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Nano Res
1
Low-temperature solution process for preparing
flexible transparent carbon nanotubes film and its
application in flexible supercapacitors
Ashok K. Sundramoorthy1 (), Yi-Cheng Wang
1, and Sundaram Gunasekaran
1 ()
Nano Res., Just Accepted Manuscript • DOI 10.1007/s12274-015-0880-1
http://www.thenanoresearch.com on August 17, 2015
© Tsinghua University Press 2015
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Nano Research
DOI 10.1007/s12274-015-0880-1
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TABLE OF CONTENTS (TOC)
Low-temperature solution process for preparing
flexible transparent carbon nanotubes film and its
application in flexible supercapacitors
Ashok K. Sundramoorthy*, Yi-Cheng Wang and
Sundaram Gunasekaran*
Department of Biological Systems Engineering,
University of Wisconsin-Madison, 460 Henry Mall,
Madison, WI 53706, United States
A diazo dye (Congo red)-based simple solution process has been
developed to prepare highly transparent flexible carbon nanotubes
film with low sheet resistance (34±6.6 Ω/ ) and high
transmittance (81% at 550 nm), which is also shown suitable as a
potential flexible supercapacitor electrode material.
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Low-temperature solution process for preparing
flexible transparent carbon nanotubes film and its
application in flexible supercapacitors
Ashok K. Sundramoorthy1(), Yi-Cheng Wang
1, and Sundaram Gunasekaran
1()
Received: day month year
Revised: day month year
Accepted: day month year
(automatically inserted by
the publisher)
© Tsinghua University Press
and Springer-Verlag Berlin
Heidelberg 2014
KEYWORDS
transparent electrode,
manganese dioxide,
carbon nanotube,
Congo red,
flexible electronics,
supercapacitors
ABSTRACT
Single-walled carbon nanotubes (SWNT) are known for their high conductivity,
mechanical strength, transparency, and flexibility, making them suitable for use
in flexible electronics, transparent electrodes, and energy-storage and
energy-harvesting applications. However, to exploit these properties, SWNT
should be de-bundled in a surfactant solution for further processing and use.
We report a new method to prepare SWNT-based transparent conducting film
(TCF) using a diazo dye 3, 3'- ([1,1'-biphenyl] -4,4'-diyl) bis (4-amino
naphthalene-1-sulfonic acid), commonly known as Congo red (CR), as a
dispersant. About 20-nm-thick uniform TCFs were prepared on rigid glass and
flexible polyethylene terephthalate (PET) substrates. The CR-SWNT dispersion
and the CR-SWNT TCFs were characterized via UV-Vis-NIR, Raman
spectroscopy, FT-IR spectroscopy, transmission electron microscopy (TEM),
field-emission scanning electron microscopy (FE-SEM) and dynamic light
scattering (DLS) measurements. The sheet resistivity of the CR-SWNT TCFs
was about 34±6.6 Ω/ at a transmittance of 81% (at 550 nm), which is
comparable to that of indium tin oxide (ITO)-based films. Unlike SWNT
dispersions prepared in common surfactants, such as sodium dodecyl sulfate
(SDS), sodium cholate (SC), and Triton X-100, the CR-SWNT dispersion is
amenable to forming TCF by drop coating. The CR-SWNT TCF is also very
stable and maintains its very low sheet resistivity even after 1,000 consecutive
bending cycles of 8 mm bending radius. Further, manganese dioxide (MnO2)
was electrochemically deposited on the CR-SWNT-PET film. The as-prepared
MnO2-CR-SWNT-PET film exhibited high specific capacitance and bendability,
which make it a promising candidate as an electrode material for flexible
supercapacitors.
1 Introduction
There is a growing demand for high quality
transparent conducting films (TCFs) because of
their use in flat-panel displays, electrochromic
windows, photovoltaics, polymer solar cells,
Nano Research
DOI (automatically inserted by the publisher)
Address correspondence to S. Gunasekaran, [email protected] ; A.K. Sundramoorthy, [email protected]
Research Article
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2 Nano Res.
hand-held devices, energy technologies, and
biosensors[1]. Currently, indium tin oxide (ITO)
film-coated transparent conducting materials are
commonly used in applications where TCFs are
needed. The ITO-based materials offer relatively
low sheet resistance (~20 Ω/) and fairly high
transmittance (>80% at 550 nm)[2]. However, the
cost of indium is on the rise due to increasing
demand and limited availability[2]. Furthermore,
ITO-based materials are unsuitable for
high-flexibility applications, because they become
brittle after a few bending cycles[3]. The market for
transparent conductive film and glass is estimated
to reach $6.3 billion in 2024[4, 5]. Therefore, other
materials such as conducting polymers[6], metal
wire/nanomesh[7, 8], nanofibers[9], single-walled
carbon nanotubes (SWNT)[10-14], SWNT-metal
hybrids[5, 15-17], and graphene[18] are being
investigated as potential alternatives to ITO.
Although conducting polymers such as polyaniline,
polypyrrole and poly(3,4-ethylenedioxythiophene)
exhibit conductivity similar to that of metal
nanowires (copper and silver), their conductivity is
sensitive to air due to redox doping process and
will degrade significantly with time[19]. Further,
conducting polymers absorb light in the visible
range, giving a distinct color to the TCFs[19]. Metal
nanowire/nanomesh-based TCFs offer high
conductivity, but their transparency is usually a
trade-off with sheet resistivity compared to ITO[20].
The high cost of metal (silver, copper etc.) is not
conducive to large-scale cost-effective production of
metal nanowire-based TCFs; moreover, their
flexibility is also limited. Thus among various
alternatives to ITO, SWNT-based TCFs are expected
to gain significant market share because of their
high mobility (100,000 cm2/Vs)[21], current carrying
capacity (109 A/cm2)[22], flexibility (without
fracture)[23], and transparency in the visible
range[5, 12].
SWNT-based TCFs can be prepared by various
methods such as spin coating[24], dip coating[25],
spray coating[26], bar coater[27] and by vacuum
filtration[28]. However, since as-synthesized SWNT
are highly hydrophobic bundles, they must be
dispersed in a common surfactant such as sodium
dodecyl sulfate (SDS), sodium cholate (SC), and
Triton X-100 to take advantage of their numerous
unique properties[29]. The sheet resistivity of TCFs
prepared using SWNT dispersed in common
surfactants is rather high. The electric conduction of
SWNT film (at SWNT–SWNT junctions) is
dominated by tunneling[30]. The thin insulating
surfactant (or polymer) layer surrounding the
nanotubes prevents direct contact between the
SWNT[31]. Since the adhering surfactants could not
easily be rinsed away[32], the SWNT films were
annealed at a high temperature or acid-washed to
remove the adhering surfactant and reduce the
sheet resistance[33-35]. Both annealing and acid
washing will damage the structure of SWNT, which
also affects the conductivity of nanotubes[36].
Furthermore, the requirement of high-temperature
annealing treatment precludes using flexible
substrates such as polyethylene terephthalate (PET)
and polydimethylsiloxane (PDMS). Therefore, the
SWNT-based films were first prepared on a solid
substrate and annealed before being transferred
onto a flexible substrate[11, 37, 38].
By considering the potentials of SWNT and the
need for ITO-free TCFs, it is necessary to develop
an effective solution-based process that can be used
for large-scale production of flexible SWNT film
with low sheet resistivity and high transparency.
Herein, we present such a method using
3,3'-([1,1'-biphenyl]-4,4'-diyl)bis(4-aminonaphthalen
e-1-sulfonic acid), commonly known as Congo red
(CR), to disperse SWNT. CR is a symmetrical linear
molecule (Fig. 1(a)) soluble in both aqueous and
organic solvents, such as dimethylformamide (DMF)
and ethanol. Due to the strong hydrophobic
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3 Nano Res.
polycyclic aromatic functional groups with
ionizable sulfonic groups, CR was expected to
disperse SWNT in aqueous solution[39]. We
extensively studied the ability of CR as a dispersant
for SWNT by comparing it with that of SDS, SC,
and Triton X-100.
We used SWNT dispersed in CR (CR-SWNT) to
form a thin-transparent film with very low sheet
resistivity (34±6.6 Ω/) and high transparency
(transmittance ~81%). CR-SWNT could be used to
prepare TCFs by drop coating or spin coating on
rigid and flexible substrates. It is worth mentioning
that drop coating is not suitable for SWNT
dispersed in SDS (SDS-SWNT), SC (SC-SWNT), and
Triton X-100 (Triton-SWNT). Our CR-SWNT-based
TCFs are viable alternatives to ITO-based materials
or carbon-based flexible conducting films,
especially for applications requiring flexible
substrates. To our knowledge, this is the first
extensive study on using CR as a dispersant for
preparing SWNT-based TCFs.
Flexible energy storage devices are important for
a wide range of applications such as flexible
electronic displays, wearable devices, and flexible
solid-state supercapacitors[40-43]. Specifically,
transparent electrodes play a major role in
preparing entirely transparent flexible organic
light-emitting diodes, field-effect transistors,
energy-harvesting and flexible power
sources[44-46]. Supercapacitors with flexible power
source are required to realize flexible
energy-storage devices that can function under
considerable physical deformation and stress[41,
47]. Ge et al. reported preparing transparent and
flexible electrodes and supercapacitors using
polyaniline/SWNT composite thin films with
specific capacitance of 55 F.g-1 at a current density
of 2.6 A.g-1 [48]. Due to the exceptional
pseudo-capacitance properties of manganese
dioxide (MnO2), it is popularly used in the
preparation of supercapacitors. Recently, ultralight
and flexible MnO2/carbon foam composites[49],
manganese ferrite (MnFe2O4)/graphene-based
flexible supercapacitors[50], MnO2/stainless
steel-based mesh-supercapacitor[51],
electrochemically grown large-area alpha-MnO2
nanoflower arrays on flexible graphite paper[52]
and solvothermal method to fabricate
MnFe2O4/graphene hybrids on flexible graphite
sheets have been demonstrated[50].
In this work, we electrochemically deposited
MnO2 onto our CR-SWNT-PET flexible electrode to
demonstrate the potential use of our TCFs in
flexible energy-storage applications such as
supercapacitors. We also investigated specific
capacitance, galvanostatic charging-discharging,
bendability, and stability of the as-prepared
MnO2-CR-SWNT-PET electrode.
2 Experimental
2.1 Materials
Pristine P2-SWNT (arc-discharge) was purchased
from Carbon Solutions, lnc (Riverside, CA, USA).
CR was purchased from MP Biomedicals, LLC.
(Solon, OH, USA). Sodium cholate hydrate (SC) and
Triton™ X-100 were received from Alfa Aesar
(Ward Hill, MA, USA). Manganese (II) acetate,
ethanol and dimethylformamide (DMF) were from
Sigma-Aldrich (St. Louis, MO USA). Sodium
dodecyl sulfate (SDS) was received from
AMRESCO® LLC (Solon, OH, USA). Sodium sulfate
(Na2SO4) was from FisherChemicals (Fair Lawn, NJ,
USA). All other reagents were of analytical grade
and used without further purification. In all
experiments, deionized water with resistivity of 18
MΩcm was used.
2.2 Preparation of CR-SWNT dispersion
P2-SWNT (5 mg) were mixed in 10 mL of 1 mM CR
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solution and bath-sonicated for 10 min. The mixture
of CR and SWNT was further ultrasonicated in a
130-W Ultrasonic processor for one hour using ice
bath to control temperature of the mixture. Finally,
the CR-SWNT was centrifuged at 12,000 rpm for
one hour and the supernatant was collected and
used. For comparison, supernatants of pristine
P2-SWNT dispersed in 1% SDS, 1% SC, and 1%
Triton X-100 were similarly collected.
2.3 Preparation of CR-SWNT- based TCFs
SWNT films were prepared on rigid glass, flexible
PET, or PDMS substrates by spin coating or drop
coating of CR-SWNT dispersion. For spin coating,
CR-SWNT was dropped onto the flat substrate,
which was spun at 2000 rpm. The CR-SWNT-coated
substrate was dried at 60 °C for 30 min to 1 h and
washed with DMF and ethanol multiple times, and
then using deionized water (it is not recommended
to directly wash with water before DMF/ethanol
washing). Finally, the CR-SWNT-coated substrates
were again dried at 60 °C for 30 min. For drop
coating, CR-SWNT, SDS-SWNT, or Triton-SWNT
were pipetted and allowed to uniformly spread on
the substrate for 2 min before drying at 60 °C in an
air oven.
2.4 Characterization of CR-SWNT
The films were characterized using FE-SEM (Leo
1530 Field Emission SEM), LabRAM Aramis
(Horiba JobinYvon) confocal Raman microscope,
and Bruker’s AFM microscope. DLS analysis was
performed using 90 Plus Particle size analyzer
(Brookhaven Instruments). A UV-Vis-NIR
spectrophotometer (Lambda 25, PerkinElmer) and a
Fourier transform-infrared (FT-IR) spectrometer
with universal attenuated total reflectance (ATR)
sampling accessory (Spectrum 100, PerkinElmer)
were used for characterizing CR-SWNT and TCFs.
Transmittance of the films was measured after
baseline subtraction with bare glass or PET
substrate. Thus, %transmittance reported is solely
due to the SWNT films. A spin coater (6800 Spin
Coater Series, Specialty Coating Systems,
Indianapolis, Indiana, USA) was used to spin coat
nanotubes. CR-SWNT was centrifuged using
Eppendorf centrifuge 5415C. Contact angles were
measured using Dataphysics OCA 15 unit. The
Hewlett Packard 4142B Modular DC
source/monitor connected HP 34401A multimeter
with a contact four-point probe station (Cascade
Microtech Inc., Beaverton, Oregon, USA) was used
to measure the sheet resistivity of the film.
Electrochemical measurements were performed
using an electrochemical analyzer (CHI 660C, CH
Instrument Inc., Austin, TX, USA).
2.5. Preparation of MnO2-CR-SWNT-PET electrode
To prepare a flexible, indium-free supercapacitor,
MnO2 was potentiodynamically deposited onto the
CR-SWNT-PET substrate through cyclic
voltammetry (CV) at 50 mV.s−1 by potential
sweeping between 0.0 and 1.4 V for 10 cycles.
Electrochemical deposition of MnO2 was achieved
using CR-SWNT-PET as a working electrode in a
three-electrode cell setup with 50 mM manganese(II)
acetate and 100 mM Na2SO4 solution. Platinum wire
and silver/silver chloride (Ag/AgCl) (in 3 M KCl)
were used as counter and reference electrodes,
respectively. An alligator clip was connected with a
copper foil to the CR-SWNT-PET film to ensure
good electrical contact. After successful
electrochemical deposition, MnO2-CR-SWNT-PET
was thoroughly washed with deionized water and
dried in an air oven at 60 °C for 30 min. Surface
morphology of the MnO2 film was characterized via
FE-SEM. To study the electrochemical properties of
the MnO2-CR-SWNT-PET, Nafion® (5% w/w)
solution (Fuel Cell Earth Llc., Woburn, MA, USA)
was placed on the top of the film[53]. After solvent
evaporation, Nafion layer was covered the film and
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5 Nano Res.
served as the separator. In addition,
MnO2-CR-SWNT-PET was soaked in distilled water
for 30 min, and then electrochemical studies were
performed in 100 mM Na2SO4 solution. We used a
three-electrode system used for CV measurements
described above. The unstable first cycle of CV
measurements was discarded.
Electrochemical stability of electrode materials is
important for flexible supercapacitor applications.
Our CR-SWNT-PET film had superior flexible
properties. To verify if the MnO2/CR-SWNT-PET
film was stable when flexed, test was performed by
bending it back-and-forth manually for 100 times,
with a bending radius of 8 mm.
3 Results and discussion
3.1 Preparation of CR-SWNT-TCF
Our scheme for preparing CR-SWNT-based TCFs
on a rigid (glass) and flexible (PET or PDMS)
substrates by drop coating or spin coating is
depicted in Figure 1(b). As shown in Figure 1(c),
TCFs prepared using CR-SWNT formed a uniform
thin film after oven drying for 30 min at 60 C. After
DMF/ethanol washing, CR-SWNT film was very
stable and strongly adhered to the substrate even
after repeated washings with water. However, films
could not be prepared similarly using SDS-SWNT
and Triton-SWNT, as they became aggregated and
partly sloughed off from the substrate after washing
with DMF, ethanol, and water (Figs. S1(a), and (b)).
Our observation was similar to those of others who
reported pre-functionalization or treatment of the
substrate (with 3-aminopropyltrimeoxysilane) was
required to form stable SWNT films using common
surfactant dispersions[17].
Since CR is soluble in DMF, we also
attempted to disperse SWNT in both DMF and DMF
with 1 mM CR (CR-DMF) solutions. Stable
dispersions of SWNT were obtained both in DMF
and CR-DMF; however, the dispersibility of SWNT
was higher in CR-DMF than in DMF. Furthermore,
films were easily formed on PDMS substrate by
drop coating of SWNT-CR-DMF dispersion (Fig.
S2(a)), which was not the case with the SWNT-DMF
dispersion (Fig. S2(b)). This indicates that the
addition of CR affords the formation SWNT film
and its adherence on the PDMS substrate.
3.2 Adhesion properties of CR-SWNT dispersion
The consistencies of the CR solution and all
SWNT dispersions were similar. However, the CR
aqueous solution and the CR-SWNT tended to
adhere to the walls of 1.5-mL microcentrifuge tube,
which was evidenced by inverting the tubes (Fig.
2(a), a, a’ and b, b’). While SDS-SWNT and
Triton-SWNT descended (Fig. 2(a), c, c’ and d, d’),
the CR solution and CR-SWNT did not (Fig. 2(a)).
This suggests that CR has an inherent ability to
form a matrix structure with certain short-range
binding affinity to the hydrophobic surface.
Presumably, the hydrophobic backbone of CR
molecules interacts with hydrophobic surface and
position self-assembly of SWNT on the substrate.
This could be the reason why we are able to form
TCFs on substrates with CR-SWNT, unlike with
SDS-SWNT or Triton-SWNT (Fig. 2(a) and Fig. S2).
3.3 UV-Vis-NIR, Raman and FT-IR
characterization
The UV-Vis-NIR spectra of the CR-SWNT exhibited
a red-shift in the absorption peak of CR, from 497
nm to 502 nm (Fig. 2(b)), suggesting a strong charge
transfer between CR and SWNT in aqueous
solution. UV-Vis-NIR spectra of SC-SWNT show
two distinct semiconducting bands (S22, S33) and
one metallic band (M11), which are characteristics
of SWNT prepared by arc-discharge (Fig. 2(b),
curve c)[54]. However, S22 and M11 bands are
suppressed for CR-SWNT due to strong adsorption
of CR on the nanotubes (Fig. 2(b), curve b).
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To verify the nature of interaction between SWNT
and CR, Raman spectra of CR-SWNT film, CR
powder (control) and pristine SWNT were obtained
(Fig. 3(a)). Comparing the spectra of CR-SWNT film
and pristine SWNT (Fig. 3(a)), we notice that the G+
band had up-shifted from 1591 to 1596 cm-1 and that
the intensity of G- band decreased substantially, due
to the strong electron charge transfer from CR to
SWNT (Fig. 3(a) and Fig. S3(a))[55-57]. Raman
peaks of CR were also present in the spectra of
CR-SWNT film even after repeated washing with
DMF and ethanol, which further confirmed strong
non-covalent binding between CR and the
nanotubes (Fig. 3(a) curve ii). However, Raman
peaks of CR disappeared when the CR-SWNT film
on glass substrate was thermally annealed at 500 C
in a vacuum furnace for 10 min, but the disorder (D)
band (at 1312 cm-1) slightly increased (Fig. S3(b),
curve ii). This is attributed to covalent reaction
happening on the nanotubes by radicals generated
from CR at high temperature. Thermal annealing
step decreased the inter-tube contact resistance,
consequently the SWNT films prepared on a glass
substrate showed sheet resistivity of 366±138Ω/ at
a transmittance of 87 % (at 550 nm) (Fig. 3(b)).
The interaction between CR and SWNT was also
confirmed by FT-IR. The spectrum for pristine
SWNT (Fig. 4) were similar to those previously
reported[58], without any distinct features in the
range of 600 to 4000 cm-1 possibly due to the high
quality of the P2-SWNT. The FT-IR spectrum for CR
showed a broad and strong absorption band at 3464
cm-1 (N–H bonds), with several other peaks at 1041,
1176 (the stretching vibration of S=O due to -SO3-),
1597 (assigned to stretching vibration of –N=N–
bond), 1352 and 1222 cm-1 (the stretching vibrations
of =C–N= group adjacent to aromatic ring). Other
bands located at 904, 832, 749 and 697 cm-1 were
assigned to aromatic rings (C–H) of CR (Fig. 4(a),
(b)). Significant new bands were observed in the
spectrum for CR-SWNT film (Fig. 4(a) and (b)),
confirming that some functional groups are
attached to the nanotubes. The S=O stretching
vibration observed in the CR spectrum was present
in the CR-SWNT spectrum, but red-shifted to a
lower wavenumber of 1030 cm-1, perhaps due to the
π-π stacking between SWNT and CR molecules.
3.4 SEM, AFM, TEM and DLS measurements
We further characterized the CR-SWNT-TCF using
FE-SEM and AFM. The FE-SEM micrographs (Figs.
5(a), (b)) show a dense network of SWNT forming a
20-nm-thick film on the substrate. The CR-SWNT
film and SC-SWNT film on copper grid were also
determined by measuring the diameters of SWNT
and uniformity of films using transmission electron
microscopy (TEM) (Fig. 5(c), (d)). The average
diameters of individual SWNT and nanotube
bundles in the CR-SWNT film were in the range of
1.2 to 7 nm (Fig. 5(c)), which was smaller than those
in the SDS-SWNT film (~1.2 to 30 nm; individual
tubes to bundles) (Fig. 5(d)). The diameter of
arc-discharge SWNT was in the range of 1.2 to 1.6
nm[59]. Thus, the presence of up to 7 nm diameter
entities in our film clearly indicates that bundles of
up to three to four nanotubes exist. However, a
highly dense film network was observed for
CR-SWNT film compared to SC-SWNT film.
To ascertain why CR-SWNT could form uniform
nanotube network film on rigid and flexible
substrates without any surface treatment, we
investigated further. The CR solution and
SDS-SWNT and SC-SWNT formed concave
meniscus in a plastic cuvette (Fig. S4). Adhesion is
responsible for meniscus formation, and this has to
do in part with fairly high surface tension of water.
When CR, SDS and SC were dispersed in water, the
surface tension decreased; further, due to poor
interaction between the dispersions and the cuvette,
a concave meniscus was formed (Fig. S4). However,
with CR-SWNT the concavity of the meniscus was
not obvious, which we believe was due to the
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7 Nano Res.
attraction of CR molecules to the hydrophobic
molecules on the cuvette surface (Fig. S4 (b)). Sa et
al. reported that SDS-SWNT would form micelles in
the solution[60]. When SWNT dispersed in
surfactant solution, the individual or bundles of
SWNT were wrapped and separated completely by
the surfactant molecules[60]. Charged SWNT were
stabilized in water due to the repulsive forces of
negatively charged polar head groups of SDS. Due
to hydrophobicity, SWNT were lifted above the
air-water interface[61]. In our case, with the
addition of SWNT in CR solution, hydrophobic part
of CR (both biphenyl and naphthalene rings) would
interact with SWNT (via hydrophobic
interaction)[62]. As shown in Fig. S4(b), almost a
flat meniscus was observed due to the strong
molecular repulsion between SWNT. We assume
that ionized polar head group of CR (SO3-) stays
dipped in water, while the hydrophobic CR-SWNT
part tends to escape projecting toward the air-water
interface. That is why an almost flat air-water
interface was observed with the CR-SWNT (Fig.
S4(b)).
Apparently, as shown in Figure S5, at lower
concentrations (2.9 and 28.6 µM) the CR molecules
do not interact and adhere sufficiently to the walls
of the microcentrifuge tube that was observed at
higher concentrations (≥57.1 µM). This clearly
shows strong adhesion between CR molecules and
hydrophobic surfaces[63]. In addition, a drop of CR
and SC solutions and CR-SWNT, SDS-SWNT, and
SC-SWNT were placed on PET substrate to
demonstrate strong adhesion of CR on PET. Both
CR solution and CR-SWNT formed an almost
uniform film upon drying (Table S1, (a), (b)). In
contrast, SC, SC-SWNT, and SDS-SWNT became
aggregated (Table S1 (c), (d), (e)). We noticed that
after removing free CR molecules by washing with
DMF and water, a very thin layer of CR remained,
which showed that CR binds with PET. This was
confirmed by obtaining UV-Vis spectra of bare PET,
PET after applying a thin film of CR (CR-PET), and
CR-PET after washing with DMF. For CR-PET,
before DMF washing, a strong broad absorption
peak was observed from 400 to 600 nm (centered at
500 nm) (Fig. S6), and after DMF washing, about 2%
decrease in transmittance was observed, which
indicates that a thin-layer of CR is still attached to
PET (Fig. S6). The amine and sulfonic acid groups
of CR apparently interacted with the substrate and
formed a uniform CR-SWNT film after drying
(without any additional surface treatment).
The distribution of hydrodynamic radius of
single or bundles of nanotubes present in
CR-SWNT, SC-SWNT, and SDS-SWNT were
measured by DLS, which showed that the mean
diameter of nanotube bundle was larger in
CR-SWNT (104 nm) than in SC-SWNT and
SDS-SWNT (70 and 75 nm, respectively) (Fig. 6).
These values represent the hydrodynamic diameter
of SWNT bundles plus any adhering surfactant
molecules. The presence of nanotube bundles in
CR-SWNT indicate that they might be wrapped
with the supramolecular structure of CR molecules.
3.5 Sheet resistance, flexibility and contact-angle
measurements
The SWNT films prepared on a PET substrate (30
mm × 30 mm) by spin coating of CR-SWNT is
shown in Figure 7(a). This as-prepared
CR-SWNT-PET film is conductive with a sheet
resistivity of 183.6±19.7 Ω/ at 71% transmittance
(at 550 nm) (Fig. S7 and Fig. 7(b), red curve). The
effect of SWNT density on the conductivity of the
film was studied by AFM (Fig. 7(c)). SWNT films
with lower density of nanotubes were also prepared
by adjusting the volume of CR-SWNT for
comparison (Fig. S8). The sheet resistivity of the
lower-density (16 nanotubes/µm2) film (1.56 kΩ/
at 90% transmittance) was much higher than that of
the higher-density (>50 nanotubes/µm2) film (183.6
Ω/ at 71% transmittance).
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8 Nano Res.
The hydrophobicity of the CR-SWNT-PET film
was studied after drying under flow of nitrogen gas.
The highest contact angle value of the as-prepared
film was ~100 (Fig. S9). The hydrophobicity of the
film may arise due to the synergistic effect of long
aromatic backbone of CR and SWNT, which may be
preferable for flexible electronic display
applications[28].
The sheet resistivity of the CR-SWNT-PET film
may be further lowered by treating with nitric acid
(HNO3)[64]. We immersed the film in HNO3 for 30
min at room temperature. The UV-Vis-NIR
transmittance spectra showed that after the HNO3
treatment and following washing with water, the
CR molecules were removed (Fig. 7(b), blue curve).
The absorption intensity of the inter-band energetic
transition of S22, S33 and M11 of SWNT were
almost bleached off, which shows the acid-doping
effect of nanotubes[65]. The sheet resistivity of the
film after HNO3 treatment was 34±6.6 Ω/ (at a
transmittance of 81% at 550 nm) (Fig. 7(d)), which is
several folds better than that of the untreated film
(183.6 ±19.7 Ω/) (Fig. S7). Furthermore, the sheet
resistivity of the film remained virtually unchanged
even after 1,000 bending cycles at bending radius of
8 mm, confirming the high flexibility and stability of
CR-SWNT-PET TCFs (Fig. 7(d)).
To demonstrate the potential application of CR in
preparing TCFs, we attempted to prepare TCF films
by drop coating of 500 µL CR-SWNT, Triton-SWNT,
and SDS-SWNT on PET substrates (as shown in Fig.
1(b) and experimental section 2.3). While a uniform
TCF film was obtained with CR-SWNT, both
Triton-SWNT and SDS-SWNT became aggregated
during drying at 60 °C for 30 min. Sheet resistance
and transparency of these films showed that the
lowest sheet resistance of 57.69±23.50 Ω/ at
transparency of 73.95±6.12 % was obtained for
CR-SWNT-PET (Table S1 and Fig. S10). These
results confirm that CR is the best dispersant,
among those we studied to prepare SWNT-based
TCFs. In addition, estimated costs of preparing
TCFs reveal the cost-effectiveness of our
CR-SWNT-PET (Table S2). Hence our TCF is
suitable for economical large-scale production of
TCF for industrial applications, without requiring
processes such as vacuum deposition, thermal
annealing etc.
3.6 CR-SWNT TCF in Flexible Supercapacitors
The CR-SWNT TCF (width 1 cm × length 3 cm)
acquired yellow color after electrodeposition of
MnO2 (Fig. 8). As shown in Figure 9(a), during first
anodic scan, two anodic peaks were observed at
0.81 and 1.1 V, which correspond to the two distinct
electrochemical oxidation mechanisms of
manganese and deposition of MnO2 on
CR-SWNT-PET film (Equations 1-3)[66, 67]. With
the increasing cycle number, both anodic (at 1.1 V)
and cathodic (at 0.3 V) peaks increased, which
indicated successful deposition of MnO2 on the
CR-SWNT-PET film according to the following
equations (Equations 1-3) (Fig. 9(a)).
Mn2+ Mn3+ + e- (1)
Mn3+ + 2H2O MnOOH + 3H+ (2)
MnOOH MnO2 + H+ + e- (3)
FE-SEM image of MnO2-SWNT-PET showed
homogeneous and compact layer of MnO2 particles
(Fig. 8(c)), which imply high electrical conductivity
of our CR-SWNT-PET film. The CVs of the
CR-SWNT-PET film before and after MnO2
deposition in 100 mM Na2SO4 solution at 10 mV/s
are compared in Figure 9(b). From the CV data, the
specific capacitance (Cs, F.g-1) of the
MnO2-CR-SWNT-PET film at different scan rates
was calculated using equation 4 [68]:
(4)
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9 Nano Res.
Where, m is the mass of MnO2 (1.5 mg), v is the
scan rate, (Va-Vc) is the potential window of CV,
and I(V)d(V) is half of the integrated area under the
CV curve.
Electrochemical impedance spectroscopy (EIS)
was further used to study changes in conductivity
of CR-SWNT-PET electrodes after MnO2 deposition.
EIS was performed in 0.1 M KCl solution containing
5 mM [Fe(CN)6]3−/4− at 0.2 V vs. Ag/AgCl for the
CR-SWNT-PET and MnO2-CR-SWNT-PET
electrodes. The Nyquist plots of the impedance
spectra obtained are presented in Fig. 8(d). An
intercept at the Z'(real axis) in high-frequency
region corresponds to the ohmic electrolyte
resistance (Rs = ~65 Ω). In addition, EIS spectra of
both electrodes contain a semicircle in the high
frequency region (due to the charge-transfer process,
Rct) and a straight sloping line in the low frequency
region (due to the diffusion of potassium ions (Rsf)
into active material). As expected, the calculated Rct
value of CR-SWNT-PET increased from 427 Ω to
611 Ω after MnO2 coating[69].
Further, after MnO2 coating on CR-SWNT-PET
electrode, a uniform layer of polymer electrolyte
was formed by drop coating of Nafion solution (see
details in experimental section 2.5). Finally,
Nafion/MnO2-CR-SWNT-PET electrode was used to
test its electrochemical properties. A substantial
increase in the Cs value was obtained after MnO2
deposition (34.53 F.g-1 compared to 1.6 F.g-1) (Fig.
9(b)).
3.7 Effect of CR-SWNT film thickness on MnO2
deposition
To ascertain the effect of CR-SWNT film thickness
on MnO2 deposition, we prepared three
CR-SWNT-PET electrodes with thicknesses of 30, 60
and 140 nm. The film thickness was measured using
AFM (Fig. S11, (a), (b), (c)). Then, CR-SWNT-PET
(width 1 cm × length 1 cm) was exposed to
electrolyte solution containing 50 mM manganese
acetate and 100 mM Na2SO4 at 50 mV/s scan rate for
10 cycles (Fig. 9(a)). After successful
electrodeposition of MnO2 on each CR-SWNT-PET
electrode, CVs were recorded individually in 100
mM Na2SO4 solution at a scan rate of 10 mV/s and
compared (Fig. S11 (d), curves (a), (b), (c)). The Cs
values of 30-, 60-, and 140-nm thick
MnO2/CR-SWNT-PET were calculated as 3.76, 10.98,
and 7.13 F.g-1, respectively. Thus, Cs appears to
reach a peak in between 60 and 140 nm substrate
film thickness. The decrease in Cs value after
reaching a peak may be due to the complete
coverage and saturation of MnO2 layer on the
CR-SWNT film. We used 60-nm-thick
CR-SWNT-PET film for further electrochemical
studies.
3.8 Effect of scan rate and galvanostatic
charge/discharge studies
The effect of scan rate (from 10 to 250 mV/s) on the
CVs of Nafion/MnO2-SWNT-PET electrode showed
rectangular (at lower scan rates) and
quasi-rectangular (at higher scan rates) shapes
without any peaks, which indicated an ideal
electrical double layer capacitance and fast
charging/discharging of the
Nafion/MnO2-CR-SWNT-PET electrode (Fig. 9(c)).
As shown in Figure 9(d), the highest Cs was
recorded (34.53 F g-1) at a low scan rate of 10 mV/s,
with Cs declining with increasing scan rate due to
direct impact on the diffusion time of cations into
the matrix, which leads to a sharp decrease in the
available capacity (Fig. 9(d))[70].
Furthermore, the CVs recorded before and after
consecutive 100 bending cycles (Fig. S12) of
MnO2-CR-SWNT-PET electrode in 100 mM Na2SO4
solution showed no significant changes in the
capacitance (Fig. 10(a)). Figure 10(b) shows the
galvanostatic charge/discharge curve of
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10 Nano Res.
Nafion/MnO2-CR-SWNT-PET in 100 mM Na2SO4
between 0 and 0.8 V at various current densities.
The charging curves were almost symmetric to their
corresponding discharging curves at current
densities from 140 to 700 mA.g-1, which is indicative
of good capacitive behavior of the flexible
Nafion/MnO2-CR-SWNT-PET electrode. In addition,
the symmetrical linear triangle shaped
charging/discharging curves indicate good
reversibility and increased Faraday redox reaction
of the electrodeposited MnO2 (Fig. 10(c)). The
electrochemical stability of
Nafion/MnO2-CR-SWNT-PET electrode was
investigated by potential cycling in the range of 0 to
0.8 V in 100 mM Na2SO4 aqueous solution (Fig.
10(d)). We found that the
Nafion/MnO2-CR-SWNT-PET retained about 80% of
the initial capacitance after 600 cycles. Thus, our
CR-SWNT-PET is highly conductive and flexible,
and suitable for manufacturing flexible
supercapacitors.
4. Conclusions
We described a fairly simple and inexpensive
method to prepare SWNT-based TCF using CR as a
dispersant. Our method allows casting films on
rigid and flexible substrates without surface
treatment by either drop coating or spin coating.
The sheet resistivity and transparency of our SWNT
film (34±6.6 Ω/ at a transmittance of 81% (at 550
nm)) are much better than those reported in the
literature (see Table S3), and indeed comparable to
those of ITO-based films. The CR-SWNT-PET is
useful as a highly conducting electrode in
electrochemical system, and can be used as a
potential alternative to ITO-free electrode. The
potential use of our TCF for energy-storage
application was demonstrated by preparing and
testing a highly flexible supercapacitor electrode by
electrodepositing MnO2 on the CR-SWNT-PET
substrate.
Acknowledgments
The authors acknowledge the support of the
Wisconsin Alumni Research Foundation.
Electronic Supplementary Material:
Supplementary material (SWNT-TCF images of SDS,
SC, Triton-X-100 and DMF, Raman spectra,
photograph showing meniscus, different
concentrations of CR in water, sheet resistivity of
CR-SWNT-PET, AFM results, contact angle
measurements, CR-SWNT, SDS-SWNT and
Triton-SWNT TCFs, CR-SWNT film thickness
measurements, flexibility testing, cost estimation
table and sheet resistivity comparison) is available
in the online version of this article at
http://dx.doi.org/10.1007/s12274-***-****-*
(automatically inserted by the publisher).
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M.;Konstantinov, K.;Wexler, D.;Liu, H. K.; Dou, S.
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Figures
Figure 1 (a) Chemical structure of CR, (b) scheme for preparing SWNT-based TCFs using CR-SWNT dispersion on rigid glass and
flexible PET substrates, and (c) CR-SWNT TCF preparation by drop coating.
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Figure 2. (a) CR solution (a, a'), and dispersions of CR-SWNT (b, b'), SDS-SWNT (c, c'), and Triton-SWNT (d, d'). (b) UV-Vis-NIR
spectra of (a) CR solution and dispersions of (b) CR-SWNT and (c) SC-SWNT.
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Figure 3 (a) Raman spectra of (i) CR powder (control), (ii) CR-SWNT and (iii) pristine-SWNT samples (using 633 nm excitation
laser). (b) Transmittance (measured after baseline subtraction with bare glass) of CR-SWNT-film-coated glass substrate.
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Figure 4 (a) FT-IR spectra of CR powder (control), pristine P2-SWNT and CR-SWNT film. (b) Enlarged view of the curves in (a)
from 600 to 2000 cm-1.
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Figure 5 FE-SEM (a, b) images of as-prepared CR-SWNT films on glass substrate and TEM images of (c) CR-SWNT and (d)
SC-SWNT films on TEM copper grid.
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Figure 6 Hydrodynamic radius (size) measurement of CR-SWNT, SC-SWNT, and SDS-SWNT dispersions.
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Figure 7 (a) CR-SWNT-film-coated PET substrate. (b) Transmittance measured after baseline subtraction with bare PET of
CR-SWNT-PET before and after washing in nitric acid solution. (c) AFM image of CR-SWNT-PET (with height measurement curve
superimposed). (d) Sheet resistivity of acid-treated CR-SWNT-PET as a function of number of bending cycles (bending radius = 8
mm).
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Figure 8 CR-SWNT-PET electrode (a) before and (b) after MnO2 deposition and (c) SEM image of deposited MnO2 (b). (d)
Electrochemical impedance spectroscopy of CR-SWNT-PET and MnO2-CR-SWNT-PET in 0.1 M KCl solution containing 5 mM
[Fe(CN)6]3−/4−. Applied potential was 0.2 V vs. Ag/AgCl with frequency range from 0.01 to 100,000 Hz and amplitude of 5 mV.
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Figure 9 (a) Electrochemical deposition of MnO2 onto a CR-SWNT-PET film from a solution containing 50 mM manganese acetate
and 100 mM Na2SO4 at 50 mV/s scan rate. (b) Comparative cyclic voltammograms for Nafion/MnO2-CR-SWNT-PET and
CR-SWNT-PET in 100 mM Na2SO4 solution at 10 mV/s. (c) Effect of scan rate for Nafion/MnO2-CR-SWNT-PET film in 100 mM
Na2SO4 solution at (from inner to outer) 10, 20, 50, 100, 150, 200, and 250 mV/s. (d) Variation of specific capacitance with scan rate
for Nafion/MnO2-CR-SWNT-PET electrode.
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Figure 10 (a) Comparison of cyclic voltammograms of MnO2-CR-SWNT-PET electrode before (blue curve) and after (red curve) 100
bending cycles (bending radius= 8 mm), Scan rate = 10 mV/s using 100 mM Na2SO4 as electrolyte. (b) Galvanostatic
charge/discharge curves of Nafion/MnO2-CR-SWNT-PET electrode at (a) 700, (b) 350, (c) 210, and (d) 140 mA·g-1. (c) Galvanostatic
charge–discharge curves (10 cycles) for Nafion/MnO2-CR-SWNT-PET electrode at a current density of 140 mA.g-1. (d) Cycle life of
Nafion/MnO2-CR-SWNT-PET electrode in 100 mM Na2SO4 solution.