Date of previous examination and tests Location Contract No. Policy No. Report No. Name of User 005 Date of commencement of examination and tests Date of Report Engineer Surveyor Competent Person Allianz Engineering +44 (0) 1428 722407 UK Tel: ROI Tel: +00353 (0) 1 613 4081 V810b Local Exhaust Ventilation Plant Report CARRS OF SHEFFIELD LTD T/AS CARRS SILVERWARE NV09796703 TROY HOUSE, 2 HOLBROOK AVENUE, HOLBROOK, SHEFFIELD, S20 3FH E35223008885 20-OCT-2016 17-OCT-2017 Andrew Allen Allianz Engineering, Head Office, Haslemere Road, Liphook, Hampshire, GU30 7UN, United Kingdom. Allianz Engineering Inspection Services Ltd. Registered in England Number: 5441840. Registered Office: 57 Ladymead, Guildford, Surrey, GU1 1DB, United Kingdom. Allianz plc, Allianz House, Elmpark, Merrion Road, Dublin 4, Republic of Ireland. Allianz plc trading as Allianz is regulated by the Irish Financial Regulator. www.allianzengineering.co.uk Health & Safety at Work etc. Act 1974 Side 1 of 6 17-OCT-2017 Type of Inspection Thorough Examination and Test Regulations Applicable Regulation 9 of COSHH Identification of LEV Plant and Process Plant Number LEV 030 Manufacturer Not Marked Serial Number Not Marked Location of Air Mover Outside Location of Process Joiners Shops Process(es) being controlled Various Wood Working Machines and De-nibbing Section. Hazardous substance(s) being controlled Hard and Soft Wood Dusts, MDF and Plywood Dusts and Dusts from Primer Paints and Varnish Coatings Number of Extraction Points 43 Maximum number that can be used at one time 25 Exhaust air returned to Atmosphere Primary filter fitted Yes Secondary filter fitted No Visual Assessment of the level of control Unsatisfactory Air Sampling Results We observe that the exhaust air is directed to atmosphere. Workplace air monitoring is recommended to ensure the WEL does not exceed the set limits for the contaminants. Tests Undertaken Visual, Light Test, Smoke Test, Static Pressure Test, Velocity Measurements Defects AFFECTING the level of control and particulars of any repairs or modifications required 1/ Contaminant dusts escape capture and can enter the operators breathing zone and workplace at the following points: a/ Cabinet Makers Shop - Bench extraction, when longer items are placed on their ends and the top surface sanded. Suitable repairs/modifications should be carried out to provide adequate Engineering Control. Emergency Report and "Do Not Use" label issued to Trevor Hunt, at the time of inspection. Defects NOT affecting the level of control and particulars of any repairs or modifications required 1/ Wadkin Table Saw 8. The level of control during the last part of cutting sheet materials is weak, with
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Allianz Engineering, Head Office, Haslemere Road, Liphook, Hampshire, GU30 7UN, United Kingdom.Allianz Engineering Inspection Services Ltd. Registered in England Number: 5441840. Registered Office: 57 Ladymead, Guildford, Surrey, GU1 1DB, United Kingdom.Allianz plc, Allianz House, Elmpark, Merrion Road, Dublin 4, Republic of Ireland. Allianz plc trading as Allianz is regulated by the Irish Financial Regulator.
www.allianzengineering.co.uk
Health & Safety at Work etc. Act 1974
Side 1 of 617-OCT-2017
Type of Inspection Thorough Examination and Test
Regulations Applicable Regulation 9 of COSHH
Identification of LEV Plant and Process
Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Various Wood Working Machines and
De-nibbing Section.Hazardous substance(s) being controlled Hard and Soft Wood Dusts, MDF and Plywood
Dusts and Dusts from Primer Paints and VarnishCoatings
Number of Extraction Points 43Maximum number that can be used at one time 25Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No
Visual Assessment of the level of control UnsatisfactoryAir Sampling Results We observe that the exhaust air is directed to
atmosphere. Workplace air monitoring isrecommended to ensure the WEL does notexceed the set limits for the contaminants.
Defects AFFECTING the level of control and particulars of any repairs or modifications required
1/ Contaminant dusts escape capture and can enter the operators breathing zone and workplace at thefollowing points:
a/ Cabinet Makers Shop - Bench extraction, when longer items are placed on their ends and the topsurface sanded.
Suitable repairs/modifications should be carried out to provide adequate Engineering Control.
Emergency Report and "Do Not Use" label issued to Trevor Hunt, at the time of inspection.
Defects NOT affecting the level of control and particulars of any repairs or modifications required
1/ Wadkin Table Saw 8. The level of control during the last part of cutting sheet materials is weak, with
admin
Sticky Note
Added to HS List.
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 2 of 6 E35223008885
dusts escaping capture to the rear / side of the hood. Suitable modifications to the top capture hoodshould be carried out to improve the level of control.
2/ Diplomat Belt Sander RHS Duct. The duct is split at the machine spigot.
3/ Router 5. Hevier dusts escape capture to the RHS of the capture hood and collect on the Router andfloor. Suitable modifications to the capture hood should be carried out to improve the level of control.
Other Observations
óR1/ Cross-reference with the last Thorough Examination and Test report
(E35223007741 - dated 20/10/2016)
óR2/ Test results recorded indicate no marked system performance deterioration since the last ThoroughExamination and Test.
óR3/ Condition at the Time of Test: Tests carried out with an average of 20 to 25 points open, as pernormal operating procedure. The following machines were witnessed in use: CNC Millenium Machine,Diplomat Belt Sander, Spindle Sander 15, Wadkin Table Saw 8, Spindle Moulder 14, Router 5, HorizontalSanders and Wall Saw.
óR4/ No air flow indicators are present at appropriate points on the system to indicate the system isfunctioning correctly. Reference should be made to HSG 258 regarding the installation of air flowindicators.
óR5/ The Effective Capture Distance of the Horizontal Sander No 7 Extract Hood is 0.75 m from thestopper block.
óR6/ The Effective Capture Distance of the Luna Horizontal Sander Extract Hood is 0.50 m from the face.
óR7/ The following parts of the system were not fully accessible;
a/ Fan and Motor Set due to mounting position within the filter enclosure. As a consequence the fan andmotor technical details could not be fully captured and should be provided along with the filter efficiencies.
b/ No safe accessible test points are available for the measurement of PSI and PSO. Suitable Test Holesshould be provided at the Filter Unit for the measurement of PSI and PSO across the primary filter.
It should be noted that inability to access the item(s) specified above has not affected the ability tocomplete an effective assessment of the Engineering Control provided by the system.
óR8/ COSHH Management System Documentation
The following supporting documents, held by Martin Carr, have been witnessed and are readily availableon the companies' intranet site;
Risk Assessment / COSHH Assessment
Material Safety Data Sheet(s)
Previous Thorough Examination and Test Report(s)
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 3 of 6 E35223008885
The following supporting documents have not been witnessed;
Air Monitoring/Sampling Report(s),
Commissioning Report
LEV User Manual/ Logbook
óR9/ Refer to Report No E35223004219 - dated 24/09/2013, for system diagram.
Condition at Time of Test Normal. See observations section.
Fan Details
Manufacturer Not MarkedSerial NumberType CentrifugalRotation (viewed from drive end)
mØSizeVolume Flow m s3 -1
Speed rpm
Motor Details
Manufacturer Not MarkedSerial no.Speed rpmPower kW
Primary Filter
Medium Fabric BagsCollector Type Hopper / PVC BagEfficiency %
Secondary Filter
MediumCollector TypeEfficiency %
Details of Test Results
Primary filter inlet Pressure(Pa)
Primary filter outlet Pressure(Pa)
Pressure Difference(Pa)
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )TP1 CNC Millenium Machine
Duct0.15 -2364 4.94 0.09
FV1 CNC Millenium MachineDuct Face
0.05 31.60 0.06
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 4 of 6 E35223008885
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )TP2 Main Duct 0.56 -2273 15.10 3.72
FV2 CNC 4008 Machine DuctFace
0.05 -2422 31.60 0.06
FV3 Lathe LHS Duct Face 0.10 -489 15.53 0.12
FV4 Lathe RHS Duct Face 0.08 -424 16.43 0.13
FV5 Coaster Sander Face 0.08 22.72 0.11
TP3 Diplomat Belt Sander LHSDuct
0.1 -1248
TP4 Diplomat Belt Sander RHSDuct
0.1 -1725
FV6 Diplomat Belt Sander InputFace
0.90 x 0.01 3.61 0.03
FV7 Diplomat Belt SanderOutput Face
0.90 x 0.02 3.29 0.06
FV8 Spindle Sander 19 Duct /Face
0.15 x 0.20 -51 8.41 0.25
FV9 Spindle Sander 15 Duct 0.08 -504 28.75 0.14
TP5 Planer Bottom Hood DuctRear of Hood
0.15 -1336 34.88 0.62
TP6 Planer Top Hood Duct (notin use)
0.18
TP7 Wadkin Table Saw 8 Duct 0.12 -1238 33.34 0.38
TP 7A Wadkin Table Saw 8 TopHood Face
0.46 x 0.07 6.54 0.21
TP8 Auto Spindle LH Duct 0.10 -1161 31.92 0.25
TP9 Auto Spindle RH Duct 0.10 -726 30.32 0.24
FV9A De-nibbing Section - BufferHood Face
0.23 x 0.17 22.78 0.89
FV9B LHS Bench Hood Face 0.46 x 0.08 12.96 0.48
FV9C RHS Bench Hood Face 0.46 x 0.08 14.19 0.52
TP 9A Buffer Rear Hood Duct (notin use)
0.10
FV9D Buffer Bench Hood Face(not in use)
0.17 x 0.15
FV9E Cabinet Makers BenchExtraction Face
0.65 x 0.40 1.24 0.32
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 5 of 6 E35223008885
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )FV10 Router 4 Hood Face 0.26 x 0.05 -227 15.22 0.20
FV11 Router 5 Hood Face 0.30 x 0.05 -217 22.34 0.34
Comments/Notes 21/10/16 Urgent work required on 4 items. NOTE removed from service until fixed;. a/ CNC 4008 Machine b/ Cabinet Makers Shop - Bench extraction c/ De-nibbing Section LHS and RHS Benches when work pieces coated in white primer are sanded. d/ Wadkin Spindle Moulder 13 e/ Table Saw Refer to report for further details 24/10/16 As well as listed jobs Andy from Allianz said overall there has been a marked drop off in extraction performance. In trying to find reason for this we have checked ducting for blockages, checked all 3 motors are working, checked to see if bag shaker is working, all ok, however although bags are not holding sawdust and are all in place this doses not mean they are not "blinded" which would cause a significant fall in suction. Given that nobody can remember them ever being changed before it would be prudent to have them checked and cleaned if possible and or replaced. 31/10/16 Fumex Ltd. going to come and survey wood shop DCE and advise. 14/11/16 Contacted Fumex said they coming in morning 15/11/16 Fumex engineer called to assess problem, bags are shot. When he has identified make and model of DCE he will send quote and recommendations. 30/11/16 Still waiting for quote. 5/12/16 Contacted Fumex to check on progress, going to chase up and let me know? 21/12/16 No reply to date, will chase up in new year. 03/01/17 Fumex say they have received price for replacement bags and will be sending a quote soon.
2
11/01/17 Don't think this is the case, after speaking to them today, they are now asking for details of the extractor so they can locate replacement bags. Will keep you advised on any progress. 16/01/17 We couldn't find any details on M/C or on paper have advised Fumex, they are going to try and source bags without info. 06/02/17 Contacted Fumex again, going to get engineer who originally surveyed job to get in touch when he gets back in office. 13/02/17 Still waiting for some contact! 15/02/17 Rang today for progress, are going to ring back again! 15/02/17 Fumex rang, upshot can't help. Have sourced another firm, Scottex, seems promising, need to send them some details. 20/02/17 Scottex sent quote which seems quite reasonable, however this was only to supply bags, we need a replacement service as well. Have been in touch and am awaiting a reply. 22/02/17 Scottex came to view job and will send quote for total job, estimated to take a full day. 27/02/17 Quote accepted, Scottex will advise on date when new bags have arrived and arrange a date to fit, SF ok to fit in whenever they can come. 21/03/17 Job arranged for Fri 24/03/17. 03/04/17 Scottex came on Fri to change bags, on removing old bags it was found the shaker mechanism was broken and needed welding, so Trev called Star Weld back to take of it which they did. Scottex fitting bags on Monday now. 05/04/17 Found shaker frames broken in two more places, we removed frames and repaired. Scottex fitted remaining bags on Wednesday. Dust collector working ok and Scottex will come back in a month to check all ok. Biffa skip when returned had the back door broken, needs substantial repair. Mark has contacted Biffa.
Allianz Engineering, Head Office, Haslemere Road, Liphook, Hampshire, GU30 7UN, United Kingdom.Allianz Engineering Inspection Services Ltd. Registered in England Number: 5441840. Registered Office: 57 Ladymead, Guildford, Surrey, GU1 1DB, United Kingdom.Allianz plc, Allianz House, Elmpark, Merrion Road, Dublin 4, Republic of Ireland. Allianz plc trading as Allianz is regulated by the Irish Financial Regulator.
www.allianzengineering.co.uk
Health & Safety at Work etc. Act 1974
Side 1 of 620-OCT-2016
Type of Inspection Thorough Examination and Test
Regulations Applicable Regulation 9 of COSHH
Identification of LEV Plant and Process
Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Various Wood Working Machines and
De-nibbing Section.Hazardous substance(s) being controlled Hard and Soft Wood Dusts, MDF and Plywood
Dusts and Dusts from Primer Paints and VarnishCoatings
Number of Extraction Points 43Maximum number that can be used at one time 25Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No
Visual Assessment of the level of control UnsatisfactoryAir Sampling Results We observe that the exhaust air is directed to
atmosphere. Workplace air monitoring isrecommended to ensure the WEL does notexceed the set limits for the contaminants.
Defects AFFECTING the level of control and particulars of any repairs or modifications required
1/ Contaminant dusts escape capture and can enter the operators breathing zone and workplace at thefollowing points:
a/ CNC 4008 Machine
b/ Cabinet Makers Shop - Bench extraction
c/ De-nibbing Section LHS and RHS Benches when work pieces coated in white primer are sanded.
d/ Wadkin Spindle Moulder 13
admin
Sticky Note
Added to HS List.
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 2 of 6 E35223007741
Suitable repairs/modifications should be carried out to provide adequate Engineering Control.
Emergency Report and "Do Not Use" label issued to Trevor Hunt, at the time of inspection.
Defects NOT affecting the level of control and particulars of any repairs or modifications required
1/ The test result readings are significantly lower than those obtained at the last examination and the levelof control has reduced throughout the system. Investigation as to the cause should be carried out andimprovements made.
2/ Vertical Sander 11. The level of contol is weak, with some of the dusts escaping capture and collectingon the floor.
Other Observations
1/ Cross-reference with the last Thorough Examination and Test report
(E35223006327 - dated 07/10/2015)
2/ Condition at the Time of Test: Tests carried out with an average of 20 to 25 points open, as per normaloperating procedure. The following machines were witnessed in use: CNC 4008 Machine, Diplomat BeltSander, Planer, Wadkin Table Saw 8, De-nibbing Section LHS and RHS Benches, Spindle Moulder 14,Router 5, Wadkin Spindle Moulder and Table Saw 9.
3/ The Effective Capture Distance of the Horizontal Sander No 7 Extract Hood is 0.75 m from the stopperblock.
4/ The Effective Capture Distance of the Luna Horizontal Sander Extract Hood is 0.50 m from the face.
5/ Machines not in use, should have their Extraction Dampers kept shut, to improve Extraction Rates.
6/ The following parts of the system were not fully accessible;
a/ Fan and Motor Set due to mounting position within the filter enclosure. As a consequence the fan andmotor technical details could not be fully captured and should be provided along with the filter efficiencies.
It should be noted that inability to access the item(s) specified above has not affected the ability tocomplete an effective assessment of the Engineering Control provided by the system.
7/ COSHH Management System Documentation
The following supporting documents, held by Martin Carr, have been witnessed and are readily availableon the companies' intranet site;
Risk Assessment / COSHH Assessment
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 3 of 6 E35223007741
Material Safety Data Sheet(s)
Previous Thorough Examination and Test Report(s)
The following supporting documents have not been witnessed;
Air Monitoring/Sampling Report(s),
Commissioning Report
LEV User Manual/ Logbook
8/ Refer to Report No E35223004219 - dated 24/09/2013, for system diagram.
Condition at Time of Test Normal. See observations section.
Fan Details
Manufacturer Not MarkedSerial NumberType CentrifugalRotation (viewed from drive end)
mØSizeVolume Flow m s3 -1
Speed rpm
Motor Details
Manufacturer Not MarkedSerial no.Speed rpmPower kW
Primary Filter
Medium Fabric BagsCollector Type HopperEfficiency %
Contaminant escapes capture and can enter the operators breathing zone andworkplace at the following points:
a/ Wadkin Table Saw No 8b/ De-Nibbing Shop - Drill Driven Buffing Wheelc/ Cabinet Makers Shop - Bench extraction d/ Routers 4 and 5e/ Cooksley Cross Cut Saw No 1
08/10/2015 MH added date of 22/04/2016 for the above. New report indicates issuesthat wood dept will fix asap
19/04/16 Dave is to get DSS to install some inspection hatches as we believe the pipesrequire cleaning out20/04/16 DSS would make inspection hatches but not able to fit. Have priced uphatches from usual supplier , had word with CW, will fit ourselves.11/05/16 We are going to check extractor bags and operation of bag shaking mech. onThursday afternoon weather permitting, if not will check internal ducting. 17/05/16 Trev checked extractor, a number of bungee cords that hold extractor bags upto shaker were broken as a result many bags are blinded impairing suction. Jason tosource replacement cord and then will refit. Ducting in shop checked, one outlet torouter partly blocked with blue paper, removed and extraction seemed a lot better, restof ducting clean. 19/05/16 Parts not arrived, will be done next Thursday31/05/16 Update requested from Trev01/06/16 Tomorrow PM07/06/16 Extractor unblocked, issues should now be resolved, await tests from nextassessment.
a,b,e Complete. Contaminant escapes capture and can enter the operators breathing zone and workplace at the following points: a/ Wadkin Table Saw No 8 b/ De-Nibbing Shop - Drill Driven Buffing Wheel c/ Cabinet Makers Shop - Bench extraction d/ Routers 4 and 5 e/ Cooksley Cross Cut Saw No 1 08/10/2015 MH added date of 22/04/2016 for the above. New report indicates issues that wood dept will fix asap 30/10/2015 Marc, what became of this CNC guard with the attachment for the LEV?? 05/11/2015 The attachment to the CNC was changed to one without an LEV attachment, but with a little better guarding of the blade. At the moment we are using the one with the LEV attachment, but with the less good blade coverage. However, for the jobs currently being done this is less of an issue. ALthough the plan is still to upgrade the better blade protection with LEV attachment.
Allianz Engineering, Head Office, Haslemere Road, Liphook, Hampshire, GU30 7UN, United Kingdom.Allianz Engineering Inspection Services Ltd. Registered in England Number: 5441840. Registered Office: 57 Ladymead, Guildford, Surrey, GU1 1DB, United Kingdom.Allianz plc, Allianz House, Elmpark, Merrion Road, Dublin 4, Republic of Ireland. Allianz plc trading as Allianz is regulated by the Irish Financial Regulator.
www.allianzengineering.co.uk
Health & Safety at Work etc. Act 1974
Side 1 of 607-OCT-2015
Type of Inspection Thorough Examination and Test
Regulations Applicable Regulation 9 of COSHH
Identification of LEV Plant and Process
Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Various Wood Working Machines and
De-nibbing Section.Hazardous substance(s) being controlled Wood Dusts, including Hardwood & MDFNumber of Extraction Points 43Maximum number that can be used at one time 25Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No
Visual Assessment of the level of control UnsatisfactoryAir Sampling Results We observe that the exhaust air is directed to
atmosphere. Workplace air monitoring isrecommended to ensure the WEL does notexceed the set limits for the contaminants.
Defects AFFECTING the level of control and particulars of any repairs or modifications required
1/ Contaminant escapes capture and can enter the operators breathing zone and workplace at thefollowing points:
a/ Cabinet Makers Shop - Bench extraction
b/ Router 5
c/ CNC Millenium Machine
Suitable repairs/modifications should be carried out to provide adequate Engineering Control.
Emergency Report and "Do Not Use" label issued to Trevor Hunt, at the time of inspection.
Defects NOT affecting the level of control and particulars of any repairs or modifications required
1/ Vertical Sander 11. The level of contol is weak, with some of the dusts escaping capture and collecting
admin
Sticky Note
08/10/2015 a) This LEV was added just for comfort reasons. However, it is being tested for jobs that it was not intended for, so this is not relevant. b) Wood Dept is investigating minor changes that can resolve this issue. c) When a new guard was added it did not incorporate a method to connect the LEV. Woodworking is now changing the guard back.
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 2 of 6 E35223006327
on the floor.
Other Observations
1/ Cross-reference with the last Thorough Examination and Test report
(E35223005183 - dated 01/10/2014)
2/ Test results recorded indicate no marked system performance deterioration since the last ThoroughExamination and Test.
3/ Condition at the Time of Test: Tests carried out with an average of 20 to 25 points open, as per normaloperating procedure. The following machines were witnessed in use: CNC Millenium Machine, CNC 4008Machine, Diplomat Belt Sander, Spindle Sanders 19 and 15, Wadkin Table Saw 8, De-nibbing SectionBuffing Wheels, Horizontal Sander 7, Vertical Sander 11, Table Saw 9 and Wall Saw.
4/ The Effective Capture Distance of the Horizontal Sander No 7 Extract Hood is 0.75 m from the stopperblock.
5/ The Effective Capture Distance of the Luna Horizontal Sander Extract Hood is 0.50 m from the face.
6/ Machines not in use, should have their Extraction Dampers kept shut, to improve Extraction Rates.
7/ The following parts of the system were not fully accessible;
a/ Fan and Motor Set due to mounting position within the filter enclosure. As a consequence the fan andmotor technical details could not be fully captured and should be provided along with the filter efficiencies.
It should be noted that inability to access the item(s) specified above has not affected the ability tocomplete an effective assessment of the Engineering Control provided by the system.
8/ COSHH Management System Documentation
The following supporting documents, held by Martin Carr, have been witnessed and are readily availableon the companies' intranet site;
Risk Assessment / COSHH Assessment
Material Safety Data Sheet(s)
Previous Thorough Examination and Test Report(s)
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 3 of 6 E35223006327
The following supporting documents have not been witnessed;
Air Monitoring/Sampling Report(s),
Commissioning Report
LEV User Manual/ Logbook
9/ Refer to Report No E35223004219 - dated 24/09/2013, for system diagram.
Condition at Time of Test Normal. See observations section.
Fan Details
Manufacturer Not MarkedSerial NumberType CentrifugalRotation (viewed from drive end) Clockwise
mØSize 3x0.6Volume Flow m s3 -1
Speed rpm
Motor Details
Manufacturer Not MarkedSerial no.Speed rpmPower kW
Primary Filter
Medium Fabric BagsCollector Type HopperEfficiency %
Secondary Filter
MediumCollector TypeEfficiency %
Details of Test Results
Primary filter inlet Pressure(Pa)
Primary filter outlet Pressure(Pa)
Pressure Difference(Pa)
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )TP1 CNC Millenium Machine
Duct0.15 -1842 7.14 0.13
FV1 CNC Millenium MachineDuct Face
0.05 31.60 0.06
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 4 of 6 E35223006327
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )TP2 Main Duct 0.56 -2030 18.07 4.45
FV2 CNC 4008 Machine DuctFace
0.05 24.16 0.05
FV3 Lathe LHS Duct Face 0.10 16.00 0.13
FV4 Lathe RHS Duct Face 0.08 21.33 0.11
FV5 Coaster Sander Face 0.08 23.45 0.12
TP3 Belt Sander Duct 0.1 -1290
TP4 Belt Sander Duct 0.1 -1597
FV6 Belt Sander Input Face 0.90 x 0.01 4.19 0.04
FV7 Belt Sander Output Face 0.90 x 0.02 4.03 0.07
FV8 Spindle Sander 19 Duct /Face
0.10 -898 20.26 0.16
FV9 Spindle Sander 15 HoodFace
0.15 x 0.20 8.00 0.24
TP5 Planer Bottom Hood Face(not in use)
0.44 x 0.13
TP6 Planer Top Hood Duct 0.18
TP7 Wadkin Table Saw 8 Duct 0.12 -674 18.43 0.21
TP 7A Wadkin Table Saw 8 TopHood Face
0.46 x 0.07 5.87 0.19
TP8 Auto Spindle LH Duct 0.10 -856 23.04 0.26
TP9 Auto Spindle RH Duct 0.10 -836 16.55 0.13
FV9A Buffer Hood Face 0.23 x 0.17 16.17 0.63
FV9B LHS Bench Hood Face 0.46 x 0.08 18.70 0.69
FV9C RHS Bench Hood Face 0.46 x 0.08 17.54 0.65
TP 9A Buffer Rear Hood Duct 0.10 -535 20.06 0.16
FV9D Buffer Bench Hood Face 0.17 x 0.15 6.00 0.15
FV9E Cabinet Makers BenchExtraction Face
0.65 x 0.40 1.00 0.26
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 5 of 6 E35223006327
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )FV10 Router 4 Hood Face 0.26 x 0.05 9.46 0.12
Allianz Engineering, Head Office, Haslemere Road, Liphook, Hampshire, GU30 7UN, United Kingdom.Allianz Engineering Inspection Services Ltd. Registered in England Number: 5441840. Registered Office: 57 Ladymead, Guildford, Surrey, GU1 1DB, United Kingdom.Allianz plc, Allianz House, Elmpark, Merrion Road, Dublin 4, Republic of Ireland. Allianz plc trading as Allianz is regulated by the Irish Financial Regulator.
www.allianzengineering.co.uk
Health & Safety at Work etc. Act 1974
Side 1 of 601-OCT-2014
Type of Inspection Thorough Examination and Test
Regulations Applicable Regulation 9 of COSHH
Identification of LEV Plant and Process
Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Various Wood Working Machines and
De-nibbing Section.Hazardous substance(s) being controlled Wood Dusts, including Hardwood & MDFNumber of Extraction Points 41Maximum number that can be used at one time 41Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No
Visual Assessment of the level of control UnsatisfactoryAir Sampling Results We observe that the exhaust air is directed to
atmosphere. Workplace air monitoring isrecommended to ensure the WEL does notexceed the set limits for the contaminants.
Allianz Engineering, Head Office, Haslemere Road, Liphook, Hampshire, GU30 7UN, United Kingdom.Allianz Engineering Inspection Services Ltd. Registered in England Number: 5441840. Registered Office: 57 Ladymead, Guildford, Surrey, GU1 1DB, United Kingdom.Allianz plc, Allianz House, Elmpark, Merrion Road, Dublin 4, Republic of Ireland. Allianz plc trading as Allianz is regulated by the Irish Financial Regulator.
www.allianzengineering.co.uk
Health & Safety at Work etc. Act 1974
Side 1 of 1124-SEP-2013
Type of Inspection Thorough Examination and Test
Regulations Applicable Regulation 9 of COSHH
Identification of LEV Plant and Process
Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Various Wood Working Machines and
De-nibbing Section.Hazardous substance(s) being controlled Wood Dusts, including Hardwood & MDFNumber of Extraction Points 40Maximum number that can be used at one time 40Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No
Visual Assessment of the level of control UnsatisfactoryAir Sampling Results We observe that the exhaust air is directed to
atmosphere. Workplace air monitoring isrecommended to ensure the WEL does notexceed the set limits for the contaminants.
Suitable repairs/modifications should be carried out to provide adequate Engineering Control.
admin
Sticky Note
Still on HS list.
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 2 of 11 E35223004219
Emergency Report and "Do Not Use" label issued to Marc Horner, at the time of inspection.
Defects NOT affecting the level of control and particulars of any repairs or modifications required
1/ Wadkin Table Saw No 8. The duct damper is missing and has been replaced by a temporary woodone. This damper does not fit correctly and is pulled into the duct, when the system is running, closing it.
Other Observations
1/ Cross-reference with the last Thorough Examination and Test report
(E35223003276 - dated 26/09/2012)
2/ Test results recorded indicate no marked system performance deterioration since the last ThoroughExamination and Test.
3/ No Safe System of Work witnessed. Tests carried out with an average of 20 points open at any onetime.
3/ The Effective Capture Distance of the Horizontal Sander No 7 Extract Hood is 0.50 m from the stopperblock.
4/ The Effective Capture Distance of the Luna Horizontal Sander Extract Hood is 0.50 m from the face.
5/ Please provide the fan and motor technical data and the filter efficiency data.
6/ Machines not in use, should have their Extraction Dampers kept shut, to improve Extraction Rates.
7/ COSHH Management System Documentation
The following supporting documents, held by Martin Carr, have been witnessed and are readily availableon the companies' intranet site;
Risk Assessment / COSHH Assessment
Material Safety Data Sheet(s)
Previous Thorough Examination and Test Report(s)
The following supporting documents have not been witnessed;
Air Monitoring/Sampling Report(s),
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 3 of 11 E35223004219
Commissioning Report
LEV User Manual/ Logbook
8/ See additional cover for system diagram.
Condition at Time of Test Normal.
Fan Details
Manufacturer Not MarkedSerial NumberType CentrifugalRotation (viewed from drive end) Clockwise
mØSize 3x0.6Volume Flow m s3 -1
Speed rpm
Motor Details
Manufacturer Not MarkedSerial no.Speed rpmPower kW
Primary Filter
Medium Fabric BagsCollector Type HopperEfficiency %
Secondary Filter
MediumCollector TypeEfficiency %
Details of Test Results
Primary filter inlet Pressure(Pa)
Primary filter outlet Pressure(Pa)
Pressure Difference(Pa)
No Access
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )TP1 CNC Millenium Machine
(Duct)0.15 -1605 3.82 0.07
FV1 CNC Millenium Machine(face)
0.05 31.60 0.06
TP2 Main Duct 0.56 -1819 17.32 4.27
FV2 CNC 4008 Machine (face) 0.05 31.60 0.06
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 4 of 11 E35223004219
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )FV3 Lathe LHS Duct (face) 0.1 14.12 0.11
FV4 Lathe RHS Duct (face) 0.08 19.16 0.10
FV5 Coaster Sander (Duct) 0.1 19.96 0.16
TP3 Belt Sander (Duct) 0.1 -1320
TP4 Belt Sander (Duct) 0.1 -1700
FV6 Belt Sander Input (Face) 0.90 x 0.01 3.29 0.03
FV7 Belt Sander Output (Face) 0.90 x 0.02 3.16 0.06
FV8 Spindle Sander 19 (Face) 0.1 19.00 0.15
FV9 Spindle Sander 15 (Face) 0.08 14.64 0.07
TP5 Planer Bottom Hood 0.44 x 0.13 11.57 0.66
TP6 Planer Top Hood Duct 0.18 -888 16.03 0.41
TP7 Saw Table (Duct) 0.12 -979 23.29 0.26
TP8 Auto Spindle LH (Duct) 0.1 -895 28.27 0.22
TP9 Auto Spindle RH (Duct) 0.1 -810 26.77 0.21
FV9A Buffer Hood Face 0.23 x 0.17 20.05 0.78
FV9B LHS Bench Hood Face 0.46 x 0.08 15.87 0.58
FV9C RHS Bench Hood Face 0.46 x 0.08 17.93 0.66
FV9D Buffer Hood Duct Face 0.15 x 0.11 -411 9.89 0.16
FV9E Cabinet Makers BenchExtraction Face
0.65 x 0.40 1.32 0.34
FV10 Router 4 Hood Face 0.26 x 0.05 10.04 0.13
FV11 Router 5 Hood Face 0.30 x 0.05 10.10 0.15
FV12 Cooksley Cross Cut SawRear Hood Face
0.30 x 0.30 2.71 0.24
FV12A Cooksley Cross Cut SawTop Hood Duct
0.10 -830 20.26 0.16
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 5 of 11 E35223004219
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )FV13 Spindle Moulder Hood Face 0.27 x 0.13 10.55 0.37
Allianz Engineering, Head Office, Haslemere Road, Liphook, Hampshire, GU30 7UN, United Kingdom.Allianz Engineering Inspection Services Ltd. Registered in England Number: 5441840. Registered Office: 57 Ladymead, Guildford, Surrey, GU1 1DB, United Kingdom.Allianz plc, Allianz House, Elmpark, Merrion Road, Dublin 4, Republic of Ireland. Allianz plc trading as Allianz is regulated by the Irish Financial Regulator.
www.allianzengineering.co.uk
Health & Safety at Work etc. Act 1974
Side 1 of 526-SEP-2012
Type of Inspection Thorough Periodic
Regulations Applicable Regulation 9 of COSHH
Identification of LEV Plant and Process
Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Various Wood Working Machines and
De-nibbing Section.Hazardous substance(s) being controlled Safety Data Sheets Not Presented. Substances
Witnessed - Wood Dusts, including Hardwood &MDF
Number of Extraction Points 34Maximum number that can be used at one time 34Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No
Visual Assessment of the level of control UnsatisfactoryAir Sampling Results We observe that the exhaust air is directed to
atmosphere. Workplace air monitoring isrecommended to ensure the WEL does notexceed the set limits for the contaminants.
Defects AFFECTING the level of control and particulars of any repairs or modifications required
Refer to Report No E35223002478 - dated 27/09/2011, for system diagram.
Defects NOT affecting the level of control and particulars of any repairs or modifications required
1/ The bottom flexible duct to the planer is damaged and currently disconnected from the system. Theduct should be repaired and the capture hood refitted.
2/ Capture hoods are missing at Routers 4 and 5 and should be fitted in order to improve the effectivecapture.
admin
Sticky Note
From: Marc Horner [mailto:[email protected]] Sent: 14 January 2013 16:17To: 'Martin Carr'Cc: 'Jim Storey'Subject: RE: Main Wood LEV Martin, Report No - E35223002478 Cooksley Crosscut Saw - Additional extraction has been added Bandsaw, - Additional extraction has been added and the existing ducting has been improved, Wadkin Table Saw No8 - Additional extraction has been added Report No - E35223003276 2/ A new capture hood has been fitted to router No4, If this improves the collection a duplicate will be added to no5 3/ Wadkin Crosscut Saw - - Additional extraction has been added and the existing ducting has been improved, From: Marc Horner [mailto:[email protected]] Sent: 16 November 2012 14:42To: 'Martin Carr'Subject: RE: HS 473 Woodwork LEV The bottom flexible duct to the planer is damaged and currently disconnected from the system. The duct should be repaired and the capture hood refitted. Reconnected Capture hoods are missing at Routers 4 and 5 and should be fitted in order to improve the effective capture. Quoted – On Order The Wadkin Cross Cut Saw, No 10, has no extraction fitted to the saw hood. Reconnected 02/10/2012 Added to HS list.
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 2 of 5 E35223003276
3/ The Wadkin Cross Cut Saw, No 10, has no extraction fitted to the saw hood.
Other Observations
Cross-reference with the last Thorough Examination and Test report
(E35223002478 - dated 27/09/2011)
Test results recorded indicate no marked system performance deterioration since the last ThoroughExamination and Test.
No Safe System of Work witnessed. Tests carried out with an average of 20 points open at any one time.
1/ The Effective Capture Distance of the Horizontal Sander No 7 Extract Hood is 0.50 m from the stopperblock.
2/ The Effective Capture Distance of the Luna Horizontal Sander Extract Hood is 0.50 m from the face.
3/ Please provide the fan and motor technical data and the filter efficiency data.
4/ Machines not in use, should have their Extraction Dampers kept shut, to improve Extraction Rates.
COSHH Management System Documentation
In accordance with the requirements of HS(G)258 - Controlling Airborne Contaminants at Work, thefollowing supporting documents have not been witnessed and should be made readily available;
Risk Assessment / COSHH Assessment
Safety Data Sheet(s)
Air Monitoring/Sampling Report(s),
Commissioning Report
LEV User Manual/ Logbook
Condition at Time of Test Normal.
admin
Sticky Note
This is available, should it be asked for.
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 3 of 5 E35223003276
Fan Details
Manufacturer Not MarkedSerial NumberType CentrifugalRotation (viewed from drive end) Clockwise
mØSize 3x0.6Volume Flow m s3 -1
Speed rpm
Motor Details
Manufacturer Not MarkedSerial no.Speed rpmPower kW
Primary Filter
Medium Fabric BagsCollector Type HopperEfficiency %
Secondary Filter
MediumCollector TypeEfficiency %
Details of Test Results
Primary filter inlet Pressure(Pa)
Primary filter outlet Pressure(Pa)
Pressure Difference(Pa)
No Access
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )TP1 CNC Millenium Machine
(Duct)0.15 -1615 2.61 0.05
FV1 CNC Millenium Machine(face)
0.05 31.60 0.06
TP2 Main Duct 0.56 -1631 17.90 4.41
FV2 CNC 4008 Machine (face) 0.05 31.60 0.06
FV3 Lathe LHS Duct (face) 0.1 14.59 0.12
FV4 Lathe RHS Duct (face) 0.08 17.88 0.09
FV5 Coaster Sander (Duct) 0.1 22.02 0.17
TP3 Belt Sander (Duct) 0.1 -1190
TP4 Belt Sander (Duct) 0.1 -1731
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 4 of 5 E35223003276
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )FV6 Belt Sander Input (Face) 0.90 x 0.01 3.40 0.03
FV7 Belt Sander Output (Face) 0.90 x 0.02 3.46 0.06
FV8 Spindle Sander 19 (Face) 0.1 19.30 0.15
FV9 Spindle Sander 15 (Face) 0.08 20.40 0.10
TP5 Planer Bottom Hood 0.44 x 0.13
TP6 Planer Top Hood Duct/Lip -1083 24.44
TP7 Saw Table (Duct) 0.12 -272 16.18 0.18
TP8 Auto Spindle LH (Duct) 0.1 -586 19.72 0.16
TP9 Auto Spindle RH (Duct) 0.1 22.67 0.18
FV9A Buffer Hood Face 0.23 x 0.17 21.82 0.85
FV9B LHS Bench Hood Face 0.46 x 0.08 19.07 0.70
FV9C RHS Bench Hood Face 0.46 x 0.08 22.09 0.81
FV9D Buffer Hood Duct Face 0.15 x 0.11 -308 9.86 0.16
FV10 Router 4 (Face) 0.1 23.15 0.18
FV11 Router 5 (Face) 0.1 25.57 0.20
FV12 X Cut Saw (Face) 0.1 x 0.12 3.38 0.04
FV13 Spindle Moulder Hood Face 0.27 x 0.13 9.36 0.33
Allianz Engineering, Head Office, Haslemere Road, Liphook, Hampshire, GU30 7UN, United Kingdom.Allianz Engineering Inspection Services Ltd. Registered in England Number: 5441840. Registered Office: 57 Ladymead, Guildford, Surrey, GU1 1DB, United Kingdom.Allianz plc, Allianz House, Elmpark, Merrion Road, Dublin 4, Republic of Ireland. Allianz plc trading as Allianz is regulated by the Irish Financial Regulator.
www.allianzengineering.co.uk
Health & Safety at Work etc. Act 1974
Side 1 of 1027-SEP-2011
Type of Inspection Thorough Periodic
Regulations Applicable Regulation 9 of COSHH
Identification of LEV Plant and Process
Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Various Wood Working Machines and
De-nibbing Section.Hazardous substance(s) being controlled Safety Data Sheets Not Presented. Substances
Witnessed - Wood Dusts, including Hardwood &MDF
Number of Extraction Points 34Maximum number that can be used at one time 34Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No
Visual Assessment of the level of control UnsatisfactoryAir Sampling Results Exhaust air is directed to atmosphere, we
therefore recommend suitable air sampling becarried out.
Defects AFFECTING the level of control and particulars of any repairs or modifications required
The level of control at the Cooksley Cross Cut Saw, the Band Saw and Wadkin Table Saws No 8 and No9 is poor. The contaminant escapes capture and enters the operators' breathing zone. Suitablerepairs/modifications should be carried out to provide adequate Engineering Control.
Emergency Report and "Do Not Use" label issued to D. Watson, at the time of inspection.
Defects NOT affecting the level of control and particulars of any repairs or modifications required
1/ Several Duct Dampers are missing throughout the system and should be replaced.
2/ Capture hoods are missing at Routers 4 and 5 and should be fitted in order to improve the effectivecapture.
Other Observations
Cross-reference with the last Thorough Examination and Test report
admin
Sticky Note
From: Martin Carr [mailto:[email protected]] Sent: 28 March 2012 14:55To: 'Martin Carr'; 'Jim Storey'; 'Toolroom'; [email protected]; [email protected]: 'Richard Carr'Subject: RE: HS 473 Woodwork LEV COMPLETE From: Jim Storey [mailto:[email protected]] Sent: 28 March 2012 10:43To: 'Martin Carr'Cc: HYPERLINK "mailto:[email protected]" [email protected]: RE: HS 473 Woodwork LEV All work on saw extractors complete
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 2 of 10 E35223002478
(E35223001780 - dated 27/09/2010)
No Safe System of Work witnessed. Tests carried out with an average of 20 points open at any one time.
1/ The Effective Capture Distance of the Horizontal Sander No 7 Extract Hood is 0.50 m from the stopperblock.
2/ The Effective Capture Distance of the Luna Horizontal Sander Extract Hood is 0.50 m from the face.
3/ Please provide the fan and motor technical data and the filter efficiency data.
4/ Machines not in use, should have their Extraction Dampers kept shut, to improve Extraction Rates.
COSHH Management System Documentation
In accordance with the requirements of HS(G)258 - Controlling Airborne Contaminants at Work, thefollowing supporting documents have not been witnessed and should be made readily available;
Risk Assessment / COSHH Assessment
Safety Data Sheet(s)
Air Monitoring/Sampling Report(s),
Commissioning Report
LEV User Manual/ Logbook
Condition at Time of Test Normal.
Fan Details
Manufacturer Not MarkedSerial NumberType CentrifugalRotation (viewed from drive end) Clockwise
mØSize 3x0.6Volume Flow m s3 -1
Speed rpm
Motor Details
Manufacturer Not MarkedSerial no.Speed rpmPower kW
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 3 of 10 E35223002478
Primary Filter
Medium Fabric BagsCollector Type HopperEfficiency %
Secondary Filter
MediumCollector TypeEfficiency %
Details of Test Results
Primary filter inlet Pressure(Pa)
Primary filter outlet Pressure(Pa)
Pressure Difference(Pa)
No Access
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )TP1 CNC Millenium Machine
(Duct)0.15 -1991 3.22 0.06
FV1 CNC Millenium Machine(face)
0.05 31.24 0.06
TP2 Main Duct 0.56 -1851 15.94 3.93
FV2 CNC 4008 Machine (face) 0.05 29.15 0.05
FV3 Lathe LHS Duct (face) 0.1 16.84 0.13
FV4 Lathe RHS Duct (face) 0.08 18.14 0.09
FV5 Coaster Sander (Duct) 0.1 18.97 0.15
TP3 Belt Sander (Duct) 0.1 -953
TP4 Belt Sander (Duct) 0.1 -1093
FV6 Belt Sander Input (Face) 0.90 x 0.01 3.06 0.03
FV7 Belt Sander Output (Face) 0.90 x 0.02 3.18 0.06
FV8 Spindle Sander 19 (Face) 0.1 16.64 0.13
FV9 Spindle Sander 15 (Face) 0.08 16.02 0.08
TP5 Planer Bottom Hood 0.44 x 0.13 -103 10.35 0.59
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 4 of 10 E35223002478
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )TP6 Planer Top Hood Duct/Lip -830 19.09
TP7 Saw Table (Duct) 0.12 -321 10.15 0.11
TP8 Auto Spindle LH (Duct) 0.1 -496 26.77 0.21
TP9 Auto Spindle RH (Duct) 0.1 -655
FV9A Buffer Hood Face 0.23 x 0.17 15.48 0.61
FV9B LHS Bench Hood Face 0.46 x 0.08 17.20 0.63
FV9C RHS Bench Hood Face 0.46 x 0.08 18.16 0.67
FV9D Buffer Hood Duct Face 0.15 x 0.11 8.52 0.14
FV10 Router 4 (Face) 0.1 23.06 0.18
FV11 Router 5 (Face) 0.1 17.77 0.14
FV12 X Cut Saw (Face) 0.1 x 0.12 6.24 0.07
FV13 Spindle Moulder Hood Face 0.27 x 0.13 8.20 0.29
Allianz Engineering, Head Office, Haslemere Road, Liphook, Hampshire, GU30 7UN, United Kingdom.Allianz Engineering Inspection Services Ltd. Registered in England Number: 5441840. Registered Office: 57 Ladymead, Guildford, Surrey, GU1 1DB, United Kingdom.Allianz plc, Allianz House, Elmpark, Merrion Road, Dublin 4, Republic of Ireland. Allianz plc trading as Allianz is regulated by the Irish Financial Regulator.
www.allianzengineering.co.uk
Health & Safety at Work etc. Act 1974
Side 1 of 927-SEP-2010
Type of Inspection Thorough Periodic
Regulations Applicable Regulation 9 of COSHH
Identification of LEV Plant and Process
Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Wood Working MachinesHazardous substance(s) being controlled Wood Dusts, including Hardwood & MDFNumber of Extraction Points 30Maximum number that can be used at one time 30Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No
Visual Assessment of the level of control UnsatisfactoryAir Sampling Results Exhaust air is directed to atmosphere, we
therefore recommend suitable air sampling becarried out.
Defects AFFECTING the level of control and particulars of any repairs or modifications required
The level of control at the Cooksley Cross Cut Saw, the Band Saw and Wadkin Table Saw No 9 is poor.The contaminant escapes capture and enters the operators' breathing zone. Suitablerepairs/modifications should be carried out to provide adequate Engineering Control.
Defects NOT affecting the level of control and particulars of any repairs or modifications required
Several Duct Dampers are missing throughout the system and should be replaced.
Capture hoods are missing at Routers 4 and 5 and should be fitted in order to improve the effectivecapture.
Other Observations
Dusts are collecting in the ductwork to the Millennium CNC machine and should be cleared.
The Effective Capture Distance of the Horizontal Sander No 7 Extract Hood is 0.50 m from the stopperblock.
admin
Sticky Note
Advised Steve Donson & Jim Storey. added to HS Job List
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 2 of 9 E35223001780
The Effective Capture Distance of the Luna Horizontal Sander Extract Hood is 0.50 m from the face.
Wall Saw Extraction is effective only up to 1 Metre, from the Main Extract Hood Face.
Please provide the fan and motor technical data.
Please provide the filter efficiency data.
Machines not in use, should have their Extraction Dampers kept shut, to improve Extraction Rates.
The following supporting documents, as indicated in HS(G)258 - Controlling Airborne Contaminants atWork, have not been witnessed and should be made readily available; Risk Assessment, CoSHHAssessment, Safety Data Sheet(s), Air Monitoring/Sampling Report(s), User Manual and Logbook.
Condition at Time of Test Normal.
Fan Details
Manufacturer Not MarkedSerial NumberType CentrifugalRotation (viewed from drive end) Clockwise
mØSize 3x0.6Volume Flow m s3 -1
Speed rpm
Motor Details
Manufacturer Not MarkedSerial no.Speed rpmPower kW
Primary Filter
Medium Fabric BagsCollector Type HopperEfficiency %
Secondary Filter
MediumCollector TypeEfficiency %
Report No.
V810b
Local Exhaust Ventilation Plant Report
Health & Safety at Work etc. Act 1974
Side 3 of 9 E35223001780
Details of Test Results
Primary filter inlet Pressure(Pa)
Primary filter outlet Pressure(Pa)
Pressure Difference(Pa)
Details of Test Results
Primary filter inlet Pressure(Pa)
Primary filter outlet Pressure(Pa)
Pressure Difference(Pa)
No Access
-13
Test Point and Type Size Results of Inspection
Duct / Face / PointHood / Duct
Size(m)
StaticPressure
(Pa)
Face / DuctVelocity(ms )
Point No.-1
VolumeFlow
(m s )TP1 CNC Millenium Machine
(Duct)0.15 -1517 5.21 0.09
FV1 CNC Millenium Machine(face)
0.05 31.60 0.06
TP2 Main Duct 0.56 -1861 19.21 4.73
FV2 CNC 4008 Machine (face) 0.05 31.60 0.06
FV3 Lathe LHS Duct (face) 0.1 16.87 0.13
FV4 Lathe RHS Duct (face) 0.08 -525 18.19 0.09
FV5 Coaster Sander (Duct) 0.1 21.80 0.17
TP3 Belt Sander (Duct) 0.1 -950
TP4 Belt Sander (Duct) 0.1 -1770
FV6 Belt Sander Input (Face) 0.90 x 0.01 2.63 0.02
FV7 Belt Sander Output (Face) 0.90 x 0.02 2.12 0.02
FV8 Spindle Sander 19 (Face) 0.1 23.46 0.18
FV9 Spindle Sander 15 (Face) 0.08 20.08 0.10
TP5 Planer Bottom Hood 0.44 x 0.13 -110 12.60 0.72
Allianz Engineering, Head Office, Haslemere Road, Liphook, Hampshire, GU30 7UN, United Kingdom.Allianz Engineering Inspection Services Ltd. Registered in England Number: 5441840. Registered Office: 57 Ladymead, Guildford, Surrey, GU1 1DB, United Kingdom.Allianz plc, Allianz House, Elmpark, Merrion Road, Dublin 4, Republic of Ireland. Allianz plc trading as Allianz is regulated by the Irish Financial Regulator.
www.allianzengineering.co.uk
Health & Safety at Work etc. Act 1974
Side 1 of 422-SEP-2009
Type of Inspection Thorough Periodic
Regulations Applicable Regulation 9 of COSHH
Identification of LEV Plant and Process
Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Wood Working MachinesHazardous substance(s) being controlled Wood Dusts, including Hardwood & MDFNumber of Extraction Points 30Maximum number that can be used at one time 30Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No
Visual Assessment of the level of control SatisfactoryAir Sampling Results Exhaust air is directed to atmosphere, we
therefore recommend suitable air sampling becarried out.