Top Banner
Lost foam casting process Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and vibrate with micro vibration. Under vacuum pressure make the sand tight, then pouring under the situation without any cores. Maintain the vacuum during pouring and cooling, then get the castings after shaking out. www.jianhengid.com Email: [email protected]
9

Lost foam casting process - jianhengid.com · Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and

Mar 15, 2020

Download

Documents

dariahiddleston
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Lost foam casting process - jianhengid.com · Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and

Lost foam casting process

Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and vibrate with micro vibration. Under vacuum pressure make the sand tight, then pouring under the situation without any cores. Maintain the vacuum during pouring and cooling, then get the castings after shaking out.

www.jianhengid.com Email: [email protected]

Administrator
新图章1
Page 2: Lost foam casting process - jianhengid.com · Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and

1.Pre-foaming.To preset the polystyrene beads (EPS) to the appropriate density, which is usually

carried out by steam rapid heating.

Pre-foaming machinewww.jianhengid.com Email: [email protected]

Administrator
新图章1
Page 3: Lost foam casting process - jianhengid.com · Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and

2. Foaming

The pre-foamed beads should under stabilizing treatment

first, and then sent to the hopper of molding machine. After

mold cavity full of pre-foamed beads, pass into the steam to

let the beads softend, expansion, packed with all the gaps

and glue as a body.

Foaming machinewww.jianhengid.com Email: [email protected]

Administrator
新图章1
Page 4: Lost foam casting process - jianhengid.com · Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and

3. Foam assembling

For complex castings usually use different foams assembled together.

www.jianhengid.com Email: [email protected]

Administrator
新图章1
Page 5: Lost foam casting process - jianhengid.com · Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and

4. Dip-Coating

www.jianhengid.com Email: [email protected]

Administrator
新图章1
Page 6: Lost foam casting process - jianhengid.com · Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and

5. Coating drying

www.jianhengid.com Email: [email protected]

Administrator
新图章1
Page 7: Lost foam casting process - jianhengid.com · Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and

6. Sand filling

www.jianhengid.com Email: [email protected]

Administrator
新图章1
Page 8: Lost foam casting process - jianhengid.com · Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and

7. Pouring

www.jianhengid.com Email: [email protected]

Administrator
新图章1
Page 9: Lost foam casting process - jianhengid.com · Lost foam process is the process to coated foam model with refractory coating and put into sand box, filling around with dry sand and

8. Shaking out

www.jianhengid.com Email: [email protected]

Administrator
新图章1