«Machine M500» project Development of a Brand New Energy Efficient Furnace for Growing Extra Large Sapphire Monocrystals (up to 500 kg) Delta-Sapphire Limited Liability Company Sarov, Russia 2015
«Machine M500» project
Development of a Brand New Energy Efficient Furnace
for Growing Extra Large Sapphire Monocrystals
(up to 500 kg)
Delta-Sapphire Limited Liability Company
Sarov, Russia
2015
“Machine M500” project Development of a conceptually novel energy efficient furnace to grow extra large synthetic
sapphire monocrystals (up to 500 kg) of high optical quality.
Project relevancyThe increasing demand for synthetic sapphire is provoked by producers of laser elements, windows, screens, wafers of big
diameter, etc.
Te relevancy of the project is stipulated by two key factors:
Need for leucosapphire price reduction Need for monocrystal size increase
The suggested technology will 3x decrease the prime cost, which will allow to:
• Retain current position of leucosapphire on microelectronics market• Win new markets by removing Si, SiC, GaAs, GaN• Find new mechanical applications (pistons, bearings, etc.)
The suggested technology will 6x increase the boule size, which will allow to:
• Increase manufactured product range (windows, screens, large size wafers)• Apply production in new energetics (super high-power lasers)
“MACHINE M500” PROJECT RELEVANCY “Machine M500” project
Brand new energy-efficient furnace to grow extra large sapphire monocrystals
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Heat-Insulating Shields
Resistance heater
Crucible with stand
Raw material feeding Crucible Heat shield made of ceramics (NEW) instead of molybdenum:• Operating costs decreased by 10%
Conductive heater made of ceramics (NEW) instead of tungsten rods
Crucible made of high-temperature ceramics(NEW) instead of tungsten:
• Yield increased from 70 up to 95%
• Requirements for vacuum decreased from 10-5 up to 10-2
• Crucible volume of standard machine increased by 20 %
NEWAdditional
charge device
INNOVATIONS IN MACHINE DESIGN“Machine M500” project
Brand new energy-efficient furnace to grow extra large sapphire monocrystals
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Global new growing furnaces market:
1,200 pcs. per year$128 billion per year
Market growth 14% per year
Growing furnaces manufacturers:
CrystalTech HK Co., Limited (China), Cyberstar (France), Thermal Technology LLC (USA), ARCEnergy (USA), Tronic Technocrystal Pte Ltd (Taiwan), ‘Apeks’ Co., Ltd (Russia), etc.
Global leuco sapphires market: 14,400 tonnes per year$ 4.32 billion per yearFurnaces sold over the world: 12,000 pcs. ($ 4 billion)
Market growth
30% per year
Global upgrading furnaces market:
12,000 pcs. $1.3 billion
Market growth 10% per year
Crystal growing companies(servicing available furnaces):
Kyocera (Japan), Namiki Precision Jewel Co., Ltd (Japan), Rubicon Technology (USA), Sapphire Technology Company (South Korea), Monocrystal (Russia), etc.
MARKET“Machine M500” project
Brand new energy-efficient furnace to grow extra large sapphire monocrystals
Vladimir F. TYUTIN
Victor I. TIKHONOV PhD
Prof. Leonid I. VOLCHKEVICH
Prof. Vladimir Y. ULIANITSKY
Tatyana A. STAVNICHAYA
Marina K. FILINA
Maria V. IVANNICKOVA
Project Leader
Research manager
Research consultant
Research consultant
Marketing, PR
Financial modeling / analysis
Commercialization
Kazan Aviation Institute (Kazan), higher technical education
Experienced inventor, innovator, effective manager, able to combine the budget and TRIZ.
Kazan Aviation Institute (Kazan), Mechanical Engineer, PhD
Design and research leader, 38 years of experience. 30 patents, 120 hand-written works.
Bauman MSTU (Moscow), machine tools and instruments, DrSc
Doctor of Technical Sciences, Head of the Electronic Engineering department. Member of the International Academy of Technological Cybernetics and Automation/
Novosibirsk State University, Physics, Applied Mathematics, prof., DrSc, Lab. of detonation flows of Lavrentyev Institute of Hydrodynamics SB RAS, DrSc
Developer of the best national models of equipment for detonation spraying, technological solutions in protective coatings, ceramics and metal-ceramic composites.
MEPhI (Moscow), (higher technical education), The President's program"Innovation Management“
Experienced PR and Marketing manager, skilled in marketing and PR, project management, product distribution and GR.
SarPhTI (Sarov) (higher economic education),National Economy Academy under the RF Government
Experienced financial analyst, skilled in relations with VTB, Rusnano, VEB and other investment organizations.
MEPhI (Moscow),(higher economic education)
Extensive experience in business plans development. Skills in promotion, conducting exhibitions, competitions and workshops.
PROJECT TEAM“Machine M500” project
Brand new energy-efficient furnace to grow extra large sapphire monocrystals
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CURRENT PROJECT STATUS
Project assets• Over 2 years activity on the Project• Over $ 0.5 million invested in the Project• IP rating of the current stage of the Project is $ 2.5 million
Works executed on the Project• Conceptual schemes for key units developed• 2 patents received• Samples of high-temperature ceramics to be the basic material for developed machines obtained
Received financing
Total investment (100%) $ 1.976 million
• Grant of the Skolkovo Fund (51%) $ 0.999 million
• The WEB-Innovations Fund (44%) $ 0.876 million
• ‘GK Binar Ko’ Ltd. (5%) $ 0.100 million
Investment opportunity$ 3.3 million
For design& development stage, resulting in a fully operational machine model
IRR – 41%
“Machine M500” projectBrand new energy-efficient furnace
to grow extra large sapphire monocrystals
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Contacts:
Delta-Sapphire LLCSarov, Russia
Email: [email protected]. +7 (83130) 6 33 95www.delta-sapfir.ru
CONTACT DETAILS
Thank you!