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LNG Import Terminal Cost and Schedule Basics

Jun 01, 2018

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  • 8/9/2019 LNG Import Terminal Cost and Schedule Basics

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    Engineering Solutions . . . Delivering Results

    LNG Import TerminalCost and Schedule Basics

    Presenter: Gerald HumphreySenior Vice PresidentGlobal LNG SalesCB&I Lummus

    [email protected]

  • 8/9/2019 LNG Import Terminal Cost and Schedule Basics

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    Engineering Solutions . . . Delivering Results

    • Chicago Bridge & Iron, N.V.

    • Founded in 1889

    • $7.2 Billion Backlog at Year End 2009

     – 75% Outside of the U.S.

     – 50/50 Lump Sum vs. Reimbursable

     – 95% Energy Infrastructure

    • 16,000 Employees

    • 50,000 Subcontractors

    • 20 Principal Global Locations

    • Technology, EPFC, and Tank Supply

     – Lummus Technology

     – CB&I Lummus

     – CB&I Steel Plate Structures

    CB&I Overview

  • 8/9/2019 LNG Import Terminal Cost and Schedule Basics

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    Engineering Solutions . . . Delivering Results

    CB&I Steel PlateStructures

    CB&I LummusLummus

    Technology

    Operating Structure – Business Units

    Supply and Installation:Aboveground Storage TanksLNG Peak Shaving FacilitiesLNG and Other LowTemperature/Cryogenic StorageElevated Storage TanksHortonsphere® Pressure VesselsSpecialty StructuresPower 

    EPFCC Execution:Offshore Oil & Gas ProductionOnshore Oil & Gas ProductionLiquefied Natural Gas (LNG)Onshore PipelinesGas ProcessingSulfur BlockRefiningPetrochemicals

    Hydrogen and Synthesis Gas3

    3

    Technology:Petrochemicals TechnologyRefining TechnologyGas Processing TechnologyPerformance CatalystsHeat Transfer EquipmentAftermarket Services

    CB&I designs, engineers and constructs some of the world’s largest energy infrastructure

    projects, combining technology with a full spectrum of engineering, procurement, steel platefabrication, field construction, and modular fabrication and construction services.

    http://www.cbi.com/technologies-services/technology/http://www.cbi.com/technologies-services/engineeringhttp://www.cbi.com/technologies-services/procurement/http://www.cbi.com/technologies-services/steel-plate-fabrication/http://www.cbi.com/technologies-services/steel-plate-fabrication/http://www.cbi.com/technologies-services/field-constructionhttp://www.cbi.com/technologies-services/modular-fabrication-and-construction/http://www.cbi.com/technologies-services/modular-fabrication-and-construction/http://www.cbi.com/technologies-services/field-constructionhttp://www.cbi.com/technologies-services/steel-plate-fabrication/http://www.cbi.com/technologies-services/steel-plate-fabrication/http://www.cbi.com/technologies-services/procurement/http://www.cbi.com/technologies-services/engineeringhttp://www.cbi.com/technologies-services/technology/

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    Engineering Solutions . . . Delivering Results4

    Oil & Gas

    Product ion /

    Transportat ion 

    Gas Process ing / LNG Refin ing Petrochem icals  

    CB&I Services

    FEED EPFCPlanningStudy

    Technology Startup PlantService

    • Market Analysis

    • ConceptualDesign

    • EconomicFeasibility

    • Licensing

    • BasicEngineering

    • Master

    Schedule• Cost Estimate

    • Engineering

    • Execution Plan

    • Project

    Implementation

    • Commissioning

    • OperatingManual

    • Process

    Improvement• Upgrading

    • Turnaround

    Services Across Hydrocarbon Value Chain

    4

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    Engineering Solutions . . . Delivering Results

    LNG Import Terminals

    • CB&I has a long heritage within the

    LNG industry (50+ years)

    • CB&I designed the LNG tanks for theexport and receiving ends of the firstshipment of LNG from Lake Charles,LA to Canvey Island, UK in 1958

    • CB&I have in-house capabilities toexecute the terminal’s full EPC scopefrom ship unloading to storage andvaporization / sendout

    • Since 1971 CB&I have designed andbuilt

     – 9 Grassroots Terminals

     – 8 Terminal Expansions

     – 14 constructed since 20009 5

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    Engineering Solutions . . . Delivering Results

    LNG Terminal – Block Flow Diagram

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    Project Profile  – Golden Pass Terminal

    Client: ExxonMobil, Qatar

    Petroleum and ConocoPhillips

    Location: Sabine Pass, Texas

    Schedule: Phase 1 completed in 2010Phase 2 completes 2011

    ProjectValue: $1.1 Billion

    EPCScope ofWork:

    • Ship Unloading System

    • 5 x 155,000 m3 Full

    Containment Tanks• 2 BSCFD Regas and

    Sendout

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    8/23Engineering Solutions . . . Delivering Results

    Project Profile  – South Hook Terminal

    Client: ExxonMobil and Qatar

    Petroleum

    Location: Milford Haven, Wales

    Schedule: Phase 1 – completed 2009Phase 2 – completed 2010

    Project Value: $1.3 Billion

    EPCScope ofWork:

    • Ship Unloading System;160,000 DWT Jetty

    • 5 x 155,000 m3 FullContainment Tanks

    • 2 BSCFD Regas and

    Sendout

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    9/23Engineering Solutions . . . Delivering Results

    Project Profile  – Grain Terminal

    Client: Grain LNG Ltd.

    Location: Kent, U.K.

    Schedule: Ph II 2008 & Ph III 2010

    ProjectValue: $ 1.0 Billion

    EPCScope ofWork:

    • Increase Regas andSendout Capacity to 1.7BSCFD

    • 3 x 190,000 m3 FullContainment Tanks

    • BOG Compression &Recondenser 

    • New Control Building

    • Integration Into &Expansion of Facilities

    9

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    Project Profile  – Fujian Terminal

    Client: CNOOC / Fujian LNG Co.Ltd.

    Location: Fujian Province, PRC

    Schedule: Completed 2008

    ProjectValue: $250 MM

    EPCScope of

    Work:

    • Ship Unloading System

    • 2 x 160,000 m3 Full

    Containment Tanks• 350 MMSCFD

    Regasification andSendout

    10

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    Project Profile  – GNL Quintero Terminal

    Client: GNL Quintero S.A.

    Location: Quintero Bay, ChileSchedule: Completed 2010

    Project Value: $775 MM

    EPC Scope ofWork:

    • New marine jetty with complete shipunloading facilities

    • 2 x 160,000 m3 Full Containmenttanks

    • One smaller storage tank (10,000 m3)

    • 400 MMSCFD Regas and Sendout

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    Project Profile – AES LNG Terminal

    Client:  AES Corporation

    Location: Dominican Republic

    Schedule: Completed 2003

    Project Value: $ 70 mil

    EPC Scope

    of Work:

    • Jetty capable of offloading ships from 35,000 m3

    to 145,000 m3• Single containment tank (160,000 m3)

    • 125 MMSCFD Regas and Sendout

    • Provides fuel gas for a 300 MW power station

    • Thermal integration with power plant for improved

    efficiency

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    Project Profile – EcoElectrica Terminal

    Client: EcoElectrica

    Location: Puerto Rico

    Schedule: Completed 2000

    Project Value: $ 150 mil

    EPC Scope

    of Work:

    • Jetty capable of offloading ships from 35,000 m3

    to 145,000 m3• Double containment tank (160,000 m3)

    • 93 MMSCFD Regas and Sendout

    • Provides fuel gas for a 500 MW power station

    • Thermal integration with power plant for improved

    efficiency

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    The LNG Value Chain

    LNG Liquefaction

    LNG Regasification

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    LNG Value Chain : Typical Costs & Returns

    5 Mt$400 pertonne capacity

    5 Mt single train$750 pertonne capacity

    5 ships$220Mper ship

    $90M per1 BCM/yr capacity

    US$2.0bn US$3.75bn US$1.1bn US$0.6bn US$7.45 bn

    (27%) (50%) (15%) (8%) (100%)

    Source : Wood Mackenzie, Deutsche Bank

    13.7%

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    Import Terminal EPC Cost Trend

    • Projects completing2008 to 2012 wereawarded in 2004 to

    2008

    • Numbers are notabsolutes due to scope

    of work differences; theyreflect a trend only

    European Regas Costs* Under Pressure

    Source: Poten & Partners* Data from company press releases** Estimated Cost 

    Start-up Date

    2000 2002 2004 2006 2008 2010 2012

    100 –

    80 –

    60 –

    40 –

    20 –

    0 -

    Bahia diBizkaia

    Sines ReganosaGrain 1

    Dragon LNG

    South HookLNG

    Fos Cavaou

    GATE LNGTerminal**

    Grain 3Expansion

    Grain 2Expansion

    South HookLNG Phase II

    ZeebruggeExpansion

       E   P   C   U

      n   i   t   C  o  s   t  s   (   U   S   $  m   i   l   l

       i  o  n   /   (   B  c  m   /  y   )

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    18/23Engineering Solutions . . . Delivering Results

    Single Containment LNG Tank

    Load Bearing BottomInsulation System

    Suspended Insulation Deck

    Concrete Foundation

    Foundation Heaters

    Carbon Steel Outer

    Tank Roof, Shell& Bottom

    9% Ni Inner TankSidewall/Deck

    InsulationSystem

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    Double Containment LNG Tank

    Load Bearing BottomInsulation System

    Suspended Deck & Insulation

    Concrete FoundationFoundation Heaters

    Carbon Steel OuterTank Roof, Shell

    & Bottom

    9% Ni Inner TankLoose fill perlite

    Insulation

    System

    Pre-stressedconcreteouter tankwall

    Cover ifrequired

    Outer shellnot able tocontainliquid

    9% Ni Outer

    Bottom & Liner 

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    Full Containment (Steel Roof) LNG Tank

    Concrete Foundation

    Foundation Heaters

    Carbon SteelDome Roof 

    Load Bearing BottomInsulation System

    Suspended Insulation Deck

    9% Ni Inner Tank

    Sidewall/DeckInsulation

    System Prestressed

    ConcreteWallVapor Barrier 

    9% Ni Bottom& Corner Protection

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    21/23Engineering Solutions . . . Delivering Results

    Full Containment (Concrete Roof) LNG Tank

    Suspended Insulation Deck

    9% Ni Inner Tank

    PrestressedConcreteWall

    Concrete Foundation

    Foundation Heaters

    Concrete & SteelDome Roof 

    Load Bearing BottomInsulation System

    Sidewall/DeckInsulation

    System

    Vapor Barrier 

    9% Ni Bottom& Corner Protection

    I t T i l C t D i

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    • LNG Jetty Type

    Import Terminal Cost Drivers

    Berth type Trestle type

    Most LNG ships require a minimum depth of 15 m

    Jetty type is dictated by access to deep water vs dredging costs

    Trestle type jetties will normally control overall terminal scheduleif the trestle length exceeds 1 km

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    © CB&I