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LPY01-001 Label Presenter Yamaha Product Guide All rights reserved Revision 2 23 Oct 09 0770D-E002 LP Series Label Feeders
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LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

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Page 1: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001

Label Presenter

Yamaha

Product Guide

All rights reservedRevision 223 Oct 090770D-E002

LP Series Label Feeders

Page 2: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

Copyright ©2005-2009 by Hover-Davis. All rights reserved.

If you need technical information or assistance withthe installation of this product, please call our

1-877-812-6830Monday - Friday, 8:00am - 4:30pm, EST

Customer Support Center

[email protected]

Hover-Davis, Inc. has checked the contents of this printed document to verify that it is inagreement with the product described inside. However, discrepancies can and do occur.Therefore Hover-Davis, Inc. cannot assume responsibility for complete agreement betweenthis printed document and the product described inside.

The information contained in this document was thoroughly reviewed before going to print,and is subsequently reviewed and / or revised on a regular basis. Necessary corrections areincluded in future editions.

We welcome any comments or suggestions for improvements.

Technical Publications

LPY01-001Label Presenter Yamaha

Product Guide

©2005-2009 Hover-Davis, Inc. All rights reservedRevision 2 23 Oct 09

No. 0770D-E002

Page 3: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

Table of Contents

Raw Material Data (US and China). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Tape Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Chapter One Tape Loading / Feeder OperationInstalling and Removing the LMG Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Programming the Timeout Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Drive Roller Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Controller Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7I/O Cable Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Drive Motor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Control Panel Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1LPY01-001 Label Presenter Yamaha . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2191A-S74 Drive Assembly, 56mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5576A-S01 Module Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60610A-0005 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Chapter Two LMG Module Timeout Delay

Chapter Three Maintenance

Chapter Four LPY01-001 Parts ListsRecommended Spare Parts

i

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LPY01-001Label Presenter Yamaha

ii

Hazardous Substances or Elements

CommodityName

Lead(Pb)

Mercury(Hg)

Cadmium(Cd)

Chromium VICompounds

(Cr6+)PolybrominatedBiphenyls (PBB)

PolybrominatedDiphenyl Ethers

(PBDE)

Chemicals X O O X X X

Wiring/AssociatedComponents

X O O O O O

Metal X O X X O O

PrintedCircuitBoards

X O O O O O

Hardware X O O X O O

ElectricalComponents(Purchased)

X O O O O O

O: this component does not contain this hazardous substance above the maximum concentration values inhomogeneous materials specified in the SJ/Txxxx-xxxx Industry Standard.

X: this component does contain this hazardous substance above the maximum concentration values inhomogeneous materials specified in the SJ/Txxxx-xxxx Industry Standard (Company can explain the technicalreasons for the "X").

��������

�� �

(Pb)

(Hg) � (Cd) ��� (Cr6+) ����(PBB)�����

(PBDE)

���� X O O X X X

���� �� X O O O O O

!" X O X X O O

#$%&' X O O O O O

(!� X O O X O O

%)�� (*+) X O O O O O

O:,-.������/.�0�1�2345671/ SJ/Txxxx-xxxx89:;5<7=>?@.

X: ,-.������AB/.�5CD1�234567EFSJ/Txxxx-xxxx89:;5<7=>.

(GHI/JK,LMNOPQRS,4T "X".5UVWXYZYD[\].)

Raw Material Data (US and China)

Page 5: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

Ch

apte

rO

ne Tape Loading

Feeder Operation

1

Page 6: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

Installing and Removing the LMG Module

To install the LMG Module:

1. Pull the latch lever out on the LPSeries Feeder and hold it in the outposition (refer to ).

2. Align the mounting pins on thebottom of the module with the matingholes on the module interface.

3. Push the LMG Module straight downuntil it seats flush on top of themodule interface.

4. Release the latch lever to lock themodule in place (refer to ).

Fig. 1-1

Fig. 1-2LATCH LEVER

ON LP SERIES FEEDER

Note If the LMG Module does not seat flush to the interface housing, carefullyremove and inspect both the LMG Module and the top of the interface fordirt or other foreign materials that could prevent the LMG Module fromseating properly.

To remove the LMG Module:

1. Pull the latch lever out on the LPSeries Feeder module interface.

2. Carefully pull the module straight up.

3. Release the latch lever.

Fig. 1-1

Fig. 1-2

The LMG Module is a separate unit that works in conjunction with the LP Series labelfeeders. LMG Modules are interchangeable to allow easy changeover between differentlabel stocks on the same feeder.

Refer to the documentation provided with the LMG Module for more information.

1-1

Page 7: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

Tape Loading

Step 1

Install the label reel by placing it onto the Reel Holder at the Tail Section end of thefeeder. Make sure the liner feeds from left to right out the top of the reel. Pull the linerfrom the reel in the direction shown.

Fig. 1-3A

Fig. 1-3B

1-2

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LPY01-001Label Presenter Yamaha

1-3

Caution Before threading the liner through the Label Feeder, always removeenough labels from the lead end of the liner so it can be threaded throughthe LMG Module without having any labels pass through the lower part ofthe LMG Module. If labels are left on the liner, the hard turns of the linerpath through the LMG Module will cause the labels to dislodge from theliner inside the unit, which can create potential feed problems.

Fig. 1-4

Step 2

Remove approximately 12 in. of labels from the lead end of the liner to thread the linerthrough the LMG Module.

Insert the liner into the feeder by passing it under the first guide roller. Then thread theliner into the LMG module.

NOTE:Complete tape path shown in illustration.Refer to following steps for details of tape loading.

GUIDE ROLLERS

LMG MODULE

Page 9: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

1-4

Step 3

Press down the Peel Edge Pivot Leveron the LMG Module until the mechanismlocks open.

Fig. 1-5

PEEL EDGEPIVOT LEVER

Step 4

Fig. 1-6Feed the tape liner under the Tensioner and down between the Peel Edge and the firstroller or platform of the LMG Module (refer to ).

Fig. 1-6

Note The LMG Module used for illustrations in this manual is fabricated withmultiple rollers. However, each LMG Module is custom designed for aspecific label and may have one or more rollers, one or more platforms, ora combination of rollers and platforms.

TENSIONER

PEEL EDGE

ROLLERS

Page 10: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

1-5

Note For proper alignment, the Drive Assembly Handle should be unlocked andremain in the unlocked position until all liner loading operations arecomplete.

Step 5

Open the Drive Assembly by moving the handle into the vertical position, which willopen the Rollers.

Thread the liner under the guide roller and then between the open rollers on the DriveAssembly.

Close the Drive Assembly Handle.

The loading operation is now complete.

Fig. 1-7

HANDLE GUIDE ROLLER

Page 11: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

Operation

1-6

Fig. 1-10

Fig. 1-8

Fig. 1-9

FIRST LABEL

PEEL EDGE

FIRST LABELCENTERED ONPICK POINT

Control Functions

STATUS LIGHTFlashing Red = Feeder not ready to

run. It can be manually forward orreverse fed, but not run inautomatic mode.

Steady Green = Feeder Operational

FORWARD FEEDPress and hold to advance liner withlabels until released.

CENTER BUTTONPress and release to auto-advanceand recover from an error condition(flashing red).

REVERSE FEEDPress and hold to retract liner withlabels until released.

STATUS LIGHT

FORWARD FEED

REVERSE FEEDCENTER BUTTON

Operation Sequence

Power up the feeder with the Hover-Davis power supply or the pick andplace machine. There will be a threesecond homing sequence.

On startup, the feeder auto-advancesthe label to the Pick Point. When thelabel is in position, the Status Lightchanges to solid GREEN. Once thelight is GREEN, the feeder isoperational.

The Status Light turns off duringadvance. Once a label is detected,the feeder stops advancing and theStatus Light again turns GREEN. If alabel is not detected by the end of theprogrammed time delay, the feederstops advancing and the Status Lightflashes RED.

Page 12: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

Ch

apte

rTw

o

2

LMG ModuleTimeout Delay

Page 13: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

YYYY Delay

0200 3

0300 3

0400 4

0500 5

0600 5

0700 6

0800 6

0900 7

1000 8

1100 8

1200 9

1300 10

1400 10

1500 11

1600 12

1700 12

1800 13

1900 13

2000 14

Timeout DelayChart

POWER SUPPLY TRIGGER BOX

Programming the Timeout Delay

All label feeders have a timeout delay to make sure the feeder willadvance the label to the Pick Point but will not continue advancingindefinitely if there are missing labels on the label stock. If thefeeder reaches the programmed timeout delay before a label hasreached the Pick Point, the feeder will resort to an error mode andwill need to be reset by pressing the Center Button.

This feeder timeout delay is programmable and should be setaccording to the specific label fed by the LMG Module being used.To set the timeout delay, find the model number located on theserial label of the LMG Module. Note the last four digits (YYYY)as shown below.

LMG02-XXXX

Using the chart to the left, match the last four digits of the LMGModule model number to the corresponding four digits on thechart. The number to the right of this is the corresponding offsetthat needs to be used to program the timeout delay. If the fourdigits do not appear on the chart, select the closest, next highestvalue. (For example, for a model number ending with 0728, use0800 on the chart.)

YYYY

Note The Timeout Delay Chart assumes 0.125 in. [3mm] spacing between theconsecutive labels on the liner. Label spacing of 0.25 in. [6mm] or greaterrequires adding (1) to the offset recommended on the chart.

The maximum timeout offset delay that can be programmed is (20).

1. Power up the feeder either on theplatform machine or an offline powersupply.

Fig. 2-3

2-1

Page 14: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

Fig. 2-7Fig. 2-6

Fig. 2-4

Fig. 2-5

2. Hold down the Center Button on theControl Panel until the Status Lightturns Yellow. Release the button.The feeder is now in “ProgramMode.”

4. Press the Forward Feed button to increase the Timeout Delay (refer to ) orpress the Reverse Feed Button to decrease the Timeout Delay (refer to ).Each press increases or decreases the delay by a count of one.

Fig. 2-6Fig. 2-7

3. Release the Center Button andcount the number of times theStatus Light blinks Green. Thenumber of blinks equals thecurrently programmed TimeoutDelay.

2-2

Page 15: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

1. Verify that the correct timeout hasbeen set by pressing and releasingthe center button and counting thenumber of times the Status lightblinks green. The number of blinksequals the Timeout Delay.

Fig. 2-8

Fig. 2-9

5. When the Timeout Delay is correctlyprogrammed, press and release theForward Feed and Reverse Feedbuttons simultaneously to exitprogramming mode.

2-3

Page 16: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

Cha

pter

Thre

e

3

Maintenance

Page 17: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

Troubleshooting

3-1

To inspect and repair the LP Series Label Presenter and LMG Label Module, follow theinstructions listed in the chart on the following page.

Caution Do not modify the feeder in any way

Warning Do not operate the feeder with the Covers removed.

Caution When replacing parts and securing Covers, make sure all Cables aresecurely routed to avoid pinching and feeder damage.

Caution When the feeder is loaded into the placement machine, the feeder MUSTBE latched or locked into position.

Page 18: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

Feeder Condition CauseRepair Solution

(Possible Replacement Parts)

Interface pins damaged Replace I/O cable

Interface Cable pinched Replace I/O cable

Damaged Controller Replace controller

Interface Cable not

connected to controller

Plug connector into controller

Loose wire connection Replace damaged cable

Incorrect label application Verify compatible application for Label Module

Time Out Delay function set

incorrectly for label length

Verify Time Out Delay setting and reset as needed

Feeder Loading Verify the feeder is loaded correctly using the Tape

Path Label on the feeder for reference. Make sure

the drive system is closed (lever should be in the

"down" position).

Label Module is not fully

seated in Module Interface

Make sure Module is seated flush to the surface of

the Inteface and that the lever is fully closed

Adhesive buildup or Labels

in drive system

Clean drive system

Adhesive build up on peel

edge or Tensioner of Label

Module

Clean Label Module Peel Edge and Tensioner

Label Sensor damaged or

misaligned

Replace or calibrate Label Sensor

Pinched or damaged motor

wires

Replace motor

Broken or damaged O Ring

belt

Replace belt

Label Sensor Wires pinched Replace Label Sensor

Label Sensor calibration Verify Label Sensor is calibrated correctly

Damaged Label sensor or

wires

Replace Label Sensor

Feeder pick point not on

proper location

Verify Label Sensor is calibrated correctly

Feeder not inserted fully Make sure feeder is properly inserted onto machine

feeder table

Contact placement machine manufacturer for correct

profile selection

A custom pick point location may need to be set on

machine depending on application or machine type

Feeder Runs in

Reverse

Damaged Motor or Motor

Wires

Replace motor

Incorrect Feeder profile

selection

No Power

Error (Blinking red

light on Control Panel

LED)

Feeder Continually

Advances Labels

Pick Failure

3-2

Page 19: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

Label Roller(s)/Label Platform

All Components Touching Tape Path

Drive Rollers

Inspect the roller(s)/platform for deposits of adhesive from the label backing. If found,wipe away with a clean, soft cloth.

Using a clean, soft cloth (or clean compressed air), wipe (blow) away any contaminationfrom the tensioner, peel edge, drive pulleys, and dispenser drive.

Clean the drive rollers of any adhesive buildup. (Refer to Drive Roller Disassemblyprocedures on Page 3-4.)

Preventive Maintenance

Note For proper operation, the preventive maintenance steps shown belowshould be performed at least every three months. Actual operatingconditions may require more frequent cleaning.

Note Refer to "Chapter 4 - Parts Lists" for exploded-view drawings showing thelocations on each of the items described below. If replacement is required,refer to the appropriate procedure in the balance of this chapter.

Drive Assembly

Super Lube™Advance the feeder and examine the [191A-S75] Intermediate Gear as it rotates. Ifthere is no lube present on the gear teeth, apply a small amount of to theteeth of the gear as it rotates. Do not over lube the gear or allow lube to touch the drivepulleys as this may cause slippage in the drive system. (Refer to Drive RollerDisassembly procedures on Page 3-4.)

Note Super Lube™Loctite Corp. (Item #82325).is a general purpose synthetic-based lubricant with Teflon

available from®

3-3

Page 20: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

3-4

Drive Roller Disassembly

Fig. 3-1

Warning Always disconnect all electrical power before working inside the feeder. Follow

proper ESD (Electrostatic-discharge) procedures when handling electrical

components inside the feeder. Use care when reinstalling covers to avoid pinching

wires. Failure to heed these points may result in damage to the feeder or its

electrical components.!

Step 1

Remove the (2) M3 x 8 socket head capscrews and the (1) M3 x 5 socket headcap screw and M3 flat washer securingthe Board Cover and remove the BoardCover.

Caution When replacing the BoardCover, be very careful notto pinch any of the cablesthat are routed beneath it.

Fig. 3-2

REMOVE

REMOVE

Step 2

Remove the (2) stainless steel M3 x 6socket button head screws and the[103C-106] MPF02 Board Standsecuring the Controller Board.

Label each of the cables attached to theController Board for accuracy atreassembly and disconnect the cablesfrom the Controller Board.

Remove the Controller Board.

Page 21: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

3-5

Step 4

Open the Drive Lever to remove thetension between the Drive Roller andIdler Roller.

Fig. 3-3

Fig. 3-4

Step 5

Remove the E-clip from the end of theDrive Shaft.

Remove the M3 x 30 socket button headscrew securing the drive side plate.

Fig. 3-5

Step 3

Remove the (2) M3 x 5 socket flat headscrews and (2) M3 x 30 stainless steelsocket flat head screws securing theMotor Cover and remove the MotorCover.

REMOVE

REMOVE

Page 22: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

3-6

Step 7

Remove the Drive Standoff, which isnow free, so it does not fall off while theroller is being cleaned.

Thoroughly clean the drive roller toremove any adhesive buildup.

Fig. 3-6

Fig. 3-8

Step 8

Separate the

and thoroughly clean the IdlerRoller to remove any adhesive buildup.

drive Side Plate andassociated shafts and the Idler RetainerAssembly

Step 9

Reverse Step 8 through Step 1 toreassemble.

Step 6

Remove the Drive Side Plate andassociated shafts and the Idler RetainerAssembly at the same time by drawingthe assemblies directly away from thefeeder.

Fig. 3-7

Page 23: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

Controller Board Replacement

3-7

Warning Always disconnect all electrical power before working inside the feeder. Follow

proper ESD (Electrostatic-discharge) procedures when handling electrical

components inside the feeder. Use care when reinstalling covers to avoid pinching

wires. Failure to heed these points may result in damage to the feeder or its

electrical components.!

Fig. 3-9

Step 1

Remove the (2) M3 x 8 socket head capscrews and the (1) M3 x 5 socket headcap screw and M3 flat washer securingthe Board Cover and remove the BoardCover.

Caution When replacing the BoardCover, be very careful notto pinch any of the cablesthat are routed beneath it.

Fig. 3-10

REMOVE

REMOVE

Step 2

Remove the (2) stainless steel M3 x 6socket button head screws and the[103C-106] MPF02 Board Standsecuring the Controller Board.

Label each of the cables attached to theController Board for accuracy atreassembly (refer to ) anddisconnect the cables from theController Board.

Remove the Controller Board.

Fig. 3-11

Step 3

Reverse Step 2 through Step 1 toreassemble.

Page 24: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

3-8

DRIVE ASSEMBLY CABLE

SENSOR CABLE

I/O CABLEMEMBRANE CABLE

Fig. 3-11

CONTROLLER BOARD

Page 25: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

I/O Cable Replacement

Warning Always disconnect all electrical power before working inside the feeder. Follow

proper ESD (Electrostatic-discharge) procedures when handling electrical

components inside the feeder. Use care when reinstalling covers to avoid pinching

wires. Failure to heed these points may result in damage to the feeder or its

electrical components.!

3-9

Fig. 3-12

Step 1

Remove the (2) M3 x 8 socket head capscrews and the (1) M3 x 5 socket headcap screw and M3 flat washer securingthe Board Cover and remove the BoardCover.

Caution When replacing the BoardCover, be very careful notto pinch any of the cablesthat are routed beneath it.

REMOVE

Fig. 3-13

Step 2

Turn the feeder over. While supportingthe Interface Cable Mount, remove the(3) M3 x 8 socket flat head screwssecuring the Interface Cable Mount.

Carefully remove the Interface CableMount making sure to not pull on the I/OCable, which fits into the groove at thebottom of the mount.

REMOVE

REMOVE

Page 26: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

3-10

Fig. 3-14

Step 4

Carefully lift up slightly on the Controller Board to allow movement of the I/O cable pastthe standoff and disconnect the I/O Cable from the Controller Board.

Step 3

Remove the (2) stainless steel M3 x 6socket button head screws and the[103C-106] MPF02 Board Standsecuring the Controller Board.

REMOVE

DRIVE ASSEMBLY CABLE

SENSOR CABLE

I/O CABLEMEMBRANE CABLE

Fig. 3-15

CONTROLLER BOARD

Page 27: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

3-11

Fig. 3-16

Step 5

Attach the new I/O Cable to thecontroller board. Make sure the cablewires are routed to the right of the upperleft standoff behind the Controller Board.

Position the Controller Board over thestandoffs.

Insert and tighten the (2) stainless steelM3 x 6 socket button head screws andthe [103C-106] MPF02 Board Stand tosecure the Controller Board.

REMOVE

Fig. 3-17

Step 6

Capture the I/O Cable in the groove ofthe Interface Cable Mount as shown in

,

Align the Interface Cable Mount with thethree mounting holes and, from the backside, insert and tighten the (3) M3 x 8socket flat head screws that secure theInterface Cable Mount.

Fig. 3-17

Fig. 3-18

Step 7

Replace the Board Cover and secure byinserting and tightening the (2) M3 x 8socket head cap screws and the (1) M3x 5 socket head cap screw and M3 flatwasher removed in Step 1.

Caution When replacing the BoardCover, be very careful notto pinch any of the cablesthat are routed beneath it.

Page 28: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

3-12

Drive Motor Replacement

Warning Always disconnect all electrical power before working inside the feeder. Follow

proper ESD (Electrostatic-discharge) procedures when handling electrical

components inside the feeder. Use care when reinstalling covers to avoid pinching

wires. Failure to heed these points may result in damage to the feeder or its

electrical components.!

Fig. 3-19

Step 1

Remove the (2) M3 x 8 socket head capscrews and the (1) M3 x 5 socket headcap screw and M3 flat washer securingthe Board Cover and remove the BoardCover.

Caution When replacing the BoardCover, be very careful notto pinch any of the cablesthat are routed beneath it.

Fig. 3-20

REMOVE

REMOVE

Step 2

Remove the (2) stainless steel M3 x 6socket button head screws and the[103C-106] MPF02 Board Standsecuring the Controller Board.

Label each of the cables attached to theController Board for accuracy atreassembly and disconnect the cablesfrom the Controller Board.

Remove the Controller Board.

Page 29: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

3-13

Step 3

Loosen the (2) upper M4 x 8 stainlesssteel socket flat head screws securingthe Drive Assembly and remove thelower screw indicated.

Step 5

Open the Drive Lever to remove thetension between the Drive Roller andIdler Roller.

Fig. 3-22

Fig. 3-23

Step 4

Remove the (2) M3 x 5 socket flat headscrews and (2) M3 x 30 stainless steelsocket flat head screws securing theMotor Cover and remove the MotorCover.

REMOVE

LOOSEN

REMOVE

Fig. 3-21

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LPY01-001Label Presenter Yamaha

3-14

Step 6

Remove the E-clip from the end of theDrive Shaft.

Remove the M3 x 30 socket button headscrew securing the drive side plate.

Fig. 3-24

REMOVE

Step 8

Remove the Drive Standoff, which isnow free, so it does not fall off while theroller is being cleaned.

Thoroughly clean the drive roller toremove any adhesive buildup.

Fig. 3-25

Step 7

Remove the Drive Side Plate andassociated shafts and the Idler RetainerAssembly at the same time by drawingthe assemblies directly away from thefeeder.

Fig. 3-26

Page 31: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

3-15

Fig. 3-27

Note Whenever the drive unit is disassembled, it is a recommended to take thetime to thoroughly clean any adhesive buildup off the drive rollers.

REMOVE

Step 9

Remove the (2) M2.5 x 3 socket headcap screws securing the Drive Motor tothe Motor Mount Assembly.

Carefully remove the wires fromunderneath the Motor Mount Assembly.

Step 10

To install the new motor, reverse Step 9 through Step 1. Make sure the motor wires areproperly routed underneath the Motor Mount Assembly.

Page 32: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

3-16

Control Panel Replacement

REMOVE

MOVE ANDDISCONNECTMEMBRANECABLE

Step 1

Support the Control Panel. From theback side of the feeder, remove the (3)M3 x 10 socket flat head screwssecuring the Control Panel.

Carefully move the control panel awayfrom the base plate and disconnect theMembrane Cable from the short cable ofthe Membrane Control Switch..

Fig. 3-28

Step 2

Peel the old Membrane Control Switch off the Control Panel Mount, pull the cablethrough the hole in the Control Panel Mount, and discard the Membrane Control Switch.

Push the short cable of the new Membrane Control Switch through the hole in theControl Panel Mount from the top side.

Peel the backer tape off the new Membrane Control Switch. Carefully position theMembrane Control Switch in the cutout of the Control Panel Mount and press it intoposition so it adheres to the Control Panel Mount.

Step 3

Connect the short cable from the Membrane Control Switch to the Membrane Cable.

Position the Control Panel Assembly so it is aligned with the mounting holes in the baseplate being careful not to pinch any wires of the cables.

Insert and tighten the (3) to eM3 x 10 socket flat head screws secur the Control Panel.

Warning Always disconnect all electrical power before working inside the feeder. Follow

proper ESD (Electrostatic-discharge) procedures when handling electrical

components inside the feeder. Use care when reinstalling covers to avoid pinching

wires. Failure to heed these points may result in damage to the feeder or its

electrical components.!

Page 33: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

4

LPY01-001Parts Lists

Cha

pter

Four

Page 34: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001Label Presenter Yamaha

4-1

Recommended Spare Parts

The chart below lists the Recommended Spare Parts for the LPY01-001 LabelFeeder. The balance of this chapter shows the complete parts lists for thefeeder and its subassemblies.

PART NUMBER QUANTITY DESCRIPTION

0618A-0001 1 MAIN CONTROLLER

211A-S115 1 DRIVE MOTOR

0778A-0002 1 INTERFACE CABLE

0610A-0005 1 CONTROL PANEL ASSEMBLY

Page 35: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

ITEM NO. QTY. PART NO. DESCRIPTION1 1 191A-S74 DRIVE ASSEMBLY-56MM2 1 576A-S01 MODULE INTERFACE ASSY3 1 0776A-0002 SHOE4 1 0610A-0005 CONTROL PANEL5 1 0618A-0001 MAIN CONTROLLER6 1 0770A-0003 LATCH SPRING HOOK7 1 0770C-0006 BOARD COVER8 1 0776C-0007 LINER GUIDE9 1 105C-045 MPF MEC 44ROLLPIN10 1 105C-034 44MM ROLLER11 1 0770C-0008 REAR WIRE COVER12 1 103C-106 MPF02 BOARD STAND13 1 0770C-0009 FRONT FEEDER LATCH14 1 0770C-0010 INTERFACE CABLE MOUNT15 1 0930C-0059 SERIAL & BOX LABEL (3-PIECE)16 1 0770C-0011 LATCH SHOULDER SCREW17 1 0770C-0012 LATCH SPRING18 1 0770C-0013 TAPE PATH LABEL19 1 191C-089 REEL MOUNT20 1 022C-061 REEL PIN STATOR21 1 191C-282 REEL DRAG ORING22 1 191C-281 DRAG INSERT23 6 m04x08-sfhs-ss SOCKET FLAT HEAD, SS, 4 X 824 3 m03-lw LOCK WASHER, 325 2 m03x05-shcs SOCKET HEAD CAP, 3 X 526 1 m03x06-sbhs SOCKET BUTTON HEAD, 3 X 627 1 m04-lw LOCK WASHER, 428 1 m04x08-shcs SOCKET HEAD CAP, 4 X 829 9 m03x08-sfhs SOCKET FLAT HEAD, 3 X 830 2 m03x06-sbhs-ss SOCKET BUTTON HEAD, SS, 3 X 631 1 m04x08-sfhs SOCKET FLAT HEAD, 4 X 832 4 m025x05-sfhs SOCKET FLAT HEAD, 2.5 X 533 3 m03x10-sfhs SOCKET FLAT HEAD, 3 X 1034 1 0778A-0002 INTERFACE CABLE35 1 0778A-0003 SENSOR CABLE36 1 0778A-0004 MEMBRANE CABLE37 1 0770C-0014 LATCH EXTENSION PIN38 1 700C-185 SAFETY LABEL39 1 0770C-0016 YAMAHA LATCH ATTACHMENT 40 1 m04x10-shcs SOCKET HEAD CAP, 4 X 10

LPY01-001 label Presenter Yamaha (Bill of Materials)

4-2

LPY01-001Label Presenter Yamaha

Page 36: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

LPY01-001 label Presenter Yamaha (Front View)

13

1538

9

35

34

298

36

2022

18

10

19

2

3717

3

6

27 28

3940

1624

25

29

714

512

4

26

24

25

130

21

24

4-3

LPY01-001Label Presenter Yamaha

Page 37: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

4-4

LPY01-001Label Presenter Yamaha

23

32

29

33

31 3229

11

LPY01-001 label Presenter Yamaha (Back View)

Page 38: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

3

9

7

12

45 6

14

13

11

15

2

8

1

10

4-5

LPY01-001Label Presenter Yamaha

ITEM NO. QTY. PART NO. DESCRIPTION1 1 0062-eclip-e ECLIP, .0625"2 2 m03-eclip ECLIP3 1 191A-S75 DRIVE PULLEY ASSY - 56MM4 1 191A-S76 DRIVE IDLER ASSY - 56MM5 1 191A-S80 DRIVE CAM ASSY - 56MM6 1 211a-s19 DRIVE SIDE PLATE ASSY7 1 211A-S115 DRIVE MOTOR, NEODYMIUM8 1 211c-096r DRIVE LEVER9 1 212a-s20 MOTOR MOUNT ASSY10 1 212A-S127 56MM DRIVE STANDOFF ASSY11 1 212C-177 MOTOR COVER - 56MM12 2 m025x03-shcs SOCKET HEAD CAP, 2.5 X 313 2 m03x05-sfhs SOCKET FLAT HEAD, 3 X 514 1 m03x30-sbhs-ss SOCKET BUTTON HEAD, SS, 3 X 3015 2 m03x30-sfhs-ss SOCKET FLAT HEAD, SS, 3 X 30

191A-S74 Drive Assembly - 56mm

Page 39: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 191C-156 M3 SHOULDER SCREW2 1 570A-S02 LOCK LEVER ASSY3 1 570C-012 LOCK LEVER SCREW4 1 570C-013 LOCK LEVER WASHER5 1 570C-014 LOCK LEVER SPRING6 1 570C-015 POGO PIN ISOLATOR7 1 576A-S03 MI HOUSING W/PINS ASSY8 1 576C-016 INTERFACE HOUSING COVER9 1 578A-002 POGO PIN ASSY10 2 m016x06-shcs SOCKET HEAD CAP, 1.6 X 611 2 m025x05-sfhs SOCKET FLAT HEAD, 2.5 X 5

576A-S01 Module Interface Assembly

11

7

1

6

9

4

3

2

58

10

4-6

LPY01-001Label Presenter Yamaha

Page 40: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

ITEM NO. QTY. PART NO. DESCRIPTION1 1 0610C-0015 CONTROL PANEL MOUNT2 1 558C-003 MEMBRANE CTL SWITCH

0610A-0005 Control Panel

4-7

LPY01-001Label Presenter Yamaha

2

1

Page 41: LP Series Label Feeders - Hover-Davis Product Guide.pdf · The LMG Module is a separate unit that works in conjunction with the LP Series label feeders. LMG Modules are interchangeable

Hover-Davis, Inc., 100 Paragon Drive, Rochester, NY 14624, USA, Phone +1.585.352.9590, Fax +1.585.352.4870, [email protected]