r

I

I

14 15

/ 16

.7

:BI

201

11

12 13 I

"

I

II

1

I

II

II

I

II

24V

TE.

:s

P ~ E U M A T ' C ' -

D

- I

B: OCK SV8 SV9 - M : ~

ALVES - 1

3

9

I

~

- '

T 4

5

OF-)seE R ] -

1

1 - -

1

0

- ,

-24V

T81

TBI ?[STOK

,

AIR

INLET

TBl

PAPER

MOTOR

2.;VDC

TBl

.0 160

TE2

T82 T82

REMOTE

OUTPuTS

A : A R ~ O ~ M O N

.J

CHI

T8

k

CH2

20 10

T82

CH4

I

1 1 I

I I I

HA:\ELS AURM I

I

I

I t

i .) I Z

7/24/2019 MABAT_SDI_2200-2

71/80


//

/

r~

..

~ ~

w

I

'

:

,

- -

w

n

~ g

..

'

'

'

N

,

Figure 29 - Slol3, Analog Outputs (Current)

- V

~

;:

'. . ,

'

i3

~

..

'

'

_

m

1.

'

0

.,

w

>

7

'

c:

.

.

l

:

'

'"

..,

/

/

h ~ ~ n

~ ~ 1 ~

8DI22002

OPERATING

MANUAL PP BOX,

GE 230VAC 1.00

EUROPE

7/24/2019 MABAT_SDI_2200-2

72/80

Item

1

2

3

4

5

6

7

8

9

10

11

12

13

14

5

16

17

18

19

5 D I 2 2 2

7 2

Recommended

Spare

Part

List

ParI No

Description

21 6

Motor

24 3

O-Ring VAITON

3172

Filter Support Screen

32 3

Pneumatic Diaphragm Valve

4 5 Pressure Regulator

4435

Two Solenoid Valve

3 2

4 9

Pressure Regulator Delicate

422

Pressure Switch

4224

Switch Magnet with LED

423

Switch Magnet HAMLIN

4642

Magnet

4436

Solenoid Valve

5 2

4289

Float assembly

8855 Pivot With Disk

8857

Disk

885

Plate Holder)

8852 Screen Holder

8853 Pivot

8854

Pivot Direct

Table 6 - Recommended Spare Part

List

Page

72

of 76

Qty

1

1

1

7

1

4

1

1

2

1

1

2

1

1

1

1

1

1

4

ecotntnended

Spare Qty

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Mau 2009

Mabat

EUROPE Ltd

7/24/2019 MABAT_SDI_2200-2

73/80


7.3. Component List

ItemNo PattNo

Description

fag

No

1 3203 Pneumatic Diaphragm Valve

XV 1

2 3203

Pneumatic Diaphragm Valve XV 2

3

3203 Pneumatic Diaphragm Valve XV 3

4 3203 Pneumatic Diaphragm Valve XV 4


6

3203 Pneumatic Diaphragm Valve XV 6


8

4435 Solenoid Valve

3 2

SV O

SV 1

9 4435 Solenoid Valve 3 2

SV 2

SV 3

10 4435 Solenoid Valve

3 2

SV 4

SV 5

11 4435 Solenoid Valve 3 2 SV 6

SV 7


5 2

SV 8


5 2

SV 9

14

4215

Level Switch LS 1

15

4215

Level Switch LS 2

16

4215 Level Switch LS 3

17

2106 Motor M 1

18

2403 O Ring VAITON ORV 1

19

3172 Filter Support Screen SC 1

20

4016 D.1. Module

DI 1

21 4017 D.O. Module DO 1

22 4018 A.O. Module AO 1

23 4018 A.O. Module AO 2

24 4019 Power Supply

PS 1

25 4029 Base CPU 1

26

4050 Pressure Regulator

PR 1

27

4434 Manifold MF 1

28 4090 Pressure Regulator Delicate PR 2

29

4216 Pressure Indicator PG 2

30 4217 Pressure Gauge PG 1

31

4220 Pressure Switch PRS 1

32 4223 Piston PIS 1

33

4224 Switch Magnet with LED LlS 1

34

4224 Switch Magnet with LED LlS 2

35 8853 Pivot PD 5

36

8854 Pivot Direct PD 2

37


8


39

8854 Pivot Direct

PD 1

40

8855 Pivot With Disk PWD 1

41

8857

Disk D 1

42

9009 Vertical Plate

P 1

43 8850 Holder SHU 1

Page 73 of 76 Rev

1 00

8DI-2200-2 OPERATING MANUAL PP BOX, GE, 230VAC

1.00

- EUROPE

7/24/2019 MABAT_SDI_2200-2

74/80

S D I 2 2 2

.

Item No PattNo

Description

44 8851 Paper Holder Plate

45

8852 Screen Holder

46 4230 Switch Magnet HAMLIN

47 4289 Float assembly

8 4642

Magnet

49 4057 Data Panel

Table 7 System Component

List

Page

74 of 76

Tag

No

PHP 1

SHl 1

SM 1

FA 1

SM 2

DP 1

Mau 2009

Mabat

EUROPE

Ltd

7/24/2019 MABAT_SDI_2200-2

75/80


7.4.

Change Order

Form

Mabat EUROPE

Ltd.

COli/Pail) Pril i/eged

COlljlde ltia/

Document

No.:

I Subject:

Change Order

Ohn

I

Date,

Revision No.:

I Project:

SDI-2200 Serial

No

I File:

Change Order (CO) Log No.:

0

Product/Component SerialJPart Number:

0

Document (drawinglspec./procedure)

Document Number:

Reason for Change:

Description of

Change:

Documents

affected by change":

Item

Document No. Title

Current

New Rev.

No. Rev.

1

2

3

4

SUJl]lliers/Subcontractors to be notified:

Item

Name Done

Date

No.

1

2

3

- ~

. - -

~ .

Authorization

Signature:

Title

Name

Signature

Date

- For changes other then

documentation

changes (excluding labeling) - attach

information

on

the

effect of

the

change

on the

regulatory

status

ortll(

product.

~ ~ ~ ~ ~ ~ ~

SDI22002

OPERATING MANUAL (PP BOX, GE, 230VAC

1.00

EUROPE

7/24/2019 MABAT_SDI_2200-2

76/80

S D I 2 2 2

7 5 List of igures

FIGURE 1 - SDI2200 LAYOUT CONFIGURATION (IN MM)

FIGURE 2 -

SDI

SYSTEM POSITIONING HOLES

FIGURE 3 - POWER SUPPLY CONNECTION

FIGURE 4 - POWER SUPPLY OFA CONNECTION

FIGURE 5

-INPUT

WATER SAMPLE DRAIN CONNECTIONS

FIGURE 6 - THIRD DRAIN LINE CONNECTION

FIGURE 7 - OPERATING SYSTEM FLOW DIAGRAM

FIGURE 8 - MAIN SCREEN

FIGURE 9 - P ID SCREEN

FIGURE 10 - OPERATE SCREEN

FIGURE

11

- SETTI

NG

SCREEN

FIGURE 12

-INFO

SCREEN

FIGURE 13 - MONITOR SCREEN

FIGURE

14-ALARM

SCREEN

FIGURE 15 - REAL TIME TREND SCREEN (Y SCALE)

FIGURE 16 - REAL TIME TREND SCREEN (CURVES)

FIGURE 17 - PISTON COVER

FIGURE 18 - FILTER PAPER INSTALLATION

FIGURE 19 - P ID, OVERALL SCHEMATIC DRAWING

FIGURE 20 - CONTROL BOX (OUTSIDE VIEW)

FIGURE 21 - CONTROL BOX (INSIDE VIEW)

FIGURE 22 - MAIN CIRCUIT DIAGRAM

FIGURE 23 - WIRING CONNECTION

FIGURE 24 - TERMINAL BLOCKS

FIGURE 25

-SLOT1

DIGITAL INPUTS

FIGURE 26 - SLOT1, DIGITAL INPUTS

CO

NT.)

FIGURE

27

- SLOT.2, RELAY OUTPUTS

FIGURE

28

- SLOT2, RELAY OUTPUTS (CONT.)

FIGURE

29

- SLOT3, ANALOG OUTPUTS (CURRENn

7 6 List of Tables

14

15

16

17

18

19

29

30

33

34

36

38

4

41

42

42

50

50

61

62

63

64

65

66

67

68

69

7

71

TABLE 1 - SUBUNIT CONFIGURATION

12

TABLE 2 - WIRING CONNECTION TABLE 20

TABLE 3 - DIGITAL OUTPUT OPTION SETTINGS (TERM. 1620)

27

TABLE 4 - LOGIN LEVEL CONFIGURATION

32

TABLE 5 - SYSTEM ALARMS 56

TABLE 6 - RECOMMENDED SPARE PART LIST 72

TABLE 7 - SYSTEM COMPONENT LIST 74

Page 76 of 76 Mau 2 9

Mabat EUROPE Ltd.

7/24/2019 MABAT_SDI_2200-2

77/80

o

We herein

to declare that

the

manufacture

of the

Automatic Analyzer

SDI-2200

Model 22 2

S N

8 173

Is

consistent with

MABAT s

high

Standards of quality,

and product

specif ications.

MABAT Europe industrial control systems

Ltd.

September, 2010

7/24/2019 MABAT_SDI_2200-2

78/80

CHECK LIST SDI ANALYZER 8 173

Customer: Degremont S

Address: France

[S] SDI Analyzer

Number of channels (1-4)

Date: September, 2010

SDI Analyzer Model: 2202

Serial Number: 080173

Voltage: 1101230VAC

a

Number of analog outputs (1-4)

Range

of

analog outputs (volts/mA)

Options:

........

......

A

..

.

?r. hI

Output Contact

Input Signal

Accessories

Enc. Documcnts

0.03/4 9/98)

Common Alarm

G Common Fault

Ready

D Alarm pel

Input

B

Common Remote START/STOP

] Remote START pel Input

IS ]

Operation Manual

I-J Spare Compression Nuts

D Filter Rolls

Chcck List

A

Pcs.

Lj

.......... Pcs.

....... Rolls

O.K.

Operation test O.K.

Alarm Fault detection test 0.] .

7/24/2019 MABAT_SDI_2200-2

79/80

Operation

tcst

1. Check for water leaks.

2. Check for Air leaks.

3. Check

ifPLC

is n RUN position.

4. Remove the piston cover and notice input 6 turn off.

Change the piston position up and down by hand and noticc piston up input 5

goes on, piston down input 4 goes on,

ifnot

adjust limit switch locations.

5. Dccrease the Air Pressure by the inlet pressure regulator, as indicated on

PO

I

to 50 Psi. Input 3 will turn off,

ifnot

adjust

PSI.

6.

Adjust the pressure on PO I to 90 Psi.

7. Return piston cover, adjust the pressure on

P02

to 30 Psi by the chamber

regulator.

8.

Check all the valves by pressing the red buttons on the solenoid valve and

notice that the red indicator on the valvcs goes up, and no air leaks.

SV 1- 7 operates valve V 1-7 accordingly)

9. Install a new roll of paper according to the manual, and return the piston

cover.

10. Program the Analyzer

fi om

the Touch Screen, according the instruction

manual for automatic and manual operation.

If

you have more than one input

program different check timc for each input.

11. Start the Analyzer for manual operation, and notice that the analyzer checks

the

fU st

active input. Check for watcr leaks.

12. Check that the line flush and the membrane air venting

is

performed

acco rding to the instruction manual.

13. Prepare a 500ec funnel. When the analyzer

is

checking Ti, check the volume

of water between the high and low float to be exactly 500ec, ifnot adjust the

position ofthe float. Measure the distance between the floats and writc it

down. FLOAT

DISTANCE:

1) From Lower to Uppcr J Milimctcr.

2) From Upper

to

Middlc \I

Milimeter

14. Comp let e the cycle, after receiving the SOl value check that the analog output

if

avai lable)

is

O.K.

in

consideration with the check time page 3

in

the

manual).

15. After thc piston is raised check that the paper motor

is

working properly,

meaning first releasing the paper by a series

of

short pulses and when ncw

cyclc

is

started pulling thc right amount

of

paper for the next check.

if

not

change rcgister No. 228 and check again, until the right movement

is

found

and writc down the register value). R

EG

ISTER 228

VALUE

.;)

~ r

16. Complete

all

checking

of

the active channel and notice that the sequence

of

checking is in the right order.

17. Program the analyzcr for automatic operation, if you have more than one

input, program different cycle times for each input.

18. Operate the analyzer

in

automatic mode and notice that thc sequence

of

operation

is

according the program.

10.03/4 9/98)

7/24/2019 MABAT_SDI_2200-2

80/80

@ Alarm Fault dctcction test

Description

Piston failurc

No

Paper

Old

Paper

Inlet Valve

Leal