Lubricating materials «AGRINOL» FOR INDUSTRIAL APPLICATION 2012 2017 DSTU ISO 9001:2009 (ISO 9001:2008) «AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
Lubricating materials
«AGRINOL» FOR INDUSTRIAL APPLICATION
2012
2017
DSTU ISO 9001:2009 (ISO 9001:2008)
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
2009 yearMember of the European Lubricating Grease Institute ELGI
Founded in 2000 year.
Reach active
COMPANY «AGRINOL»
2012 year
Member of the National Plastic Lubricating Grease/ Institute of USA NLGI
(National Lubricating Grease Institute)
2010 year
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
2006 year
Quality management system of manufacturing therefined petroleum products and materials of speciallubricants, metal drums certified to the internationalstandard
DSTU ISO 9001:2009 (ISO 9001:2008)
2013 year
Supplier's audit in accordance with the requirements ofDSTU ISO 9001: 2009 and the internal procedure ofBureau Veritas GMSI220.
Certificate No. BV-UKR4412 / 13/01
The main products
Manufacturing of metal containers
Manufacture of metalworking fluids (cutting cooling technology tools)
Foundedin 2000 year.
COMPANY «AGRINOL».
More than 140 kinds of greases:
More than 250 kinds of oils:
• Motor oils (automotivemarine, locomotive)
• Industrial greases • Gear oils• Hydraulic oils• Axial oils• Energy oils• Heat-treatment oils• Oils for special purposes
• General purpose • Multipurpose• Automotive• Industrial• Railway• Rope and conservation• Thermo-resistant• Low-temperature • Special
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
IMPACT FACTORS
Excessive dust
CRITERIA FOR SELECTION OF LUBRICANTS
Excessive moisture
High temperature Low temperature
Heavy loads
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
WORK WITH CORPORATE CLIENTS
SELLECTION«AGRINOL» ANALOG DEVELOPING DEVELOPING «AGRINOL»
WORK CONDITIONS OF LUBRICANT MATERIALS
HOLDING INDUSTRIAL TESTS
Introduction
Determination of economic effect
Stable supply and technical support
Correcting the product
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
INDUSTRIAL GREASE «SKS-300 м»
Compliance with classifications SKS 300 m1, m-1* SKS 300 m-2, m-2*
NLGIDIN 51502
1KP1/2R-25
2KP2R-20
Temperature range min... max, oC -25 … +180 -20 … +190
ThickenerColor / Appearance
Calcium-sulfonateBrown / * Red / Homogeneous / Smooth/ Oily
Penetration at 25°С, mm·10−1 280-320 250-280
Dropping point, °С, not less than 300
Tribological characteristics on four-ball machine at (20 +5 ° C) H:welding load, not less than critical load, not less than
41361230
USAGE
Multi-purpose, heat-resistant, water-resistant grease for the lubrication of bearings and other friction of various industrial equipment ofmetallurgical enterprises working under extreme loads, high temperatures and contact with water.SKS 300 м-1, SKS 300 м-1* (NLGI 1/2) – for centralized lubrication systems and devices forced feed lubrication in frictionunits.SKS 300 м-2, SKS 300 м-2* (NLGI 2) – for embedded greasing of bearings.
PROPERTIES
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
TECHNICAL TESTS:
«SKS 300 м» grease was tested on the equipment.CCM №3
PJSC "Ilyich Steel"
INDUSTRIAL GREASES «SKS-300 m»
It was detected that:1. 100% of bearings are lubricated in the necessary amount 2. Provided patency (pumpability) of grease across the feeder units,
highways and equipment of the centralized station.3. Grease kept its plastability and consistency after the working period.4. There are no leaks because of the high temperature effect.5. There are no washout and emulsification in zone of water penetration.
Panel conclusion:Grease SKS 300m-1 – meets all the necessary requirements for CCM bearings and can be used as an analog of “CERAN HV” – grease that is used at the moment.
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
5
Grease «SKS 300 м» was tested at the test laboratories:
BLENDING TESTSAccording to conclusions of
Ukrainian S&R Educational center ofChemmotology and Certifications ofFluels, Lubricants and TechnicalLiquids and Ukrainian ResearchInstitute refining industry "MASMA“about the main physical and chemicalquality properties that determine theperformance features of greases:
APPROVALS and Laboratory tests of theIndustrial Grease «SKS 300 m»
BFB Oil Research S.A. (Belgium)
Ukrainian Research Institute refining
industry "MASMA“
SKS-300m does not give in and even exceeds TOTALCERAN HV grease on some parameters.
Ukrainian S&R Educational Center (Ukraine)
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
INDUSTRIAL GREASE “SLIDING GR”
Compliance with classifications GR 00 GR 0 GR 1 GR 2
NLGIDIN 51502
00GP00P-20
0 КP0P-20
1KP1R-20
2KP2R-20
Temperature range min... max, oC -20 … +150 - 20 … +160 -30 … +180
ThickenerColor / Appearance
Complex lithium (c-Li)+EPBrown / Homogeneous / Smooth / Oily
Penetration at 25°С, mm·10−1 370–430 330–380 290–340 260–290
Dropping point, °С, not less than 230 250 250 260
Tribological characteristics on four-ball machine at (20 +5 °C) N:welding load, not less than critical load, not less than
3283980
3283980
USAGE
Universal greases for the lubrication of rollers of rolling mills, heavy duty roller andball bearings, heavy duty gears and other units of industrial equipment.Sliding GR 00 (NLGI 00), Sliding GR 0 (NLGI 0) are liquid lubricantsfor gears and helical gear of all kinds, as well as for centralized lubrication systems.Sliding GR 1 (NLGI 1) is a winter grease for centralized lubrication systems.Sliding GR 2 (NLGI 2) is a summer grease that is used as an embedded one.
PROPERTIES
Sliding GR
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
SLIDING GR GreaseWas tested on Tube Assemblies-30-102 of "Interpipe NIKO TUBE"
The first grease filling - 30kg.Uniol-2М grease requires 39kg pumping between fillings.Each succeeding filling of Uniol-2М grease = 30kg.
SLIDING GR grease does not require pumping between fillings.Each succeeding tab does not exceed 1/3 of the first tab V.
According to pilot industrial test results the lubricant consumption of «SLIDING GR» grease is 4 times lesscomparing to UNIOL 2М grease that is used; in a monetary value it makes around 20% savings for customer.
INDUSTRIAL TESTS OF GREASE «SLIDING GR»
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
SLIDING GR grease passes tests in T-3 workshop of Sinarsky PipeWorks JSC
According to industrial test results the consumption of «SLIDING GR» grease is 2,78 times less compared toUNIOL 2M grease that was used for a period of 11.09 – 17.10.2012.
17
INDUSTRIAL TESTS of «SLIDING GR» GREASE
OperationConsumption, kg Saving of
grease, kgSliding
GR 1 Uniol
Grease consumption for a direct pumping during operation from handling to handling
0 5,4
Pumping of grease between handlings 12 28
TOTAL 12 33,4 2,78
SLIDING G R grease does not require pumping between fillings.
Sinarsky Pipe Works
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
SLIDING GR grease had passed tests in workshop «68» Pervouralsk New Pipe Plant, JSC
Uniol-2М grease – pumping once per 40 minutes.
SLIDING GR grease – pumping once per 2 hours.
According to industrial test results the consumption of «SLIDING GR» grease is more than 3 times less compared to usedUNIOL 2M grease, Saving calculated for manufacturing of 1000 tons of pipes is 57 kg (or in 2 times).
Компания “АГРИНОЛ” Tel./Fax.: +38 06153 60-600 E-mail :[email protected] http://www.agrinol.com.ua 17
INDUSTRIAL TEST of «SLIDING GR» GREASE
SLIDING GR
UNIOL-2M
Grease consumption for manufacturing of 1000 MT of pipes
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
ADVANTAGE of GREASE «SLIDING GR»
Grease «SLIDING GR» compared to used grease «Uniol 2M»:
7
SLIDING GR
Uniol 2М
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
Tested SLIDING GR grease is successfully applying: In thin sheet workshop-2 (mill 3000) PJSC Alchevsk Iron & Steel Works on the drive shaft bearings of mill stands.Is recommended for application in hot sectors of thin sheet workshop-2 (mill 3000) (heating furnaces area, shelf stand refrigerator №1).
6
INDUSTRIAL TESTS OF GREASE «SLIDING GR»
-PJSC "AZOVSTAL IRON & STEEL WORKS"
PJSC “Alchevsk Iron & Steel Works”
Grease consumption was halved, SLIDING GR grease operates for8-10 campaigns. Service life of bearings increased up to 3 years.
PJSC "AZOVSTAL IRON & STEEL WORKS"
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
MULTI-PURPOSE “LIGREASE” GREASE
Compliance with classifications 00 0 1 2 3
NLGIDIN 51502
00K00G-30
0K0G-30
1K1K-40
2K2K-30
3K3K-30
Temperature range min... max, oC -30…+100 -30…+110 - 40…+120 - 30…+130 -30…+130
ThickenerColor / Appearance
Lithium (Li)Brown / Homogeneous / Smooth / Oily
Penetration at 25°С, mm·10−1 380-430 340-380 310-340 265-295 220-250
Dropping point, °С, not less than 150 165 185 190 190
Shear strength at 50 °C, Pa, not less than - 100 (20°С) 150 200 300
USAGE
Universal grease for the lubrication of bearings, bushings, joints, teeth and other gears ofindustrial equipment (electric engines, pumps, machine tools, mills, crushers, screens,conveyors, lifting equipment, excavators), agricultural and construction equipment.Ligrease (NLGI 2, 3) is an embedded summer grease. Is used as a unified one.Ligrease (NLGI 1) is a winter grease for centralized lubrication systems.Ligrease (NLGI 00, 0) for centralized lubrication systems.
PROPERTIES
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
MULTI-PURPOSE GREASE “LIGREASE EP”
Compliance with classifications ЕР 00 ЕР 0 ЕР 1 ЕР 2 ЕР 3
NLGIDIN 51502
00KР00К-30
0KР0К-30
1KР1K-40
2KР2K-30
3KP3K-30
Temperature range min... max, oC -30…+120 -30…+120 - 40…+120 - 30…+130 -30…+130
ThickenerColor / Appearance
Lithium (Li)Brown / Homogeneous / Smooth / Oily
Penetration at 25°С, mm·10−1 380-430 340-380 310-340 265-295 220-250
Dropping point, °С, not less than 150 165 185 190 190
Tribological characteristics on four-ball machine at (20 +5 °C), N:welding load, not less than 2607 2607 2607 2764 2764
USAGE
Universal greases for the lubrication of bearings, bushings, joints, teeth and other gears ofindustrial equipment (electric engines, pumps, machine tools, mills, crushers, screens,conveyors, lifting equipment, excavators), agricultural and construction equipmentLigrease EP offers advanced anti-wear and extreme pressure properties.Ligrease EP (NLGI 2, 3) are the embedded greasesLigrease EP (NLGI 00, 0, 1) for centralized lubrication systems.
PROPERTIES
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
INDUSTRIAL GREASES «LIGREASE EP»
COMPARATIVE CHARACTERISTICS OF INDUSTRIAL GREASE«LIGREASE EP» и «Shell Alvania EP 2»
Indicator nameShell
AlvaniaEP 00
LigreaseЕР 00
Shell Alvania
EP 0
LigreaseЕР 0
Shell Alvania
EP 1
LigreaseЕР 1
Shell Alvania
EP 2
LigreaseЕР 2
Shell Alvania
EP 3
LigreaseЕР 3
DIN 51502 KR00K-30 KR00K-30 KR0K-20 KR0K-30 KR1K-20 KR1K-40 KR2К-20 KR2N-30 KR2K-20 KR3K-30
NLGI 00 0 1 2 3
Thickener Li Li Li Li Li
Temperature range minus 30+120
minus 30+120
minus 20+120
minus 30+120
minus 20+120
minus 40+120
minus 20+120
minus 30+130
minus 20+120
minus 30+130
Dropping Point, °C, not less than - 150 - 165 180 185 180 190 180 190
Penetration at 25 °C, 10-1 mm 400-480 380-430 355-385 340-380 310-340 310-340 265-295 265-295 220-250 220-250
Ultimate strength, Pa, not less than - Not norm. - 100
(20°С) - 150(50°С) - 200
(50°С) - 300(50°С)
Colloid stability, %, not more than - 35* 30 - 20 - 15 - 12
Four-ball machine at (20 + 5°C), H:- welding load, not less
than
- 2607 - 2607 2500 2607 2500 2764 2500 2764
* The indicator is determined by the load 200g.
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
REDUCTOR GREASES «TRANSOL А»
Compliance with classifications Transol-100А Transol-200А
NLGIDIN 51502
00GHCF00G-40
00GP00E-40
Temperature range min... max, oC -25 … +180 -20 … +190
ThickenerColor / Appearance
Lithium (Li)Brown / Homogeneous / Smooth / Oily
Penetration at 25°С, mm·10−1 280-320 250-280
Dropping point, °С, not less than 300
Tribological characteristics on four-ball machine at (20 +5 ° C) N: welding load, not less than critical loads, not less than
41361230
USAGE
Grease Transol-100A is designed for the lubrication of worm gearboxes and geared motors, operating with the highest specificloads in gearing up to 400 MPa.
Provides full service life without replacement and replenishment (at least 10,000 hours at a steadytemperature grease in the gear box not more than 110 ° C).Grease Transol-200A is designed to lubricate the cylinder and planetary gearboxes and gearedmotors operating with the highest specific loads in gearing up to 2000 MPa. Provides full service lifewithout replacement and replenishment (at least 10,000 hours at a steady temperature grease in thegear box not more than 70 ° C).
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
REDUCTOR GREASES «TRANSOL А»
As an alternative for Transol type GEAR GREASES the new liquid lubricants forteeth and helical gears of all types, as well as for centralized lubrication systems, weredeveloped.Sliding GR 00 (NLGI 00)Sliding GR 0 (NLGI 0) are the lithium complex (Li Complex + EP) greases with
anti-wear and extreme pressure (EP) additives;
Ligrease EP 00 (NLGI 00)Ligrease EP 0 (NLGI 0) are the lithium (Li + EP)
greases with anti-wear and extreme pressure (EP) additives;
PROPERTIES
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
INDUSTRIAL «Rolling GR»
Compliance with classifications Rolling GR S Rolling GR W Rolling GR SW
NLGIDIN 51502
2K2Е-0
0/1K0/1Е-10
2/3K2/3Е-20
Application temperature range min... max, oC +10 … +80 - 10 … +75 - 20 … +80
ThickenerColor / Appearance
CalciumBrown / Smooth / Smooth / Oily
Penetration at 25°С, мм·10−1 270-310 310-360 230-300
Dropping point, °С, not less than 95 92 93
Tribological characteristics on four-ball machine at (20 +5 ° C) N: welding load, not less than critical loads, not less than
1960980
USAGE
Industrial greases for the lubrication of various friction units such as rolling and sliding bearings of industrial, construction, mining,metallurgical equipment, joints, screw and chain drives, gearboxes agricultural, road-building, coal-mining and transport machineswith high requirements for wear-resistance and serviceability under high loads
Rolling GR W (NLGI 0/1) –is a winter grease. For centralized lubrication systems.Rolling GR S (NLGI 2) – is a summer grease.Rolling GR SW (NLGI 2/3) – is an all-weather lubricant.
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
COMPARATIVE CHARACTERISTICS «ROLLING GR» INDUSTRIAL GREASE
PROPERTIES
Tribological characteristics on four-ball machine at (20 +5) ⁰⁰C Multi-purpose Industrial ROLLING GR
welding load (Lw), N, not less than 1382* 1382* 1980 / 3600*
critical load (Lc), N, not less than 580* 750* 980 / 1150*
scuff index (Si), N, not less than 246* 330* 400 / 650*
deterioration index (196N) (Di), mm, not more than 1,0* 0,65* 0,6 / 0,45*
* These averaged results of measurements of commercial batches
Grease «ROLLING GR» differs from other calcium greases significantly elevated anti-friction properties.
Grease «ROLLING GR» in comparison with used grease “IP-1" and “SOLIDOL" is designed for use under conditions ofhigh mechanical and thermal loads, longer retains its properties, thus extending bearing life and increase the time betweenmaintenance of equipment and service.
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
COMPARATIVE CHARACTERISTIC OF THE TRIBOLOGICALPROPERTIES OF CALCIUM GREASES ON FOUR-BALL MACHINE
ROLLING GR GREASE was tested inTesting Center of products “UCAH-SEPRO” of NAU at Ukrainian R&E center of chemmotology and certification of fuels, lubricants and technical liquids (UkrNDNTs ).
Tested and successfully used in:
While replacement by «ROLLING GR» grease a mixing with “Solidol Zh” and «Agrinol IP-1» grease is possible.When mixing the characteristics of both greases are averaged, but mixing possibility allows to change the grease without units cleaning.
PJSC "AZOVSTAL IRON & STEEL WORKS" in centralized system of press lines for linings manufacturing and at the enterprises of group of companies.
Test report number 953-954-VP/2010of January 28, 2011.
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
Agreed and recommended:
for KSP-32 and KSP-33 heading machines of Yasinovatskiy Machine Building Plant
Pavlogradugol
INDUSTRIAL TESTS OF GREASE «ROLLING GR»
ROLLING GR grease is tested and successfully applied
at the enterprises of DTEK group
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
Compliance with classifications HYDROIL HM
ISO VGISO 6743 DIN 51524.2
10 HMНLP
22HMHLP
32 HMHLP
46 HMHLP
68 HMHLP
80 HMHLP
100 HMНLP
120HMHLP
150HMHLP
200HMHLP
270HMHLP
330HMHLP
Application temperature range min... max, oC
-2555
-2055
-1860
-1865
-1870
-1570
-1075
-1075
1080
-1090
-10 90
-1095
Kinematic viscosity at 40 ° C,mm ² / s: 8-14 18-26 28-36 42-50 61-75 76-85 90-
110110-125
148-165
186-205
265-280
320-348
Viscosity Index, not less than 108 100 98 97 94 92 91 90 90 90 90 90
Acid number, mg KOH / g,not more than 0,7
Temperature, ° C:-Open cup flash point, not
lower than-Pour point, not higher than
160-30
170-27
190-24
200−24
210-24
215-20
220-18
220-15
225-15
230−15
230-15
240-15
APPLICATION
«Cl Free» hydraulic oils with elevated anti-oxidation and anti-wear properties,operating at high operating pressures and loads.HLP according to DIN 51524.2; НМ according to ISO 6743-4.
PROPERTIES
4
HUDRAULIC OILS “HYDROIL HM”
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
HM // HLP 100 HM // HLP 120 HM // HLP 150 HM // HLP 200 HM // HLP 270 HM // HLP 330
Operation temperature
-10 … +75 оС -10 … +75 оС -10 … +80 оС -10 … +90 оС -10 … +90 оС -10 … +95 оС
Modern hydraulic and circulation systems (if no other special requirements for oil). Stationary hydraulic systems with plate and piston pumps (radial piston, axial pumps) at high operating pressures (above 200 bar), where oils with improved anti-oxidant and anti-wear properties are required.
Mobile hydraulics: trucks, excavators and heavy machinery.
For lubrication of loaded gears and worm gears, gear boxes, gears and other pieces of equipment mining, metallurgical and other industries.Screw extruder, gear transmission, and worm gear moderate loaded
gearboxes, circulating lubrication systems for various mining equipment, metallurgical and other industries.
HYDROIL НМ TU U 23.2-30802090-114:2009
HM // HLP 10 HM // HLP 22 HM // HLP 32 HM // HLP 46 HM // HLP 68 HM // HLP 80
Operation temperature-25 … + 55 оС -20 … + 55 оС -18 … + 60 оС -18 … +65 оС -18 … +70 оС -15 … + 70 оС
Modern hydraulic and circulation systems (if no other special requirements for oil). Stationary hydraulic systems with plate and piston pumps (radial piston, axial pumps) at high operating pressures (above 200 bar), where oils with improved anti-oxidant and anti-wear properties are required.
Hydraulic system and hydraulic control, road building, material handling and other machines (winter grade oil). Presses and shears for metal.
Mobile hydraulics: trucks, excavators and heavy machinery
Presses, trucks, hydraulic systems, worm extruders. Bevel and cylindrical gears
Machining equipment. Rolling and sliding bearings.
HIDRAULIC OILS “HYDROIL HM”
* For piston pumps, lower limits may be greater than indicated by 5 ° C, and the top - at 10 oC.* In order to ensure the long life of existing oil temperature in the oil tank should not exceed 80 °.
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
HIDRAULIC OILS “HYDROIL HM ULTRA”
Compliance with classifications HYDROIL HM ULTRA
ISO VGISO 6743 DIN 51524.2
22 HMHLP
32HMHLP
46 HMHLP
68 HMHLP
100 HMНLP
Temperature limits of application, C -25 … + 60 оС -25 … + 65 оС -25 … +70 оС -20 … +75 оС -15 … + 80 оС
Kinematic viscosity at 40 ° C, mm ² / s: 18-26 28-36 42-50 61-75 90-110
Viscosity Index, not less than 100 100 100 95 91
Acid number, mg KOH / g, not more than 0,3
Temperature, ° C:-Open cup flash point, not lower than-Pour point, not higher than
170-30
190-30
205- 30
210−25
220-20
Ash content,%, not more than 0,1
APPLICATION
PROPERTIES
Non-zinc hydraulic oil «Cl Free & Zinc Free» with elevated anti-oxidation and anti-wear properties for use inhydraulic design elements contain non-ferrous metals and alloys, and operative parts are characterized byextremely small gaps between parts.HLP according to DIN 51524.2; НМ according to ISO 6743-4.
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
HYDROIL HM ULTRA TU U 23.2-36451680-155:2010
HM // HLP 22 HM // HLP 32 HM // HLP 46 HM // HLP 68 HM // HLP 100
Operating temperature range
-25 … + 60 оС -25 … + 65 оС -25 … +70 оС -20 … +75 оС -15 … + 80 оС
Modern hydraulic and circulating systems (if there is no prescription for other special oils). Stationary hydraulic systemswith plate and piston pumps (radial-piston, axial pumps) at high operational pressures (more than 200 bars), in case when oils with excellent anti-oxidation and anti-wear properties are needed.
For hydraulic drives that contain non-ferrous metals and alloys in construction elements.
Hydraulic system and hydraulic control, road building, material handling and other machines (winter grade oil). Presses and shears for metal.
Mobile hydraulics: trucks, excavators and heavy machinery
Circulating lubrication systems of various equipment mining, metallurgical and other industriesPresses, trucks, hydraulic systems, worm extruders.Bevel and cylindrical gears.
Machining equipment. Rolling and sliding bearings.
HIDRAULIC OILS “HYDROIL HM ULTRA”
(Cl Free & Zinc Free)
Hydraulic oils are manufactured by traditional technologies and contain Zn-compound based anti-wear additives.Zinc dithiophosphates are unstable in conditions of water contact and/or high temperatures. Burning of wasted oils makeszinc go to the atmosphere and pollute environment.
Absence of heavy metals and zinc compounds is safe for environment, human health and facilitates product recycling.
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
HIDRAULIC OILS PREMIUM
COMPARATIVE CHARACTERISTICS OF ZINC-FREE OIL
Indicator nameShell Tellus S 22
AgrinolHydroil
Ultra HM 22
Shell Tellus S 32
AgrinolHydroil
Ultra HM 32
Shell Tellus S
46
AgrinolHydroil
Ultra HM 46
Shell Tellus S
68
AgrinolHydroil
Ultra HM 68
Shell Tellus S
100
AgrinolHydroil
Ultra HM 100
Classification HLP HLP HLP HLP HLP HLP HLP HLP HLP HLP
Kinematic viscosity at 40 ° C, mm ² / s 22 18-26 32 28-36 46 42-50 68 61-75 68 90-110Viscosity Index, not less than 100 100 99 98 98 95 97 94 96 91
Ash content,%, not more than - * 0,1 - * 0,1 - * 0,1 - * 0,1 - * 0,1
Temperature, ° C:-Flash point not lower than-Pour point, not higher than 204
-30170-35
207-30
190-30
218-30
205-30
222-30
210-28
234-30
220-24
HYDROIL HM / HYDROIL HM ULTRAESSO NUTO H 32, 46, 68, 100, 150, 220, 320
MOBIL Mobil DTE Excel 32,46,68Hydraulic Oil AW Range
CASTROL Hyspin AWS - 22
RAVENOL Hydraulikol HLP/ HLP TS 15, 22, 32, 46, 68, 100
TOTAL AZOLLA AF, AZOLLA ZS 22, 32, 46, 68, 100
BPEnergol HLP Z 22, 32, 46, 68, 100, 150 Energol HP Series Bartan (Zinc Free)22, 32, 46, 68, 100, 150
AZMOL AVELUS® 15, 22, 32, 46, 68, 100
TEXACO RANDO HD, HDZ 15, 22, 32, 46, 68, 100
TEBOIL Hydraulic Lift 32,46
NESTE Paine 32, 46, 68, 100
SHELL Tellus, Tellus S 15, 22, 32, 46, 68, 100;Tellus C Range
ADDINOL Hydraulikole HLP…S15, 22, 32, 46, 68, 100
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
APPROVALS AND LABORATORY TESTS “HYDROIL HM ULTRA”
HYDROIL HM ULTRA oil was tested for compliance DIN 51524.2 In BFB Oil Research S.A. (Belgium) laboratory
Specification HYDROIL HM ULTRA 46 HLP 46
Viscosity at 0⁰С 780 max passed passedViscosity at 40⁰С 50.6-41.4 passed passedViscosity at 100⁰С 6.1 min passed passedCongelation point(⁰С) -15 passed passedFlash-point(⁰С) 185 passed passed
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
Compliance to classifications AGRINOL HYDRAULIC LIFT
ISO VGISO 6743 // DIN 51524.2
22 HM/HVLP
32 HM/HVLP
46 HM/HVLP
68 HM/HVLP
100 HM/НVLP
Temperature limits of application, C -35 … + 65 оС -35 … + 65 оС -35 … +70 оС -33 … +75 оС -33 … + 75 оС
Kinematic viscosity at 40 ° C, mm ² / s: 18-26 28-36 41–51 61-75 90-110
Viscosity Index, not less than 130
Acid number, mg KOH / g, not more than 0,5-1.0
Temperature, ° C:-Open cup flash point, not lower than-Pour point, not higher than
160-40
170-40
180- 40
190−38
200-38
Ash content,%, not more than 0,2
USAGE
PROPERTIES
HIDRAULIC OILS “AGRINOL HYDRAULIC LIFT”
High viscosity hydraulic oil with high anti-wear properties for use in a wide temperature range andconsiderable fluctuations, high operating pressures, with increased requirements for shear stability andprotection against wear, as well as flooding conditions.HVLP according to DIN 51524.2; НМ according to ISO 6743-4.
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
7
AGRINOL HYDRAULIC LIFT TU U 23.2-36451680-154:2010
HV // HVLP 22 HV // HVLP 32 HV // HVLP 46 HV // HVLP 68 HV // HVLP 100
Operating temperature range
-35 … + 65 оС -35 … + 65 оС -35 … +70 оС -33 … +75 оС -33 … + 75 оС
Modern hydraulic and circulating systems (if there is no prescription for other special oils). Stationary hydraulic systems with plate and piston pumps (radial-piston, axial pumps) at high operational pressures (more than 25 MPa)Are recommended for operation under extreme temperatures, significant temperature oscillation, in case of water cut conditions and/or excellent shear stability and anti-wear protection requirements.Hydraulic system and hydraulic control, road building, material handling and other machines (winter grade oil). Presses and shears for metal.
Mobile hydraulics: trucks, excavators and heavy machinery.
Circulating lubrication systems of various equipment mining, metallurgical and other industries.Presses, trucks, hydraulic systems, worm extruders.Bevel and cylindrical gears.
Machining equipment. Rolling and sliding bearings.
HIDRAULIC OILS “AGRINOL HYDRAULIC LIFT”
Are recommended for operation under extreme temperatures, significant temperature oscillation, in case of water cut conditions and/or excellent shear stability and anti-wear protection requirements.
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
Hydroil НМ 46
-35 -30 -5 0 10 20 30 40 100-10-15-20-25AgrinolHydraulic Lift 46
Т, оС
AGRINOL HYDRAULIC LIFT operating temperature range
HV // HVLP 22 HV // HVLP 32 HV // HVLP 46 HV // HVLP 68 HV // HVLP 100
-35 … +65 оС -35 … +65 оС -35 … +70 оС -33 … +75 оС -33 … +75 оС
HYDROIL НМ operating temperature range
HM // HLP 10 HM // HLP 22 HM // HLP 32 HM // HLP 46 HM // HLP 68 HM // HLP 80 HM // HLP 100
-20 … +55 оС -20 … +55 оС -15 … +60 оС -15 … +65 оС -15 … +70 оС -15 … +70 оС -10 … +75 оС
17
HYDRAULIC OIL VISCOSITY DEPENDANCE on TEMPERATURE
«AGRINOL HYDRAULIC LIFT» hydraulic oil has flatter viscosity-temperature curve and is recommended as a low-temperature oil for exploitation in the systems under a wide temperature range and significant temperatureoscillation.
Kin
emat
ic v
isco
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, сSt
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
Compliance with classifications Highrate XP
ISO VGDIN 51517.3
68CLP
100CLP
150CLP
220CLP
320CLP
460CLP
680CLP
Kinematic viscosity at 40 ° C, mm ² / s: 61-75 90-110 140-160 190-240 300-350 420-510 610-750
Viscosity Index, not less than 100 100 97 94 92 90 90
Acid number, mg KOH / g, not more than 2,0 2,5 3,0 3,5
Temperature, ° C:-Open cup flash point, not lower than-Pour point, not higher than
210-24
220-24
225-24
230-18
230-15
240-12
245-12
Tribological characteristics on four-ball machine at(20 ± 5) ° C:scuff index, N, not less thandeterioration index (196N), mm, not more than
3920,45
4900,45
APPLICATIONGEAR OILS are for the lubrication of all types of gears, bevel, helical and worm gears, enclosed gears with circulation lubrication systems. For splash lubrication of various industrial equipment: metal and woodworking machinery, presses, forging, casting and molding machines, rolling mills, mixers, dryers, extruders, fans, crushers, pumps, conveyors, elevators, lifts, rotary cement kilns, calendars, paper machines , coal combines, etc. Contain a carefully balanced set of advanced additives to provide excellent protection against these types of wear and tear, scratches and the like mikropiting.CLP according to DIN 51517.3;
PROPERTIES
GEAR OILS “HIGHRATE XP”
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
INDUSTRIAL TESTS OF OILS«HYDROIL HM» and «HIGHRATE XP»
JSC "JAMZ" PJSC "NKMZ"
SE "Dongiprouglemash"
PAO HMZ"The light of a miner"
PJSC "Donetskgormash"
"Pavlogradugol"
Physico-chemical studies of “Highrate XP 220” and “Highrate XP 320” provided by “Agrinol” LTD. TU U 23.2-30802090-102:2009 the results shows the possibility of usage of these oils along with the applicable oils TAD17-E and MOBILGEAR 600 XP 220.
Based on the forgoing JSC “Light of a miner” will make changes in the operation gide of pipelines and powerdrivers in wich at the relevant sections will be put recommendations for usage of oils “Highrate XP220” and “Highrate XP 320”
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
IMPORT SUBSTITUTION PROGRAMfor «HYDROIL HM», «HIGHRATE XP М», «LIGREASE EP»
«Pavlogradugol»
«Sаnyi Heavy Equipment Co. Ltd»
Operational tests proved that oils and greases produced by LLC “RU SIE Agrinol” do not concede on quality and operational properties to previously applied oils produced by «Shell».
Sаnyi Heavy Equipment Co. LTD authorizes the use of oil series of «HYDROIL HM», «HIGHRATE XPМ» and «LIGREASE EP» greases produced by LLC “RU SIE Agrinol” for EBZ 160 and EBZ 260H heading machines
REPLACEMENT DONE
Hydraulic oils:“Hydroil HM-68 ULTRA” as a substitute for “Shell Tellus N68” (road header oil tank, hydro system).Gear oils:“Highrate XPM-220” oil as a substitute for “Shell Omalla Oil 220” (gear of the road header’s running trolley).“Highrate XPM-320” oil as a substitute for “Sell Omalla 320” (reducer of truncated part, telescopic part and front edge of telescopic part of the road header).Greases:“Ligrease EP2” greases as substitutes for “Shell Alvania EP2” (Automatic lubrication of cutters).
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
Compliance with classifications Highrate XP MISO VGDIN 51517.3
68CLP
100CLP
150CLP
220CLP
320CLP
460CLP
680CLP
Kinematic viscosity at 40 ° C, mm ² / s: 61-75 90-110 140-160 190-240 300-350 420-510 610-750
Viscosity Index, not less than 100 100 97 94 92 90 90
Acid number, mg KOH / g, not more than 2,0
Temperature, ° C:Flash point not lower thanPour point, not higher than
210-24
220-24
225-24
230-18
230-15
240-12
245-12
Tribological characteristics on four-ball machine at (20 ± 5)°C:scuff index, N, not less thandeterioration index (196N), mm, not more than sealing loads, not less than
6800,4
3920
5800,4
3920
5800,4
3920
5800,4
3920
5800,4
3920
5800,4
3920
5800,4
3920
APPLICATIONGEAR OILS are for the lubrication of all types of gears, bevel, helical and worm gears, enclosed gears with circulation lubrication systems. For splash lubrication of various industrial equipment: metal and woodworking machinery, presses, forging, casting and molding machines, rolling mills, mixers, dryers, extruders, fans, crushers, pumps, conveyors, elevators, lifts, rotary cement kilns, calendars, paper machines , coal combines, etc. Contain a carefully balanced set of advanced additives to provide excellent protection against these types of wear and tear, scratches and the like mikropiting. Contain MoS2. EXCELLENT EP PROPERTIES. CLP according to DIN 51517.3;
PROPERTIES
GEAR OILS “HIGHRATE XP M” with MoS2
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
Compliance with classifications Special Oil ARTISO VGDIN 51517.3
68CLР
100CLP
150CLP
220CLP
320CLP
460CLP
680CLP
Kinematic viscosity at 40 ° C, mm ² / s: 61-75 90-110 140-160 200-240 300-340 430-490 650-710
Viscosity Index, not less than 100
Acid number, mg KOH / g, not more than 0,05
Temperature, ° C:Open cup flash point, not lower thanPour point, not higher than
210-20
210-20
220-18
230-18
240-15
240-15
250-12
Tribological characteristics on four-ball machine at (20 ± 5) ° C:Scuff index, N, not less thandeterioration index (196N), mm, not more than
4900,45
APPLICATION
Gear oils are for the lubrication of all types of gear, worm and helical gears for various industrial equipmentoperating conditions from normal to high temperatures. Are particularly suitable for motors with a very widerange of capacities, from small geared motors, the power of which is less than one watt to large powerfulengines used in rolling mills, cement factories and hoisting in the mines.CLP according to DIN 51517.3;Ash-free additives in oil «Special Oil ART» provides exceptional anti-wear properties and allows the use of oil inthe friction made of non-ferrous metals and alloys;
PROPERTIES
GEAR OILS “SPECIAL OIL ART”
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
Compliance with classifications Kompressoil VGISO VGDIN 51506
46 VDL
68VDL
100VDL
150VDL
220VDL
320VDL
Kinematic viscosity at 40 ° C, mm ² / s: 61-75 90-110 140-160 200-240 300-340 430-490
Viscosity Index, not less than 100
Acid number, mg KOH / g, not more than 0,05
Temperature, ° C:Open cup flash point not lowerPour point, not higher
210-20
210-20
220-18
230-18
240-15
240-15
Mass fraction of sulphur, %, not more than 0.3 0.5
APPLICATION
PROPERTIES
GEAR OILS “KOMPRESSOIL VG”
Thanks to the carefully selected composition, oils have a very low tendency to carbon formation, which virtually eliminatescarbon deposits on pistons, piston rings and valves and reduces the risk of fire or explosion during operation.
For lubrication of the piston (cross-head, single-stage, multi-stage) and rotary air compressors operating continuously attemperatures up to 220 °C in the discharge line.Low-viscosity grade compressor oils «Kompressoil VG» were desighned for rotary compressors in accordance with therecommendations of the compressors manufacturers. Specially designed for compressors that require VDL compressor oilsaccording to DIN 51506 and have the additional anti-wear properties.
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
RJ-1s RJ-2s
Kinematic viscosity at 50 ° C, mm ² / s, not more than 15 20
Concentrate Storage Stability Withstands
Destiny 1000-1200 1100-1300
WORKING EMULSIONS 1 % 0,75 %
pH level, pH units, within 8,5-10,0
Corrosive to metals Withstands
USAGE
Synthetic hydraulic fluid concentrate containing no mineral oil with RJ-used in the hydraulic systems of variousindustrial and mining equipment (hydraulic powered roof supports, hydro advanser, shoring interface, etc.) in theform (1.0 - 5)% aqueous emulsions at ambient temperatures above 10 ° C.
RJ-1s – for moderate operating modesRJ-2s – for heavily loaded systems.
Preparation of the emulsionThe emulsion is prepared on water hardness (up to 20-25 mg-ekv/dm3) including mine water. Compatible with synthetichydraulic fluids, operates in the equipment of the mining industry and can be mixed with them in any proportions. It doesnot contain chlorine.
«RJ-s» HYDRAULIC FLUID
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
Cold Roller
Kinematic viscosity at 50 ° C, mm ² / s, not more than 30
Acid number, mg KON on 1 gr of oil, in limits 16-25
Saponification number, mg KOH/g, in limits 65-90
WORKING EMULSIONS 3 %
pH level, pH units, within 8,0-9,0
Corrosive to metals Withstands
USAGE
Cold Roller is used as 3-10% water emulsion as lubricating and cooling liquid while cold rolling of carbon steel.
Main operational properties: - high lubrication properties;- excellent antiwear and antioxidant characteristics;- increased resistance to bio-affection (antimicrobial properties);- avoiding carbonization.
«Cold Roller» MINERAL LUBRICANTING AND COOLING LIQUID
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
PACKING of PRODUCTS
METAL PACKAGE
POLYMER PACKAGE
Tight Head steel drum1A1L 216,5 dm3
Open Head steel drum1A2S 60 dm3
1A2L 213 dm3
Pail with tightening gird 2,0; 2,5 ; 17 kg
Can0,5 dm3; 1 dm3
TUBE0,25 dm3
EURO-CARTRIDGE0,45 dm3PLASTIC PAIL 10L, 5L
«AGRINOL» company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua
+38 (06153) 60-600
71100, Zaporozhye region, Berdyansk, Melitipolskoye shosse 84/1.
http://www.agrinol.ua
HOTLINE: AGRINOL
Thank you for your attention!
«AGRINOL» Company Tel./Fax.: +38 06153 60-600 E-mail: [email protected] http://www.agrinol.ua